CN204159435U - A kind of intelligence control system of hydro cone-crusher - Google Patents
A kind of intelligence control system of hydro cone-crusher Download PDFInfo
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- CN204159435U CN204159435U CN201420563700.7U CN201420563700U CN204159435U CN 204159435 U CN204159435 U CN 204159435U CN 201420563700 U CN201420563700 U CN 201420563700U CN 204159435 U CN204159435 U CN 204159435U
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- ZZUFCTLCJUWOSV-UHFFFAOYSA-N furosemide Chemical compound C1=C(Cl)C(S(=O)(=O)N)=CC(C(O)=O)=C1NCC1=CC=CO1 ZZUFCTLCJUWOSV-UHFFFAOYSA-N 0.000 title claims abstract description 14
- 230000005540 biological transmission Effects 0.000 claims abstract description 19
- 230000002706 hydrostatic effect Effects 0.000 claims abstract description 14
- 238000005259 measurement Methods 0.000 claims abstract description 13
- 239000002828 fuel tank Substances 0.000 claims abstract description 12
- 230000001050 lubricating effect Effects 0.000 claims abstract description 9
- 238000004891 communication Methods 0.000 claims description 10
- 238000012544 monitoring process Methods 0.000 claims description 10
- 230000001012 protector Effects 0.000 claims description 5
- 239000013307 optical fiber Substances 0.000 claims description 3
- 238000013461 design Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000010720 hydraulic oil Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000010687 lubricating oil Substances 0.000 description 3
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 229910052748 manganese Inorganic materials 0.000 description 2
- 239000011572 manganese Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 208000019901 Anxiety disease Diseases 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000036506 anxiety Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000003745 diagnosis Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
Landscapes
- Crushing And Grinding (AREA)
- Disintegrating Or Milling (AREA)
Abstract
The utility model discloses a kind of intelligence control system of hydro cone-crusher, comprise crusher main engine, pay-off, lubricating system, hydraulic system, and and crusher main engine, pay-off, lubricating system, the CIS automation control system that hydraulic system connects, described CIS automation control system comprises with CIS bus or the too power subsystem that is connected to each other of network bus, man-machine interface, control unit, power measurement unit, fuel tank measuring unit, the hydrostatic transmission module be connected with described hydraulic system and hand control switch, described power subsystem is to man-machine interface, power measurement unit is powered, link position sensor, pressure sensor, temperature sensor on described fuel tank measuring unit, the utility model regulates disintegrating machine automatically, and protection disintegrating machine prevents overload, reduces manual operation labour intensity, increases work efficiency.
Description
Technical field
The utility model relates to mining machinery field, especially relates to a kind of intelligence control system of hydro cone-crusher.
Background technology
Hydro cone-crusher intelligence control system, is formed primarily of crusher main engine, pay-off, lubricating system, hydraulic system and automation control system.Existing control system of cone crusher is generally that host computer control and hydrodynamic lubrication control separately independent control, control required parameter and mostly be digital output modul, its parameter regulates main by manual adjustment, and real-time monitoring can not be carried out to the operation conditions of main frame, or cannot log history data and carry out intelligent automatic regulated and compensate.Disintegrating machine is when being with material running, and load fluctuation is large, cannot regulate in real time and make disintegrating machine in the maximization ensureing task performance under certain wear extent.In practical operation, operator is when manually adjustment discharging is arranged, and setting value must keep enough large, to avoid possible Overload, when therefore using disintegrating machine, can not reach its maximum capacity.
Utility model content
One of the purpose of this utility model, being the intelligence control system in order to provide a kind of hydro cone-crusher, automatically regulating disintegrating machine, and protection disintegrating machine prevents overload, reduces manual operation labour intensity, increases work efficiency.
For achieving the above object, the technical solution of the utility model is
A kind of intelligence control system of hydro cone-crusher, comprise crusher main engine, pay-off, lubricating system, hydraulic system, and and crusher main engine, pay-off, lubricating system, the CIS automation control system that hydraulic system connects, it is characterized in that: described CIS automation control system comprises with CIS bus or the too power subsystem that is connected to each other of network bus, with the man-machine interface of color touch screen, control unit, power measurement unit, fuel tank measuring unit, the hydrostatic transmission module be connected with described hydraulic system and hand control switch, described power subsystem is to man-machine interface, power measurement unit is powered,
Link position sensor, pressure sensor, temperature sensor on described fuel tank measuring unit;
Described hydrostatic transmission module be provided with contactor signal element for detecting hydraulic pump contactor, for hydraulic pump motor overloading protector guard signal unit, send to miscellaneous equipment for showing that can disintegrating machine receive the feeding signal unit of feed; and detected data signal is sent by the I/O unit in hydrostatic transmission module cabinet; and by CIS bus, send to forward described control unit.
