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CN204183899U - PTFE arm hot pick mould - Google Patents

PTFE arm hot pick mould Download PDF

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Publication number
CN204183899U
CN204183899U CN201420584415.3U CN201420584415U CN204183899U CN 204183899 U CN204183899 U CN 204183899U CN 201420584415 U CN201420584415 U CN 201420584415U CN 204183899 U CN204183899 U CN 204183899U
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China
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ptfe
branch pipe
annular heating
tubular
butt
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CN201420584415.3U
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厉瑾
徐承宗
童华攀
钟炜浩
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ZHEJIANG DONGFU PLASTICS CO Ltd
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ZHEJIANG DONGFU PLASTICS CO Ltd
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Abstract

本实用新型公开了一种模具,提供了一种成型加工简单,制造成本低,成型质量好的PTFE支管烫接模具,解决了现有技术中存在的PTFE支管成型加工过程烦琐,成本高,且接缝处易发生泄漏,使成型质量无法保证等的技术问题,它包括穿插在PTFE主体管板的对接支管内的管状下模,管状下模的一端向下延伸至PTFE主体管板下方,另一端向上延伸至对接支管内,在PTFE主体管板下方对应的管状下模外套设有下环形加热管,在对接支管外套设有管状上模,在管状上模的下端口外套设有与下环形加热管对应的上环形加热管,相互搭接的PTFE主体管板和对接支管夹设在下环形加热管和上环形加热管之间。

The utility model discloses a mould, which provides a PTFE branch pipe ironing die with simple molding process, low manufacturing cost and good molding quality, which solves the cumbersome and high-cost forming process of the PTFE branch pipe existing in the prior art. Leakage is prone to occur at the seam, so that the molding quality cannot be guaranteed. It includes the tubular lower mold inserted in the butt branch of the PTFE main tube sheet. One end of the tubular lower mold extends downward to the bottom of the PTFE main tube sheet. One end extends upwards into the butt branch pipe, and a lower annular heating tube is provided on the outer casing of the corresponding tubular lower mold under the PTFE main tube plate, and a tubular upper mold is provided on the outer casing of the butt branch pipe, and a lower annular heating tube is provided on the outer casing of the lower port of the tubular upper mold. The upper annular heating pipe corresponding to the heating pipe, the overlapping PTFE main body tube plate and the butt joint branch pipe are sandwiched between the lower annular heating pipe and the upper annular heating pipe.

Description

PTFE支管烫接模具PTFE branch pipe ironing mold

技术领域 technical field

本实用新型涉及一种模具,尤其涉及一种制造成本低,成型质量好的PTFE支管烫接模具。 The utility model relates to a mold, in particular to a PTFE branch pipe ironing mold with low manufacturing cost and good molding quality.

背景技术 Background technique

PTFE作为一种性能优良的高分子材料,其具有优良的化学稳定性、电绝缘性、极低的动摩擦系数、不易燃烧、耐化学腐蚀和较高的机械强度,广泛的应用于各行各业,尤其是防腐设备中,如防腐设备衬里、三通等,在实际使用过程中,往往还需要在PTFE管或PTFE板上单独引出分流支管,现有方法一般是先在PTFE管板的分流支管处开一个对接口,再将支管焊接在对接口,不仅成型加工过程烦琐,加工成本高,且焊接接缝处易发生泄漏,从而使成型质量无法保证。 As a polymer material with excellent performance, PTFE has excellent chemical stability, electrical insulation, extremely low dynamic friction coefficient, non-combustibility, chemical corrosion resistance and high mechanical strength, and is widely used in various industries. Especially in anti-corrosion equipment, such as anti-corrosion equipment lining, tee, etc., in the actual use process, it is often necessary to separately lead out the branch branch pipe on the PTFE tube or PTFE plate. Opening a butt joint, and then welding the branch pipe to the butt joint, not only the forming process is cumbersome, but the processing cost is high, and the welding seam is prone to leakage, so that the forming quality cannot be guaranteed.

发明内容 Contents of the invention

本实用新型主要是提供了一种成型加工简单,制造成本低,成型质量好的PTFE支管烫接模具,解决了现有技术中存在的PTFE支管成型加工过程烦琐,成本高,且接缝处易发生泄漏,使成型质量无法保证等的技术问题。 The utility model mainly provides a PTFE branch pipe ironing mold with simple forming process, low manufacturing cost and good forming quality, which solves the cumbersome forming process of PTFE branch pipes in the prior art, high cost and easy seams. Leakage occurs, so that the molding quality cannot be guaranteed and other technical problems.

