CN204165231U - A kind of trapezoidal fire grate hot-blast stove device with V-type finedraw - Google Patents
A kind of trapezoidal fire grate hot-blast stove device with V-type finedraw Download PDFInfo
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Abstract
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技术领域 technical field
本实用新型涉及用于一种烤房的热风炉,尤其涉及一种适用于烟叶烤房的热风炉。 The utility model relates to a hot air stove used in a barn, in particular to a hot air stove suitable for a tobacco leaf barn.
背景技术 Background technique
目前大多数的烤烟烤房加热设备都是依据国烟办[2009]418号加工制造的,炉排是水平设置在燃烧室底部,煤块在炉膛内铺散面积较大,而且采用的是炉排下部直接进风,上部直排烟的结构,这种燃烧室的缺点是:炉排面积过大,煤炭在加入炉内时,铺散面积过大,远离燃烧中心的煤燃烧很不充分,造成煤炭利用率降低;炉门保温效果差,炉内热量从炉门散出的热量较多;在炉体高度方向耐火砖铺设的高度太低,使得这种炉子成为一个一边燃烧一边换热的炉子,冷风自下向上流过炉体时,带走了过多热量,导致炉内燃烧区域温度降低,使得燃料燃烧不完全,导致烟囱尾气一氧化碳浓度很高。另外,炉膛出口较大,烟气在炉膛内停留时间较短,煤块在热解时产生的挥发成分(包括细小煤颗粒和可燃烧性气态物质)在炉膛内未能得到充分燃烧就随烟气排出炉膛,烟气中含有大量未燃烧尽的挥发分和未燃尽的细小煤颗粒,造成炉膛耗煤量增加、热效率降低。 At present, most of the heating equipment for flue-cured tobacco barns are processed and manufactured according to the State Tobacco Office [2009] No. 418. The lower part of the row directly enters the air and the upper part directly exhausts the smoke. The disadvantages of this kind of combustion chamber are: the grate area is too large, when the coal is added into the furnace, the spreading area is too large, and the coal far away from the combustion center is not fully burned. The coal utilization rate is reduced; the insulation effect of the furnace door is poor, and the heat in the furnace is dissipated from the furnace door. In the furnace, when the cold air flows through the furnace body from bottom to top, it takes away too much heat, resulting in a decrease in the temperature of the combustion area in the furnace, resulting in incomplete combustion of fuel, resulting in a high concentration of carbon monoxide in the chimney tail gas. In addition, the furnace outlet is relatively large, and the flue gas stays in the furnace for a short time. The volatile components (including fine coal particles and combustible gaseous substances) produced during the pyrolysis of the coal block are not fully combusted in the furnace. The gas is discharged from the furnace, and the flue gas contains a large amount of unburned volatile matter and unburned fine coal particles, resulting in an increase in coal consumption and a decrease in thermal efficiency of the furnace.
实用新型内容 Utility model content
为解决上述问题,本实用新型提供一种燃烧更充分,提高燃烧效率,降低耗煤量的具有V型细缝的梯形炉排热风炉装置。 In order to solve the above problems, the utility model provides a trapezoidal grate hot blast stove device with V-shaped slits, which can burn more fully, improve combustion efficiency, and reduce coal consumption.
