CN204177431U - A kind of mass flow sensor - Google Patents
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- CN204177431U CN204177431U CN201420679425.5U CN201420679425U CN204177431U CN 204177431 U CN204177431 U CN 204177431U CN 201420679425 U CN201420679425 U CN 201420679425U CN 204177431 U CN204177431 U CN 204177431U
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Abstract
本实用新型涉及一种质量流量传感器,包括:第一测量管和第二测量管,两测量管结构相同,尺寸相等,平行设置于外壳中,每根测量管的直管段所在轴线与第一斜管段所在轴线的夹角、第一斜管段所在轴线与第一端口段所在轴线的夹角为钝角、直管段所在轴线与第二斜管段所在轴线的夹角、第二斜管段所在轴线与第二端口段所在轴线的夹角均为钝角。通过实用新型的技术方案,在测量压缩天然气的质量流量时,能够减少对压缩天然气造成的阻力,并且能够牢靠地定距,保证压缩天然气流通的测量管具有较高的机械品质因数、较好的稳定性和较强的抗震性。
The utility model relates to a mass flow sensor, comprising: a first measuring tube and a second measuring tube, the two measuring tubes have the same structure and are equal in size, and are arranged in parallel in a shell, and the axis of the straight pipe section of each measuring tube is in line with the first oblique The angle between the axis of the pipe section, the angle between the axis of the first inclined pipe section and the axis of the first port section is an obtuse angle, the angle between the axis of the straight pipe section and the axis of the second inclined pipe section, the axis of the second inclined pipe section and the second The included angles of the axes where the port segments are located are all obtuse angles. Through the technical solution of the utility model, when measuring the mass flow rate of compressed natural gas, the resistance to compressed natural gas can be reduced, and the distance can be fixed reliably to ensure that the measuring tube for compressed natural gas flow has a higher mechanical quality factor and a better Stability and strong shock resistance.
Description
技术领域technical field
本实用新型涉及压缩天然气技术领域,具体而言,涉及一种用于测量压缩天然气的质量流量的质量流量传感器。The utility model relates to the technical field of compressed natural gas, in particular to a mass flow sensor for measuring the mass flow of compressed natural gas.
背景技术Background technique
天然气作为能源利用具有以下优点:首先,天然气是一种优质绿色能源,其燃烧排放量远低于煤炭和石油,可以减少对环境的污染;其次,天然气是一种安全能源,其组分中不含一氧化碳,可以减少因泄漏等问题对人畜造成的危害,同时天然气着火温度高、爆炸界限窄,故安全性好;第三,天然气储备资源丰富,勘探开发成本低。基于以上优势,天然气在新能源开发中发挥着越来越重要的作用。目前,压缩天然气(Compressed Natural Gas,简称CNG)正广泛应用于电力、化工、城市燃气等领域,尤其是天然气动力汽车,美国、俄罗斯、日本、新西兰、澳大利亚、加拿大等国都在大力推行。随着CNG的日益广泛的应用,贸易过程中CNG的准确计量直接关系到贸易双方的经济利益。The utilization of natural gas as an energy source has the following advantages: first, natural gas is a high-quality green energy, and its combustion emissions are far lower than coal and oil, which can reduce environmental pollution; second, natural gas is a safe energy source, and its components do not Containing carbon monoxide, it can reduce the harm to humans and animals caused by leakage and other problems. At the same time, natural gas has a high ignition temperature and a narrow explosion limit, so it is safe; third, natural gas reserves are abundant and the cost of exploration and development is low. Based on the above advantages, natural gas is playing an increasingly important role in the development of new energy sources. At present, Compressed Natural Gas (CNG) is widely used in electric power, chemical industry, city gas and other fields, especially natural gas-powered vehicles, and the United States, Russia, Japan, New Zealand, Australia, Canada and other countries are vigorously promoting it. With the increasingly widespread application of CNG, the accurate measurement of CNG in the trade process is directly related to the economic interests of both sides of the trade.
CNG加气机内气压一般在20MPa以上,高压会改变计量工具的敏感元件,进而影响其计量特性。此外,由于CNG密度较小,对计量工具的计量精度要求较高。CNG的以上特点决定了其计量方式有别于普通流体计量。目前能实现高压气体流量测量的方法主要有超声波流量计、热式流量计和科氏质量流量计几种方式:The air pressure in the CNG dispenser is generally above 20MPa, and the high pressure will change the sensitive components of the metering tool, thereby affecting its metering characteristics. In addition, due to the low density of CNG, the measurement accuracy requirements for measurement tools are relatively high. The above characteristics of CNG determine that its metering method is different from ordinary fluid metering. At present, the methods that can realize high-pressure gas flow measurement mainly include ultrasonic flowmeter, thermal flowmeter and Coriolis mass flowmeter:
超声流量计是通过检测流体流动对超声束(或超声脉冲)的作用以测量流量的仪表。因仪表流通通道未设置任何阻碍件,均属无阻碍流量计,可做非接触式测量,无压损。但是超声波测量方法目前一般不适用于25mm以下口径的管道流量测量,使用范围有限。An ultrasonic flowmeter is an instrument that measures flow by detecting the effect of fluid flow on an ultrasonic beam (or ultrasonic pulse). Since the flow channel of the meter is not equipped with any obstructions, it is an unobstructed flowmeter, which can be used for non-contact measurement without pressure loss. However, the ultrasonic measurement method is generally not suitable for flow measurement of pipelines with a diameter below 25mm, and its application range is limited.
热式质量流量计是利用传热原理,即流动中的流体与热源(流体中加热的物体或测量管外加热体)之间热量交换关系来测量流量的仪表,具有压损小、结构简单等特点。但是其响应时间长,不适应急剧变化的流体流量测量。Thermal mass flowmeter is an instrument that uses the principle of heat transfer, that is, the heat exchange relationship between the flowing fluid and the heat source (the object heated in the fluid or the heating body outside the measuring tube) to measure the flow rate. It has small pressure loss and simple structure. features. However, its response time is long, and it is not suitable for rapid fluid flow measurement.