本实用新型的上述技术问题主要是通过下述技术方案得以解决的:一种PTFE支管烫接模具,包括穿插在PTFE主体管板的对接支管内的管状下模,管状下模的一端向下延伸至PTFE主体管板下方,另一端向上延伸至对接支管内,在PTFE主体管板下方对应的管状下模外套设有下环形加热管,在对接支管外套设有管状上模,在管状上模的下端口外套设有与下环形加热管对应的上环形加热管,相互搭接的PTFE主体管板和对接支管夹设在下环形加热管和上环形加热管之间。通过在与对接支管对应的PTFE管内或PTFE板的下方设置管状下模,使管状下模由下至上穿过PTFE主体管板的对接孔延伸至对接支管内,又在PTFE主体管板上方对应的对接支管上套装管状上模,由于在PTFE主体管板外对应的对接支管外套装有下环形加热管,在靠近PTFE主体管板的对接支管下端外套装着与下环形加热管对应的上环形加热管,使用时通过上、下环形加热管夹持住PTFE主体管板和对接支管的搭接处,上、下环形加热管通电使PTFE主体管板和对接支管的环形搭接段升温后相互熔融在一起,即完成PTFE管板的支管对接,相对传统的焊接连接,成型加工过程简单,制造成本低,对接处完全熔融后形成一体式结构,从而不会发生泄漏现象,成型质量好。 The above-mentioned technical problems of the utility model are mainly solved by the following technical solutions: a PTFE branch pipe ironing die, including a tubular lower die inserted in the butt joint branch pipe of the PTFE main body tube plate, and one end of the tubular lower die extends downwards To the bottom of the PTFE main tube sheet, the other end extends upwards into the butt branch pipe. The lower annular heating tube is provided on the corresponding tubular lower die under the PTFE main tube sheet, and the tubular upper die is provided on the outer sleeve of the butt branch pipe. The lower port jacket is provided with an upper annular heating pipe corresponding to the lower annular heating pipe, and the overlapping PTFE main body tube plates and butt branch pipes are sandwiched between the lower annular heating pipe and the upper annular heating pipe. By setting the tubular lower mold in the PTFE pipe corresponding to the butt branch pipe or below the PTFE plate, the tubular lower mold extends from the bottom to the top through the butt hole of the PTFE main tube sheet to the butt joint branch pipe, and the corresponding hole above the PTFE main tube sheet A tubular upper mold is set on the butt branch pipe, because the lower annular heating tube is covered with the corresponding butt branch pipe outside the PTFE main tube plate, and the upper annular heating tube corresponding to the lower annular heating tube is covered at the lower end of the butt branch pipe close to the PTFE main tube plate When in use, the upper and lower annular heating tubes are used to clamp the lap joint of the PTFE main tube sheet and the butt branch pipe, and the upper and lower annular heating tubes are energized to make the PTFE main tube sheet and the annular lap section of the butt branch pipe heat up and melt together Together, the butt joint of the branch pipe of the PTFE tube sheet is completed. Compared with the traditional welding connection, the forming process is simple and the manufacturing cost is low. After the joint is completely melted, it forms an integrated structure, so that no leakage occurs and the forming quality is good.

作为优选,所述管状上模向上延伸至对接支管的上端口外,在管状上模的上端口上设有垫板,在管状下模的中孔内设有水平拉板,在垫板和水平拉板间旋接有拉杆。通过在管状上、下模之间设置拉杆,即可通过旋紧拉杆增加管状上、下模的夹紧力,确保PTFE主体管板和对接支管的环形搭接段完全熔融,保证两者的对接质量。 As a preference, the tubular upper die extends upwards to the outside of the upper port of the butt branch pipe, a backing plate is provided on the upper port of the tubular upper die, a horizontal pull plate is provided in the middle hole of the tubular lower die, and a horizontal pull plate is provided between the backing plate and the horizontal Pull rods are screwed between the pull plates. By setting the tie rod between the tubular upper and lower molds, the clamping force of the tubular upper and lower molds can be increased by tightening the tie rods, so as to ensure the complete melting of the annular lap joint between the PTFE main tube sheet and the butt branch pipe, and ensure the connection between the two quality.

