CN204216786U - Many pins low clearance chip type power module - Google Patents
Many pins low clearance chip type power module Download PDFInfo
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- CN204216786U CN204216786U CN201420743280.0U CN201420743280U CN204216786U CN 204216786 U CN204216786 U CN 204216786U CN 201420743280 U CN201420743280 U CN 201420743280U CN 204216786 U CN204216786 U CN 204216786U
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- 239000000919 ceramic Substances 0.000 claims abstract description 14
- 239000000758 substrate Substances 0.000 claims abstract description 14
- 239000002184 metal Substances 0.000 claims abstract description 13
- 238000003466 welding Methods 0.000 claims abstract description 6
- 239000011261 inert gas Substances 0.000 claims abstract description 5
- 239000011521 glass Substances 0.000 claims abstract description 4
- 230000003064 anti-oxidating effect Effects 0.000 claims abstract description 3
- 238000009413 insulation Methods 0.000 claims abstract description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract 2
- 239000006071 cream Substances 0.000 claims abstract 2
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000015572 biosynthetic process Effects 0.000 abstract 1
- 238000004804 winding Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 239000003990 capacitor Substances 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000004907 flux Effects 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及一种电源模块,具体地说,涉及一种多引脚低高度芯片式电源模块。 The utility model relates to a power supply module, in particular to a chip-type power supply module with multiple pins and low height.
背景技术 Background technique
目前,电源模块普遍存在如果体积小则可靠性差,如果要可靠性高则体积大,但在国内非常重要的场合需要体积小且可靠性高的电源模块。 At present, power modules generally have poor reliability if they are small in size, and large volume if they want high reliability. However, power modules with small size and high reliability are required in very important domestic occasions.
实用新型内容 Utility model content
本实用新型正是为了解决上述技术问题而设计的一种多引脚低高度芯片式电源模块。 The utility model is a multi-pin low-height chip power module designed to solve the above-mentioned technical problems.
本实用新型解决其技术问题所采用的技术方案是: The technical scheme that the utility model solves its technical problem adopts is:
一种多引脚低高度芯片式电源模块,包括变压器、控制功率电路板和外壳。电源模块采用单端反激电路拓扑,控制电路和功率电路集成设计在陶瓷基板上,陶瓷基板与金属外壳底板通过锡膏焊接成一体,外壳盖板和金属外壳上沿通过平行缝焊接一体成型,构成一密闭空间,并在此密闭空间注入惰性气体,起到抗氧化作用;电源模块为18根引脚,通过玻璃绝缘粒的方式镶嵌到金属外壳中,引脚内端焊接在陶瓷基板的引脚焊盘上。 A multi-pin low-profile chip-type power module includes a transformer, a control power circuit board, and a housing. The power module adopts a single-ended flyback circuit topology, and the control circuit and power circuit are integrated and designed on the ceramic substrate. The ceramic substrate and the bottom plate of the metal case are welded together by solder paste, and the cover plate of the case and the upper edge of the metal case are integrally formed by welding with parallel seams. Constitute a closed space, and inject inert gas into this closed space to play an anti-oxidation effect; the power module has 18 pins, which are embedded in the metal shell through glass insulating particles, and the inner ends of the pins are welded to the leads of the ceramic substrate. on the foot pad.
所述多引脚低高度芯片式电源模块,其输入电压覆盖DC9V-DC80V,单路输出电压覆盖DC3.3V-DC36V,最大输出功率为15W,最大输出电流为3A,最高功率密度为23.3W/in3,外壳尺寸为47.9*22.4*10mm。 The multi-pin low-height chip power module has an input voltage covering DC9V-DC80V, a single output voltage covering DC3.3V-DC36V, a maximum output power of 15W, a maximum output current of 3A, and a maximum power density of 23.3W/ in 3 , the shell size is 47.9*22.4*10mm.
