CN204194520U - Equipment is rushed in a kind of heat-transmission automatically - Google Patents
Equipment is rushed in a kind of heat-transmission automatically Download PDFInfo
- Publication number
- CN204194520U CN204194520U CN201420044104.8U CN201420044104U CN204194520U CN 204194520 U CN204194520 U CN 204194520U CN 201420044104 U CN201420044104 U CN 201420044104U CN 204194520 U CN204194520 U CN 204194520U
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- Prior art keywords
- control system
- heat
- rushed
- equipment
- pusher
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- Expired - Fee Related
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- 238000010438 heat treatment Methods 0.000 claims abstract description 46
- 230000006698 induction Effects 0.000 claims abstract description 14
- 239000002994 raw material Substances 0.000 claims abstract description 6
- 238000007599 discharging Methods 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 10
- 238000007790 scraping Methods 0.000 claims description 10
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 4
- 229910052802 copper Inorganic materials 0.000 claims description 4
- 239000010949 copper Substances 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000004080 punching Methods 0.000 description 4
- 238000012163 sequencing technique Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000002283 diesel fuel Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
Landscapes
- General Induction Heating (AREA)
- Forging (AREA)
Abstract
The utility model provides a kind of heat-transmission automatically to rush equipment, involving vibrations dish, hopper and high frequency heating machine, also comprise feed system, pusher transfer system, discharge system, intelligence control system, temperature control system and punch die system, raw material is by vibrating disk intelligent discharging, feed system is fed to the induction heating circle heating of high frequency heating machine, temperature control system controls workpiece heat temperature, the work piece delivery of heating is completed workpiece punch forming to punch die system by pusher transfer system, the workpiece of stamping unloads by discharge system, complete a work period, whole heat is broken through journey and has been controlled by intelligence control system.Realize automated production, reduce cost of labor, and be with automatic checking functions, homogeneous heating, make stable and reliable product quality efficient, energy-conserving and environment-protective simultaneously, safe ready simple to operate.
Description
Technical field
The utility model relates to heat and rushes equipment, and particularly equipment is rushed in the automatic heat-transmission of one.
Background technology
The production of current heat punching is completely by artificial manual operations in hot environment, and a punch press needs many people compounding practice simultaneously, full manual hand manipulation, production efficiency is low, working strength is large, poor working environment, and has certain threat to the personal safety of operating personnel.Use liquefied gas tank or diesel oil open firing, there is a lot of greasy dirt at scene, dirty and easily catch fire, and has danger.Often occur that people is that maloperation causes burn failure, by material, the position be placed on punch die does not ensure uniformity to each staff, thus causes product quality uneven, be heated uneven by the material heated, cause quality unstable, outward appearance is coarse, and bad product is many.
Utility model content
The utility model provides a kind of heat-transmission automatically to rush equipment, and overcome existing cost of labor high, production efficiency is low, and product heating is uneven, and quality stability is poor, and die life is short, contaminated environment, the shortcomings such as complicated operation.
The utility model adopts following technical scheme:
Equipment is rushed in a kind of heat-transmission automatically, involving vibrations dish, hopper and high frequency heating machine, also comprise feed system, pusher transfer system, discharge system, intelligence control system, temperature control system and punch die system, raw material is by vibrating disk intelligent discharging, feed system is fed to the induction heating circle heating of high frequency heating machine, temperature control system controls workpiece heat temperature, the work piece delivery of heating is completed workpiece punch forming to punch die system by pusher transfer system, the workpiece of stamping unloads by discharge system, complete a work period, whole heat is broken through journey and has been controlled by intelligence control system.
Described high frequency heating machine is formed by high-frequency heating machine host, extension set, induction heating circle, and is Electromagnetic Heating, and high-frequency heating machine host is connected with induction heat coil by copper pipe.Temperature is set to 500 DEG C.
Described temperature control system is made up of infrared temperature tester.
Described intelligence control system is controlled by PLC chip and touch-screen.
Described feed system is made up of vibrating disk, pusher cylinder, pusher cylinder mount pad, precise linear guide and slide block, scraping wings, described pusher cylinder is arranged on pusher cylinder mount pad, promote scraping wings by pusher cylinder to move along precise linear guide, slide block connects scraping wings.