为了解决上述技术问题,本实用新型采用了如下技术方案: In order to solve the above technical problems, the utility model adopts the following technical solutions:
一种具有V型细缝的梯形炉排热风炉装置,包括炉体、炉顶、炉门、灰门、炉排和助燃鼓风机管,所述炉门设置在炉体的前面上部,灰门设置在炉体的前面下部; A trapezoidal grate hot blast stove device with V-shaped slits, comprising a furnace body, a furnace roof, a furnace door, an ash door, a fire grate and a combustion-supporting blower pipe, the furnace door is arranged on the front upper part of the furnace body, and the ash door In the front lower part of the furnace body;
所述炉体为金属钢板卷制焊接形成的圆柱形;在炉体的内壁上沿圆周方向固定设置一环形结构的耐火砖法兰支撑圈,在耐火砖法兰支撑圈的上方沿炉体的内壁铺设耐火砖作内衬,内衬的顶部与圆柱形炉体的顶部平齐; The furnace body is a cylindrical shape formed by rolling and welding metal steel plates; a ring-shaped refractory brick flange support ring is fixed along the circumferential direction on the inner wall of the furnace body. The inner wall is lined with refractory bricks, and the top of the lining is flush with the top of the cylindrical furnace body;
所述炉顶设置在炉体的顶部,在炉顶的一侧焊接烟气管道作为烟气通道出口,所述烟气通道出口是一个渐扩口,在炉顶的另一侧焊接换热器支撑架,在炉顶上还焊接有多片波状翅片; The furnace roof is arranged on the top of the furnace body, and a flue gas pipe is welded on one side of the furnace roof as the outlet of the flue gas channel, and the outlet of the flue gas channel is a gradual expansion, and a heat exchanger is welded on the other side of the furnace roof The support frame is welded with multiple corrugated fins on the furnace roof;
所述炉排由底部炉排、支撑圈和炉排侧壁组成,支撑圈设置在炉排侧壁的顶部外侧并与炉排侧壁一体式结构,支撑圈固定在内衬的内壁上,底部炉排设置在炉排侧壁内的底部;所述炉排的纵向截面呈梯形状,所述底部炉排由平板和炉栅组成,在炉排侧壁的内侧底面沿四边分别焊接炉栅金属支撑架,在每个炉栅金属支撑架的中间都设置了一个卡槽,在底部炉排的四边中部分别设置与炉栅金属支撑架上的卡槽一一对应的卡销,所述底部炉排上的卡销插入对应的卡槽内;所述平板靠近炉门;所述炉排侧壁上设置多条V型细缝,该V型细缝是上面宽下面窄,V型细缝垂直于炉排侧壁底边或者与炉排侧壁底边成一夹角; The fire grate is composed of a bottom fire grate, a support ring and a fire grate side wall. The support ring is arranged on the top outer side of the fire grate side wall and has an integrated structure with the fire grate side wall. The support ring is fixed on the inner wall of the lining, and the bottom The fire grate is arranged at the bottom of the side wall of the fire grate; the longitudinal section of the fire grate is trapezoidal, and the bottom fire grate is composed of a flat plate and a fire grate. The support frame is provided with a card slot in the middle of each grate metal support frame, and card pins corresponding to the card slots on the grate metal support frame are respectively provided in the middle of the four sides of the bottom grate. The bayonets on the row are inserted into the corresponding slots; the flat plate is close to the furnace door; a plurality of V-shaped slits are arranged on the side wall of the grate, the V-shaped slits are wide at the top and narrow at the bottom, and the V-shaped slits are vertical At the bottom edge of the side wall of the fire grate or form an angle with the bottom edge of the side wall of the fire grate;
所述炉门的设置位置高于底部炉排,灰门的设置位置低于底部炉排。 The setting position of the furnace door is higher than the bottom fire grate, and the setting position of the ash door is lower than the bottom fire grate.
作为本实用新型的一种优选方案,所述炉门为双层结构,外层钢板,内层由具有一定厚度的隔热保温耐火材料制成,内层紧贴炉门口内壁面。 As a preferred solution of the utility model, the furnace door has a double-layer structure, the outer layer is steel plate, the inner layer is made of heat-insulating and heat-resisting refractory material with a certain thickness, and the inner layer is close to the inner wall of the furnace door.
