CN204214264U - Conveyor type microwave Muffle furnace - Google Patents
Conveyor type microwave Muffle furnace Download PDFInfo
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- CN204214264U CN204214264U CN201420620499.1U CN201420620499U CN204214264U CN 204214264 U CN204214264 U CN 204214264U CN 201420620499 U CN201420620499 U CN 201420620499U CN 204214264 U CN204214264 U CN 204214264U
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- heater
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- muffle furnace
- temperature sintering
- furnace body
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- 238000005245 sintering Methods 0.000 claims abstract description 39
- 238000001035 drying Methods 0.000 claims abstract description 31
- 239000000463 material Substances 0.000 claims abstract description 21
- 230000005540 biological transmission Effects 0.000 claims abstract description 15
- 239000004809 Teflon Substances 0.000 claims abstract description 6
- 229920006362 Teflon® Polymers 0.000 claims abstract description 6
- 229920000742 Cotton Polymers 0.000 claims description 4
- 239000000835 fiber Substances 0.000 claims description 4
- 229920003225 polyurethane elastomer Polymers 0.000 claims description 3
- 239000000779 smoke Substances 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims 1
- 238000007599 discharging Methods 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000010438 heat treatment Methods 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- -1 polytetrafluoroethylene Polymers 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Drying Of Solid Materials (AREA)
Abstract
一种传送带式微波马弗炉，涉及一种烧结炉，特别是一种适用于连续化干燥烧结和自动进出料的马弗炉。它提供一种干燥烧结连续化且能实现自动进出料的马弗炉。本实用新型采用的技术方案为：包括微波干燥炉体和高温烧结炉体，两个炉体连接在一起，微波干燥炉体底部铺设有两个或两个以上辊子，在辊子上安装有材质为铁氟龙的传送带；高温烧结炉体底部设置两个或两个以上齿轮，齿轮上装有传动链条，传动链条之间装有传输杆。本实用新型提供的马弗炉，设置有微波干燥炉体和高温烧结炉体，两种炉体各设置有传送带，用于实现物料的连续化干燥烧结和自动进出料，设计合理，操作方便，适用于工业大规模生产。
A conveyor belt type microwave muffle furnace relates to a sintering furnace, in particular to a muffle furnace suitable for continuous drying and sintering and automatic feeding and discharging. It provides a muffle furnace with continuous drying and sintering and automatic feeding and discharging. The technical scheme adopted by the utility model is as follows: it includes a microwave drying furnace body and a high-temperature sintering furnace body, the two furnace bodies are connected together, two or more than two rollers are laid on the bottom of the microwave drying furnace body, and the material is installed on the rollers. Teflon conveyor belt; two or more gears are set at the bottom of the high-temperature sintering furnace body, and transmission chains are installed on the gears, and transmission rods are installed between the transmission chains. The muffle furnace provided by the utility model is equipped with a microwave drying furnace body and a high-temperature sintering furnace body, and each of the two furnace bodies is equipped with a conveyor belt, which is used to realize continuous drying and sintering of materials and automatic feeding and discharging of materials. The design is reasonable and the operation is convenient. Suitable for industrial mass production.
Description
技术领域 technical field
本实用新型涉及一种烧结炉，特别是一种适用于连续化干燥烧结和自动进出料的马弗炉。 The utility model relates to a sintering furnace, in particular to a muffle furnace suitable for continuous drying and sintering and automatic feeding and discharging.
背景技术 Background technique
目前，在科研实验室做化学分析和材料烧结以及工业生产等方面，一般使用马弗炉作为加热设备。通常情况下，材料烧结前需要进行中低温干燥处理，处理后再转移至马弗炉进行烧结，费时费力，操作不便。 At present, muffle furnaces are generally used as heating equipment in scientific research laboratories for chemical analysis, material sintering and industrial production. Usually, the material needs to be dried at medium and low temperature before sintering, and then transferred to the muffle furnace for sintering, which is time-consuming, laborious and inconvenient to operate.
