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CN204200736U - A kind of spool-type valves - Google Patents

A kind of spool-type valves Download PDF

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Publication number
CN204200736U
CN204200736U CN201420625551.2U CN201420625551U CN204200736U CN 204200736 U CN204200736 U CN 204200736U CN 201420625551 U CN201420625551 U CN 201420625551U CN 204200736 U CN204200736 U CN 204200736U
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valve
hole
valve body
groove
valve core
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姚宇婷
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Jiaxing Vocational and Technical College
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Jiaxing Vocational and Technical College
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Abstract

一种滑阀式换向阀,包括阀体、可在阀体内轴向移动的阀芯以及阀体两端设置的驱动端盖和定位端盖;所述阀体内设有环形沉割槽,所述阀芯上设有的台肩将沉割槽遮盖;在所述阀芯的轴线方向上开设有三角通槽;在所述阀芯的一端端面上开设有环槽;在所述阀芯的另一端的中心处设有一盲孔,所述盲孔内置设有弹簧;所述盲孔壁上设有一个垂直于轴线的限流孔;所述阀芯上垂直于轴线还设有一通流孔;所述通流孔与阀体上的主油口的孔径相同。本实用新型通过设置环槽,以改变液体的流动状态,避免产生漩涡及压力波,降低流体的噪声,提高阀的使用性能以及使用寿命;通过设置轴向三角通槽,降低阀芯处的振动。

A spool type reversing valve, comprising a valve body, a valve core capable of moving axially in the valve body, and driving end caps and positioning end caps arranged at both ends of the valve body; The shoulder provided on the spool covers the undercutting groove; a triangular through groove is provided in the axial direction of the spool; an annular groove is provided on one end face of the spool; A blind hole is provided at the center of the other end, and a spring is built in the blind hole; a flow limiting hole perpendicular to the axis is provided on the wall of the blind hole; a flow hole is also provided perpendicular to the axis on the valve core ; The bore diameter of the through hole is the same as that of the main oil port on the valve body. The utility model changes the flow state of the liquid by setting the ring groove, avoids the generation of vortex and pressure wave, reduces the noise of the fluid, and improves the service performance and service life of the valve; by setting the axial triangular groove, the vibration at the valve core is reduced .

Description

一种滑阀式换向阀A spool valve

技术领域 technical field

本实用新型属于液压控制阀领域,涉及一种换向阀,尤其涉及一种利用阀芯相对于阀体的相对滑动,实现油路通断或改变液流方向的滑阀式换向阀。 The utility model belongs to the field of hydraulic control valves, and relates to a reversing valve, in particular to a spool type reversing valve which uses the relative sliding of a valve core relative to a valve body to realize the on-off of an oil circuit or change the direction of liquid flow.

背景技术 Background technique

滑阀式换向阀是靠阀芯在阀腔内做轴向滑动,改变工作位置使阀的各进出口接通或断开,从而改变回路中某一部分流体流动方向。通常,滑阀式换向阀由阀芯和阀体构成,阀体中间有一圆柱形孔,圆柱形阀芯可在该孔内轴向滑动。阀体孔内由环形沉割槽,每一个沉割槽与阀体底面上所开相应的主油口相通,阀芯上同样有若干环形槽,阀芯环形槽之间的台肩将沉割槽遮盖时,此槽所通油路即被切断,当台肩不遮盖沉割槽时,此通路可以与其他通路相通。由于阀芯可在阀体孔中做轴向运动,故靠阀芯在阀孔中处于不同位置,便可使一些通路接通而使另一些油路关闭。 The spool type reversing valve relies on the spool to slide axially in the valve cavity, changing the working position to make the inlet and outlet of the valve connected or disconnected, thereby changing the flow direction of a certain part of the fluid in the circuit. Generally, the spool valve consists of a valve core and a valve body. There is a cylindrical hole in the middle of the valve body, and the cylindrical valve core can slide axially in the hole. There are annular undercut grooves in the valve body hole, and each undercut groove communicates with the corresponding main oil port opened on the bottom surface of the valve body. There are also several annular grooves on the valve core, and the shoulders between the annular grooves of the valve core will When the groove is covered, the oil passage through the groove is cut off. When the shoulder does not cover the undercut groove, this passage can communicate with other passages. Because the spool can move axially in the valve body hole, some passages can be connected and other oil passages can be closed by virtue of the spool being in different positions in the valve hole.

