CN204198309U - The built-in winch of a kind of retarder - Google Patents
The built-in winch of a kind of retarder Download PDFInfo
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- CN204198309U CN204198309U CN201420667579.2U CN201420667579U CN204198309U CN 204198309 U CN204198309 U CN 204198309U CN 201420667579 U CN201420667579 U CN 201420667579U CN 204198309 U CN204198309 U CN 204198309U
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- 239000003638 chemical reducing agent Substances 0.000 abstract description 14
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Abstract
本实用新型涉及一种减速器内置式卷扬机,包括机架、电机、卷筒组合装置、制动装置、绳索调节装置;所述电机固定在所述机架上,所述卷筒组合装置的卷筒支架与所述机架固定,所述卷筒组合装置的联轴器与所述电机相连,所述制动装置的制动气缸、制动盘分别固定在所述卷筒组合装置的卷筒支架、卷筒轴上,所述绳索调节装置的气缸支架固定在所述机架上;所述电机为所述卷筒组合装置的驱动,所述卷筒组合装置实现卷筒的减速及绳索的收放,所述制动装置实现卷筒的固定,所述绳索调节装置实现绳索在卷筒上的均匀布置;本实用新型一种减速器内置式卷扬机的减速器内置于卷筒内,结构紧凑,有效地减小了空间,提高了传动效率。
The utility model relates to a winch with a built-in reducer, which comprises a frame, a motor, a reel combination device, a brake device and a rope adjustment device; the motor is fixed on the frame, and the reel combination device The drum bracket is fixed to the frame, the shaft coupling of the reel assembly device is connected to the motor, the brake cylinder and the brake disc of the brake device are respectively fixed on the drum assembly of the reel assembly device. On the bracket and the reel shaft, the cylinder support of the rope adjustment device is fixed on the frame; the motor is the drive of the reel assembly device, and the reel assembly device realizes the deceleration of the reel and the rotation of the rope. retractable, the braking device realizes the fixing of the reel, and the rope adjusting device realizes the uniform arrangement of the rope on the reel; the reducer of the reducer-built-in hoist of the utility model is built in the reel, and the structure is compact , effectively reducing the space and improving the transmission efficiency.
Description
技术领域technical field
本实用新型涉及一种绳索卷扬装置,具体的说是涉及一种减速器内置于卷筒的绳索排布可调节的减速器内置式卷扬机。The utility model relates to a rope hoisting device, in particular to a speed reducer built-in hoist in which the rope arrangement can be adjusted in a reel.
背景技术Background technique
卷扬机是一种可以对绳索进行卷收、释放的设备,广泛的应用于建筑,机械领域。目前卷扬机的种类很多,但大多数卷扬机都以电机、减速器、卷筒串联的方式组合,这种组合方式不但影响了卷扬机的传动效率,而且使卷扬机占据较大的空间。并且大多数卷扬机没有绳索调节装置,卷扬机在卷收绳索时绳索排列不够整齐、紧凑,一些带有绳索调节功能的卷扬机大都通过卷筒的摆动实现对绳索的排布调节,结构复杂,设计不够合理,对绳索的磨损较大。The hoist is a device that can retract and release the rope, and is widely used in the fields of construction and machinery. At present, there are many types of hoists, but most hoists are combined in series with motors, reducers, and reels. This combination not only affects the transmission efficiency of the hoist, but also makes the hoist occupy a larger space. Moreover, most hoists do not have a rope adjustment device, and the rope arrangement is not neat and compact when the hoist is retracted. Some hoists with a rope adjustment function mostly realize the adjustment of the rope arrangement through the swing of the reel. The structure is complex and the design is not reasonable enough. , greater wear and tear on the rope.
本实用新型目的是为了克服现有卷扬机设备的不足,寻求设计制造一种传动效率较高、结构紧凑、带有简易绳索调节装置可对绳索的排布进行调节的一种减速器内置式卷扬机。The purpose of the utility model is to overcome the shortcomings of the existing hoist equipment, and seek to design and manufacture a hoist with a built-in reducer that has high transmission efficiency, compact structure, and a simple rope adjustment device that can adjust the arrangement of the ropes.
发明内容Contents of the invention
为了实现上述发明目的,本实用新型提供了一种结构新颖,减速器内置于卷筒,传动效率较高,同时具有绳索调节功能,结构紧凑的一种减速器内置式卷扬机。In order to achieve the purpose of the above invention, the utility model provides a hoist with a built-in reducer and a compact structure with a novel structure, a reducer built into the drum, high transmission efficiency, and a rope adjustment function.