科氏质量流量计(Coriolis Mass Flowmeter,简称CMF)是一种谐振式传感器,利用流体流过其振动管道时产生的科氏效应对管道两端振动相位或幅度的影响来测量流过管道的流体质量流量,能够直接敏感流体质量流量,具有精度高、压损小、多参数测量等特点,广泛应用于工业测量和过程控制领域。与热式质量流量计相比较,其突出优势在于量程比大,能够满足不同场合的需求。目前国内的CNG加气机上大多采用科氏质量流量计进行计量。The Coriolis Mass Flowmeter (CMF for short) is a resonant sensor that uses the Coriolis effect generated when the fluid flows through its vibrating pipeline to affect the vibration phase or amplitude at both ends of the pipeline to measure the fluid flowing through the pipeline. Mass flow, which can be directly sensitive to fluid mass flow, has the characteristics of high precision, small pressure loss, multi-parameter measurement, etc., and is widely used in the fields of industrial measurement and process control. Compared with the thermal mass flowmeter, its outstanding advantage lies in the large range ratio, which can meet the needs of different occasions. At present, most domestic CNG dispensers use Coriolis mass flowmeters for measurement.
在CNG加气站,其加气过程中气体的压强、温度、密度和流速都在迅速改变,而且天然气在不同时间不同地点的气体成分不同,因此这种情况下有一些流量计是不适合做计量工具的。目前国内外广泛采用科氏质量流量计作为CNG加气机的计量工具,典型应用如美国高准公司(Micro Motion)生产的CNG050型、德国恩德斯·豪斯公司(E+H)生产的CNGmass系列、西门子公司(SIEMENS)生产的SITRANS FCS200型等等。In the CNG filling station, the pressure, temperature, density and flow velocity of the gas are changing rapidly during the filling process, and the gas composition of the natural gas is different at different times and places, so some flowmeters are not suitable for this situation. measuring tool. At present, Coriolis mass flowmeters are widely used as the measurement tool of CNG dispensers at home and abroad. Typical applications are CNG050 produced by Micro Motion of the United States and CNGmass produced by Enders Haus (E+H) of Germany. series, SITRANS FCS200 produced by SIEMENS and so on.
其中常见的科里奥利质量传感器是利用流体在振动管中流动时,将产生与质量流量成正比的科里奥利力的原理进行测量质量流量的。目前,人们普遍采用振动管式科氏质量流量传感器,主要由敏感单元和二次仪表组成,其中敏感单元a包括测量管a1、a2、激励器a5和拾振器a3、a4;二次仪表b包括闭环控制单元b1和流量解算单元b2,分别是敏感单元的控制和信号处理系统。敏感单元输出与被测流量相关的振动信号;闭环控制单元b1给激励器a5提供激振信号,使测量管维持在谐振状态,并且对测量管a1、a2的振动频率进行实时跟踪;流量解算单元b2对传感器拾振器a3、a4的输出信号进行处理并输出测量信息,从中确定被测流体的质量流量和密度。Among them, the common Coriolis mass sensor uses the principle that when the fluid flows in the vibrating tube, a Coriolis force proportional to the mass flow will be generated to measure the mass flow. At present, people generally use the vibrating tube Coriolis mass flow sensor, which is mainly composed of a sensitive unit and a secondary instrument, in which the sensitive unit a includes the measuring tube a1, a2, the exciter a5 and the vibration pickup a3, a4; the secondary instrument b It includes closed-loop control unit b1 and flow calculation unit b2, which are the control and signal processing systems of sensitive units respectively. The sensitive unit outputs the vibration signal related to the measured flow rate; the closed-loop control unit b1 provides the excitation signal to the exciter a5 to keep the measuring tube in a resonant state, and track the vibration frequency of the measuring tubes a1 and a2 in real time; flow calculation The unit b2 processes the output signals of the sensor vibrators a3 and a4 and outputs measurement information, from which the mass flow and density of the measured fluid can be determined.
上述传感器由于采用弯曲度很大的U型管,对压缩天然气的流动会产生较大阻力,并且定距元件少,难以保证较高的机械品质因数、较好的稳定性和较强的抗震性。Due to the U-shaped tube with a large curvature, the above-mentioned sensor will have a large resistance to the flow of compressed natural gas, and there are few fixed distance components, so it is difficult to ensure a high mechanical quality factor, good stability and strong shock resistance .
实用新型内容Utility model content
本实用新型所要解决的技术问题是,如何在测量压缩天然气的质量流量时,减少对压缩天然气造成的阻力,并且能够牢靠地定距,保证压缩天然气流通的测量管具有较高的机械品质因数、较好的稳定性和较强的抗震性。The technical problem to be solved by the utility model is how to reduce the resistance caused to the compressed natural gas when measuring the mass flow rate of the compressed natural gas, and how to reliably determine the distance, so as to ensure that the measuring tube for the compressed natural gas flow has a high mechanical quality factor, Better stability and strong shock resistance.