在换向阀快速换向时,油路的压力会急剧上升,以至于产生冲击压噪声;若突然换向使执行元件所产生的加速度a较大(a》0.3g)时,会产生冲击压振动噪声。同时,由于阀体上沉割槽以及阀芯上环形槽的设计,使得无论哪一个通路的流体流动都会造成流体的压力损失,在高速、大流量的流体应用上尤其明显。 When the reversing valve is reversing quickly, the pressure of the oil circuit will rise sharply, so that shock pressure noise will be generated; if the acceleration a generated by the actuator is large (a>0.3g) due to sudden reversing, shock pressure will be generated vibration noise. At the same time, due to the design of the undercut groove on the valve body and the annular groove on the valve core, the fluid flow in any channel will cause the pressure loss of the fluid, which is especially obvious in the application of high-speed and large-flow fluid.

因此,如何降低冲击压噪声,并降低压损和驱动力强度,是本领域技术人员要研究的内容。 Therefore, how to reduce the shock pressure noise, and reduce the pressure loss and driving force intensity is what those skilled in the art should study.

发明内容 Contents of the invention

本实用新型为了克服现有技术中的不足,提供了一种压损和驱动力强度都很小的滑阀式换向阀,该阀能够有效地减少由于液压冲击而产生的噪声。 In order to overcome the deficiencies in the prior art, the utility model provides a spool type reversing valve with small pressure loss and driving force intensity, and the valve can effectively reduce the noise caused by hydraulic shock.

本实用新型是通过以下技术方案实现:一种滑阀式换向阀,包括阀体、可在阀体内轴向移动的阀芯以及阀体两端设置的驱动端盖和定位端盖;所述阀体内设有环形沉割槽,所述阀芯上设有的台肩将沉割槽遮盖;在所述阀芯的轴线方向上开设有三角通槽;在所述阀芯的一端端面上开设有环槽;在所述阀芯的另一端的中心处设有一盲孔,所述盲孔内置设有弹簧;所述盲孔壁上设有一个垂直于轴线的限流孔;所述阀芯上垂直于轴线还设有一通流孔;所述通流孔与阀体上的主油口的孔径相同。 The utility model is realized through the following technical solutions: a slide valve type reversing valve, comprising a valve body, a valve core capable of axially moving in the valve body, and driving end caps and positioning end caps arranged at both ends of the valve body; There is an annular undercut groove in the valve body, and the shoulder provided on the valve core covers the undercut groove; a triangular through groove is opened in the axial direction of the valve core; There is an annular groove; a blind hole is provided at the center of the other end of the valve core, and a spring is built in the blind hole; a flow limiting hole perpendicular to the axis is provided on the wall of the blind hole; the valve core A flow hole is also arranged on the top perpendicular to the axis; the hole diameter of the flow hole is the same as that of the main oil port on the valve body.

上述方案中,有关内容解释如下: In the above scheme, the relevant content is explained as follows:

1、上述方案中,所述限流孔的直径为通流孔直径的二分之一; 1. In the above scheme, the diameter of the flow limiting hole is half of the diameter of the flow hole;

2、上述方案中,所述盲孔壁上还设有一个键槽,所述定位端盖上延伸设有一个与所述键槽匹配的导向键。所述定位端盖上的导向键和阀芯上的键槽均为偏心结构,这样能有效的防止阀芯的误装配; 2. In the above solution, a keyway is further provided on the wall of the blind hole, and a guide key matching the keyway is extended on the positioning end cover. The guide key on the positioning end cover and the keyway on the valve core are both eccentric structures, which can effectively prevent the misassembly of the valve core;

3、上述方案中,所述阀体分别与所述驱动端盖和所述定位端盖经螺钉固定为一体结构; 3. In the above solution, the valve body is fixed with the driving end cap and the positioning end cap respectively via screws;

4、上述方案中,所述阀体分别与所述驱动端盖和所述定位端盖之间分别设有O形密封圈; 4. In the above solution, an O-ring is provided between the valve body and the driving end cap and the positioning end cap respectively;

