CN204188129U - A kind of axiality detection device for dissimilar brake drum - Google Patents
A kind of axiality detection device for dissimilar brake drum Download PDFInfo
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Abstract
本实用新型公开了一种用于不同类型制动鼓的同轴度检测装置,属于汽车零部件检测技术领域。本实用新型的同轴度检测装置在工作台的中心处装有滚动支撑座,在支撑座中设置内孔定位总成,在工作台的两侧平行设置有前定位板和后定位板,测量杆总成设置在与后定位板铰接的翻板上,并通过翻板上的定位针与前定位板上端的定位针套配合将翻板定位。本实用新型通过内孔定位总成与翻板上测量杆总成的配合使用,在保证检测精度的前提下提高了检测效率,对检测环境要求低,降低了生产成本,实现了制动鼓的100%在线完全检测,并能够通过更换不同尺寸的内孔定位柱对不同类型的制动鼓进行检测。
The utility model discloses a coaxiality detection device for different types of brake drums, which belongs to the technical field of detection of auto parts. The coaxiality detection device of the utility model is equipped with a rolling support seat at the center of the workbench, and an inner hole positioning assembly is arranged in the support seat, and a front positioning plate and a rear positioning plate are arranged in parallel on both sides of the workbench. The bar assembly is arranged on the flap hinged with the rear positioning plate, and the positioning pin on the flap cooperates with the positioning needle sleeve on the top of the front positioning plate to locate the flap. The utility model improves the detection efficiency under the premise of ensuring the detection accuracy through the cooperative use of the inner hole positioning assembly and the measuring rod assembly on the flap, has low requirements on the detection environment, reduces the production cost, and realizes the brake drum. 100% complete online inspection, and can inspect different types of brake drums by replacing the inner hole positioning posts of different sizes.
Description
技术领域technical field
本实用新型涉及汽车零部件检测技术领域,更具体地说,涉及一种用于不同类型制动鼓的同轴度检测装置。The utility model relates to the technical field of auto parts detection, in particular to a coaxiality detection device for different types of brake drums.
背景技术Background technique
汽车制动鼓是汽车行驶制动的重要安全件,汽车制动鼓的质量直接影响到汽车的行驶安全,关系到驾驶人和货物财产的安全,因此每个汽车生产厂家对汽车制动鼓的质量都有非常严格的检测和控制标准。目前国内各车桥制造厂家对制动鼓的同轴度等形位公差主要采用三坐标检测,由于三坐标检具价格昂贵,对使用环境要求较高,在实际生产中无法满足在线100%测量,只能实现按批量抽检。也有部分小企业采用改进的制动鼓检具,但这些检具精度差,而且大多是针对同种类型的制动鼓进行检测,不能满足对不同类型制动鼓的检测需求。因此,设计一种能够对多种类型制动鼓进行检测且精度高成本低廉的在线检测装置就显得十分必要和紧迫。Automobile brake drum is an important safety part of automobile braking. The quality of automobile brake drum directly affects the driving safety of the automobile, and is related to the safety of drivers and goods and property. Therefore, each automobile manufacturer pays attention to the safety of automobile brake drum Quality has very strict testing and control standards. At present, domestic axle manufacturers mainly use three-coordinate testing for the coaxiality and other shape and position tolerances of brake drums. Because the three-coordinate inspection tool is expensive and has high requirements for the use environment, it cannot meet 100% online measurement in actual production. , can only achieve random inspection by batch. There are also some small companies that use improved brake drum inspection tools, but these inspection tools have poor accuracy, and most of them are tested for the same type of brake drums, which cannot meet the testing requirements for different types of brake drums. Therefore, it is very necessary and urgent to design an on-line detection device capable of detecting various types of brake drums with high precision and low cost.
经过检索,已经有部分关于汽车制动鼓检测的技术方案公开。中国专利申请号:201320001194.8,公告日:2013年6月26日,发明创造名称为:一种用于检测制动鼓总成跳动的辅具,该专利方案中的直角支座和支轴承分别固定在底座的两处高低不同点平面上,通过不同的支撑轴和衬套的组合,可以满足对不同型号前制动鼓总成跳动的检测。进行检测时,通过拧紧行星把手固定前轮制动总成。转动手轮,手轮带动丝杆转动,运动通过传动使滑块相对于导轨上下移动,并通过百分表的上下移动和工件转动的复合运动完成检测。该专利方案是对装配后的制动鼓总成进行检测,其影响因素有轴承外圈和轮毂的配合及制动鼓单件的制造精度,不能满足对制动鼓同轴度的检测需求,无法保证精度。After searching, some technical solutions about the detection of automobile brake drums have been disclosed. Chinese patent application number: 201320001194.8, announcement date: June 26, 2013, the name of the invention is: an auxiliary device for detecting the beating of the brake drum assembly, the right-angle support and the support bearing in the patent scheme are respectively fixed On the planes of two different heights of the base, through the combination of different support shafts and bushings, the detection of the runout of different models of front brake drum assemblies can be satisfied. While testing, secure the front wheel brake assembly by tightening the planetary handle. Turn the handwheel, the handwheel drives the screw to rotate, the movement makes the slider move up and down relative to the guide rail through the transmission, and the detection is completed through the compound movement of the dial indicator moving up and down and the workpiece rotating. The patented solution is to detect the assembled brake drum assembly, and its influencing factors include the cooperation between the outer ring of the bearing and the hub and the manufacturing accuracy of the single piece of the brake drum, which cannot meet the detection requirements for the coaxiality of the brake drum. Accuracy cannot be guaranteed.