Described pusher transfer system comprises dnockout cylinder, knockout plate, knockout rod, material returned cylinder and retainer plate, one end of described knockout plate is connected with dnockout cylinder, the other end is connected with knockout rod, described retainer plate is arranged at knockout rod bottom surface, dnockout air cylinder driven knockout plate and knockout rod, material returned cylinder connects retainer plate.
Described punch die system comprises upper/lower die and die bottom plate, and described upper/lower die is arranged on die bottom plate.
The course of work that equipment is rushed in described automatic heat-transmission is: the raw material thrown in inside is carried out intelligent ranking by vibrating disk, carry out feeding by feed system after sequencing and arrive high frequency heating machine induction heating circle, the temperature of carrying out presetting heats, infrared thermometer preset workpiece temperature required after, send punching machine mold to by pusher transfer system, instrument display screen uses touch function.
The beneficial effects of the utility model are:
Equipment is rushed in automatic heat-transmission described in the utility model, realizes automated production, reduces artificial, the energy, consumptive material (mould loss, cold oil) cost, and be with automatic checking functions, homogeneous heating, make stable and reliable product quality, energy-conserving and environment-protective simultaneously, simple to operation.
Accompanying drawing explanation
Fig. 1 is the structural representation that equipment is rushed in described automatic heat-transmission;
Fig. 2 is the workflow diagram that equipment is rushed in described automatic heat-transmission;
Description of reference numerals
1 pusher cylinder; 2 induction heating circles; 3 dnockout cylinders; 4 moulds; 5 die bottom plates; 6 pusher cylinder mount pads; 7 scraping wings; 8 slide blocks; 9 retainer plates; 10 knockout plates; 11 precise linear guides; 12 knockout rods; 13 hoppers; 14 vibrating disks; 15 copper pipes; 16 high-frequency heating machine hosts.
Detailed description of the invention
The utility model is further illustrated below in conjunction with accompanying drawing and preferred embodiment of the present utility model.
As shown in Figure 2, equipment is rushed in a kind of heat-transmission automatically, involving vibrations dish 14, hopper 13 and high frequency heating machine, it is characterized in that, also comprise feed system, pusher transfer system, discharge system, intelligence control system, temperature control system and punch die system, raw material is by vibrating disk intelligent discharging, the induction heating circle 2 that feed system is fed to high frequency heating machine heats, temperature control system controls workpiece heat temperature, the work piece delivery of heating is completed workpiece punch forming to punch die system by pusher transfer system, the workpiece of stamping unloads by discharge system, complete a work period, whole heat is broken through journey and has been controlled by intelligence control system.
As shown in Figure 1, described high frequency heating machine is formed by high-frequency heating machine host 16, extension set, induction heating circle 2, and is Electromagnetic Heating, and high-frequency heating machine host 16 is connected with induction heat coil 2 by copper pipe 15.Temperature is set to 500 DEG C.
Described temperature control system is made up of infrared temperature tester.
Described intelligence control system is controlled by PLC chip and touch-screen.
Described feed system is made up of vibrating disk 14, pusher cylinder, pusher cylinder mount pad 6, precise linear guide 11 and slide block 8, scraping wings 7, described pusher cylinder is arranged on pusher cylinder mount pad 6, promote scraping wings 7 by pusher cylinder to move along precise linear guide 11, slide block 8 connects scraping wings 7.
Described pusher transfer system comprises dnockout cylinder 3, knockout plate 10, knockout rod 12, material returned cylinder and retainer plate, one end of described knockout plate 10 is connected with dnockout cylinder 3, the other end is connected with knockout rod 12, described retainer plate 10 is arranged at knockout rod 12 bottom surface, dnockout cylinder drives 3 dynamic knockout plate 10 and knockout rods 12, and material returned cylinder connects retainer plate 9.
Described punch die system comprises upper/lower die 4 and die bottom plate 5, and described upper/lower die 4 is arranged on die bottom plate 5.
The course of work that equipment is rushed in described automatic heat-transmission is: first raw material intelligence arranged by vibrating disk 14, send in feed system by hopper 13 after sequencing, feed system carries out induction heating circle 2 place that feeding arrives high frequency heating machine, material is heated to assigned temperature 500 DEG C by the induction heating circle 2 in high frequency heating machine, punching machine mold is sent to by pusher transfer system after the test of infrared temperature tester reaches preset temperature, punching machine presses formed product, retainer plate 9 exits knockout rod 12 dnockout, then expect that bar 12 resets, retainer plate 9 resets.