与现有技术相比,本实用新型的一种具有V型细缝的梯形炉排热风炉装置具有如下优点: Compared with the prior art, a trapezoidal grate hot blast stove device with V-shaped slits of the present invention has the following advantages:
1、梯形状炉排结构有利于将煤集中在中间位置燃烧,V型细缝作为二次风进口,从V型细缝进入燃烧区域内的空气既可以为煤块在热解时产生的挥发成分(包括细小煤颗粒和可燃烧性气态物质)再燃提供氧气,又可以当作燃尽风为其燃尽提供氧气,使煤燃烧更加充分,进而提高煤炭燃烧效率。由于煤炭主要集中在炉排中间偏后的位置处燃烧,在靠近炉门的炉栅变为平板,使更多的空气进入到中间偏后的炉膛位置,有利于燃料燃烧完全。 1. The trapezoidal grate structure is conducive to concentrating the coal in the middle position for combustion. The V-shaped slit is used as the secondary air inlet. Components (including fine coal particles and combustible gaseous substances) provide oxygen for reburning, and can be used as overfire air to provide oxygen for their burnout, so that the coal can be burned more fully, thereby improving the coal combustion efficiency. Since the coal is mainly burned at the rear of the middle of the grate, the grate near the furnace door becomes a flat plate, so that more air enters the rear of the middle of the furnace, which is conducive to the complete combustion of fuel.
2、炉门为双层结构,外层钢板,内层设置具一定厚度的隔热保温耐火材料,内层紧贴炉口内壁面,具有密封垫圈的外层紧扣炉口外壁面,这种密封性以及保温性好的炉门,可以防止热风从炉门逸出以及热量从炉门散出,降低热量损失率。 2. The furnace door is a double-layer structure, the outer layer is steel plate, and the inner layer is equipped with heat-insulating refractory material with a certain thickness. And the furnace door with good thermal insulation can prevent hot air from escaping from the furnace door and heat from the furnace door, reducing the heat loss rate.
3、炉体内壁铺设较大高度的耐火砖作内衬,铺设至与圆柱炉体等高的位置,可以使炉子只燃烧产生高温烟气,而不向炉外的冷空气传递过多热量,成为一个真正的热风炉,这样有利于将炉内燃烧温度保持在一个较高的温度,使燃料燃烧充分。 3. The inner wall of the furnace is lined with refractory bricks of relatively high height, and it is laid at the same height as the cylindrical furnace body, so that the furnace can only burn and generate high-temperature flue gas without transferring too much heat to the cold air outside the furnace. It becomes a real hot blast stove, which is beneficial to keep the combustion temperature in the stove at a higher temperature, so that the fuel can be fully burned.
4、渐扩的烟气通道出口,可以减小烟气的流速,有利于增加烟气在炉内的停留时间,使其燃烧更充分,提高了燃烧效率。 4. The gradually expanded flue gas channel outlet can reduce the flow velocity of the flue gas, which is beneficial to increase the residence time of the flue gas in the furnace, making it burn more fully and improving the combustion efficiency.
附图说明 Description of drawings
图1为一种具有V型细缝的梯形炉排热风炉装置的主视图; Fig. 1 is the front view of a trapezoidal grate hot blast stove device with V-shaped slits;
图2为一种具有V型细缝的梯形炉排热风炉装置的右视图; Fig. 2 is the right side view of a trapezoidal grate hot blast stove device with V-shaped slits;
图3为炉顶的结构示意图; Fig. 3 is the structural representation of stove top;
图4为炉排的结构示意图; Fig. 4 is the structural representation of fire grate;
图5为炉排结构的平面俯视图; Fig. 5 is the plane plan view of grate structure;
图6炉门的结构示意图。 Figure 6 Schematic diagram of the furnace door.
附图中: 1—助燃鼓风机管; 2—内衬; 3—烟气通道开口; 4—炉顶; 5—翅片; 6—接换热器支撑架; 7—炉门; 8—炉排; 9—耐火砖法兰支撑圈; 10—灰门; 11—炉栅金属支撑架; 12—炉体; 13—炉栅间隙; 14—支撑圈; 15—炉栅; 16—V型细缝; 17—平板; 18—隔热保温层; 19—铁板层。 In the attached drawings: 1—combustion blower pipe; 2—inner lining; 3—flue gas channel opening; 4—furnace top; 5—fin; 6—connected to heat exchanger support frame; 7—furnace door; ; 9—refractory brick flange support ring; 10—ash door; 11—metal support frame for grate; 12—furnace body; 13—gap gap; 14—support ring; 15—grate; 16—V-shaped slit ; 17—flat plate; 18—heat insulation layer; 19—iron plate layer.