5、上述方案中,所述定位端盖上设有一个与所述阀芯上盲孔同一中心线且直径相同的弹簧定位孔; 5. In the above solution, the positioning end cover is provided with a spring positioning hole with the same center line and the same diameter as the blind hole on the valve core;

6、上述方案中,所述沉割槽与阀体底面上的主油口(P、A、B、T)相通,所述主油口(P、A、B、T)的孔径均相同; 6. In the above scheme, the undercutting groove communicates with the main oil ports (P, A, B, T) on the bottom surface of the valve body, and the apertures of the main oil ports (P, A, B, T) are all the same;

7、上述方案中,所述轴向三角通槽的最大处的直径为阀芯直径的四分之一,所述环槽的槽宽为阀芯直径的八分之一。 7. In the above solution, the diameter of the largest part of the axial triangular channel is 1/4 of the diameter of the valve core, and the groove width of the annular groove is 1/8 of the diameter of the valve core.

与现有的技术相比,本实用新型的有益效果是: Compared with the prior art, the beneficial effects of the utility model are:

1、本实用新型通过设置环槽,以改变液体的流动状态,避免产生漩涡及压力波,降低流体的噪声,提高阀的使用性能以及使用寿命;通过设置轴向三角通槽,降低阀芯处的振动; 1. The utility model changes the flow state of the liquid by setting the ring groove, avoids the generation of vortex and pressure wave, reduces the noise of the fluid, improves the service performance and service life of the valve; vibration;

2、本实用新型在阀芯上开设一个键槽和直径与阀体的主油口直径相同的通流孔,在定位端盖上有与键槽配合的导向键,在实现工况一和工况二之间转换时,在工况一状态下,保证阀芯中的通流孔与阀体的主油口中心线重合,构成通孔,实现换向阀极小的压损传输;又在阀芯上开设一个直径为主油口一半的限流孔,在工况二的状态下,保证不影响使用条件下减小通过阀体的流量,减小相对于驱动力的反向液压力,由工况二到工况一的转换时,能有效的减小驱动力的大小。 2. In the utility model, a keyway and a flow hole with the same diameter as the main oil port of the valve body are provided on the valve core, and a guide key matched with the keyway is provided on the positioning end cover. When switching between, under the first working condition, ensure that the flow hole in the spool coincides with the center line of the main oil port of the valve body to form a through hole to realize the extremely small pressure loss transmission of the reversing valve; A restrictor hole with half the diameter of the main oil port is set on the upper part. In the state of working condition 2, the flow through the valve body is guaranteed to be reduced without affecting the use condition, and the reverse hydraulic pressure relative to the driving force is reduced. When changing from condition 2 to condition 1, the driving force can be effectively reduced.

附图说明 Description of drawings

图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.

图2为本实用新型中阀芯一端的端面图。 Fig. 2 is the end view of one end of the valve core in the utility model.

具体实施方式 Detailed ways

为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。 In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.

如图1和图2所示,一种滑阀式换向阀,包括由球墨铸铁制成的阀体1、可在阀体内轴向移动的阀芯2,阀芯2采用高合金结构钢,使其具有良好的耐磨性、线胀系数和变形量小,为了提高阀芯的强度,必须使材料的表面达到一定的硬度(一般要求大于58HRC);以及阀体1两端设置的驱动端盖3和定位端盖4;所述阀体1内设有环形沉割槽5,所述阀芯2上设有的台肩6将沉割槽5遮盖;沉割槽5的数目以及台肩6的数目与阀的功能、性能、体积和工艺有直接关系。 As shown in Figure 1 and Figure 2, a spool type reversing valve includes a valve body 1 made of ductile iron, a valve core 2 that can move axially in the valve body, and the valve core 2 is made of high-alloy structural steel. It has good wear resistance, linear expansion coefficient and small deformation. In order to improve the strength of the valve core, the surface of the material must reach a certain hardness (generally required to be greater than 58HRC); and the driving end set at both ends of the valve body 1 Cover 3 and positioning end cap 4; the valve body 1 is provided with an annular undercutting groove 5, and the shoulder 6 provided on the valve core 2 covers the undercutting groove 5; the number of undercutting grooves 5 and the shoulder The number of 6 is directly related to the function, performance, volume and process of the valve.