Utility model is done further preferably, described man-machine interface configures 4 USB interfaces.
Do further preferably utility model, described man-machine interface is provided with operation monitoring interface, service data interface, historical record interface, warning message interface and parameter setting interface.
Do further preferably utility model, described control unit adopts the Windows Embedded Compact operating system of Microsoft, and described control unit adopts too net communication mode or optical-fibre communications pattern.
Do further preferably utility model, described hand control switch is directly connected to the contactor of hydraulic pump motor in described hydraulic system, and independent of CIS system.
Utility model is done further preferably, described power measurement unit connects the drive motors on described crusher main engine, it is equipped with the power transducer of the current transformer of the transmission power for measuring drive motors, and the signal detected is forwarded described control unit via CIS bus.
The utility model is the intelligence control system of setting for gyratory crusher and adjustment; its effect automatically regulates disintegrating machine; with the situation such as protection disintegrating machine overload to the infringement of disintegrating machine; and can the existing health data of monitoring display disintegrating machine and historical data; different breaker program is preserved in setting; to help client to select optimum breaker program in different operating modes, ensure that disintegrating machine operates in optimum condition and plays maximum performance.
The utility model is based on the exploitation of Windows operating system, not only simple to operate but also can increase some other miscellaneous function according to user, such as control unit additionally provides possibility that is many and other system communication in device.
When gyratory crusher is controlled by CIS automation control system, system keeps setting value as far as possible close to the maximum that machine allows, but does not damage the danger of machine.So, CIS contributes to user and obtains higher output, better crushing effect, and the distribution improving product.In addition, better shape of product can be obtained.Further advantages are, can utilize the abrasion-proof backing block of disintegrating machine better.
The performance of CIS automation control system monitoring gyratory crusher, and guarantee in the permissions that the numerical value measured keeps arranging in advance in systems in which.If beyond these limit, adjustment arranges by CIS automation control system, until obtain the numerical value needed.
Described man-machine interface have employed one piece of integrated color touch screen, almost can be arranged on any position wanted, but mainly be arranged in control room.It also can with other system communication in local device.
In the utility model:
Described power measurement unit connects the drive motors for providing disintegrating machine rotary power, if necessary, also has a transformer, measure the transmission power of disintegrating machine drive motors, signal from power transducer forwards control unit via CIS bus, if motor is high voltage type, power transducer required voltage is measured by suitable high voltage transformer.
Link position sensor, pressure sensor, temperature sensor on the measuring unit of fuel tank described in the utility model, provide control unit to monitor and regulate the measured value required for disintegrating machine and signal.Its Position Sensor C1S is installed on crusher axis lower support piston, for measuring the vertical direction displacement of main shaft; Wherein pressure sensor C2S is installed between hydraulic oil tank and crusher hydraulic oil cylinder, for measuring the pressure in crusher hydraulic system; Wherein temperature sensor C3S is for measuring the lubricating oil temperature turning back to fuel tank from disintegrating machine.Signal from these sensors is transported to one and is called in distributed I/O (I/O) unit of TBS.Measured value, by industry ethernet (also referred to as CIS bus), is transported to control unit by this distributed I/O unit further.
Described hydrostatic transmission module is provided with the contactor signal element for detecting hydraulic pump contactor, for the guard signal unit of hydraulic pump motor overloading protector, what send to miscellaneous equipment shows that disintegrating machine can receive the feeding signal unit of feed, detected data signal is sent by the I/O unit in hydrostatic transmission module cabinet, and by CIS bus, send to forward described control unit, wherein said contactor signal element carries out control and apprizing system to hydraulic pump contactor, contactor opens and closes, the pump motor moving main shaft (with mantle liner plate) up and down provides power, represent the alarm signal of systems axiol-ogy to alarm condition.If hydraulic pump motor overload, described guard signal unit can notify that system performs trip operation.