为此目的,本实用新型提出了一种质量流量传感器,用于测量压缩天然气的质量流量,包括:第一测量管和第二测量管,所述第一测量管与所述第二测量管结构相同,尺寸相等,平行设置于外壳中,其中,每根测量管包括直管段、第一圆弧段、第二圆弧段、第三圆弧段、第四圆弧段、第一斜管段、第二斜管段、第一端口段和第二端口段,其中,第一圆弧段、第一斜管段、第三圆弧段、第一端口段分别与第二圆弧段、第二斜管段、第四圆弧段、第二端口段以垂直且等分直管段的平面对称,第一圆弧段连接至直管段,第一斜管段连接至第一圆弧段,第三圆弧段连接至第一斜管段,第一端口段连接至第三圆弧段,第二圆弧段连接至直管段,第二斜管段连接至第二圆弧段,第四圆弧段连接至第二斜管段,第二端口段连接至第四圆弧段,直管段所在轴线与第一斜管段所在轴线的夹角、第一斜管段所在轴线与第一端口段所在轴线的夹角为钝角、直管段所在轴线与第二斜管段所在轴线的夹角、第二斜管段所在轴线与第二端口段所在轴线的夹角均为钝角;激励器,设置于第一测量管的直管段和第二测量管的直管段且垂直并等分直管段的平面上;第一检测器,设置于第一测量管和第二测量管的第一圆弧段与第一斜管段的连接部;第二检测器,设置于第一测量管和第二测量管的第二圆弧段与第二斜管段的连接部;第一分流器,设置于外壳外部,与第一端口段相连;第二分流器,设置于外壳外部,与第二端口段相连;第一螺母,设置于外壳外部,连接至第一分流器;第二螺母,设置于外壳外部,连接至第二分流器。For this purpose, the utility model proposes a mass flow sensor for measuring the mass flow of compressed natural gas, comprising: a first measuring tube and a second measuring tube, the structure of the first measuring tube and the second measuring tube The same, equal in size, set in parallel in the shell, wherein each measuring tube includes a straight pipe section, a first arc section, a second arc section, a third arc section, a fourth arc section, a first inclined pipe section, The second inclined pipe section, the first port section and the second port section, wherein the first circular arc section, the first inclined pipe section, the third circular arc section, and the first port section are respectively connected with the second circular arc section and the second inclined pipe section , the fourth arc segment, and the second port segment are symmetrical to a plane that is vertical and equally divides the straight pipe segment, the first arc segment is connected to the straight pipe segment, the first inclined pipe segment is connected to the first arc segment, and the third arc segment is connected to To the first inclined pipe section, the first port section is connected to the third arc section, the second arc section is connected to the straight pipe section, the second inclined pipe section is connected to the second arc section, and the fourth arc section is connected to the second inclined section Pipe section, the second port section is connected to the fourth arc section, the angle between the axis of the straight pipe section and the axis of the first inclined pipe section, the angle between the axis of the first inclined pipe section and the axis of the first port section are obtuse angles, and the straight pipe section The included angle between the axis of the second inclined pipe section and the axis of the second inclined pipe section, and the included angle between the axis of the second inclined pipe section and the axis of the second port section are all obtuse angles; the exciter is arranged on the straight pipe section of the first measuring tube and the second measuring tube The straight pipe section is vertical and equally divided on the plane of the straight pipe section; the first detector is arranged at the connection between the first circular arc section and the first inclined pipe section of the first measuring tube and the second measuring tube; the second detector, It is arranged at the connecting part of the second arc section of the first measuring tube and the second measuring tube and the second inclined pipe section; the first flow divider is arranged outside the housing and connected with the first port section; the second flow divider is arranged at the The outside of the casing is connected to the second port segment; the first nut is arranged outside the casing and connected to the first shunt; the second nut is arranged outside the casing and connected to the second shunt.
优选地,所述激励器包括线圈、磁钢以及固定支架,且线圈和磁钢同轴设置,固定支架通过钎焊分别焊接于第一测量管和第二测量管。Preferably, the exciter includes a coil, a magnetic steel and a fixed bracket, and the coil and the magnetic steel are arranged coaxially, and the fixed bracket is respectively welded to the first measuring tube and the second measuring tube by brazing.
优选地,所述第一检测器和第二检测器分别包括线圈、磁钢和固定支架,且线圈和磁钢同轴设置,固定支架通过钎焊分别焊接于第一测量管和第二测量管。Preferably, the first detector and the second detector respectively include a coil, a magnetic steel and a fixed bracket, and the coil and the magnetic steel are coaxially arranged, and the fixed bracket is respectively welded to the first measuring tube and the second measuring tube by brazing .
优选地,还包括:第一定距板,设置于第一测量管以及第二测量管上第一端口段与第三圆弧段的连接部;第二定距板,设置于第一测量管以及第二测量管上第三圆弧段与第一斜管段的连接部;第三定距板,设置于第一测量管以及第二测量管上第二端口段与第四圆弧段的连接部;第四定距板,设置于第一测量管以及第二测量管上第四圆弧段与第二斜管段的连接部。Preferably, it also includes: a first distance plate, arranged on the first measuring tube and the connection part of the first port section and the third arc section on the second measuring tube; a second distance plate, arranged on the first measuring tube And the connecting portion of the third arc segment on the second measuring tube and the first inclined tube segment; the third spacer plate is arranged on the first measuring tube and the connection between the second port segment and the fourth arc segment on the second measuring tube part; the fourth spacer plate is arranged on the first measuring tube and the connecting part of the fourth arc segment on the second measuring tube and the second inclined tube segment.
优选地,还包括:第一加强套,设置于第一测量管的第一端口段与第一分流器的连接部;第二加强套,设置于第一测量管的第二端口段与第二分流器的连接部;第三加强套,设置于第二测量管的第一端口段与第一分流器的连接部;第四加强套,设置于第二测量管的第二端口段与第二分流器的连接部。Preferably, it also includes: a first reinforcement sleeve, arranged at the connection between the first port section of the first measuring tube and the first flow divider; a second reinforcement sleeve, arranged at the second port section of the first measuring tube and the second The connection part of the shunt; the third reinforcement sleeve is arranged on the connection part between the first port section of the second measuring tube and the first flow divider; the fourth reinforcement sleeve is arranged on the second port section of the second measuring tube and the second The connection part of the shunt.