中国专利申请号:201320808013.2,公告日:2014年4月30日,发明创造名称为:一种制动鼓全跳动检具,该申请案公开了一种制动鼓全跳动检具,包括工作台、测量设备、制动鼓,还包括安装在工作台上的轴头,在轴头上装配轮毂和轮毂轴承,制动鼓放置在轮毂上,在工作台上还安装有导轨支架,在所述的导轨支架一侧安装直线导轨付,所述直线导轨付上设置有滑座,在滑座上连接固定架,固定架的端部装有所述测量设备,所述测量设备伸入制动鼓内并抵靠在制动鼓的内圆上。该专利方案结构上存在不足,不是理想的解决方案,还要进一步改进。Chinese patent application number: 201320808013.2, announcement date: April 30, 2014, the name of the invention is: a brake drum full runout inspection tool, the application discloses a brake drum full runout inspection tool, including a workbench , measuring equipment, brake drum, and the shaft head installed on the workbench, the hub and the hub bearing are assembled on the shaft head, the brake drum is placed on the wheel hub, and the guide rail bracket is also installed on the workbench. One side of the guide rail bracket is installed with a linear guide rail pair, the linear guide rail pair is provided with a sliding seat, a fixed frame is connected to the sliding seat, the end of the fixed frame is equipped with the measuring device, and the measuring device extends into the brake drum inside and against the inner circle of the brake drum. There are deficiencies in the structure of this patent scheme, it is not an ideal solution, and it needs to be further improved.
实用新型内容Utility model content
1.实用新型要解决的技术问题1. The technical problems to be solved by the utility model
本实用新型的目的在于克服现有技术中三坐标检具成本高、保养困难、校正工序繁琐以及普通检具精度低、无法实现多品种制动鼓检测的不足,提供了一种用于不同类型制动鼓的同轴度检测装置,实现了制动鼓的100%在线完全检测,而且对检测环境要求低,检测精度高,并能够通过更换不同尺寸的内孔定位柱对不同类型的制动鼓进行检测。The purpose of the utility model is to overcome the deficiencies in the prior art, such as high cost, difficult maintenance, cumbersome calibration procedures, low precision of ordinary inspection tools, and inability to realize multi-variety brake drum detection in the prior art. The coaxiality detection device of the brake drum realizes 100% online complete detection of the brake drum, and has low requirements for the detection environment and high detection accuracy, and can detect different types of brakes by replacing the inner hole positioning columns of different sizes. Drums are tested.
2.技术方案2. Technical solution
为达到上述目的,本实用新型提供的技术方案为:In order to achieve the above object, the technical solution provided by the utility model is:
本实用新型的一种用于不同类型制动鼓的同轴度检测装置,包括工作台,还包括滚动支撑座、内孔定位总成、翻板和测量杆总成,所述的工作台的中心处装有滚动支撑座,在工作台的两侧平行设置有前定位板和后定位板,所述的后定位板的顶端与翻板的一端铰接,翻板的另一端装有定位针,所述的前定位板的上端装有定位针套,翻板与前定位板通过定位针、定位针套之间的配合进行定位连接;A coaxiality detection device for different types of brake drums of the utility model includes a worktable, and also includes a rolling support seat, an inner hole positioning assembly, a flap and a measuring rod assembly. A rolling support seat is installed in the center, and a front positioning plate and a rear positioning plate are arranged in parallel on both sides of the worktable. The top of the rear positioning plate is hinged with one end of the flap, and the other end of the flap is equipped with a positioning pin The upper end of the front positioning plate is equipped with a positioning needle sleeve, and the flip plate and the front positioning plate are positioned and connected through the cooperation between the positioning pin and the positioning needle sleeve;
所述的测量杆总成安装于翻板上,用于对待检测的制动鼓进行检测;The measuring rod assembly is installed on the flip plate for detecting the brake drum to be tested;
所述的内孔定位总成安装于工作台上,用于对待检测的制动鼓内孔进行定位。The inner hole positioning assembly is installed on the workbench and is used for positioning the inner hole of the brake drum to be tested.