在所述阀芯3的轴线方向上开设有三角通槽7;在所述阀芯3的一端端面上开设有环槽8;在所述阀芯2的另一端的中心处设有一盲孔9,所述盲孔9内置设有弹簧10;所述盲孔9壁上设有一个垂直于轴线的限流孔11;所述阀芯2上垂直于轴线还设有一通流孔12;所述通流孔12与阀体上的主油口的孔径相同。 A triangular channel 7 is opened in the axial direction of the valve core 3; an annular groove 8 is opened on one end surface of the valve core 3; a blind hole 9 is provided at the center of the other end of the valve core 2 , the blind hole 9 is provided with a spring 10; the wall of the blind hole 9 is provided with a restrictor hole 11 perpendicular to the axis; the valve core 2 is also provided with a flow hole 12 perpendicular to the axis; The aperture of the flow hole 12 is the same as that of the main oil port on the valve body.

所述限流孔11的直径为通流孔12直径的二分之一。 The diameter of the restricting hole 11 is half of the diameter of the flow hole 12 .

所述盲孔9壁上还设有一个键槽13,所述定位端盖4上延伸设有一个与所述键槽13匹配的导向键14。所述定位端盖4上的导向键14和阀芯2上的键槽13均为偏心结构,这样能有效的防止阀芯的误装配。 A keyway 13 is also provided on the wall of the blind hole 9 , and a guide key 14 matching the keyway 13 is extended on the positioning end cover 4 . Both the guide key 14 on the positioning end cover 4 and the keyway 13 on the valve core 2 are eccentric structures, which can effectively prevent the incorrect assembly of the valve core.

所述阀体1分别与所述驱动端盖3和所述定位端盖4经螺钉固定为一体结构。 The valve body 1 is respectively fixed with the driving end cover 3 and the positioning end cover 4 via screws.

所述阀体1分别与所述驱动端盖3和所述定位端盖4之间分别设有O形密封圈(图中未示出)。 An O-ring sealing ring (not shown in the figure) is provided between the valve body 1 and the driving end cover 3 and the positioning end cover 4 respectively.

所述定位端盖4上设有一个与所述阀芯2上盲孔9同一中心线且直径相同的弹簧定位孔41。 The positioning end cover 4 is provided with a spring positioning hole 41 having the same centerline and diameter as the blind hole 9 on the valve core 2 .

所述沉割槽3与阀体1底面上的主油口(P、A、B、T)相通,所述主油口(P、A、B、T)的孔径均相同。 The undercut groove 3 communicates with the main oil ports (P, A, B, T) on the bottom surface of the valve body 1, and the main oil ports (P, A, B, T) have the same aperture.

所述轴向三角通槽7的最大处的直径为阀芯2直径的四分之一,所述环槽8的槽宽为阀芯2直径的八分之一。 The diameter of the largest part of the axial triangular channel 7 is 1/4 of the diameter of the valve core 2 , and the groove width of the annular groove 8 is 1/8 of the diameter of the valve core 2 .

本实用新型通过设置环槽,以改变液体的流动状态,避免产生漩涡及压力波,降低流体的噪声,提高阀的使用性能以及使用寿命;通过设置轴向三角通槽,降低阀芯处的振动。通过在阀芯上开设一个键槽和直径与阀体的主油口直径相同的通流孔,在定位端盖上有与键槽配合的导向键,在实现工况一和工况二之间转换时,在工况一状态下,保证阀芯中的通流孔与阀体的主油口中心线重合,构成通孔,实现换向阀极小的压损传输;又在阀芯上开设一个直径为主油口一半的限流孔,在工况二的状态下,保证不影响使用条件下减小通过阀体的流量,减小相对于驱动力的反向液压力,由工况二到工况一的转换时,能有效的减小驱动力的大小。 The utility model changes the flow state of the liquid by setting the ring groove, avoids the generation of vortex and pressure wave, reduces the noise of the fluid, and improves the service performance and service life of the valve; by setting the axial triangular groove, the vibration at the valve core is reduced . By setting a keyway on the valve core and a flow hole with the same diameter as the main oil port of the valve body, and a guide key matching the keyway on the positioning end cover, when switching between working conditions 1 and 2 , in working condition 1, ensure that the flow hole in the spool coincides with the center line of the main oil port of the valve body to form a through hole to realize the extremely small pressure loss transmission of the reversing valve; and set a diameter on the spool The restrictor hole in half of the main oil port, in the state of working condition 2, ensures that the flow through the valve body is reduced without affecting the use condition, and the reverse hydraulic pressure relative to the driving force is reduced. From working condition 2 to working condition During the conversion of Case 1, the size of the driving force can be effectively reduced.