本实用新型多引脚低高度芯片式电源模块具有下列特点: The multi-pin low-height chip power module of the utility model has the following characteristics:
1、输入端与输出端之间隔离耐压为DC500V; 1. The isolation withstand voltage between the input terminal and the output terminal is DC500V;
2、内部功率电路、外壳、外壳盖板、控制电路、变压器一体化集成设计; 2. Integrated design of internal power circuit, casing, casing cover, control circuit and transformer;
3、采用自然散热方式,无需外加散热措施。 3. Adopt natural heat dissipation method, no need for additional heat dissipation measures.
本实用新型多引脚低高度芯片式电源模块的有益效果是:电源模块内部功率回路、外壳、控制电路、变压器和电感一体化构成集成设计,其结构简单、体积小、可靠性高、成本低、应用范围广。 The beneficial effect of the multi-pin low-height chip power supply module of the utility model is that: the internal power circuit, casing, control circuit, transformer and inductor of the power supply module are integrated to form an integrated design, and the structure is simple, small in size, high in reliability and low in cost. ,Wide range of applications.
附图说明 Description of drawings
图1为本实用新型多引脚低高度芯片式电源模块工作原理图。 Fig. 1 is a working principle diagram of the multi-pin low-height chip power module of the present invention.
图2为本实用新型多引脚低高度芯片式电源模块电路图。 Fig. 2 is a circuit diagram of the multi-pin low-height chip power module of the present invention.
图3为本实用新型多引脚低高度芯片式电源模块陶瓷基板顶视结构图。 Fig. 3 is a top structural view of the ceramic substrate of the multi-pin low-height chip power module of the present invention.
图4为本实用新型多引脚低高度芯片式电源模块剖面结构图。 Fig. 4 is a cross-sectional structure diagram of a multi-pin low-height chip power module of the present invention.
图5为本实用新型多引脚低高度芯片式电源模块内部引针焊接结构图。 Fig. 5 is a structural diagram of pin welding inside the multi-pin low-height chip power module of the present invention.
图6为本实用新型多引脚低高度芯片式电源模块外形尺寸图。 Fig. 6 is a diagram of the external dimensions of the multi-pin low-height chip power module of the present invention.
具体实施方式 Detailed ways
下面结合附图和实施例对本实用新型进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is further described.
如图1和图2所示,本实用新型一种新型多引脚低高度芯片式电源模块,当主MOSFET开关管导通时,电源电压加在变压器原边绕组上,此时副边绕组感应出电压,其极性“*”端为“正”,使二极管D1截止,负载电流由滤波电容电容C0提供。此时变压器副边绕组开路,只有原边绕组工作,相当于一个电感,因此原边电流开始线性上升。在此过程中,变压器磁芯被磁化,其磁通也线性增加。当MOSFET开关管关断时,变压器原边绕组开路,副边绕组的感应电势反向,“*”端为“负”,使二极管D1导通,储存在变压器磁场中的能量通过D1释放,一方面给电容C0充电,另一方面向负载供电。此时变压器只有副边绕组工作,相当于一个电感。副边绕组电流开始线性下降。在此过程中,变压器被去磁,其磁通也线性减小,采用单端反激电路,结构简单,工作可靠性高。 As shown in Figure 1 and Figure 2, the utility model is a new multi-pin low-height chip power module. When the main MOSFET switch is turned on, the power supply voltage is applied to the primary winding of the transformer, and the secondary winding induces Voltage, whose polarity "*" terminal is "positive", makes the diode D1 cut off, and the load current is provided by the filter capacitor C0. At this time, the secondary winding of the transformer is open, and only the primary winding works, which is equivalent to an inductor, so the primary current begins to rise linearly. During this process, the transformer core is magnetized and its flux increases linearly. When the MOSFET switch tube is turned off, the primary winding of the transformer is open, the induced potential of the secondary winding is reversed, and the "*" terminal is "negative", which makes the diode D1 conduct, and the energy stored in the transformer magnetic field is released through D1. On the one hand, it charges the capacitor C0, on the other hand, it supplies power to the load. At this time, only the secondary winding of the transformer works, which is equivalent to an inductor. The secondary winding current starts to decrease linearly. During this process, the transformer is demagnetized, and its magnetic flux also decreases linearly. A single-ended flyback circuit is adopted, which has a simple structure and high working reliability.