作为本实用新型更进一步的改进,所述的测量杆总成包括百分表、百分表固定夹、调节导杆、锁紧螺杆、测杆销、表座和测量杆,其中:在翻板一侧开设有垂直翻板端面的测量杆安装孔,该测量杆安装孔内安装有表座,并在表座的肩部通过螺栓与翻板固连,所述的表座套装在调节导杆外周,且表座与调节导杆滑动连接,在表座上侧开设有螺纹孔,锁紧螺杆通过该螺纹孔固定调节导杆;所述的调节导杆的上端安装有百分表固定夹,所述的百分表通过该百分表固定夹安装在调节导杆上;在调节导杆的内部开设有通孔,在该通孔内装有测量杆,在测量杆的中部开设有销孔,测杆销穿过该销孔使测量杆与调节导杆铰接,所述的测量杆的一端与百分表的触头相接触,测量杆的另一端设置成L型伸出调节导杆的下端,并在测量杆L型端的头部设有球形触头,该球形触头用于与待检测的制动鼓的制动面相接触。As a further improvement of the utility model, the measuring rod assembly includes a dial indicator, a dial indicator fixing clip, an adjusting guide rod, a locking screw, a measuring rod pin, a table seat and a measuring rod, wherein: One side is provided with a measuring rod mounting hole vertical to the end face of the flap. A meter base is installed in the measuring rod mounting hole, and the shoulder of the meter base is fixedly connected with the flap by bolts. The meter seat is set on the adjusting guide rod. The outer circumference, and the watch base is slidingly connected with the adjusting guide rod, and a threaded hole is opened on the upper side of the watch base, and the locking screw fixes the adjusting guide rod through the threaded hole; the upper end of the adjusting guide rod is equipped with a dial gauge fixing clip, The dial indicator is installed on the adjustment guide rod through the dial indicator fixing clip; a through hole is provided inside the adjustment guide rod, a measuring rod is installed in the through hole, and a pin hole is opened in the middle of the measuring rod. The measuring rod pin passes through the pin hole so that the measuring rod is hinged with the adjusting guide rod, one end of the measuring rod is in contact with the contact of the dial indicator, and the other end of the measuring rod is set in an L shape extending out from the lower end of the adjusting guide rod , and a spherical contact is provided on the head of the L-shaped end of the measuring rod, and the spherical contact is used to contact the braking surface of the brake drum to be detected.
作为本实用新型更进一步的改进,所述的内孔定位总成包括定位柱销和内孔定位柱,其中:所述的定位柱销的一端安装有轴承,内孔定位柱套装在轴承外圈上;在工作台上开设有第一定位孔和第二定位孔,所述的第一定位孔和第二定位孔对称分布在滚动支撑座的同一直径线上,所述定位柱销安装在第一定位孔和第二定位孔中,且该定位柱销与第一定位孔、第二定位孔间隙配合,形成拆卸式内孔定位总成。As a further improvement of the utility model, the inner hole positioning assembly includes a positioning pin and an inner hole positioning column, wherein: one end of the positioning pin is installed with a bearing, and the inner hole positioning column is sleeved on the outer ring of the bearing Above; the first positioning hole and the second positioning hole are opened on the workbench, and the first positioning hole and the second positioning hole are symmetrically distributed on the same diameter line of the rolling support seat, and the positioning pin is installed on the second A positioning hole and a second positioning hole, and the positioning pin is clearance-fitted with the first positioning hole and the second positioning hole to form a detachable inner hole positioning assembly.
作为本实用新型更进一步的改进,所述的调节导杆上还装有调整销和弹簧导正销,所述的调整销安装在调节导杆上端与百分表相对的一侧,所述的弹簧导正销安装在调节导杆上端与百分表相同的一侧,弹簧导正销朝向测量杆的一端装有弹簧,通过调节弹簧导正销改变弹簧对测量杆的压力。As a further improvement of the utility model, the adjustment guide rod is also equipped with an adjustment pin and a spring guide pin, and the adjustment pin is installed on the side opposite to the dial indicator at the upper end of the adjustment guide rod. The spring guide pin is installed on the same side as the dial indicator at the upper end of the adjustment guide rod, and the end of the spring guide pin towards the measuring rod is equipped with a spring, and the pressure of the spring on the measuring rod is changed by adjusting the spring guide pin.
作为本实用新型更进一步的改进,所述的翻板位于前定位板一端的端面上装有手柄;该翻板与后定位板铰接端的上表面装有旋转挡板,该旋转挡板两侧形成一折角,折角一侧通过螺钉固连在翻板上,且折角顶点与后定位板的外侧面位于同一平面上。As a further improvement of the utility model, a handle is provided on the end face of the flap located at one end of the front positioning plate; a rotating baffle is installed on the upper surface of the hinged end of the flap and the rear positioning plate, and a rotating baffle is formed on both sides of the rotating baffle. Knuckle, one side of the knuckle is fixedly connected to the turnover plate by screws, and the apex of the knuckle is located on the same plane as the outer surface of the rear positioning plate.
作为本实用新型更进一步的改进,所述的滚动支撑座包括端面滚动座、钢球和滚动底座,所述的滚动底座设在工作台的上表面中心处,并通过螺栓把滚动底座固定在工作台上,所述的端面滚动座下侧和滚动底座的上侧都设有环形凹槽,在该环形凹槽内装有钢球,用于使端面滚动座绕滚动底座的中心轴转动。As a further improvement of the utility model, the rolling support seat includes an end surface rolling seat, a steel ball and a rolling base. On the stage, the lower side of the end surface rolling seat and the upper side of the rolling base are provided with annular grooves, and steel balls are arranged in the annular grooves to make the end surface rolling seat rotate around the central axis of the rolling base.