具体实施方式 Detailed ways
如图1、2所示,一种具有V型细缝的梯形炉排热风炉装置,包括炉体12、炉顶4、炉门7、灰门10、炉排8和助燃鼓风机管1,炉门7设置在炉体12的前面上部,灰门10设置在炉体12的前面下部,助燃鼓风机管设置在炉体12的底部并位于炉排8下方。 As shown in Figures 1 and 2, a trapezoidal grate hot blast stove device with V-shaped slits includes a furnace body 12, a furnace roof 4, a furnace door 7, ash door 10, a fire grate 8, and a combustion-supporting blower pipe 1. The door 7 is arranged on the front upper part of the furnace body 12, the ash door 10 is arranged on the front lower part of the furnace body 12, and the combustion-supporting blower pipe is arranged on the bottom of the furnace body 12 and is positioned below the fire grate 8.
炉体12为金属钢板卷制焊接形成的圆柱形,底部焊接金属炉底,焊缝严密、平整,无气孔无夹渣不漏气。在炉体12的内壁上沿圆周方向固定设置一环形结构的耐火砖法兰支撑圈9,在耐火砖法兰支撑圈9的上方沿炉体12的内壁铺设耐火砖作内衬2,内衬2的顶部与圆柱形炉体12的顶部平齐。 The furnace body 12 is a cylindrical shape formed by rolling and welding metal steel plates, and the bottom is welded with a metal furnace bottom. On the inner wall of the furnace body 12, a ring-shaped refractory brick flange support ring 9 is fixed along the circumferential direction, and refractory bricks are laid on the top of the refractory brick flange support ring 9 along the inner wall of the furnace body 12 as a lining 2. The top of 2 is flush with the top of cylindrical body of heater 12.
炉顶4设置在炉体12的顶部,在炉顶4的一侧焊接烟气管道作为烟气通道出口3,烟气通道出口是一个渐扩口,在炉顶4的另一侧焊接换热器支撑架6,在炉顶4上还焊接有多片波状翅片5,如图3所示,波状翅片5增大了冷风与烟气的换热面积,有利于冷风与烟气之间的热交换。 The furnace roof 4 is set on the top of the furnace body 12, and the flue gas pipe is welded on one side of the furnace roof 4 as the flue gas channel outlet 3, and the flue gas channel outlet is a gradual expansion, and the heat exchange is welded on the other side There are multiple corrugated fins 5 welded on the furnace roof 4. As shown in Figure 3, the corrugated fins 5 increase the heat exchange area between the cold wind and the flue gas, which is beneficial to the gap between the cold wind and the flue gas. heat exchange.
炉排8由底部炉排、支撑圈14和炉排侧壁组成,如图4、5所示。支撑圈14设置在炉排侧壁的顶部外侧并与炉排侧壁一体式结构,均是用耐火泥制造的,底部炉排设置在炉排侧壁内的底部。支撑圈14固定在内衬2的内壁上,即通过在内衬2的圆周方向上沿耐火砖钻一个圆形支撑槽,将支撑圈放置在支撑槽内,将两者之间的缝隙用耐火泥敷上,以此来将炉排8固定在内衬2上。炉排8的纵向截面呈梯形状,底部炉排由平板17和炉栅15组成,炉栅15之间形成炉栅间隙13,在炉排侧壁的内侧底面沿四边分别焊接炉栅金属支撑架11,在每个炉栅金属支撑架11的中间都设置了一个卡槽,在底部炉排的四边中部分别设置与炉栅金属支撑架11上的卡槽一一对应的卡销,底部炉排上的卡销插入对应的卡槽内,以限制炉栅15在前后左右方向移动,通过灰门10可以将底部炉排顶起,经炉门口将底部炉栅取出。平板17靠近炉门7,炉排侧壁上设置多条V型细缝,该V型细缝是上面宽下面窄,V型细缝垂直于炉排侧壁底边或者与炉排侧壁底边成一夹角。 Fire grate 8 is made up of bottom fire grate, support ring 14 and fire grate side wall, as shown in Figure 4,5. The support ring 14 is arranged on the top outside of the side wall of the fire grate and has an integral structure with the side wall of the fire grate, all of which are made of refractory mud, and the bottom fire grate is arranged at the bottom in the side wall of the fire grate. The support ring 14 is fixed on the inner wall of the inner lining 2, that is, a circular support groove is drilled along the refractory brick in the circumferential direction of the inner lining 2, the support ring is placed in the support groove, and the gap between the two is covered with a refractory brick. Apply the mud to fix the fire grate 8 on the lining 2. The longitudinal section of the fire grate 8 is trapezoidal. The bottom fire grate is composed of a flat plate 17 and a fire grate 15. A fire grate gap 13 is formed between the fire grate 15. The metal support frames of the fire grate are respectively welded on the inner bottom surface of the fire grate side wall along the four sides. 