优选地,所述第一分流器通过氩弧焊与所述第一加强套和第三加强套连接,所述第二分流器通过氩弧焊与所述第二加强套和第四加强套连接,所述第一加强套、第二加强套通过钎焊焊接至所述第一测量管,所述第三加强套和第四加强套通过钎焊焊接至所述第二测量管,所述第一分流器和第二分流器通过氩弧焊焊接至所述外壳。Preferably, the first shunt is connected to the first reinforcement sleeve and the third reinforcement sleeve by argon arc welding, and the second shunt is connected to the second reinforcement sleeve and the fourth reinforcement sleeve by argon arc welding , the first reinforcing sleeve and the second reinforcing sleeve are welded to the first measuring tube by brazing, the third reinforcing sleeve and the fourth reinforcing sleeve are welded to the second measuring tube by brazing, and the first A shunt and a second shunt are welded to the housing by argon arc welding.
优选地,还包括:温度传感器和固定件,所述固定件用于将所述温度传感器固定于所述第一定距板。Preferably, it further includes: a temperature sensor and a fixing piece, the fixing piece is used to fix the temperature sensor to the first distance plate.
优选地,还包括:支撑梁,设置于第一测量管与第二测量管之间,两端通过氩弧焊焊接至第一分流器和第二分流器,且与所述第一测量管与第二测量管平行,用于固定和支撑外壳内部的导线。Preferably, it also includes: a supporting beam, arranged between the first measuring tube and the second measuring tube, the two ends of which are welded to the first shunt and the second shunt by argon arc welding, and connected to the first measuring tube and the second shunt The second measuring tube is parallel and is used to fix and support the wires inside the housing.
优选地,还包括:连接管和配接法兰,所述连接管用于连接所述外壳和所述配接法兰,所述配接法兰通过橡胶柱与配接螺栓密封。Preferably, it further includes: a connecting pipe and a mating flange, the connecting pipe is used to connect the housing and the mating flange, and the mating flange is sealed with the mating bolt through a rubber post.
优选地,还包括:压力开关,设置于所述外壳的上表面,用于检测外壳内部的压力,并在压力大于预警阈值时发出提示信息。Preferably, it further includes: a pressure switch, arranged on the upper surface of the casing, used to detect the pressure inside the casing, and send a prompt message when the pressure is greater than the warning threshold.
优选地,所述外壳的侧面设置有凹槽。Preferably, grooves are provided on the side of the housing.
通过上述技术方案,在测量压缩天然气的质量流量时,能够减少对压缩天然气造成的阻力,并且能够牢靠地定距,保证压缩天然气流通的测量管具有较高的机械品质因数、较好的稳定性和较强的抗震性。Through the above technical solution, when measuring the mass flow of compressed natural gas, the resistance to compressed natural gas can be reduced, and the distance can be fixed reliably to ensure that the measuring tube for compressed natural gas has a high mechanical quality factor and good stability and strong shock resistance.
附图说明Description of drawings
通过参考附图会更加清楚的理解本实用新型的特征和优点,附图是示意性的而不应理解为对本实用新型进行任何限制,在附图中:The features and advantages of the present utility model can be more clearly understood by referring to the accompanying drawings. The accompanying drawings are schematic and should not be construed as any limitation to the present utility model. In the accompanying drawings:
图1示出了根据本实用新型一个是实施例的质量流量传感器的结构示意图;Fig. 1 shows a schematic structural view of a mass flow sensor according to an embodiment of the present invention;
图2示出了根据本实用新型一个是实施例的质量流量传感器的正视图;Fig. 2 shows a front view of a mass flow sensor according to an embodiment of the present invention;
图3示出了根据本实用新型一个是实施例的质量流量传感器的俯视图;Fig. 3 shows a top view of a mass flow sensor according to an embodiment of the present invention;
图4示出了根据本实用新型一个是实施例的质量流量传感器中测量管的结构示意图;Fig. 4 shows a schematic structural view of a measuring tube in a mass flow sensor according to an embodiment of the present invention;
图5示出了根据本实用新型一个是实施例的质量流量传感器中检测器和激励器的示意图;Fig. 5 shows a schematic diagram of a detector and an actuator in a mass flow sensor according to an embodiment of the present invention;
图6示出了根据本实用新型一个是实施例的质量流量传感器中定距板的示意图;Fig. 6 shows a schematic diagram of a distance plate in a mass flow sensor according to an embodiment of the present invention;
图7示出了根据本实用新型一个是实施例的质量流量传感器中定距板与测量管安装关系示意图;Fig. 7 shows a schematic diagram of the installation relationship between the distance plate and the measuring tube in the mass flow sensor according to an embodiment of the present invention;
图8示出了根据本实用新型一个是实施例的质量流量传感器中固定件的示意图;Fig. 8 shows a schematic diagram of a fixing part in a mass flow sensor according to an embodiment of the present invention;
图9示出了根据本实用新型一个是实施例的质量流量传感器中固定件与定距板安装关系示意图;Fig. 9 shows a schematic diagram of the installation relationship between the fixing piece and the distance plate in the mass flow sensor according to an embodiment of the present invention;
图10示出了根据本实用新型一个是实施例的质量流量传感器的外壳侧表面示意图。Fig. 10 shows a schematic diagram of the shell side surface of a mass flow sensor according to an embodiment of the present invention.