3.有益效果3. Beneficial effect
采用本实用新型提供的技术方案,与现有技术相比,具有如下有益效果:Compared with the prior art, the technical solution provided by the utility model has the following beneficial effects:
(1)本实用新型的一种用于不同类型制动鼓的同轴度检测装置,测量杆总成中的测量杆一端与制动鼓制动面接触,另一端与百分表接触,通过采用杠杆结构原理将制动鼓制动面同轴度检测数据值在百分表上显示,结构简单,检测精度高,使用成本低;通过调节测量杆总成和更换不同外径尺寸的内孔定位柱可检测不同类型尺寸的制动鼓,实现了多类型制动鼓的通用测量。(1) A coaxiality detection device for different types of brake drums of the present invention, one end of the measuring rod in the measuring rod assembly is in contact with the braking surface of the brake drum, and the other end is in contact with the dial indicator, through Using the lever structure principle to display the coaxiality detection data value of the brake drum braking surface on the dial indicator, the structure is simple, the detection accuracy is high, and the use cost is low; by adjusting the measuring rod assembly and replacing the inner hole with different outer diameters The positioning column can detect brake drums of different types and sizes, realizing the universal measurement of multiple types of brake drums.
(2)本实用新型的一种用于不同类型制动鼓的同轴度检测装置,内孔定位总成安装于对称分布在同一径向线上的第一定位孔和第二定位孔中,且内孔定位总成中的内孔定位柱能够绕定位柱销旋转,满足了旋转检测要求,使待检测制动鼓在径向被定位,进一步提高了检测精度;(2) A coaxiality detection device for different types of brake drums of the present invention, the inner hole positioning assembly is installed in the first positioning hole and the second positioning hole symmetrically distributed on the same radial line, In addition, the inner hole positioning column in the inner hole positioning assembly can rotate around the positioning pin, which meets the requirements of rotation detection, enables the brake drum to be detected to be positioned in the radial direction, and further improves the detection accuracy;
(3)本实用新型的一种用于不同类型制动鼓的同轴度检测装置,在端面滚动座的环形凹槽内装有钢球,使端面滚动座绕滚动底座的中心轴转动,并能直接从翻板上的百分表中观测数值变化,便于测量;(3) A coaxiality detection device for different types of brake drums of the present invention, steel balls are installed in the annular groove of the end surface rolling seat, so that the end surface rolling seat can rotate around the central axis of the rolling base, and can Directly observe the numerical change from the dial indicator on the flip panel, which is convenient for measurement;
(4)本实用新型的一种用于不同类型制动鼓的同轴度检测装置,由于测量时采用简单的杠杆原理,定位针与定位针套配合定位,并利用两个径向设置的内孔定位柱总成对制动鼓进行定位,能够方便快速的对制动鼓进行在线检测,而且检测精度高,操作简单,成本低,便于推广使用。(4) A coaxiality detection device for different types of brake drums of the present utility model adopts a simple lever principle when measuring, and the positioning needle and the positioning needle sleeve are coordinated for positioning, and two radially arranged inner The hole positioning column assembly locates the brake drum, which can conveniently and quickly carry out online detection of the brake drum, and has high detection accuracy, simple operation, low cost, and is convenient for popularization and use.
附图说明Description of drawings
图1为本实用新型的一种用于不同类型制动鼓的同轴度检测装置的主视结构示意图;Fig. 1 is a schematic diagram of the front view of a coaxiality detection device for different types of brake drums of the present invention;
图2为本实用新型的一种用于不同类型制动鼓的同轴度检测装置的俯视结构示意图;Fig. 2 is a top view structural schematic diagram of a coaxiality detection device for different types of brake drums of the present invention;
图3为图2中D-D方向剖视的结构示意图;Fig. 3 is a structural schematic diagram of a cross-section in the D-D direction in Fig. 2;
图4为本实用新型中滚动支撑座的结构示意图。Fig. 4 is a structural schematic diagram of the rolling support seat in the utility model.
示意图中的标号说明:1、工作台;2、滚动支撑座;201、端面滚动座;202、钢球;203、滚动底座;3、定位柱销;4、内孔定位柱;5、前定位板;6、定位针;7、手柄;8、翻板;9、测量杆总成;901、百分表;902、百分表固定夹;903、调节导杆;904、调整销;905、锁紧螺杆;906、测杆销;907、表座;908、测量杆;909、弹簧;910、弹簧导正销;10、旋转挡板;11、后定位板。Explanation of the labels in the schematic diagram: 1. Workbench; 2. Rolling support seat; 201. End surface rolling seat; 202. Steel ball; 203. Rolling base; 3. Positioning pin; 4. Inner hole positioning column; 5. Front positioning 6, positioning pin; 7, handle; 8, flap; 9, measuring rod assembly; 901, dial indicator; 902, dial indicator fixing clip; 903, adjusting guide rod; 904, adjusting pin; 905, 906, measuring rod pin; 907, table base; 908, measuring rod; 909, spring; 910, spring guide pin; 10, rotating baffle; 11, rear positioning plate.
