CN204168098U - Permanent-magnetic synchronous motor rotor - Google Patents
Permanent-magnetic synchronous motor rotor Download PDFInfo
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- CN204168098U CN204168098U CN201420674946.1U CN201420674946U CN204168098U CN 204168098 U CN204168098 U CN 204168098U CN 201420674946 U CN201420674946 U CN 201420674946U CN 204168098 U CN204168098 U CN 204168098U
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- 230000001360 synchronised effect Effects 0.000 title claims abstract description 13
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 39
- 239000010959 steel Substances 0.000 claims abstract description 39
- 239000011324 bead Substances 0.000 claims abstract description 19
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 3
- 239000000463 material Substances 0.000 claims description 5
- 229910001220 stainless steel Inorganic materials 0.000 claims description 4
- 239000010935 stainless steel Substances 0.000 claims description 4
- 229910001172 neodymium magnet Inorganic materials 0.000 claims description 3
- 229910052761 rare earth metal Inorganic materials 0.000 claims description 3
- 150000002910 rare earth metals Chemical class 0.000 claims description 3
- 230000005284 excitation Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000004907 flux Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 230000005405 multipole Effects 0.000 description 1
Landscapes
- Permanent Field Magnets Of Synchronous Machinery (AREA)
Abstract
永磁同步电机转子包括转子铁芯、N极磁钢、S极磁钢、压条、紧固件和钢套;该转子铁芯的圆周面设有若干沿圆周方向交替分布的弧面和凸台;每一N极磁钢的径向剖面由不同圆心的内圆弧和外圆弧围成;每一S极磁钢的径向剖面由不同圆心的内圆弧和外圆弧围成;每一N极磁钢和每一N极磁钢分别表贴于转子铁芯的弧面上;N极磁钢和S极磁钢沿圆周方向交替间隔分布;每一压条安装于对应一凸台上,并延伸至相邻的N极磁钢和S极磁钢上,紧固件依次穿过压条的装配通孔和转子铁芯的固定通孔将压条、N极磁钢和S极磁钢固定于转子铁芯上;该钢套套设于N极磁钢和S极磁钢外。上述转子的结构稳固牢靠,可防止高速时磁钢两侧较薄的部分因离心力大而破裂。
The permanent magnet synchronous motor rotor includes rotor core, N-pole magnetic steel, S-pole magnetic steel, layering, fasteners and steel sleeves; the circumferential surface of the rotor core is provided with a number of arc surfaces and bosses that are alternately distributed along the circumferential direction ; The radial section of each N pole magnet is surrounded by inner arcs and outer arcs with different centers; the radial section of each S pole magnet is surrounded by inner arcs and outer arcs with different centers; An N-pole magnet and each N-pole magnet are respectively surface-attached to the arc surface of the rotor core; N-pole magnets and S-pole magnets are alternately distributed along the circumferential direction; each bead is installed on a corresponding boss , and extend to the adjacent N-pole magnets and S-pole magnets, the fasteners pass through the assembly holes of the bead and the fixing holes of the rotor core in turn to fix the bead, N-pole magnet and S-pole magnet On the rotor iron core; the steel sleeve is sleeved on the outside of the N pole magnet and the S pole magnet. The structure of the above-mentioned rotor is stable and reliable, which can prevent the thinner parts on both sides of the magnetic steel from being broken due to the large centrifugal force at high speed.
Description
技术领域technical field
本实用新型涉及一种永磁同步电机转子。The utility model relates to a permanent magnet synchronous motor rotor.
背景技术Background technique
永磁电机由于其功率密度大、响应速度快、结构紧凑、效率高、功率因数等特点,在高速电主轴领域得到了越来越广泛的应用。Due to its high power density, fast response, compact structure, high efficiency, and power factor, permanent magnet motors have been more and more widely used in the field of high-speed electric spindles.
永磁电机与电励磁电机的定子电枢结构相同,主要区别在于转子励磁方式不同,与电励磁电机不同,永磁电机采用永磁体励磁,其气隙磁场由永磁体和电枢反应合成得到。The stator and armature structure of the permanent magnet motor and the electric excitation motor are the same, the main difference is that the rotor excitation method is different. Unlike the electric excitation motor, the permanent magnet motor is excited by a permanent magnet, and its air gap magnetic field is synthesized by the reaction of the permanent magnet and the armature.