附图标号说明:Explanation of reference numbers:
1-第一测量管;2-第二测量管;3-激励器;4-第一检测器;5-第二检测器;6-第一定距板;7-第二定距板;8-第三定距板;9-第四定距板;10-第一螺母;11-第二螺母;12-第一分流器;13-第二分流器;14-第一加强套;15-第二加强套;16-第三加强套;17-第四加强套;18-支撑梁;19-连接管;20-配接法兰;21-固定件;22-外壳;23-压力开关;24-直管段;25-第一圆弧段;26-第二圆弧段;27-第一斜管段;28-第二斜管段;29-第三圆弧段;30-第四圆弧段;31-第一端口段;32-第二端口段;34-外壳。1-first measuring tube; 2-second measuring tube; 3-exciter; 4-first detector; 5-second detector; 6-first distance plate; 7-second distance plate; 8 - the third distance plate; 9 - the fourth distance plate; 10 - the first nut; 11 - the second nut; 12 - the first diverter; 13 - the second diverter; 14 - the first reinforcement sleeve; 15 - The second reinforcement sleeve; 16-the third reinforcement sleeve; 17-the fourth reinforcement sleeve; 18-support beam; 19-connecting pipe; 20-fitting flange; 24-straight pipe section; 25-first arc section; 26-second arc section; 27-first inclined pipe section; 28-second inclined pipe section; 29-third arc section; 30-fourth arc section ; 31 - the first port section; 32 - the second port section; 34 - the housing.
具体实施方式Detailed ways
为了能够更清楚地理解本实用新型的上述目的、特征和优点,下面结合附图和具体实施方式对本实用新型进行进一步的详细描述。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互组合。In order to more clearly understand the above purpose, features and advantages of the utility model, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that, in the case of no conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.
在下面的描述中阐述了很多具体细节以便于充分理解本实用新型,但是,本实用新型还可以采用其他不同于在此描述的其他方式来实施,因此,本实用新型的保护范围并不受下面公开的具体实施例的限制。In the following description, a lot of specific details have been set forth in order to fully understand the utility model, but the utility model can also be implemented in other ways different from those described here, therefore, the protection scope of the utility model is not limited by the following limitations of the specific embodiments disclosed.
如图1和图2所示,根据本实用新型一个是实施例的质量流量传感器,用于测量压缩天然气的质量流量,包括:第一测量管1和第二测量管2,第一测量管1与第二测量管2结构相同,尺寸相等,平行设置于外壳34中,其中,如图4所示,每根测量管包括直管段24、第一圆弧段25、第二圆弧段26、第三圆弧段29、第四圆弧段30、第一斜管段27、第二斜管段28、第一端口段31和第二端口段32,其中,第一圆弧段25、第一斜管段27、第三圆弧段29、第一端口段31分别与第二圆弧段26、第二斜管段28、第四圆弧段30、第二端口段32以垂直且等分直管段24的平面对称,第一圆弧段25连接至直管段24,第一斜管段27连接至第一圆弧段25,第三圆弧段29连接至第一斜管段27,第一端口段31连接至第三圆弧段29,第二圆弧段26连接至直管段24,第二斜管段28连接至第二圆弧段30,第四圆弧段30连接至第二斜管段28,第二端口段32连接至第四圆弧段30,直管段24所在轴线与第一斜管段27所在轴线的夹角、第一斜管段27所在轴线与第一端口段31所在轴线的夹角为钝角、直管段24所在轴线与第二斜管段28所在轴线的夹角、第二斜管段28所在轴线与第二端口段32所在轴线的夹角均为钝角;如图5所示,还包括:激励器3,设置于第一测量管1的直管段24和第二测量管2的直管段且垂直并等分直管段24的平面上;第一检测器4,设置于第一测量管1和第二测量管2的第一圆弧段25与第一斜管段27的连接部;第二检测器5,设置于第一测量管1和第二测量管2的第二圆弧段26与第二斜管段28的连接部;第一分流器12,设置于外壳34外部,与第一端口段31相连;第二分流器13,设置于外壳34外部,与第二端口段32相连;第一螺母10,设置于外壳34外部,连接至第一分流器12;第二螺母11,设置于外壳34外部,连接至第二分流器13。As shown in Figures 1 and 2, a mass flow sensor according to an embodiment of the present invention is used to measure the mass flow of compressed natural gas, including: a first measuring tube 1 and a second measuring tube 2, the first measuring tube 1 The structure is the same as that of the second measuring tube 2, the size is equal, and it is arranged in parallel in the housing 34, wherein, as shown in Figure 4, each measuring tube includes a straight pipe section 24, a first arc section 25, a second arc section 26, The third arc section 29, the fourth arc section 30, the first inclined pipe section 27, the second inclined pipe section 28, the first port section 31 and the second port section 32, wherein the first arc section 25, the first inclined pipe section The pipe section 27, the third arc section 29, and the first port section 31 are respectively connected with the second arc section 26, the second inclined pipe section 28, the fourth arc section 30, and the second port section 32 to vertically and equally divide the straight pipe section 24 The plane is symmetrical, the first arc section 25 is connected to the straight pipe section 24, the first inclined pipe section 27 is connected to the first arc section 25, the third arc section 29 is connected to the first inclined pipe section 27, and the first port section 31 is connected to To the third arc section 29, the second arc section 26 is connected to the straight pipe section 24, the second inclined pipe section 28 is connected to the second arc section 30, the fourth arc section 30 is connected to the second inclined pipe section 28, the second The port section 32 is connected to the fourth arc section 30, the angle between the axis of the straight pipe section 24 and the axis of the first inclined pipe section 27, the angle between the axis of the first inclined pipe section 27 and the axis of the first port section 31 are obtuse angles, The angle between the axis of the straight pipe section 24 and the axis of the second inclined pipe section 28, and the angle between the axis of the second inclined pipe section 28 and the axis of the second port section 32 are obtuse angles; as shown in Figure 5, it also includes: exciter 3. Set on the straight pipe section 24 of the first measuring tube 1 and the straight pipe section of the second measuring tube 2 and vertically and equally divide the straight pipe section 24 on the plane; the first detector 4 is arranged on the first measuring tube 1 and the second measuring tube 2 The connecting portion of the first arc segment 25 of the measuring tube 2 and the first inclined tube segment 27; the second detector 5 is arranged between the second arc segment 26 of the first measuring tube 1 and the second measuring tube 2 and the second inclined segment The connection part of the pipe section 28; the first flow divider 12 is arranged outside the casing 34 and is connected to the first port section 31; the second flow divider 13 is arranged outside the casing 34 and is connected to the second port section 32; the first nut 10 , arranged outside the housing 34 , connected to the first shunt 12 ; the second nut 11 , arranged outside the outer casing 34 , connected to the second shunt 13 .