本实用新型技术方案如下:一种减速器内置式卷扬机,包括机架、电机、卷筒组合装置、制动装置、绳索调节装置;所述电机固定在所述机架上,所述卷筒组合装置的卷筒支架与所述机架固定,所述卷筒组合装置的联轴器与所述电机相连,所述制动装置的制动气缸、制动盘分别固定在所述卷筒组合装置的卷筒支架、卷筒轴上,所述绳索调节装置的气缸支架固定在所述机架上;所述电机为所述卷筒组合装置的驱动,所述卷筒组合装置实现卷筒的减速及绳索的收放,所述制动装置实现卷筒的固定,所述绳索调节装置实现绳索在卷筒上的均匀布置。The technical scheme of the utility model is as follows: a winch with a built-in reducer, including a frame, a motor, a reel assembly device, a braking device, and a rope adjustment device; the motor is fixed on the frame, and the reel assembly The reel support of the device is fixed to the frame, the coupling of the reel assembly device is connected to the motor, and the brake cylinder and brake disc of the brake device are respectively fixed on the reel assembly device. On the reel support and reel shaft, the cylinder support of the rope adjustment device is fixed on the frame; the motor is the drive of the reel combination device, and the reel combination device realizes the deceleration of the reel and the retracting and unwinding of the rope, the braking device realizes the fixing of the reel, and the said rope adjusting device realizes the uniform arrangement of the rope on the reel.
作为优选,所述卷筒组合装置包括联轴器、卷筒轴、卷筒支架、卷筒、齿轮系;所述联轴器连接所述电机与所述卷筒轴,所述卷筒轴通过滑动轴承支撑在所述卷筒支架上,所述卷筒支架通过螺栓与所述机架固定,所述卷筒两端面与两滚动轴承的外圈固定,两滚动轴承的内圈固定在所述卷筒轴上;所述齿轮系内置于所述卷筒内,连接所述卷筒与所述卷筒轴。Preferably, the reel assembly device includes a coupling, a reel shaft, a reel support, a reel, and a gear train; the coupling connects the motor and the reel shaft, and the reel shaft passes through The sliding bearing is supported on the reel support, the reel support is fixed to the frame by bolts, the two ends of the reel are fixed to the outer rings of the two rolling bearings, and the inner rings of the two rolling bearings are fixed to the reel on the shaft; the gear train is built in the reel and connects the reel and the reel shaft.
作为优选,所述齿轮系包括两个太阳轮和三个行星轮,所述太阳轮的轴线与所述卷筒的轴线重合,所述行星轮绕所述卷筒的轴线成120°均匀分布,所述太阳轮的大太阳轮与所述卷筒固联并与所述行星轮组成内啮合齿轮传动,所述太阳轮的小太阳轮通过键固定在所述卷筒轴上并与所述行星轮组成外啮合齿轮传动;所述齿轮系通过行星齿轮传动将所述卷筒轴较高的转速转换为所述卷筒较低的转速,所述电机正反转动并通过所述齿轮系的减速作用后可实现所述卷筒对绳索的卷收、释放。Preferably, the gear train includes two sun gears and three planetary gears, the axis of the sun gear coincides with the axis of the reel, and the planetary gears are evenly distributed at 120° around the axis of the reel, The large sun gear of the sun gear is fixedly connected with the reel and forms an internal meshing gear transmission with the planetary gear, and the small sun gear of the sun gear is fixed on the reel shaft through a key and is connected with the planetary gear. The wheels form an external meshing gear transmission; the gear train converts the higher speed of the reel shaft to the lower speed of the reel through planetary gear transmission, and the motor rotates positively and negatively and through the deceleration of the gear train After the action, the winding and releasing of the rope by the reel can be realized.
作为优选,所述制动装置包括制动气缸、制动盘;所述制动气缸通过螺栓固定在所述卷筒组合装置的所述卷筒支架上,所述制动盘通过键和螺栓固定在所述卷筒组合装置的所述卷筒轴上;所述制动气缸工作时所述制动气缸的轴伸出将所述制动盘夹紧固定,进而实现所述卷筒的固定,所述制动气缸的轴收回则所述制动盘放松。Preferably, the brake device includes a brake cylinder and a brake disc; the brake cylinder is fixed on the reel support of the reel assembly device through bolts, and the brake disc is fixed through keys and bolts On the reel shaft of the reel combination device; when the brake cylinder is working, the shaft of the brake cylinder protrudes to clamp and fix the brake disc, thereby realizing the fixation of the reel, When the shaft of the brake cylinder is retracted, the brake disc is released.