转子结构不同,永磁电机的性能也会不一样。现有永磁电机,特别是表贴式电机,大多是用碳纤维或者不锈钢套紧固永磁体,该结构形式能够很好地保护同心式多极磁钢。但是,对于偏心式磁钢,尤其是偏心量较大时,该方法很难对磁钢起到保护的作用,即现有的转子结构不够稳定,影响电机的性能。With different rotor structures, the performance of permanent magnet motors will also be different. Existing permanent magnet motors, especially surface-mounted motors, mostly use carbon fiber or stainless steel sleeves to fasten the permanent magnets. This structural form can well protect the concentric multi-pole magnets. However, for eccentric magnets, especially when the eccentricity is large, this method is difficult to protect the magnets, that is, the existing rotor structure is not stable enough, which affects the performance of the motor.
实用新型内容Utility model content
针对现有技术的不足,本实用新型旨在于提供一种可解决上述技术问题的永磁同步电机转子。Aiming at the deficiencies of the prior art, the utility model aims to provide a permanent magnet synchronous motor rotor which can solve the above technical problems.
为实现上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
一种永磁同步电机转子,其包括一转子铁芯、若干N极磁钢、若干S极磁钢、若干压条、若干紧固件和一钢套;A permanent magnet synchronous motor rotor, which includes a rotor core, some N pole magnets, some S pole magnets, some beading, some fasteners and a steel sleeve;
该转子铁芯的圆周面设有若干沿圆周方向交替分布的弧面和凸台;每一N极磁钢的径向剖面由不同圆心的内圆弧和外圆弧围成;每一S极磁钢的径向剖面由不同圆心的内圆弧和外圆弧围成;每一N极磁钢表贴于转子铁芯的弧面上;每一N极磁钢表贴于转子铁芯的弧面上;N极磁钢和S极磁钢沿圆周方向交替间隔分布;该转子铁芯的每一凸台开设固定通孔;每一压条开设有装配通孔;每一压条安装于对应一凸台上,并延伸至相邻的N极磁钢和S极磁钢上,紧固件依次穿过压条的装配通孔和转子铁芯的固定通孔将压条、N极磁钢和S极磁钢固定于转子铁芯上;该钢套套设于N极磁钢和S极磁钢外。The circumferential surface of the rotor core is provided with a number of arc surfaces and bosses alternately distributed along the circumferential direction; the radial section of each N-pole magnetic steel is surrounded by inner and outer arcs with different centers; each S pole The radial section of the magnetic steel is surrounded by inner arcs and outer arcs with different centers; each N-pole magnetic steel is surface-attached to the arc surface of the rotor core; each N-pole magnetic steel is surface-attached to the rotor core On the arc surface; N-pole magnetic steel and S-pole magnetic steel are distributed alternately and spaced along the circumferential direction; each boss of the rotor core is provided with a fixed through hole; each bead is provided with an assembly through hole; each bead is installed on a corresponding On the boss, and extend to the adjacent N-pole magnetic steel and S-pole magnetic steel, the fasteners pass through the assembly through hole of the bead and the fixing through hole of the rotor core in turn to connect the bead, N-pole magnetic steel and S pole The magnetic steel is fixed on the rotor iron core; the steel sleeve is set outside the N pole magnetic steel and the S pole magnetic steel.
优选地,每一S极磁钢的内圆弧的弧度与转子铁芯的弧面的弧度相同。Preferably, the radian of the inner arc of each S pole magnetic steel is the same as the radian of the arc surface of the rotor core.
优选地,每一N极磁钢的内圆弧的弧度与转子铁芯的弧面的弧度相同。Preferably, the radian of the inner arc of each N-pole magnetic steel is the same as the radian of the arc surface of the rotor core.
优选地,紧固件为螺钉。Preferably, the fasteners are screws.
优选地,压条和钢套均采用非导磁不锈钢材料制成。Preferably, both the bead and the steel sleeve are made of non-magnetic stainless steel.
优选地,N极磁钢和S极磁钢由稀土钕铁硼永磁材料制成。Preferably, the N-pole magnets and the S-pole magnets are made of rare earth NdFeB permanent magnet materials.
本实用新型的有益效果如下:The beneficial effects of the utility model are as follows:
上述转子的结构稳固牢靠,可防止高速时磁钢两侧较薄的部分因离心力大而破裂。另外,减小了永磁体间的漏磁,提高了永磁材料的利用程度,减小电机损耗,提高运转效率。The structure of the above-mentioned rotor is stable and reliable, which can prevent the thinner parts on both sides of the magnetic steel from being broken due to the large centrifugal force at high speed. In addition, the flux leakage between the permanent magnets is reduced, the utilization degree of the permanent magnet materials is improved, the loss of the motor is reduced, and the operating efficiency is improved.