根据科里奥利效应,两根测量管采用双重定距板在测量管两侧固定焊接,且两根测量管平行地、牢固地焊接在分流器的外端面,构成一个音叉,以消除外界振动的影响。两根测量管在电磁激励器的激励作用下,以其固有频率振动,振动相位相反。由于测量管的振动效应,在管内流动的每个流体微团得到一个科氏加速度,测量管便受到与此加速度方向相反的分布科氏力。由于测量管的进、出两侧所受到的科氏力方向相反,而使测量管发生扭转,其扭转程度与管内瞬时质量流量成正比。位于测量管的进流侧和出流侧的两个电磁检测器在音叉每振动一周的过程中,检测出两路振动信号,两路信号的相位差与检测管的扭摆度,即瞬时流量成正比。通过计算信号间的相位差,可计算出质量流量。According to the Coriolis effect, the two measuring tubes are fixedly welded on both sides of the measuring tube with double distance plates, and the two measuring tubes are parallel and firmly welded to the outer end surface of the shunt to form a tuning fork to eliminate external vibration Impact. Under the excitation of the electromagnetic exciter, the two measuring tubes vibrate at their natural frequency, and the vibration phase is opposite. Due to the vibration effect of the measuring tube, each fluid microgroup flowing in the tube gets a Coriolis acceleration, and the measuring tube is subjected to a distributed Coriolis force opposite to the acceleration direction. Because the direction of the Coriolis force on the inlet and outlet sides of the measuring tube is opposite, the measuring tube is twisted, and the twisting degree is proportional to the instantaneous mass flow rate in the tube. The two electromagnetic detectors located on the inlet side and the outlet side of the measuring tube detect two vibration signals during each vibration of the tuning fork, and the phase difference of the two signals is proportional to the twist of the detection tube, that is, the instantaneous flow rate. Proportional. By calculating the phase difference between the signals, the mass flow can be calculated.
由于直管段与斜管段的轴线夹角为钝角,且斜管段与端口段的轴线夹角为钝角,并且两两之间通过圆弧段连接,过度平滑,在压缩天然气从测量管中流动时,不会对压缩天然气造成较大阻力,并且有效提高了谐振式传感器的性能及机械品质因数,大大减小了流场影响、流动阻力小、低压损,可以测定气体的质量流量,加工简单、成本低。Since the angle between the axis of the straight pipe section and the inclined pipe section is an obtuse angle, and the angle between the axis of the inclined pipe section and the port section is an obtuse angle, and the two are connected by a circular arc section, the excessive smoothness, when the compressed natural gas flows from the measuring tube, It will not cause large resistance to compressed natural gas, and effectively improve the performance and mechanical quality factor of the resonant sensor, greatly reducing the influence of the flow field, small flow resistance, low pressure loss, and can measure the mass flow of gas, simple processing and low cost Low.
两个测量管的管材可以采用316L不锈钢、钛、哈氏合金,当然也可以根据需要选择其它材质的管材。测量管可以是一体形成的,也可以是由直管段、圆弧段和斜管段组装而成。The pipe materials of the two measuring pipes can be 316L stainless steel, titanium, Hastelloy, and of course other materials can also be selected according to the needs. The measuring tube can be integrally formed, or assembled from straight pipe sections, circular arc sections and inclined pipe sections.
当流体未流过传感器时,激振器激励测量管以其固有频率振动,此时,测量管入口侧与出口侧的两个检测器检测到的正弦信号频率与相位完全相同,无相位差。由于测量管此时为空管,测量管的谐振频率为密度基准频率,即无流体时的频率,测得的实时密度和流体质量流量数值均为0。当流体流过传感器,首先,测量管内流体的流动引发科氏效应的出现,测量管两端由于力矩的影响受到大小相等方向相反的分布科氏力,表现为两个检测器检测到的正弦信号之间存在相位差,此相位差与流体的质量流量成正比,通过检测此相位差大小即可得到流体的实时质量流量。When the fluid does not flow through the sensor, the vibrator excites the measuring tube to vibrate at its natural frequency. At this time, the frequency and phase of the sinusoidal signals detected by the two detectors on the inlet side and the outlet side of the measuring tube are exactly the same, and there is no phase difference. Since the measuring tube is empty at this time, the resonant frequency of the measuring tube is the density reference frequency, that is, the frequency when there is no fluid, and the measured real-time density and fluid mass flow values are both 0. When the fluid flows through the sensor, firstly, the flow of the fluid in the measuring tube causes the Coriolis effect to appear, and the two ends of the measuring tube are affected by the distributed Coriolis force of equal magnitude and opposite direction due to the influence of torque, which is manifested as a sinusoidal signal detected by the two detectors There is a phase difference between them, which is proportional to the mass flow rate of the fluid, and the real-time mass flow rate of the fluid can be obtained by detecting the size of the phase difference.
优选地,激励器3包括线圈、磁钢以及固定支架,且线圈和磁钢同轴设置,固定支架通过钎焊分别焊接于第一测量管1和第二测量管2。激励器用于激励测量管振动,通过闭环控制系统,使测量管处于简谐振动状态,使传感器以其固有频率振动。Preferably, the exciter 3 includes a coil, a magnetic steel and a fixed bracket, and the coil and the magnetic steel are arranged coaxially, and the fixed bracket is respectively welded to the first measuring tube 1 and the second measuring tube 2 by brazing. The exciter is used to excite the vibration of the measuring tube. Through the closed-loop control system, the measuring tube is in a state of simple harmonic vibration, and the sensor is vibrated at its natural frequency.