具体实施方式Detailed ways
为进一步了解本实用新型的内容,结合附图和实施例对本实用新型作详细描述。In order to further understand the content of the utility model, the utility model is described in detail in conjunction with the accompanying drawings and embodiments.
实施例1Example 1
结合图1、图2、图3和图4,本实施例的一种用于不同类型制动鼓的同轴度检测装置,主要由工作台1、滚动支撑座2、内孔定位总成、翻板8和测量杆总成9等组成,如图1是本实施例的放有制动鼓的结构示意图,在工作台1的中心处装有滚动支撑座2,用于检测时使制动鼓能够自由转动,在工作台1的两侧平行设置有前定位板5和后定位板11,所述的后定位板11的顶端与翻板8的一端铰接,且在该铰接端设有旋转挡板10,该旋转挡板10两侧形成一折角,折角一侧通过螺钉固连在翻板8上,折角顶点与后定位板11的外侧面位于同一平面上,用于限制翻板8的旋转位置;翻板8的另一端装有定位针6,所述的前定位板5的上端装有定位针套,翻板8与前定位板5通过定位针6、定位针套之间的配合进行定位连接,能够快速的对翻板进行定位,避免检测时测量杆总成发生晃动。为了方便操作,在翻板8位于前定位板5一端的端面上还装有手柄7,有助于提高检测效率。With reference to Figure 1, Figure 2, Figure 3 and Figure 4, a coaxiality detection device for different types of brake drums in this embodiment mainly consists of a workbench 1, a rolling support seat 2, an inner hole positioning assembly, Turning plate 8 and measuring rod assembly 9 etc. are made up, and Fig. 1 is the structural schematic diagram that is placed with brake drum of this embodiment, and the center of workbench 1 is equipped with rolling support seat 2, makes braking when being used for testing. The drum can rotate freely, and a front positioning plate 5 and a rear positioning plate 11 are arranged in parallel on both sides of the workbench 1. The top of the rear positioning plate 11 is hinged to one end of the flap 8, and a rotating Baffle plate 10, the two sides of this rotating baffle plate 10 form a knuckle, one side of the knuckle is fixedly connected on the flap 8 by screws, and the apex of the knuckle is on the same plane as the outer surface of the rear positioning plate 11, which is used to limit the rotation of the flap 8. Rotational position; the other end of turnover plate 8 is equipped with positioning needle 6, and the upper end of described front positioning plate 5 is equipped with positioning needle sleeve, and turnover plate 8 and front positioning plate 5 pass through the cooperation between positioning pin 6 and positioning needle sleeve The positioning connection can quickly position the flap and avoid the shaking of the measuring rod assembly during detection. In order to facilitate the operation, a handle 7 is also installed on the end face of the turning plate 8 located at one end of the front positioning plate 5, which helps to improve the detection efficiency.
本实施例中的测量杆总成9安装于翻板8上(如图3),用于对待检测的制动鼓进行检测。该测量杆总成9包括百分表901、百分表固定夹902、调节导杆903、锁紧螺杆905、测杆销906、表座907和测量杆908,在翻板8一侧开设有垂直翻板8端面的测量杆安装孔,该测量杆安装孔内安装有表座907,并在表座907的肩部通过螺栓与翻板8固连,所述的表座907套装在调节导杆903外周,且表座907与调节导杆903滑动连接,可以通过调整调节导杆903的高度对制动鼓中不同位置的制动面进行检测。此外,在表座907上侧还开设有螺纹孔,锁紧螺杆905通过该螺纹孔固定调节导杆903;在调节导杆903的上端安装有百分表固定夹902,所述的百分表901通过该百分表固定夹902安装在调节导杆903上,用于显示测量变化。在调节导杆903的内部开设有通孔,在该通孔内装有测量杆908,在测量杆908的中部开设有销孔,测杆销906穿过该销孔使测量杆908与调节导杆903铰接,形成杠杆结构。测量杆908的一端与百分表901的触头相接触,测量杆908的另一端设置成L型伸出调节导杆903的下端,并在测量杆908L型端的头部设有球形触头,该球形触头用于与待检测的制动鼓的制动面相接触,以增加检测精确性。The measuring rod assembly 9 in this embodiment is installed on the turnover plate 8 (as shown in FIG. 3 ), and is used for detecting the brake drum to be detected. The measuring rod assembly 9 includes a dial indicator 901, a dial indicator fixing clip 902, an adjustment guide rod 903, a locking screw 905, a measuring rod pin 906, a table base 907 and a measuring rod 908, and a The measuring rod mounting hole on the end face of the vertical turnover plate 8, the gauge base 907 is installed in the measuring rod mounting hole, and the shoulder of the gauge base 907 is fixedly connected with the flap 8 by bolts, and the gauge base 907 is sleeved on the adjustment guide The outer circumference of the rod 903, and the table base 907 is slidingly connected with the adjustment guide rod 903, and the braking surface at different positions in the brake drum can be detected by adjusting the height of the adjustment guide rod 903. In addition, a threaded hole is provided on the upper side of the table base 907, and the locking screw 905 fixes the adjusting guide rod 903 through the threaded hole; a dial indicator fixing clip 902 is installed on the upper end of the adjusting guide rod 903, and the dial indicator 901 is installed on the adjustment guide rod 903 through the dial gauge fixing clip 902, and is used for displaying measurement changes. A through hole is provided inside the adjustment guide rod 903, and a measuring rod 908 is housed in the through hole, and a pin hole is provided in the middle part of the measuring rod 908, and the measuring rod pin 906 passes through the pin hole to make the measuring rod 908 and the adjusting guide rod 903 are hinged to form a lever structure. One end of the measuring rod 908 is in contact with the contact of the dial indicator 901, and the other end of the measuring rod 908 is arranged as an L-shaped extension of the lower end of the adjusting guide rod 903, and the head of the measuring rod 908 L-shaped end is provided with a spherical contact. The spherical contact is used for contacting with the braking surface of the brake drum to be detected, so as to increase the detection accuracy.