如图3、图4、图5和图6所示,本实用新型电源模块内部控制电路和功率电路集成设计在陶瓷基板4上,陶瓷基板4与金属外壳1通过锡膏焊接5一体形成集成一体化设计,陶瓷基板4具有绝缘高,导热系数高的特点,电源模块损耗的热量能几乎完全的传导金属外壳1上,到达理想的热平衡状态。电源模块为18根引脚8,通过玻璃绝缘粒7的方式镶嵌到壳体中,引脚8内端焊接在陶瓷基板的引脚焊盘6上,电源模块内部3冲入惰性气体,到达抗氧化的作用,外壳盖板2和金属外壳1通过平行缝焊接一体成型,防止电源模块内部3的惰性气体外泄,具有良好的气密性。本实用新型的实现了内部功率电路、金属外壳1、外壳盖板2、控制电路、变压器和电感一体化集成设计。 As shown in Fig. 3, Fig. 4, Fig. 5 and Fig. 6, the internal control circuit and power circuit of the power module of the utility model are integrated and designed on the ceramic substrate 4, and the ceramic substrate 4 and the metal shell 1 are integrally formed into an integrated body through solder paste welding 5 With modern design, the ceramic substrate 4 has the characteristics of high insulation and high thermal conductivity, and the heat lost by the power module can be almost completely conducted to the metal shell 1 to reach an ideal thermal balance state. The power module has 18 pins 8, which are inlaid into the housing by means of glass insulating particles 7. The inner ends of the pins 8 are welded on the pin pads 6 of the ceramic substrate, and the inside 3 of the power module is filled with inert gas to reach the Due to oxidation, the shell cover plate 2 and the metal shell 1 are integrally formed by parallel seam welding, which prevents the inert gas inside the power module 3 from leaking out and has good airtightness. The utility model realizes the integrated design of the internal power circuit, the metal casing 1, the casing cover plate 2, the control circuit, the transformer and the inductor.
通过采用上述的设计方案,本实用新型电源模块实现了输入电压覆盖DC9V-DC80V,输出电压覆盖DC3.3V-DC36V(单路输出),体积为:47.9*22.4*10(单位:mm),最大输出功率为15W,最大输出电流为3A,最高功率密度为23.3W/in3。 By adopting the above-mentioned design scheme, the power supply module of the utility model realizes that the input voltage covers DC9V-DC80V, and the output voltage covers DC3.3V-DC36V (single output), and the volume is: 47.9*22.4*10 (unit: mm), the largest The output power is 15W, the maximum output current is 3A, and the maximum power density is 23.3W/in 3 .
本实用新型不局限于上述最佳实施方式,任何人在本实用新型的启示下得出的其他任何与本实用新型相同或相近似的产品,均落在本实用新型的保护范围之内。 The utility model is not limited to the above-mentioned best implementation mode, and any other products identical or similar to the utility model obtained by anyone under the enlightenment of the utility model all fall within the protection scope of the utility model.
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CN201420743280.0U CN204216786U (en) | 2014-12-03 | 2014-12-03 | Many pins low clearance chip type power module |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106253688A (en) * | 2016-09-27 | 2016-12-21 | 航天长峰朝阳电源有限公司 | A kind of multi-pipe pin two-way follows regulated power supply module |
TWI584315B (en) * | 2015-04-10 | 2017-05-21 | 台達電子企業管理(上海)有限公司 | Power module and energy converting device using the same |
-
2014
- 2014-12-03 CN CN201420743280.0U patent/CN204216786U/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI584315B (en) * | 2015-04-10 | 2017-05-21 | 台達電子企業管理(上海)有限公司 | Power module and energy converting device using the same |
CN106253688A (en) * | 2016-09-27 | 2016-12-21 | 航天长峰朝阳电源有限公司 | A kind of multi-pipe pin two-way follows regulated power supply module |
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Granted publication date: 20150318 |