优选地,第一检测器4和第二检测器6分别包括线圈、磁钢和固定支架,且线圈和磁钢同轴设置,固定支架通过钎焊分别焊接于第一测量管1和第二测量管2。Preferably, the first detector 4 and the second detector 6 respectively include a coil, a magnetic steel and a fixed bracket, and the coil and the magnetic steel are arranged coaxially, and the fixed bracket is respectively welded to the first measuring tube 1 and the second measuring tube 1 by brazing. Tube 2.
激励器和检测器均由线圈与磁钢配合使用,激励器安装在两根相对测量管的中间直管段的中心轴线处,检测器位于测量管的第一部分圆弧管段与斜管段平滑过渡的连接处,且检测器方向朝外安装。共同形成良好的闭环系统,使得传感器的检测管具有稳定的工作状态,并减小外部扰动的影响,提高自我调节能力。Both the exciter and the detector are used in conjunction with a coil and a magnetic steel. The exciter is installed at the central axis of the middle straight pipe section of the two relative measuring pipes, and the detector is located at the smooth transition connection between the first part of the measuring pipe, the arc pipe section and the inclined pipe section. place, and the direction of the detector is installed outward. Together they form a good closed-loop system, which makes the detection tube of the sensor have a stable working state, reduces the influence of external disturbances, and improves the self-regulation ability.
如图7所示,优选地,还包括:第一定距板6,设置于第一测量管1以及第二测量管2上第一端口段31与第三圆弧段29的连接部;第二定距板7,设置于第一测量管1以及第二测量管2上第三圆弧段29与第一斜管段27的连接部;第三定距板8,设置于第一测量管1以及第二测量管2上第二端口段32与第四圆弧段30的连接部;第四定距板9,设置于第一测量管1以及第二测量管2上第四圆弧段30与第二斜管段28的连接部。As shown in Figure 7, preferably, it also includes: a first spacer plate 6, which is arranged on the connection part between the first port segment 31 and the third arc segment 29 on the first measuring tube 1 and the second measuring tube 2; Two spacer plates 7 are arranged on the first measuring tube 1 and the connection part of the third arc section 29 on the second measuring tube 2 and the first inclined tube section 27; the third spacer plate 8 is arranged on the first measuring tube 1 And the connection portion between the second port segment 32 and the fourth arc segment 30 on the second measuring tube 2; the fourth spacer plate 9 is arranged on the fourth arc segment 30 on the first measuring tube 1 and the second measuring tube 2 The connecting portion with the second inclined pipe section 28.
如图6所示,四个定距板都分别由两个E型板组成,两个定距板位于测量管的圆弧段与端口段的平滑连接处,两个定距板位于测量管的斜管段与圆弧段的平滑连接处,通过两组定距板分别实现双重定距模式,使得测量管的谐振频率较高、稳定性好、抗震性强。并且每个定距板上还设置有若干通孔,以便外壳内部线路穿过,有利于内部线路布设。As shown in Figure 6, the four spacer plates are composed of two E-type plates, the two spacer plates are located at the smooth connection between the arc section of the measuring tube and the port section, and the two spacer plates are located at the end of the measuring tube The smooth connection between the inclined pipe section and the circular arc section realizes the double distance mode through two sets of spacer plates respectively, so that the resonance frequency of the measuring pipe is high, the stability is good, and the shock resistance is strong. And each spacer plate is also provided with a number of through holes, so that the internal circuit of the shell can pass through, which is beneficial to the layout of the internal circuit.
定距板通过真空钎焊的方式同时固定两测量管,使得测量管不易发生变形,并使得两根测量管的特性尽量完全相同,同时提供流量测量所需的有限扭曲和弯曲,通过改变双重定距板在直管段位置的可以改变传感器的谐振频率,因此可以根据所设计的频率来确定双重定距板在直管段的位置,以减小内部测量管的振动耦合,并增强测量管的抗震性。The distance plate fixes the two measuring tubes at the same time by means of vacuum brazing, so that the measuring tubes are not easily deformed, and the characteristics of the two measuring tubes are as identical as possible, while providing the limited distortion and bending required for flow measurement. The position of the distance plate in the straight pipe section can change the resonant frequency of the sensor, so the position of the double spacer plate in the straight pipe section can be determined according to the designed frequency, so as to reduce the vibration coupling of the internal measuring pipe and enhance the shock resistance of the measuring pipe .
优选地,还包括:第一加强套14,设置于第一测量管1的第一端口段31与第一分流器12的连接部;第二加强套15,设置于第一测量管1的第二端口段32与第二分流器13的连接部;第三加强套16,设置于第二测量管2的第一端口段31与第一分流器12的连接部;第四加强套17,设置于第二测量管2的第二端口段32与第二分流器13的连接部。Preferably, it also includes: a first reinforcement sleeve 14 arranged at the connection between the first port section 31 of the first measuring tube 1 and the first flow divider 12; a second reinforcement sleeve 15 arranged at the first measuring tube 1 The connection part of the second port section 32 and the second flow divider 13; the third reinforcement sleeve 16 is arranged on the connection part of the first port section 31 of the second measuring tube 2 and the first flow divider 12; the fourth reinforcement sleeve 17 is provided The connecting portion between the second port section 32 of the second measuring tube 2 and the second shunt 13 .
优选地,第一分流器12通过氩弧焊与第一加强套14和第三加强套16连接,第二分流器13通过氩弧焊与第二加强套15和第四加强套17连接,第一加强套14、第二加强套15通过钎焊焊接至第一测量管1,第三加强套16和第四加强套17通过钎焊焊接至第二测量管,2第一分流器12和第二分流器13通过氩弧焊焊接至外壳34。Preferably, the first shunt 12 is connected to the first reinforcement sleeve 14 and the third reinforcement sleeve 16 by argon arc welding, the second shunt 13 is connected to the second reinforcement sleeve 15 and the fourth reinforcement sleeve 17 by argon arc welding, and the second shunt 13 is connected to the second reinforcement sleeve 15 and the fourth reinforcement sleeve 17 by argon arc welding. A reinforcing sleeve 14, a second reinforcing sleeve 15 are welded to the first measuring tube 1 by brazing, a third reinforcing sleeve 16 and a fourth reinforcing sleeve 17 are welded to the second measuring tube by brazing, 2 the first shunt 12 and the second The two shunts 13 are welded to the casing 34 by argon arc welding.