上述的调节导杆903上还装有调整销904和弹簧导正销910,调整销904安装在调节导杆903上端与百分表901相对的一侧,用于限制测量杆908的旋转范围;弹簧导正销910安装在调节导杆903上端与百分表901相同的一侧,弹簧导正销910朝向测量杆908的一端装有弹簧909,通过调节弹簧导正销910改变弹簧909对测量杆908的压力,确保球形触头与测量面充分接触,保证测量精度。The above-mentioned adjusting guide rod 903 is also equipped with an adjusting pin 904 and a spring guide pin 910. The adjusting pin 904 is installed on the side opposite to the upper end of the adjusting guide rod 903 and the dial indicator 901, and is used to limit the rotation range of the measuring rod 908; The spring guide pin 910 is installed on the same side as the upper end of the adjustment guide rod 903 and the dial indicator 901, and the end of the spring guide pin 910 facing the measuring rod 908 is equipped with a spring 909. By adjusting the spring guide pin 910, the spring 909 can be changed to measure The pressure of the rod 908 ensures that the spherical contact is in full contact with the measuring surface, ensuring measurement accuracy.
测量杆总成9是本实施例的关键技术之一,其中的调节导杆903通过百分表固定夹902连接百分表901,测量杆908可在调节导杆903内孔中绕测杆销906转动形成杠杆,将跳动变化反映到另一侧。调整销904限制测量杆908的旋转范围,通过锁紧螺杆905控制测量位置高度,以使测量杆908在合适位置检测制动鼓的检测面;调节导杆903上的弹簧导正销910压紧弹簧909,保证测量杆908必须的压力,保证检验数值准确可靠,可准确将制动鼓内表面内孔跳动反映在固定在翻板8上的百分表上,容易观测。The measuring rod assembly 9 is one of the key technologies of this embodiment, wherein the adjusting guide rod 903 is connected to the dial indicator 901 through the dial indicator fixing clip 902, and the measuring rod 908 can be wound around the measuring rod pin in the inner hole of the adjusting guide rod 903 The 906 turns create a lever that mirrors the jump change to the other side. The adjustment pin 904 limits the rotation range of the measuring rod 908, and the height of the measuring position is controlled by the locking screw rod 905, so that the measuring rod 908 detects the detection surface of the brake drum at a suitable position; the spring guide pin 910 on the adjusting guide rod 903 is compressed The spring 909 guarantees the necessary pressure of the measuring rod 908, ensures that the inspection value is accurate and reliable, and can accurately reflect the beating of the inner surface and inner hole of the brake drum on the dial indicator fixed on the flap 8, which is easy to observe.
本实施例中的内孔定位总成安装于工作台1上,用于对待检测的制动鼓内孔进行定位。该内孔定位总成由定位柱销3和内孔定位柱4组成,在定位柱销3的一端安装有轴承,内孔定位柱4套装在轴承外圈上;为了将内孔定位总成装与工作台上,在工作台1上开设有第一定位孔和第二定位孔,且第一定位孔和第二定位孔对称分布在滚动支撑座2的同一直径线上,所述定位柱销3安装在第一定位孔和第二定位孔中,定位时利用同一直径线上的内孔定位柱4使制动鼓无法晃动,保证了检测时的定位精度。此外,定位柱销3与第一定位孔、第二定位孔间隙配合,保证精度的同时方便内孔定位总成的拆卸,通过更换不同外径尺寸的内孔定位柱4可检测不同型号尺寸的制动鼓,实现了多类型制动鼓的通用测量。The inner hole positioning assembly in this embodiment is installed on the workbench 1 for positioning the inner hole of the brake drum to be tested. The inner hole positioning assembly is composed of a positioning pin 3 and an inner hole positioning column 4, a bearing is installed at one end of the positioning pin 3, and the inner hole positioning column 4 is sleeved on the outer ring of the bearing; in order to install the inner hole positioning assembly On the workbench, a first positioning hole and a second positioning hole are opened on the workbench 1, and the first positioning hole and the second positioning hole are symmetrically distributed on the same diameter line of the rolling support seat 2, and the positioning pin 3 is installed in the first positioning hole and the second positioning hole, and the inner hole positioning column 4 on the same diameter line is used for positioning to prevent the brake drum from shaking, which ensures the positioning accuracy during detection. In addition, the positioning pin 3 is closely matched with the first positioning hole and the second positioning hole to ensure the accuracy and facilitate the disassembly of the inner hole positioning assembly. By replacing the inner hole positioning pin 4 with different outer diameter sizes, different models and sizes can be detected. Brake drums, enabling universal measurement of many types of brake drums.