作为优选,所述绳索调节装置包括气缸支架、气缸、调节头;所述气缸支架通过螺栓与所述机架固定,所述气缸通过螺栓固定在所述气缸支架上,所述调节头与所述气缸的气缸轴固联,所述调节头有两个可以转动的滑轮,绳索在两滑轮间穿过;所述气缸轴的伸缩可带动所述调节头横向移动,进而在对绳索进行卷收时实现对绳索排布位置的调节。Preferably, the rope adjusting device includes a cylinder bracket, a cylinder, and an adjusting head; the cylinder bracket is fixed to the frame by bolts, the cylinder is fixed on the cylinder bracket by bolts, the adjustment head is connected to the frame The cylinder shaft of the cylinder is fixedly connected, the adjustment head has two rotatable pulleys, and the rope passes between the two pulleys; the expansion and contraction of the cylinder shaft can drive the adjustment head to move laterally, and then when the rope is retracted Realize the adjustment to the rope arrangement position.
本实用新型还涉及一种减速器内置式卷扬机的工作方法,具体步骤如下:卷收阶段,所述电机转动,所述电机通过所述联轴器带动所述卷筒轴转动,所述卷筒组合装置通过所述齿轮系的减速作用将所述卷筒轴由较高的转速转换为所述卷筒较低的转速,所述卷筒转动对绳索进行卷收,所述卷筒转动的同时所述气缸工作,所述气缸的气缸轴伸缩带动所述调节头横向移动,所述调节头的两个滑轮推动着绳索移动,实现对所述卷筒上绳索排布位置的调节,所述卷筒完成对绳索的卷收后所述电机停止工作,所述制动气缸工作将所述制动盘夹紧,进而所述卷筒固定;释放阶段,所述制动气缸工作使所述制动盘放松,所述电机反向转动,卷扬机进入释放阶段。The utility model also relates to a working method of a reducer built-in hoist, the specific steps are as follows: in the retracting stage, the motor rotates, the motor drives the shaft of the reel to rotate through the coupling, and the reel The combination device converts the reel shaft from a higher speed to a lower speed of the reel through the deceleration of the gear train, and the reel rotates to retract the rope, and the reel rotates at the same time The cylinder works, the cylinder shaft of the cylinder stretches and drives the adjustment head to move laterally, and the two pulleys of the adjustment head push the ropes to move to realize the adjustment of the arrangement position of the ropes on the reel. After the drum completes the retraction of the rope, the motor stops working, the brake cylinder works to clamp the brake disc, and then the reel is fixed; in the release stage, the brake cylinder works to make the brake disc The disc is released, the motor rotates in reverse, and the winch enters the release stage.
附图说明Description of drawings
图1:本实用新型减速器内置式卷扬机主视图;Figure 1: The front view of the winch with built-in reducer of the utility model;
图2:本实用新型减速器内置式卷扬机俯视图;Figure 2: The top view of the winch with built-in reducer of the utility model;
图3:本实用新型减速器内置式卷扬机卷筒组合装置剖视图。Figure 3: Sectional view of the utility model built-in winch reel combination device of the reducer.
图中标号:1—机架,2—电机,3—联轴器,4—卷筒轴,5—卷筒支架,6—卷筒,7—齿轮系,71—大太阳轮,72—小太阳轮,73—行星轮,8—制动气缸,9—制动盘,10—气缸支架,11—气缸,12—调节头。Labels in the figure: 1—frame, 2—motor, 3—coupling, 4—reel shaft, 5—reel support, 6—reel, 7—gear train, 71—big sun gear, 72—small Sun gear, 73—planetary gear, 8—brake cylinder, 9—brake disc, 10—cylinder support, 11—cylinder, 12—regulating head.
具体实施方式Detailed ways
下面结合附图对本实用新型的具体实施方式做进一步详述。Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described in further detail.
如图1、2、3所示,减速器内置式卷扬机,包括机架1,电机2,卷筒组合装置3、4、5、6、7,制动装置8、9,绳索调节装置10、11、12;所述电机2固定在所述机架1上,所述卷筒组合装置的卷筒支架5与所述机架1固定,所述卷筒组合装置的联轴器3与所述电机2相连,所述制动装置的制动气缸8、制动盘9分别固定在所述卷筒组合装置的卷筒支架5、卷筒轴4上,所述绳索调节装置的气缸支架10固定在所述机架1上。As shown in Figures 1, 2, and 3, the hoist with built-in reducer includes a frame 1, a motor 2, reel assembly devices 3, 4, 5, 6, 7, brake devices 8, 9, rope adjustment devices 10, 11, 12; the motor 2 is fixed on the frame 1, the reel support 5 of the reel assembly device is fixed to the frame 1, and the coupling 3 of the reel assembly device is connected to the The motor 2 is connected, the brake cylinder 8 and the brake disc 9 of the braking device are respectively fixed on the reel support 5 and the reel shaft 4 of the reel combination device, and the cylinder support 10 of the rope adjustment device is fixed on the rack 1.