本实用新型以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。 The utility model described above is only a preferred embodiment of the utility model, and is not intended to limit the utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the utility model shall be Included within the protection scope of the present utility model.

Claims (7)

1.一种滑阀式换向阀,包括阀体、可在阀体内轴向移动的阀芯以及阀体两端设置的驱动端盖和定位端盖;所述阀体内设有环形沉割槽,所述阀芯上设有的台肩将沉割槽遮盖;其特征在于:在所述阀芯的轴线方向上开设有三角通槽;在所述阀芯的一端端面上开设有环槽;在所述阀芯的另一端的中心处设有一盲孔,所述盲孔内置设有弹簧;所述盲孔壁上设有一个垂直于轴线的限流孔;所述阀芯上垂直于轴线还设有一通流孔;所述通流孔与阀体上的主油口的孔径相同。 1. A spool type directional control valve, comprising a valve body, a valve core that can move axially in the valve body, and driving end caps and positioning end caps arranged at both ends of the valve body; an annular sinking groove is arranged in the valve body , the shoulder provided on the valve core covers the undercut groove; it is characterized in that: a triangular through groove is provided in the axial direction of the valve core; an annular groove is provided on one end surface of the valve core; A blind hole is provided at the center of the other end of the valve core, and a spring is built in the blind hole; a restrictor hole perpendicular to the axis is provided on the wall of the blind hole; A flow hole is also provided; the hole diameter of the flow hole is the same as that of the main oil port on the valve body. 2.根据权利要求1所述的一种滑阀式换向阀,其特征在于:所述限流孔的直径为通流孔直径的二分之一。 2. A spool type reversing valve according to claim 1, characterized in that: the diameter of the restricting hole is half of the diameter of the flow hole. 3.根据权利要求1所述的一种滑阀式换向阀,其特征在于:所述盲孔壁上还设有一个键槽,所述定位端盖上延伸设有一个与所述键槽匹配的导向键。 3. A spool type reversing valve according to claim 1, wherein a keyway is provided on the wall of the blind hole, and a keyway matching the keyway is extended on the positioning end cover. Navigation keys. 4.根据权利要求1所述的一种滑阀式换向阀,其特征在于:所述阀体分别与所述驱动端盖和所述定位端盖经螺钉固定为一体结构。 4 . The spool type reversing valve according to claim 1 , wherein the valve body is integrally fixed with the driving end cover and the positioning end cover via screws. 5 . 5.根据权利要求1所述的一种滑阀式换向阀,其特征在于:所述阀体分别与所述驱动端盖和所述定位端盖之间分别设有O形密封圈。 5 . The spool type reversing valve according to claim 1 , wherein O-rings are respectively provided between the valve body and the driving end cap and the positioning end cap. 5 . 6.根据权利要求1所述的一种滑阀式换向阀,其特征在于:所述定位端盖上设有一个与所述阀芯上盲孔同一中心线且直径相同的弹簧定位孔。 6 . The spool type reversing valve according to claim 1 , wherein a spring positioning hole with the same center line and the same diameter as the blind hole on the valve core is provided on the positioning end cover. 6 . 7.根据权利要求1所述的一种滑阀式换向阀,其特征在于:所述沉割槽与阀体底面上的主油口(P、A、B、T)相通,所述主油口(P、A、B、T)的孔径均相同。 7. A spool type reversing valve according to claim 1, characterized in that: the undercut groove communicates with the main oil port (P, A, B, T) on the bottom surface of the valve body, and the main port The ports (P, A, B, T) have the same bore diameter.
CN201420625551.2U 2014-10-27 2014-10-27 A kind of spool-type valves Expired - Fee Related CN204200736U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111219375A (en) * 2020-03-03 2020-06-02 马鞍山市卡迈特液压机械制造有限公司 Hydraulic breaking hammer reversing valve

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111219375A (en) * 2020-03-03 2020-06-02 马鞍山市卡迈特液压机械制造有限公司 Hydraulic breaking hammer reversing valve

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