另外，高温烧结炉实现自动进出料一般采用与水平方向垂直设置的马弗炉，上端进料，下端设有弯道，小颗粒成品靠重力作用进入弯道，从弯道处收集成品，此种原理适合垂直设置的马弗炉，无法实现水平设置的马弗炉的自动进出料。 In addition, high-temperature sintering furnaces generally use a muffle furnace that is vertical to the horizontal direction to realize automatic material feeding and discharging. The upper end is fed, and the lower end is provided with a bend. The small particle finished product enters the bend by gravity, and the finished product is collected from the bend. The principle is suitable for vertically set muffle furnaces, and cannot realize automatic feeding and discharging of horizontally set muffle furnaces.
微波对材料是瞬时加热升温，升温速度快，其输出功率随时可调，对材料的干燥处理由数小时缩短为几十分钟，极有利于自动控制和连续化生产。 Microwave heats up the material instantaneously, and the heating speed is fast. Its output power can be adjusted at any time, and the drying treatment of the material is shortened from several hours to tens of minutes, which is very beneficial to automatic control and continuous production.
铁氟龙是俗称，学名叫聚四氟乙烯，具有以下特性：耐高温，使用工作温度达250度，长期使用温度200~260度； 耐磨损，具有良好的机械韧性; 耐腐蚀，对大多数化学药品和溶剂，表现出惰性、能耐强酸强碱、水和各种有机溶剂；高润滑，是塑料中摩擦系数最低者。 Teflon is commonly known as polytetrafluoroethylene, which has the following characteristics: high temperature resistance, working temperature up to 250 degrees, long-term use temperature of 200~260 degrees; wear resistance, good mechanical toughness; corrosion resistance, good for large Most chemicals and solvents are inert, resistant to strong acids and alkalis, water and various organic solvents; they are highly lubricated and have the lowest coefficient of friction among plastics.
发明内容 Contents of the invention
本实用新型的目的是，提供一种干燥烧结连续化且能实现自动进出料的马弗炉。 The purpose of the utility model is to provide a muffle furnace with continuous drying and sintering and automatic feeding and discharging.
为实现上述目的，本实用新型采用的技术方案为： In order to achieve the above object, the technical solution adopted by the utility model is:
一种传送带式微波马弗炉，包括微波干燥炉体和高温烧结炉体，两个炉体连接在一起，微波干燥炉体底部铺设有两个或两个以上辊子，在辊子上安装有材质为铁氟龙的传送带；高温烧结炉体底部设置两个或两个以上齿轮，齿轮上装有传动链条，传动链条之间装有传输杆。 A conveyor-belt microwave muffle furnace, including a microwave drying furnace body and a high-temperature sintering furnace body, the two furnace bodies are connected together, two or more rollers are laid on the bottom of the microwave drying furnace body, and a material made of Teflon conveyor belt; two or more gears are set at the bottom of the high-temperature sintering furnace body, and transmission chains are installed on the gears, and transmission rods are installed between the transmission chains.
根据所述的传送带式微波马弗炉，所述的微波干燥炉体内壁上部安装功率可调的微波源，微波干燥炉体上部设置微波排烟管，辊子为聚氨酯胶辊。 According to the conveyor-belt microwave muffle furnace, a power-adjustable microwave source is installed on the upper part of the inner wall of the microwave drying furnace, a microwave smoke exhaust pipe is arranged on the upper part of the microwave drying furnace body, and the rollers are polyurethane rubber rollers.
根据所述的传送带式微波马弗炉，所述的高温烧结炉体内壁两侧设置加热电阻丝，高温烧结炉体上部设置烧结炉排烟管和温度检测装置。 According to the conveyor-belt microwave muffle furnace, heating resistance wires are arranged on both sides of the inner wall of the high-temperature sintering furnace, and a sintering furnace exhaust pipe and a temperature detection device are arranged on the upper part of the high-temperature sintering furnace body.
根据所述的传送带式微波马弗炉，所述的微波干燥炉体和高温烧结炉体连接处填充有耐高温纤维棉，齿轮和辊子传动上表面高度一致。 According to the conveyor-belt microwave muffle furnace, the connection between the microwave drying furnace body and the high-temperature sintering furnace body is filled with high-temperature-resistant fiber cotton, and the upper surfaces of gears and rollers are driven at the same height.