Described hand control switch is directly connected to the contactor of hydraulic pump motor, and for raising independent of CIS system and reducing main shaft.C1 switch does not generally start, and when CIS system jam, may be used for rising and the decline of Non-follow control crusher axis.
Described man-machine interface is obtained following relevant information continuously by distributed I/O unit, being comprised: the transmission power of the drive motors of (1) gyratory crusher; (2) pressure in hydraulic system, the fragmentation power in this numerical representation method gyratory crusher; (3) the distance H(millimeter between jib hub base and head nut top or inch), this is also referred to as H size, for describing the position of main shaft.H size is also for the wearing and tearing of the setting (also referred to as CSS) and manganese that calculate gyratory crusher.If raise mantle liner plate, to reduce setting value or compensate for wear, H size will reduce.
Wherein said man-machine interface is provided with five interfaces:
Operation monitoring interface: the main picture of monitoring disintegrating machine running status, show the program name that current disintegrating machine performs, show and establish the operator scheme of current disintegrating machine, the power of display main drive motor, display nesting population size size, hydraulic fluid pressure size and main spindle's size H, this interface is except showing above data, can also make an amendment, increase and perform for running the filename of working procedure, the manual or automatic operation mode of disintegrating machine is set.
Service data interface: except the several significant data of the display on operation monitoring interface, also add the operating time of various state, comprises the operating time statistics after initial startup, replacing liner plate, finally demarcation and Self-resetting.And show H size value shown when main shaft is in maximum position.
Historical record interface: this interface manually can arrange query time, accurately checks the historical record comprising above-mentioned said service data, to adjust breaker program better or to arrange the optimization work state of disintegrating machine.
Warning message interface: historical failure warning information by arranging query time, can accurately be checked in this interface.
Parameter setting interface: this interface can set some basic parameters for controlled disintegrating machine, this parameter is the foundation that whole CIS system performs an action, and comprises power transducer span, output power of motor, the minimum warning value of H size, lubricating oil limiting temperature, position sensor range, pressure sensor range, power transducer range, temperature sensor range.Whole CIS system connection status figure also can be checked in this interface, and whether each connection line of display system is communicated with.
The utility model compared with prior art, has following beneficial effect:
1, the utility model utilizes advanced Computer Control Technology, and real realization regulates disintegrating machine automatically, optimizes crushing performance, prevents and protects disintegrating machine to transship and damage.
2, the utility model can record, detects and show the instant operation conditions of disintegrating machine, power, pressure, temperature and breaker program selected at present, the more important thing is the disintegrating machine state according to system display, client can be helped to adjust in time and select optimum breaker program, ensureing that disintegrating machine operates in optimum condition and plays maximum performance.
3, the utility model has functions such as storing history data, warning and fault diagnosis, various useful information can be provided to help operational management personnel's Timeliness coverage disintegrating machine operation troubles and problem, and pass through data analysis, help administrative staff to understand the fluctuation of disintegrating machine production efficiency in time, the real client of help realizes " intellectuality " management.
4, the utility model operating system is based on windows platform, has high, compatible strong, the easy-operating feature of reliability, is convenient to the history data that user downloads and preserves disintegrating machine.
5, the disintegrating machine gape calibration of the utility model CIS system has become very simple, has run procedure treatment, can realize a key operation in system is to ore discharge calibration.
6, the utility model CIS system can easily realize being connected with the communication of other system, can realize realizing communication with the computer system of client's Central Control Room and be connected.
7, the utility model is when CIS control system installed by disintegrating machine, and system keeps setting value and the maximum that disintegrating machine is allowed close to machine as far as possible allows, and the anxiety of harmless machine.Therefore, CIS system not only contributes to obtaining higher treating capacity, and can obtain better crushing effect, improves the production efficiency of disintegrating machine, and greatly can improve the service life of abrasion-proof backing block.
8, the performance of the utility model CIS system monitoring gyratory crusher, and guarantee, in the permissions that the numerical value measured keeps arranging in advance in systems in which, to improve the security that equipment runs.
As from the foregoing, the utility model regulates disintegrating machine automatically, and protection disintegrating machine prevents overload, reduces manual operation labour intensity, increases work efficiency.
In order to explain the technical solution of the utility model further, below by specific embodiment, the utility model is elaborated.
Accompanying drawing explanation
Fig. 1 is block schematic illustration of the present utility model.