11. A card slot is provided in the middle of each grate metal support frame 11, and bayonet pins corresponding to the card slots on the grate metal support frame 11 are respectively provided in the middle of the four sides of the bottom grate. The bayonet on the top is inserted into the corresponding slot to limit the movement of the grate 15 in the front, rear, left, and right directions. The bottom grate can be lifted through the ash door 10, and the bottom grate can be taken out through the furnace door. The flat plate 17 is close to the furnace door 7, and a plurality of V-shaped slits are arranged on the side wall of the fire grate. The V-shaped slits are wide at the top and narrow at the bottom. The sides form an angle.
炉门7的设置位置高于底部炉排,灰门10的设置位置低于底部炉排,炉体12的底部且位于炉栅下方形成灰渣室,灰渣室对应灰门10。炉门7为双层结构(铁板层19和隔热保温层18),如图6所示,外层钢板,内层由具有一定厚度的隔热保温耐火材料(如硅酸铝纤维等)制成,内层紧贴炉门口内壁面,具有密封垫圈的外层紧扣炉口外壁面。 The setting position of the furnace door 7 is higher than the bottom grate, and the setting position of the ash door 10 is lower than the bottom grate. Furnace door 7 is a double-layer structure (iron plate layer 19 and thermal insulation layer 18), as shown in Figure 6, the outer layer is steel plate, and the inner layer is made of thermal insulation refractory material with a certain thickness (such as aluminum silicate fiber, etc.) Made, the inner layer is close to the inner wall of the furnace door, and the outer layer with the sealing gasket is fastened to the outer wall of the furnace door.
煤从炉门7加入,放置在炉排8上,在炉排8上进行燃烧,空气由鼓风机抽进到炉排8下方的灰渣室,然后进入到燃烧区域,与炉排上的煤接触使其燃烧;煤燃烧后产生的烟气,从烟气通道开口流出。 Coal is fed from the furnace door 7, placed on the grate 8, and burned on the grate 8, the air is sucked into the ash chamber under the grate 8 by the blower, and then enters the combustion area to contact with the coal on the grate Make it burn; the flue gas produced by the coal combustion flows out from the opening of the flue gas channel.
最后说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的宗旨和范围,其均应涵盖在本实用新型的权利要求范围当中。 Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present utility model without limitation. Although the utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the utility model can be Modifications or equivalent replacements of the technical solutions without departing from the purpose and scope of the technical solutions of the utility model shall be covered by the claims of the utility model.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104329799A (en) * | 2014-10-27 | 2015-02-04 | 重庆大学 | Trapezoidal fire grate hot air blast furnace with V-shaped fine seams |
| CN110440270A (en) * | 2019-07-10 | 2019-11-12 | 南京博约环境科技有限公司 | A kind of efficient incinerator of hazardous waste |
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2014
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104329799A (en) * | 2014-10-27 | 2015-02-04 | 重庆大学 | Trapezoidal fire grate hot air blast furnace with V-shaped fine seams |
| CN104329799B (en) * | 2014-10-27 | 2017-01-25 | 重庆大学 | Trapezoidal fire grate hot air blast furnace with V-shaped fine seams |
| CN110440270A (en) * | 2019-07-10 | 2019-11-12 | 南京博约环境科技有限公司 | A kind of efficient incinerator of hazardous waste |
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