根据所述的传送带式微波马弗炉，所述的微波干燥炉体和高温烧结炉体各自设置有独立的控制系统，所述的两种传送装置连接有变频调速器。 According to the conveyor-belt microwave muffle furnace, the microwave drying furnace body and the high-temperature sintering furnace body are each provided with an independent control system, and the two transmission devices are connected with a frequency converter.
本实用新型提供的马弗炉，设置有微波干燥炉体和高温烧结炉体，两种炉体各设置有传送带，用于实现物料的连续化干燥烧结和自动进出料，设计合理，操作方便，适用于工业大规模生产。 The muffle furnace provided by the utility model is equipped with a microwave drying furnace body and a high-temperature sintering furnace body, and each of the two furnace bodies is equipped with a conveyor belt, which is used to realize continuous drying and sintering of materials and automatic feeding and discharging of materials. The design is reasonable and the operation is convenient. Suitable for industrial mass production.
附图说明 Description of drawings
图1为本实用新型炉体的剖面示意图。 Fig. 1 is the schematic sectional view of the furnace body of the present utility model.
图2为本实用新型传送带的结构示意图。 Fig. 2 is a structural schematic diagram of the conveyor belt of the present invention.
附图中：1、微波干燥炉体；2、高温烧结炉体；3、辊子；4、传送带；5、齿轮；6、传输杆；7、微波排烟管；8、烧结炉排烟管；9、温度检测装置；10、微波源； 11、耐高温纤维棉；12、传动链条。 In the attached drawings: 1. Microwave drying furnace body; 2. High temperature sintering furnace body; 3. Roller; 4. Conveyor belt; 5. Gear; 6. Transmission rod; 7. Microwave exhaust pipe; 8. Sintering furnace exhaust pipe; 9. Temperature detection device; 10. Microwave source; 11. High temperature resistant fiber cotton; 12. Transmission chain.
具体实施方式 detailed description
实施例 Example
下面结合附图和具体实施例，对本实用新型作进一步说明： Below in conjunction with accompanying drawing and specific embodiment, the utility model is further described:
如图1所示，本实用新型所述的马弗炉，包括微波干燥炉体1和高温烧结炉体2，特征是：微波干燥炉体1底部设置若干辊子3，在辊子3上设置有铁氟龙材质的传送带4，高温烧结炉体2底部设置若干齿轮5，在齿轮5上设置有耐高温不锈钢铰链传送带即传动链条12。 As shown in Figure 1, the muffle furnace described in the utility model includes a microwave drying furnace body 1 and a high-temperature sintering furnace body 2, and is characterized in that: a plurality of rollers 3 are arranged at the bottom of the microwave drying furnace body 1, and iron Conveyor belt 4 made of Teflon material, a number of gears 5 are arranged at the bottom of high temperature sintering furnace body 2 , on which gears 5 are provided with high temperature resistant stainless steel hinged conveyor belt, that is, transmission chain 12 .
微波干燥炉体1内壁上部设置功率可调的微波源10，炉体上部设置微波排烟管7，辊子3为聚氨酯胶辊，传送带4为铁氟龙材质。高温烧结炉体2内壁两侧设置加热电阻丝，炉体上部设置烧结炉排烟管8，齿轮5为不锈钢齿轮，传输杆6为耐高温不锈钢铰链。所述微波干燥炉体1和高温烧结炉体2连接处为耐高温纤维棉11填充，两种传送带高度一致且相接。两炉体设置有独立的控制系统，两种传送装置连接有变频调速器。 A microwave source 10 with adjustable power is arranged on the upper part of the inner wall of the microwave drying furnace body 1, a microwave exhaust pipe 7 is arranged on the upper part of the furnace body, the roller 3 is a polyurethane rubber roller, and the conveyor belt 4 is made of Teflon material. Heating resistance wires are arranged on both sides of the inner wall of the high-temperature sintering furnace body 2, a sintering furnace exhaust pipe 8 is arranged on the upper part of the furnace body, the gear 5 is a stainless steel gear, and the transmission rod 6 is a high-temperature resistant stainless steel hinge. The connection between the microwave drying furnace body 1 and the high-temperature sintering furnace body 2 is filled with high-temperature-resistant fiber cotton 11, and the two conveyor belts are of the same height and connected. The two furnaces are equipped with independent control systems, and the two transmission devices are connected with frequency conversion speed regulators.