Equipment is rushed in automatic heat-transmission described in the utility model, realizes automated production, reduces cost of labor, and is with automatic checking functions, homogeneous heating, make stable and reliable product quality, and energy-conserving and environment-protective are simultaneously simple to operation.
The above, be only the utility model preferred embodiment, therefore can not limit the scope of the utility model enforcement according to this, and the equivalence namely done according to the utility model the scope of the claims and description changes and modifies, and all should still belong in the scope of the utility model lid.
Claims (7)
1. equipment is rushed in an automatic heat-transmission, involving vibrations dish, hopper and high frequency heating machine, it is characterized in that, also comprise feed system, pusher transfer system, discharge system, intelligence control system, temperature control system and punch die system, raw material is by vibrating disk intelligent discharging, feed system is fed to the induction heating circle heating of high frequency heating machine, temperature control system controls workpiece heat temperature, the work piece delivery of heating is completed workpiece punch forming to punch die system by pusher transfer system, the workpiece of stamping unloads by discharge system, complete a work period, whole heat is broken through journey and has been controlled by intelligence control system.
2. equipment is rushed in automatic heat-transmission according to claim 1, it is characterized in that, described high frequency heating machine is formed by high-frequency heating machine host, extension set, induction heating circle, and is Electromagnetic Heating, and high-frequency heating machine host is connected with induction heat coil by copper pipe.
3. equipment is rushed in automatic heat-transmission according to claim 1, and it is characterized in that, described temperature control system is made up of infrared temperature tester.
4. equipment is rushed in automatic heat-transmission according to claim 1, and it is characterized in that, described intelligence control system is controlled by PLC chip and touch-screen.
5. equipment is rushed in automatic heat-transmission according to claim 1, it is characterized in that, described feed system is made up of vibrating disk, pusher cylinder, pusher cylinder mount pad, precise linear guide and slide block, scraping wings, described pusher cylinder is arranged on pusher cylinder mount pad, promote scraping wings by pusher cylinder to move along precise linear guide, slide block connects scraping wings.
6. equipment is rushed in automatic heat-transmission according to claim 1, it is characterized in that, described pusher transfer system comprises dnockout cylinder, knockout plate, knockout rod, material returned cylinder and retainer plate, one end of described knockout plate is connected with dnockout cylinder, the other end is connected with knockout rod, described retainer plate is arranged at knockout rod bottom surface, dnockout air cylinder driven knockout plate and knockout rod, and material returned cylinder connects retainer plate.
7. equipment is rushed in automatic heat-transmission according to claim 1, it is characterized in that, described punch die system comprises upper/lower die and die bottom plate, and described upper/lower die is arranged on die bottom plate.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201420044104.8U CN204194520U (en) | 2014-01-23 | 2014-01-23 | Equipment is rushed in a kind of heat-transmission automatically |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201420044104.8U CN204194520U (en) | 2014-01-23 | 2014-01-23 | Equipment is rushed in a kind of heat-transmission automatically |
Publications (1)
Publication Number | Publication Date |
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CN204194520U true CN204194520U (en) | 2015-03-11 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201420044104.8U Expired - Fee Related CN204194520U (en) | 2014-01-23 | 2014-01-23 | Equipment is rushed in a kind of heat-transmission automatically |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104588472A (en) * | 2014-01-23 | 2015-05-06 | 刘庆辉 | Automatic hot stamping device |
CN108213199A (en) * | 2017-11-30 | 2018-06-29 | 昆山邦泰汽车零部件制造有限公司 | Hot stamping die |
-
2014
- 2014-01-23 CN CN201420044104.8U patent/CN204194520U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104588472A (en) * | 2014-01-23 | 2015-05-06 | 刘庆辉 | Automatic hot stamping device |
CN108213199A (en) * | 2017-11-30 | 2018-06-29 | 昆山邦泰汽车零部件制造有限公司 | Hot stamping die |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150311 Termination date: 20160123 |
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EXPY | Termination of patent right or utility model |