Detailed description of the invention
Below in conjunction with embodiment, the utility model is described in further detail.
As shown in Figure 1, present embodiment discloses a kind of intelligence control system of hydro cone-crusher, comprise crusher main engine, pay-off, lubricating system, hydraulic system, and and crusher main engine, pay-off, lubricating system, the CIS automation control system that hydraulic system connects, it is characterized in that: described CIS automation control system comprises with CIS bus or the too power subsystem 1 that is connected to each other of network bus, with the man-machine interface 2 of color touch screen, control unit 3, power measurement unit 4, fuel tank measuring unit 5, the hydrostatic transmission module 6 be connected with described hydraulic system, hand control switch 7, described power subsystem 1 pair of man-machine interface 2, power measurement unit 4 is powered, link position sensor 8, pressure sensor 9, temperature sensor 10 on described fuel tank measuring unit 5, described hydrostatic transmission module 6 be provided with contactor signal element for detecting hydraulic pump contactor, for hydraulic pump motor overloading protector guard signal unit, send to miscellaneous equipment show that disintegrating machine can receive the feeding signal unit of feed, detected data signal is sent by the I/O unit in hydrostatic transmission module cabinet, and by CIS bus, send to forward described control unit 3.
Man-machine interface 2 described in the utility model configures 4 USB interfaces, servicing unit can be increased on demand, such as keyboard and mouse etc., meet human oriented design.Described man-machine interface 2 is provided with operation monitoring interface, service data interface, historical record interface, warning message interface and parameter setting interface.Described control unit 3 adopts the Windows Embedded Compact operating system of Microsoft, and described control unit 3 adopts too net communication mode or optical-fibre communications pattern, described hand control switch 7 is directly connected to the contactor of hydraulic pump motor in described hydraulic system, and independent of CIS system, described power measurement unit 4 connects the drive motors on described crusher main engine, it is equipped with the power transducer of current transformer, for measuring the transmission power of drive motors, the signal from power transducer forwards control unit 3 via CIS bus.
The utility model is in actual job process, and staff carries out design data in described man-machine interface 2, keeps setting value as far as possible close to the maximum that machine allows, but does not damage the danger of machine.So contribute to obtaining higher output, better crushing effect and improve product slates.In addition, better shape of product can be obtained.Further advantages are, can utilize the abrasion-proof backing block of disintegrating machine better.
Staff opens disintegrating machine, described power subsystem 1 pair of man-machine interface 2, power measurement unit 4 are powered, contactor signal element on described hydrostatic transmission module 6 11 pairs of hydraulic pump contactors are monitored, guard signal unit 12 pairs of hydraulic pump motor overloading protectors detect, can feeding signal unit 13 pairs of disintegrating machines receive feed and detect, and detected data signal is sent by the I/O unit in hydrostatic transmission module 6 cabinet, and by CIS bus, send to forward described control unit 3; If hydraulic pump motor overload, guard signal unit 12 can notify that system performs trip operation; Contactor signal element 11 can open and close contactor, and the pump motor moving main shaft (with mantle liner plate) up and down provides power; Represent the alarm signal of systems axiol-ogy to alarm condition.
Position sensor 8 is installed on crusher axis lower support piston, for measuring the vertical direction displacement of main shaft; Pressure sensor 9 is installed between hydraulic oil tank and crusher hydraulic oil cylinder, for measuring the pressure in crusher hydraulic system; Temperature sensor 10 turns back to the lubricating oil temperature of fuel tank from disintegrating machine for measuring.Signal from these sensors is transported in distributed I/O (I/O) unit of fuel tank measuring unit, and measured value, by industry ethernet (also referred to as CIS bus), is transported to control unit 3 by this distributed I/O unit further.The utility model can monitor the performance of gyratory crusher on control unit 3, and guarantees in the allowable limit that the numerical value measured keeps arranging in advance in systems in which.If beyond these limit, automatically will adjust setting, until obtain the numerical value needed.
The utility model can, according to two basic principles, be implemented to regulate to the performance of disintegrating machine:
(1) constant and predetermined setting is kept.
(2) constant and predetermined disintegrating machine load is kept.
The utility model systems inspection input information, and compare with the level of license.The pressure peak that systems axiol-ogy and record repeat, and responded by operating liquid press pump, to increase or to reduce to arrange.System also will provide different types of warning and alarm, and such as, display manganese is close to lifetime limitation, or sensor has fault.