本实施例中的滚动支撑座2包括端面滚动座201、钢球202和滚动底座203(如图4),所述的滚动底座203设在工作台1的上表面中心处,并通过螺栓把滚动底座203固定在工作台1上,端面滚动座201下侧和滚动底座203的上侧都设有环形凹槽,在该环形凹槽内装有钢球202,用于使端面滚动座201绕滚动底座203的中心轴转动,满足检测要求。The rolling support seat 2 in this embodiment includes an end surface rolling seat 201, a steel ball 202 and a rolling base 203 (as shown in Figure 4). The base 203 is fixed on the workbench 1, and the lower side of the end surface rolling seat 201 and the upper side of the rolling base 203 are provided with annular grooves, and steel balls 202 are housed in the annular grooves for making the end surface rolling seat 201 roll around the base The central axis of 203 rotates to meet the detection requirements.
本实施例中选用一个制动鼓进行检测说明同轴度的检测方法,其步骤为:In this embodiment, a brake drum is selected to detect and illustrate the detection method of coaxiality, and its steps are:
步骤一、检测准备:提起用于不同类型制动鼓的同轴度检测装置的手柄7,带动定位针6与定位针套分离,同时使翻板8绕铰接点旋转,并通过旋转挡板10限制旋转位置;Step 1. Detection preparation: lift the handle 7 of the coaxiality detection device used for different types of brake drums, drive the positioning pin 6 to separate from the positioning needle sleeve, and at the same time make the flap 8 rotate around the hinge point, and pass the rotating baffle 10 limit rotation position;
步骤二、制动鼓定位:将需要检测的制动鼓放在滚动支撑座2上,根据制动鼓内径大小选择内孔定位总成,通过定位柱销3将内孔定位总成安装于第一定位孔和第二定位孔中,并且使两个内孔定位柱4的外圆面均与制动鼓的内圆面接触,构成径向定位;Step 2. Brake drum positioning: place the brake drum to be detected on the rolling support seat 2, select the inner hole positioning assembly according to the inner diameter of the brake drum, and install the inner hole positioning assembly on the second One positioning hole and the second positioning hole, and the outer circular surfaces of the two inner hole positioning columns 4 are all in contact with the inner circular surface of the brake drum to form radial positioning;
步骤三、对测量杆总成9定位:提起手柄7,使翻板8绕铰接点回转至水平位置,并确保定位针6与定位针套配合紧密,使测量杆总成9位于竖直方向并无法晃动;Step 3. Position the measuring rod assembly 9: lift the handle 7, turn the flap 8 around the hinge point to a horizontal position, and ensure that the positioning pin 6 is closely matched with the positioning needle sleeve, so that the measuring rod assembly 9 is in the vertical direction and unable to shake;
步骤四、调节测量杆908:先确定所测量制动鼓的位置高度,并通过锁紧螺杆905将调整好高度的调节导杆903锁紧,通过改变调整销904和弹簧导正销910的深度限制测量杆908的转动范围,使测量杆908的触头与制动鼓制动面内孔紧密接触;Step 4. Adjust the measuring rod 908: first determine the position height of the brake drum to be measured, and lock the adjusted guide rod 903 with the adjusted height through the locking screw 905, and change the depth of the adjusting pin 904 and the spring guide pin 910 Limit the rotation range of the measuring rod 908 so that the contact of the measuring rod 908 is in close contact with the inner hole of the braking surface of the brake drum;
步骤五、完成检测:旋转制动鼓,使制动鼓在端面滚动座201上转动,观测百分表901的数值变化,通过数据分析得出检测结果,取出制动鼓,进行下一轮检测。Step 5. Complete the inspection: Rotate the brake drum so that the brake drum rotates on the end surface rolling seat 201, observe the numerical change of the dial indicator 901, obtain the inspection result through data analysis, take out the brake drum, and proceed to the next round of inspection .
在完成一次测量后,对于同类型的制动鼓可以直接放入本实施例的检测装置内进行检测,为了进一步提高检测精度,可以配合使用锁紧螺杆905对多个高度位置进行检测,对不同位置进行检测能够从整体上反映出工件质量。After a measurement is completed, the same type of brake drum can be directly put into the detection device of this embodiment for detection. In order to further improve the detection accuracy, the locking screw 905 can be used to detect multiple height positions. The detection of the position can reflect the quality of the workpiece as a whole.