使用时，将待干燥、烧结的材料置于匣钵内，放置于微波干燥炉体1的传送带4上，开启微波源10，调节变频调速器控制传送带4的速度，实现材料的快速干燥，然后材料进入高温烧结炉体2，按照材料的烧制工艺要求，通过温度控制器调节炉膛温度，变频调速器调节传输杆6的速度，进而实现材料的煅烧。本实施例中的微波马弗炉可实现材料的连续化干燥烧结和自动进出料。 When in use, put the material to be dried and sintered in the sagger, place it on the conveyor belt 4 of the microwave drying furnace body 1, turn on the microwave source 10, adjust the frequency conversion speed controller to control the speed of the conveyor belt 4, and realize the rapid drying of the material. Then the material enters the high-temperature sintering furnace body 2, and according to the firing process requirements of the material, the temperature of the furnace is adjusted by the temperature controller, and the speed of the transmission rod 6 is adjusted by the frequency conversion governor, so as to realize the calcination of the material. The microwave muffle furnace in this embodiment can realize continuous drying and sintering of materials and automatic loading and unloading of materials.
本实用新型提供了一种马弗炉形式和实施方法，应当指出：对于本技术领域的普通技术人员来说，在不脱离本实用新型原理的前提下，还可以做出若干改进和润饰，这些改进和润饰也视为本实用新型的保护范围。 The utility model provides a form and implementation method of a muffle furnace. It should be pointed out that for those of ordinary skill in the art, some improvements and modifications can be made without departing from the principle of the utility model. Improvement and retouching are also regarded as the protection scope of the present utility model.
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420620499.1U CN204214264U (en) | 2014-10-25 | 2014-10-25 | Conveyor type microwave Muffle furnace |
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| CN201420620499.1U CN204214264U (en) | 2014-10-25 | 2014-10-25 | Conveyor type microwave Muffle furnace |
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| CN204214264U true CN204214264U (en) | 2015-03-18 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108863428A (en) * | 2018-07-27 | 2018-11-23 | 广州大学 | A kind of preparation method of the ceramic polished dregs porcelain granule of middle granularity, the ceramic polished dregs porcelain granule of preparation and its application |
| CN113803978A (en) * | 2021-09-06 | 2021-12-17 | 昆明理工大学 | Automatic production system for continuously producing high-added-value metal |
-
2014
- 2014-10-25 CN CN201420620499.1U patent/CN204214264U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108863428A (en) * | 2018-07-27 | 2018-11-23 | 广州大学 | A kind of preparation method of the ceramic polished dregs porcelain granule of middle granularity, the ceramic polished dregs porcelain granule of preparation and its application |
| CN108863428B (en) * | 2018-07-27 | 2021-04-02 | 广州大学 | Preparation method of medium-granularity ceramic polishing slag ceramsite, prepared ceramic polishing slag ceramsite and application thereof |
| CN113803978A (en) * | 2021-09-06 | 2021-12-17 | 昆明理工大学 | Automatic production system for continuously producing high-added-value metal |
| CN113803978B (en) * | 2021-09-06 | 2022-11-04 | 昆明理工大学 | An automatic production system for continuous production of high value-added metals |
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Address after: 277800 No. x6699, Guangming Road, high tech Zone, Zaozhuang City, Shandong Province (north of the junction of Guangming Road and Huaxin Road) Patentee after: Shandong Jinggong Electronic Technology Co.,Ltd. Address before: 277800 Shandong Zaozhuang high tech Zone Thailand Industrial Park Fuyuan five road hight Electronics Group Patentee before: Shandong Seiko Electronic Technology Co.,Ltd. |
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Granted publication date: 20150318 |