作为更优选,所述垫板滑动连接在拉杆上,在垫板上方对应的拉杆上旋接有压板,在压板与垫板间对应的拉杆上套设有压缩弹簧。通过在拉杆上套设压缩弹簧,即可通过压缩弹簧的恢复力自动夹紧。 More preferably, the backing plate is slidably connected to the pull rod, a pressure plate is screwed on the corresponding pull rod above the backing plate, and a compression spring is sheathed on the corresponding pull rod between the pressure plate and the backing plate. By sheathing a compression spring on the pull rod, it can be automatically clamped by the restoring force of the compression spring.

作为优选,所述下环形加热管和上环形加热管的横截面呈方形,PTFE主体管板和对接支管夹设在下环形加热管的顶面与上环形加热管的底面之间。PTFE主体管板和对接支管的环形搭接段夹持在上、下环形加热管的顶面和底面间,确保熔融后的PTFE主体管板保持平整,且连接牢固可靠。 Preferably, the cross section of the lower annular heating tube and the upper annular heating tube is square, and the PTFE main body tube plate and the butt branch pipe are sandwiched between the top surface of the lower annular heating tube and the bottom surface of the upper annular heating tube. The PTFE main tube sheet and the annular lap section of the butt branch pipe are clamped between the top and bottom surfaces of the upper and lower annular heating tubes to ensure that the melted PTFE main tube sheet remains flat and the connection is firm and reliable.

翻边可以平行设置在PTFE主体管板的上方,作为优选,与所述PTFE主体管板对接的对接支管的下端口水平向外延伸形成翻边,翻边平行夹设在下环形加热管与PTFE主体管板之间。翻边位于PTFE主体管板的下方,便于对接支管的定位,方便加工,同时由于熔融段位于PTFE主体管板的下方,使加工成型后的对接支管连接接缝更加美观。 The flanging can be arranged in parallel above the PTFE main body tube sheet. As a preference, the lower port of the butt branch pipe docked with the PTFE main body tube sheet extends horizontally outwards to form a flanging, and the flanging is sandwiched between the lower annular heating tube and the PTFE main body in parallel. between the tube sheets. The flange is located under the PTFE main tube sheet, which is convenient for the positioning of the butt branch pipe and convenient for processing. At the same time, because the melting section is located under the PTFE main tube sheet, the connection seam of the butt branch pipe after processing is more beautiful.

因此,本实用新型的PTFE支管烫接模具具有下述优点:通过管状上、下模上的上、下环形加热管夹持住PTFE主体管板和对接支管的搭接接缝,上、下环形加热管通电使环形搭接段升温后相互熔融为一体即完成PTFE管板的支管对接,相对传统的焊接连接,成型加工过程简单,制造成本低,对接处不会发生泄漏现象,成型质量好。 Therefore, the PTFE branch pipe ironing mold of the present utility model has the following advantages: the lap joint of the PTFE main body tube plate and the butt joint branch pipe is clamped by the upper and lower annular heating tubes on the tubular upper and lower molds, and the upper and lower annular The heating tube is energized to heat up the annular lap joints and melt together to complete the butt joint of the PTFE tube sheet. Compared with the traditional welding connection, the forming process is simple, the manufacturing cost is low, no leakage occurs at the joint, and the forming quality is good.

附图说明: Description of drawings:

图1是本实用新型PTFE支管烫接模具的结构示意图。 Fig. 1 is the structural representation of the utility model PTFE branch pipe ironing mold.

具体实施方式: Detailed ways:

下面通过实施例,并结合附图,对本实用新型的技术方案作进一步具体的说明。 The technical solutions of the present utility model will be further specifically described below through the embodiments and in conjunction with the accompanying drawings.