附图说明Description of drawings
图1为本实用新型永磁同步电机转子的较佳实施方式的径向剖面结构示意图。Fig. 1 is a schematic radial cross-sectional structure diagram of a preferred embodiment of the permanent magnet synchronous motor rotor of the present invention.
具体实施方式Detailed ways
下面将结合附图以及具体实施方式,对本实用新型做进一步描述:Below in conjunction with accompanying drawing and specific embodiment, the utility model is further described:
请参见图1,本实用新型涉及一种永磁同步电机转子,其较佳实施方式包括一转子铁芯1、若干N极磁钢2、若干S极磁钢3、若干压条4、若干紧固件5和一钢套6。Please refer to Fig. 1, the utility model relates to a permanent magnet synchronous motor rotor, and its preferred embodiment includes a rotor core 1, a number of N pole magnets 2, a number of S pole magnets 3, a number of beading bars 4, a number of fastening Part 5 and a steel sleeve 6.
该转子铁芯1的圆周面设有若干沿圆周方向交替分布的弧面和凸台。The circumferential surface of the rotor core 1 is provided with a number of arc surfaces and bosses alternately distributed along the circumferential direction.
每一N极磁钢2的径向剖面由不同圆心的内圆弧和外圆弧围成。每一N极磁钢2的内圆弧的弧度与转子铁芯1的弧面的弧度相同,以使得每一N极磁钢2可更牢靠地表贴于转子铁芯1的弧面上。The radial section of each N-pole magnetic steel 2 is surrounded by inner arcs and outer arcs with different centers. The radian of the inner arc of each N-pole magnet 2 is the same as that of the arc surface of the rotor core 1 , so that each N-pole magnet 2 can be more firmly attached to the arc surface of the rotor core 1 .
每一S极磁钢3的径向剖面由不同圆心的内圆弧和外圆弧围成。每一S极磁钢3的内圆弧的弧度与转子铁芯1的弧面的弧度相同,以使得每一N极磁钢2可更牢靠地表贴于转子铁芯1的弧面上。The radial section of each S pole magnetic steel 3 is surrounded by inner arcs and outer arcs with different centers. The radian of the inner arc of each S pole magnet 3 is the same as that of the arc surface of the rotor core 1 , so that each N pole magnet 2 can be more firmly surface-attached to the arc surface of the rotor core 1 .
N极磁钢2和S极磁钢3沿圆周方向交替间隔分布。N pole magnets 2 and S pole magnets 3 are alternately distributed along the circumferential direction.
该转子铁芯1的每一凸台开设固定通孔。每一压条4开设有装配通孔。每一压条4安装于对应一凸台上,并延伸至相邻的N极磁钢2和S极磁钢3上,紧固件5依次穿过压条4的装配通孔和转子铁芯1的固定通孔将压条4、N极磁钢2和S极磁钢3牢靠固定于转子铁芯1上,防止高速时磁钢两侧较薄的部分因离心力大而破裂。Each boss of the rotor core 1 defines a fixing through hole. Each bead 4 is provided with an assembly through hole. Each bead 4 is installed on a corresponding boss, and extends to the adjacent N-pole magnetic steel 2 and S-pole magnetic steel 3, and the fasteners 5 pass through the assembly holes of the bead 4 and the rotor core 1 in turn. The fixing through holes securely fix the bead 4, the N-pole magnet 2 and the S-pole magnet 3 on the rotor core 1, so as to prevent the thinner parts on both sides of the magnet from being broken due to the large centrifugal force at high speed.
优选地,紧固件5为螺钉。Preferably, the fastener 5 is a screw.
该钢套6套设于N极磁钢2和S极磁钢3外,以进一步过盈箍紧压条4、N极磁钢2和S极磁钢3,使得转子的结构更稳定。The steel sleeve 6 is set outside the N-pole magnet 2 and the S-pole magnet 3 to further tighten the bead 4 , the N-pole magnet 2 and the S-pole magnet 3 , so that the structure of the rotor is more stable.
为了装配方便,压条4和钢套6均采用非导磁不锈钢材料制成。For the convenience of assembly, both the bead 4 and the steel sleeve 6 are made of non-magnetic stainless steel.
N极磁钢2和S极磁钢3由稀土钕铁硼永磁材料制成,两者平行充磁。The N pole magnet 2 and the S pole magnet 3 are made of rare earth NdFeB permanent magnet material, and both are magnetized in parallel.