如图1、2、3所示,本实用新型减速器内置式卷扬机的工作方法具体步骤如下:卷收阶段,所述电机2转动,所述电机2通过所述联轴器3带动所述卷筒轴4转动,所述卷筒组合装置通过所述齿轮系7的减速作用将所述卷筒轴4由较高的转速转换为所述卷筒6较低的转速,所述卷筒6转动对绳索进行卷收,所述卷筒6转动的同时所述气缸11工作,所述气缸11的气缸轴伸缩带动所述调节头12横向移动,所述调节头12的两个滑轮推动着绳索移动,实现对所述卷筒6上绳索排布位置的调节,所述卷筒6完成对绳索的卷收后所述电机2停止工作,所述制动气缸8工作将所述制动盘9夹紧,进而所述卷筒6固定;释放阶段,所述制动气缸8工作使所述制动盘9放松,所述电机2反向转动,卷扬机进入释放阶段。As shown in Figures 1, 2, and 3, the specific steps of the working method of the reducer built-in winch of the present invention are as follows: in the retracting stage, the motor 2 rotates, and the motor 2 drives the coil through the coupling 3 The drum shaft 4 rotates, and the drum assembly device converts the drum shaft 4 from a higher speed to a lower speed of the drum 6 through the deceleration of the gear train 7, and the drum 6 rotates The rope is retracted, the cylinder 11 works while the reel 6 rotates, the cylinder shaft of the cylinder 11 stretches and drives the adjustment head 12 to move laterally, and the two pulleys of the adjustment head 12 push the rope to move , to realize the adjustment of the arrangement position of the ropes on the reel 6, the motor 2 stops working after the reel 6 completes the retraction of the ropes, and the brake cylinder 8 works to clamp the brake disc 9 tighten, and then the reel 6 is fixed; in the release stage, the brake cylinder 8 works to loosen the brake disc 9, the motor 2 rotates in the opposite direction, and the winch enters the release stage.
Claims (4)
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105110222A (en) * | 2015-09-09 | 2015-12-02 | 安徽省葛根生产力促进中心有限公司 | Planetary gear train built-in construction winch device |
CN105668282A (en) * | 2016-02-24 | 2016-06-15 | 张家港市华益纺织有限公司 | Winding device used for textile fabric processing |
CN109850794A (en) * | 2019-03-08 | 2019-06-07 | 太原理工大学 | The mine hoist equipment high-precision sure brake system being segmented by speed |
TWI699325B (en) * | 2018-08-01 | 2020-07-21 | 日商肯泰克系統有限公司 | Rope pulling device and method of working on external surface of building |
CN111620255A (en) * | 2020-06-16 | 2020-09-04 | 凯盛重工有限公司 | Intelligent transportation winch structure |
CN115258991A (en) * | 2022-09-19 | 2022-11-01 | 杭州未名信科科技有限公司 | A hoist power module assembly and intelligent tower crane for intelligent tower crane |
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2014
- 2014-11-10 CN CN201420667579.2U patent/CN204198309U/en not_active Expired - Fee Related
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105110222A (en) * | 2015-09-09 | 2015-12-02 | 安徽省葛根生产力促进中心有限公司 | Planetary gear train built-in construction winch device |
CN105668282A (en) * | 2016-02-24 | 2016-06-15 | 张家港市华益纺织有限公司 | Winding device used for textile fabric processing |
CN105668282B (en) * | 2016-02-24 | 2018-07-06 | 张家港市华益纺织有限公司 | A kind of coiler device for textile fabric processing |
TWI699325B (en) * | 2018-08-01 | 2020-07-21 | 日商肯泰克系統有限公司 | Rope pulling device and method of working on external surface of building |
TWI717253B (en) * | 2018-08-01 | 2021-01-21 | 日商肯泰克系統有限公司 | How to work on the external surface of the building |
CN109850794A (en) * | 2019-03-08 | 2019-06-07 | 太原理工大学 | The mine hoist equipment high-precision sure brake system being segmented by speed |
CN109850794B (en) * | 2019-03-08 | 2022-09-20 | 太原理工大学 | High-precision safety braking system segmented according to speed for mine hoisting equipment |
CN111620255A (en) * | 2020-06-16 | 2020-09-04 | 凯盛重工有限公司 | Intelligent transportation winch structure |
CN115258991A (en) * | 2022-09-19 | 2022-11-01 | 杭州未名信科科技有限公司 | A hoist power module assembly and intelligent tower crane for intelligent tower crane |
CN115258991B (en) * | 2022-09-19 | 2023-01-17 | 杭州未名信科科技有限公司 | A hoist power module assembly and intelligent tower crane for intelligent tower crane |
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