实施例: Example:

如图1所示,本实用新型的一种PTFE支管烫接模具,包括PTFE主体管板1和垂直穿插在PTFE主体管板1的对接孔内的对接支管2,对接支管2的下端口水平向外延伸形成翻边21,翻边21的上表面平行抵接在PTFE主体管板1下表面对应的对接孔边沿上,在对接支管2的下端口自下而上的穿插着管状下模3,管状下模3的下端位于翻边21的下方,上端位于对接支管2内,在翻边21下方对应的管状下模3外套着下环形加热管4,在PTFE主体管板1上方对应的对接支管2上套装着管状上模5,管状上模5的上端口向上延伸至对接支管2的上端口外,在靠近PTFE主体管板1上表面的管状上模5的下端口外套设着与下环形加热管4对应的上环形加热管6,下环形加热管4和上环形加热管6的横截面均为方形,下环形加热管4的顶面与上环形加热管6的底面相平行,相互搭接的PTFE主体管板1和对接支管2的翻边21平行夹持在下环形加热管4的顶面与上环形加热管6的底面之间,在管状上模5的上端口上水平放置了一块垫板7,在管状下模3的中孔内固定着一块水平拉板8,在垫板7和水平拉板8间垂直连接着一根拉杆9,拉杆9的下端旋接在水平拉板8中部,垫板7滑动套装在拉杆9上,在垫板7上方对应的拉杆9端部旋接着一块压板10,在压板10与垫板7间对应的拉杆9上套设有一根压缩弹簧11,压缩弹簧11的两端分别顶接在压板10和垫板7上。 As shown in Figure 1, a kind of PTFE branch pipe ironing die of the present utility model comprises PTFE main body tube plate 1 and the butt joint branch pipe 2 vertically interspersed in the butt joint hole of PTFE main body tube plate 1, the lower port of butt joint branch pipe 2 is horizontal Extend outward to form a flanging 21, the upper surface of the flanging 21 is parallel to the edge of the butt hole corresponding to the lower surface of the PTFE main body tube sheet 1, and the lower port of the butt branch pipe 2 is inserted from bottom to top with a tubular lower mold 3, The lower end of the tubular lower die 3 is located below the flange 21, and the upper end is located in the butt joint pipe 2. The lower annular heating tube 4 is covered on the corresponding tubular lower die 3 below the flange 21, and the corresponding butt joint pipe above the PTFE main tube plate 1 2. A tubular upper die 5 is placed on the top, and the upper port of the tubular upper die 5 extends upwards to the outside of the upper port of the butt branch pipe 2. The lower port of the tubular upper die 5 close to the upper surface of the PTFE main body tube plate 1 is covered with a lower ring The upper annular heating pipe 6 corresponding to the heating pipe 4, the cross sections of the lower annular heating pipe 4 and the upper annular heating pipe 6 are all square, and the top surface of the lower annular heating pipe 4 is parallel to the bottom surface of the upper annular heating pipe 6, overlapping each other. The connected PTFE main body tube plate 1 and the flange 21 of the butt branch pipe 2 are clamped in parallel between the top surface of the lower annular heating tube 4 and the bottom surface of the upper annular heating tube 6, and a piece is horizontally placed on the upper port of the tubular upper mold 5 The backing plate 7 is fixed with a horizontal pull plate 8 in the middle hole of the tubular lower die 3, and a pull rod 9 is vertically connected between the back plate 7 and the horizontal pull plate 8, and the lower end of the pull rod 9 is screwed to the horizontal pull plate 8 In the middle part, the backing plate 7 is slidably set on the pull rod 9, and a pressure plate 10 is screwed on the end of the corresponding pull rod 9 above the backing plate 7, and a compression spring 11 is sleeved on the corresponding pull rod 9 between the pressure plate 10 and the backing plate 7, Both ends of the compression spring 11 abut against the pressing plate 10 and the backing plate 7 respectively.

本文中所描述的具体实施例仅仅是对本实用新型的构思作举例说明。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本实用新型的精神或者超越所附权利要求书所定义的范围。 The specific embodiments described herein are only examples to illustrate the concept of the present utility model. Those skilled in the technical field to which the utility model belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the utility model or go beyond the appended claims defined range.