上述转子的结构稳固牢靠,可防止高速时磁钢两侧较薄的部分因离心力大而破裂。另外,减小了永磁体间的漏磁,提高了永磁材料的利用程度,减小电机损耗,提高运转效率。The structure of the above-mentioned rotor is stable and reliable, which can prevent the thinner parts on both sides of the magnetic steel from being broken due to the large centrifugal force at high speed. In addition, the flux leakage between the permanent magnets is reduced, the utilization degree of the permanent magnet materials is improved, the loss of the motor is reduced, and the operating efficiency is improved.
对于本领域的技术人员来说,可根据以上描述的技术方案以及构思,做出其它各种相应的改变以及变形,而所有的这些改变以及变形都应该属于本实用新型权利要求的保护范围之内。For those skilled in the art, various other corresponding changes and modifications can be made according to the technical solutions and ideas described above, and all these changes and modifications should fall within the protection scope of the claims of the present invention .
Claims (6)
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104779725A (en) * | 2015-04-29 | 2015-07-15 | 湘潭电机股份有限公司 | Surface-mounted permanent magnet motor rotor and motor |
CN105245044A (en) * | 2015-11-12 | 2016-01-13 | 东方电气(乐山)新能源设备有限公司 | Magnetic steel fixing structure of novel electric machine |
CN105262258A (en) * | 2015-11-25 | 2016-01-20 | 湖州永昌贝诗讬电器实业有限公司 | Fixing structure for mounting motor rotor magnetic shoe |
CN105762960A (en) * | 2016-04-21 | 2016-07-13 | 济南科亚电子科技有限公司 | Motor rotor and low voltage brushless servo motor |
CN106041131A (en) * | 2016-08-10 | 2016-10-26 | 深圳市爱贝科精密机械有限公司 | Mechanical tool-changing permanent magnet synchronous electric spindle |
CN106787957A (en) * | 2016-12-19 | 2017-05-31 | 南京磁谷科技有限公司 | A kind of radially fixed structure of magnetic suspension motor rotor magnetic material |
CN106961175A (en) * | 2017-05-26 | 2017-07-18 | 江西清华泰豪三波电机有限公司 | Magneto outer rotor and the magneto for adjusting magnetic shoe shape |
CN109378913A (en) * | 2018-09-12 | 2019-02-22 | 西安交通大学 | A surface slotted surface mount permanent magnet synchronous motor rotor structure |
CN111293807A (en) * | 2018-12-07 | 2020-06-16 | 发那科株式会社 | Rotor of synchronous motor |
-
2014
- 2014-11-12 CN CN201420674946.1U patent/CN204168098U/en not_active Expired - Lifetime
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104779725A (en) * | 2015-04-29 | 2015-07-15 | 湘潭电机股份有限公司 | Surface-mounted permanent magnet motor rotor and motor |
CN105245044A (en) * | 2015-11-12 | 2016-01-13 | 东方电气(乐山)新能源设备有限公司 | Magnetic steel fixing structure of novel electric machine |
CN105262258A (en) * | 2015-11-25 | 2016-01-20 | 湖州永昌贝诗讬电器实业有限公司 | Fixing structure for mounting motor rotor magnetic shoe |
CN105262258B (en) * | 2015-11-25 | 2018-08-24 | 浙江永昌电气股份有限公司 | A kind of rotor magnetic shoe installation fixed structure |
CN105762960A (en) * | 2016-04-21 | 2016-07-13 | 济南科亚电子科技有限公司 | Motor rotor and low voltage brushless servo motor |
CN106041131A (en) * | 2016-08-10 | 2016-10-26 | 深圳市爱贝科精密机械有限公司 | Mechanical tool-changing permanent magnet synchronous electric spindle |
CN106787957A (en) * | 2016-12-19 | 2017-05-31 | 南京磁谷科技有限公司 | A kind of radially fixed structure of magnetic suspension motor rotor magnetic material |
CN106961175A (en) * | 2017-05-26 | 2017-07-18 | 江西清华泰豪三波电机有限公司 | Magneto outer rotor and the magneto for adjusting magnetic shoe shape |
CN109378913A (en) * | 2018-09-12 | 2019-02-22 | 西安交通大学 | A surface slotted surface mount permanent magnet synchronous motor rotor structure |
CN111293807A (en) * | 2018-12-07 | 2020-06-16 | 发那科株式会社 | Rotor of synchronous motor |
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Granted publication date: 20150218 |