如图9和图10所示,优选地,还包括:温度传感器(图中未示出)和固定件21,固定件21用于将温度传感器固定于第一定距板6。As shown in FIG. 9 and FIG. 10 , preferably, it further includes: a temperature sensor (not shown in the figure) and a fixing piece 21 , and the fixing piece 21 is used to fix the temperature sensor to the first distance plate 6 .
温度传感器固定件可将温度传感器直接固定在定距板上,能够更直接感受传感器内温度的变化,从而得到与检测管中实际温度更加接近的感应值,以提高后续处理精度。The temperature sensor fixing part can directly fix the temperature sensor on the distance plate, and can more directly feel the temperature change in the sensor, so as to obtain the sensing value closer to the actual temperature in the detection tube, so as to improve the subsequent processing accuracy.
如图3所示,优选地,还包括:支撑梁18,设置于第一测量管1与第二测量管2之间,两端通过氩弧焊焊接至第一分流器12和第二分流器13,且与第一测量管1与第二测量管2平行,用于固定和支撑外壳34内部的导线。通过支撑梁用于固定和支撑各个导线,使走线更加方便,便于外壳内部结构的规整和简化。As shown in Fig. 3, preferably, it also includes: a supporting beam 18, which is arranged between the first measuring tube 1 and the second measuring tube 2, and its two ends are welded to the first shunt 12 and the second shunt by argon arc welding 13, and parallel to the first measuring tube 1 and the second measuring tube 2, for fixing and supporting the wires inside the housing 34. The supporting beams are used to fix and support each wire, which makes wiring more convenient and facilitates regularization and simplification of the internal structure of the housing.
优选地,还包括:连接管19和配接法兰20,连接管19用于连接外壳34和配接法兰20,配接法兰20通过橡胶柱与配接螺栓密封。通过橡胶柱与配接螺栓挤压的方式密封配接法连,可以提高密封效果,以及安装的方便程度。Preferably, it also includes: a connecting pipe 19 and a mating flange 20, the connecting pipe 19 is used to connect the shell 34 and the mating flange 20, and the mating flange 20 is sealed with the mating bolt through a rubber column. The sealing effect and the convenience of installation can be improved by extruding the rubber column and the matching bolt.
优选地,还包括:压力开关23,设置于外壳34的上表面,用于检测外壳34内部的压力,并在压力大于预警阈值时发出提示信息。通过在所述的传感器外壳上安装压力开关,检测传感器外壳内部的压力变化,可以在内部压力较大时进行及时预警,防止传感器损坏。Preferably, it further includes: a pressure switch 23, which is arranged on the upper surface of the casing 34, and is used to detect the pressure inside the casing 34, and send a prompt message when the pressure is greater than the warning threshold. By installing a pressure switch on the sensor shell to detect pressure changes inside the sensor shell, a timely warning can be given when the internal pressure is high to prevent damage to the sensor.
如图10所示,优选地,外壳34的侧面设置有凹槽,可以增加外壳的整体强度。外壳34具体可以分为上外壳和下外壳两个部分,以便拆卸和安装。As shown in FIG. 10 , preferably, grooves are provided on the side of the casing 34 , which can increase the overall strength of the casing. The shell 34 can specifically be divided into two parts, an upper shell and a lower shell, for easy disassembly and installation.
以上结合附图详细说明了本实用新型的技术方案,考虑到相关技术中,采用弯曲度很大的U型管,对于压缩天然气的流动会产生较大阻力,并且定距元件少,难以保证较高的机械品质因数、较好的稳定性和较强的抗震性。通过本申请的技术方案,能够在测量压缩天然气的质量流量时,能够减少对压缩天然气造成的阻力,并且能够牢靠地定距,保证压缩天然气流通的测量管具有较高的机械品质因数、较好的稳定性和较强的抗震性。The technical scheme of the utility model has been described in detail above in conjunction with the accompanying drawings. Considering that in the related art, the U-shaped pipe with a large curvature will generate relatively large resistance to the flow of compressed natural gas, and there are few fixed distance components, it is difficult to ensure a relatively High mechanical quality factor, good stability and strong shock resistance. Through the technical solution of the present application, when measuring the mass flow rate of compressed natural gas, the resistance to compressed natural gas can be reduced, and the distance can be fixed reliably to ensure that the measuring tube for compressed natural gas flow has a higher mechanical quality factor, better stability and strong shock resistance.
在本实用新型中,术语“第一”、“第二”、“第三”、“第四”仅用于描述目的,而不能理解为指示或暗示相对重要性。术语“多个”指两个或两个以上,除非另有明确的限定。In the present invention, the terms "first", "second", "third", and "fourth" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance. The term "plurality" means two or more, unless otherwise clearly defined.
以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the utility model, and are not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
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WO2016070527A1 (en) * | 2014-11-07 | 2016-05-12 | 孙晓君 | Mass flow sensor |
CN108027268A (en) * | 2015-09-15 | 2018-05-11 | 高准公司 | Hygienic manifold for flowmeter |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2016070527A1 (en) * | 2014-11-07 | 2016-05-12 | 孙晓君 | Mass flow sensor |
CN108027268A (en) * | 2015-09-15 | 2018-05-11 | 高准公司 | Hygienic manifold for flowmeter |
CN108027268B (en) * | 2015-09-15 | 2021-06-08 | 高准公司 | Sanitary Manifolds for Flow Meters |
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