Claims (5)

1.一种PTFE支管烫接模具,其特征在于:包括穿插在PTFE主体管板(1)的对接支管(2)内的管状下模(3),管状下模(3)的一端向下延伸至PTFE主体管板(1)下方,另一端向上延伸至对接支管(2)内,在PTFE主体管板(1)下方对应的管状下模(3)外套设有下环形加热管(4),在对接支管(2)外套设有管状上模(5),在管状上模(5)的下端口外套设有与下环形加热管(4)对应的上环形加热管(6),相互搭接的PTFE主体管板(1)和对接支管(2)夹设在下环形加热管(4)和上环形加热管(6)之间。 1. A PTFE branch pipe ironing die is characterized in that: it includes a tubular lower die (3) inserted in the butt joint branch pipe (2) of the PTFE main body tube plate (1), and one end of the tubular lower die (3) extends downwards To the bottom of the PTFE main tube sheet (1), the other end extends upwards into the butt branch pipe (2), and the lower annular heating tube (4) is provided on the outer sleeve of the corresponding tubular lower die (3) under the PTFE main tube sheet (1), A tubular upper mold (5) is provided on the butt branch pipe (2), and an upper annular heating tube (6) corresponding to the lower annular heating tube (4) is provided on the outer sleeve of the lower port of the tubular upper mold (5), overlapping each other The PTFE main body tube sheet (1) and the butt branch pipe (2) are sandwiched between the lower annular heating tube (4) and the upper annular heating tube (6). 2.根据权利要求1所述的PTFE支管烫接模具,其特征在于:所述管状上模(5)向上延伸至对接支管(2)的上端口外,在管状上模(5)的上端口上设有垫板(7),在管状下模(3)的中孔内设有水平拉板(8),在垫板(7)和水平拉板(8)间旋接有拉杆(9)。 2. The PTFE branch pipe ironing die according to claim 1, characterized in that: the tubular upper die (5) extends upwards beyond the upper port of the butt joint branch pipe (2), and is at the upper port of the tubular upper die (5) A backing plate (7) is provided on the top, a horizontal pull plate (8) is arranged in the middle hole of the tubular lower die (3), and a tie rod (9) is screwed between the backing plate (7) and the horizontal pull plate (8). . 3.根据权利要求2所述的PTFE支管烫接模具,其特征在于:所述垫板(7)滑动连接在拉杆(9)上,在垫板(7)上方对应的拉杆(9)上旋接有压板(10),在压板(10)与垫板(7)间对应的拉杆(9)上套设有压缩弹簧(11)。 3. The PTFE branch pipe ironing mold according to claim 2, characterized in that: the backing plate (7) is slidably connected to the tie rod (9), and the corresponding tie rod (9) above the backing plate (7) is screwed on A pressing plate (10) is connected, and a compression spring (11) is sheathed on the corresponding pull rod (9) between the pressing plate (10) and the backing plate (7). 4.根据权利要求1或2或3所述的PTFE支管烫接模具,其特征在于:所述下环形加热管(4)和上环形加热管(6)的横截面呈方形,PTFE主体管板(1)和对接支管(2)夹设在下环形加热管(4)的顶面与上环形加热管(6)的底面之间。 4. The PTFE branch pipe ironing mold according to claim 1, 2 or 3, characterized in that: the cross section of the lower annular heating tube (4) and the upper annular heating tube (6) is square, and the PTFE main tube plate (1) and the butt branch pipe (2) are sandwiched between the top surface of the lower annular heating tube (4) and the bottom surface of the upper annular heating tube (6). 5.根据权利要求1或2或3所述的PTFE支管烫接模具,其特征在于:与所述PTFE主体管板(1)对接的对接支管(2)的下端口水平向外延伸形成翻边(21),翻边(21)平行夹设在下环形加热管(4)与PTFE主体管板(1)之间。 5. The PTFE branch pipe ironing mold according to claim 1, 2 or 3, characterized in that: the lower port of the butt branch pipe (2) that is docked with the PTFE main body tube sheet (1) extends horizontally outwards to form a flanging (21), the flanging (21) is sandwiched between the lower annular heating tube (4) and the PTFE main tube sheet (1) in parallel.
CN201420584415.3U 2014-10-11 2014-10-11 PTFE arm hot pick mould Expired - Lifetime CN204183899U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420584415.3U CN204183899U (en) 2014-10-11 2014-10-11 PTFE arm hot pick mould

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420584415.3U CN204183899U (en) 2014-10-11 2014-10-11 PTFE arm hot pick mould

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CN204183899U true CN204183899U (en) 2015-03-04

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106895736A (en) * 2016-12-30 2017-06-27 浙江赛迅环保科技有限公司 A kind of manufacture method of PTFE heat exchangers

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106895736A (en) * 2016-12-30 2017-06-27 浙江赛迅环保科技有限公司 A kind of manufacture method of PTFE heat exchangers

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