中国专利申请号:201320001194.8公开的发明名称为一种制动鼓全跳动检具的技术方案,该方案通过锥形外圆上的轴承与轮毂内的轴承外圈配合定位,杠杆百分表检测制动鼓制动面跳动,由于以轮毂内的轴承外圈定位检测的结果是装配好后的整个制动鼓轮毂总成的制动面同轴度,其中影响因素有轴承外圈和轮毂的配合及单件的制造精度,轮毂与制动鼓的配合及单件的制造精度;其百分表连接杆通过螺钉压紧连接,而且处于悬空状态,在使用时百分表受力容易松动,影响测量精度;此外,该装置的百分表测量头必须伸入制动鼓内部才能完成检测,导致测量值不易观察。而本实施例所提供的用于不同类型制动鼓的同轴度检测装置,测量杆总成9中的测量杆908一端与制动鼓制动面接触,另一端与百分表901接触,通过采用杠杆结构原理将制动鼓制动面同轴度检测数据值在百分表901上显示,结构简单,检测精度高,实现了多类型制动鼓的通用测量,而且读数方便,使用成本低。采用本实施例的同轴度检测方法,测量时将制动鼓放置在本实施例的检测装置内,由于制动鼓定位和接触部位采用轴承盒滚动支撑结构,检测时只需轻松手动旋转制动鼓,既可通过翻板8上的测量杆总成9准确方便的测量制动鼓制动内孔同轴度,而且对于同类型制动鼓检测时无需重复校正调整销904。该方法能够方便快速的对制动鼓进行在线检测,而且检测精度高,操作简单,成本低,便于推广使用。Chinese patent application number: 201320001194.8 The name of the invention disclosed is a technical scheme of a brake drum full run-out inspection tool. The scheme uses the bearing on the tapered outer circle and the outer ring of the bearing in the wheel hub to coordinate positioning, and the lever dial indicator detection system The braking surface of the dynamic drum is beating, because the result of the positioning detection of the outer ring of the bearing in the hub is the coaxiality of the braking surface of the entire brake drum hub assembly after assembly, and the influencing factors are the cooperation between the outer ring of the bearing and the hub And the manufacturing accuracy of a single piece, the cooperation between the hub and the brake drum and the manufacturing accuracy of a single piece; the connecting rod of the dial indicator is connected by screw compression, and is in a suspended state. Measurement accuracy; in addition, the dial indicator measuring head of the device must be inserted into the brake drum to complete the detection, making the measured value difficult to observe. In the coaxiality detection device for different types of brake drums provided in this embodiment, one end of the measuring rod 908 in the measuring rod assembly 9 is in contact with the braking surface of the brake drum, and the other end is in contact with the dial indicator 901. By adopting the principle of lever structure, the detection data value of the coaxiality of the braking surface of the brake drum is displayed on the dial gauge 901. The structure is simple, the detection accuracy is high, and the universal measurement of various types of brake drums is realized, and the reading is convenient and the use cost is low. Low. Using the coaxiality detection method of this embodiment, the brake drum is placed in the detection device of this embodiment during measurement. Since the positioning and contact parts of the brake drum adopt the bearing box rolling support structure, it only needs to be easily rotated manually during detection. For the moving drum, the coaxiality of the brake drum inner hole can be accurately and conveniently measured through the measuring rod assembly 9 on the turnover plate 8, and the adjustment pin 904 does not need to be repeatedly calibrated when testing the same type of brake drum. The method can conveniently and quickly carry out on-line detection of the brake drum, and has high detection precision, simple operation, low cost, and is convenient for popularization and use.
以上示意性的对本实用新型及其实施方式进行了描述,该描述没有限制性,附图中所示的也只是本实用新型的实施方式之一,实际的结构并不局限于此。所以,如果本领域的普通技术人员受其启示,在不脱离本实用新型创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本实用新型的保护范围。The above schematically describes the utility model and its implementation, which is not restrictive, and what is shown in the accompanying drawings is only one implementation of the utility model, and the actual structure is not limited thereto. Therefore, if a person of ordinary skill in the art is inspired by it, and without departing from the purpose of the invention of the utility model, without creatively designing a structural mode and an embodiment similar to the technical solution, it shall belong to the utility model. protected range.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104930957A (en) * | 2015-05-20 | 2015-09-23 | 安徽皖南电机股份有限公司 | Detection tool for detecting coaxiality of motor housing |
CN104344784B (en) * | 2014-11-26 | 2017-01-11 | 安徽工业大学 | Coaxiality detection device for different types of brake drums |
CN111412821A (en) * | 2020-04-13 | 2020-07-14 | 宁波真格液压科技有限公司 | New energy automobile brake drum processing device |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104344784B (en) * | 2014-11-26 | 2017-01-11 | 安徽工业大学 | Coaxiality detection device for different types of brake drums |
CN104930957A (en) * | 2015-05-20 | 2015-09-23 | 安徽皖南电机股份有限公司 | Detection tool for detecting coaxiality of motor housing |
CN104930957B (en) * | 2015-05-20 | 2019-05-10 | 安徽皖南电机股份有限公司 | Motor housing coaxiality testing tool |
CN111412821A (en) * | 2020-04-13 | 2020-07-14 | 宁波真格液压科技有限公司 | New energy automobile brake drum processing device |
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