The foregoing is only embodiment of the present utility model, not to the restriction of this case design, all equivalent variations done according to the design key of this case, all fall into the protection domain of this case.
Claims (6)
1. the intelligence control system of a hydro cone-crusher, comprise crusher main engine, pay-off, lubricating system, hydraulic system, and and crusher main engine, pay-off, lubricating system, the CIS automation control system that hydraulic system connects, it is characterized in that: described CIS automation control system comprises with CIS bus or the too power subsystem that is connected to each other of network bus, with the man-machine interface of color touch screen, control unit, power measurement unit, fuel tank measuring unit, the hydrostatic transmission module be connected with described hydraulic system and hand control switch, described power subsystem is to man-machine interface, power measurement unit is powered,
Link position sensor, pressure sensor, temperature sensor on described fuel tank measuring unit;
Described hydrostatic transmission module be provided with contactor signal element for detecting hydraulic pump contactor, for hydraulic pump motor overloading protector guard signal unit, send to miscellaneous equipment for showing that can disintegrating machine receive the feeding signal unit of feed; and detected data signal is sent by the I/O unit in hydrostatic transmission module cabinet; and by CIS bus, send to forward described control unit.
2. the intelligence control system of a kind of hydro cone-crusher according to claim 1, is characterized in that: described man-machine interface configures 4 USB interfaces.
3. the intelligence control system of a kind of hydro cone-crusher according to claim 1, is characterized in that: described man-machine interface is provided with operation monitoring interface, service data interface, historical record interface, warning message interface and parameter setting interface.
4. the intelligence control system of a kind of hydro cone-crusher according to claim 1, it is characterized in that: described control unit adopts the Windows Embedded Compact operating system of Microsoft, and described control unit adopts too net communication mode or optical-fibre communications pattern.
5. the intelligence control system of a kind of hydro cone-crusher according to claim 1, is characterized in that: described hand control switch is directly connected to the contactor of hydraulic pump motor in described hydraulic system, and independent of CIS system.
6. the intelligence control system of a kind of hydro cone-crusher according to claim 1, it is characterized in that: described power measurement unit connects the drive motors on described crusher main engine, it is equipped with the power transducer of the current transformer of the transmission power for measuring drive motors, and the signal detected is forwarded described control unit via CIS bus.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420563700.7U CN204159435U (en) | 2014-09-28 | 2014-09-28 | A kind of intelligence control system of hydro cone-crusher |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420563700.7U CN204159435U (en) | 2014-09-28 | 2014-09-28 | A kind of intelligence control system of hydro cone-crusher |
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| CN204159435U true CN204159435U (en) | 2015-02-18 |
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| CN201420563700.7U Expired - Lifetime CN204159435U (en) | 2014-09-28 | 2014-09-28 | A kind of intelligence control system of hydro cone-crusher |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105855027A (en) * | 2016-06-08 | 2016-08-17 | 安徽开发矿业有限公司 | Cone-crusher overload protection device |
| CN104511366B (en) * | 2014-09-28 | 2017-01-18 | 埃里斯克矿山工程机械有限公司 | Intelligent control system of hydraulic cone crusher |
| CN112236233A (en) * | 2018-05-25 | 2021-01-15 | 布勒有限公司 | Cereal grinding mill and roller mill with a plurality of grinding channels for optimized grinding of the ground material and corresponding method |
| CN113272067A (en) * | 2018-12-21 | 2021-08-17 | 美卓奥图泰瑞典有限公司 | Monitoring system |
-
2014
- 2014-09-28 CN CN201420563700.7U patent/CN204159435U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104511366B (en) * | 2014-09-28 | 2017-01-18 | 埃里斯克矿山工程机械有限公司 | Intelligent control system of hydraulic cone crusher |
| CN105855027A (en) * | 2016-06-08 | 2016-08-17 | 安徽开发矿业有限公司 | Cone-crusher overload protection device |
| CN112236233A (en) * | 2018-05-25 | 2021-01-15 | 布勒有限公司 | Cereal grinding mill and roller mill with a plurality of grinding channels for optimized grinding of the ground material and corresponding method |
| CN112236233B (en) * | 2018-05-25 | 2022-03-11 | 布勒有限公司 | Cereal grinding mill and roller mill with a plurality of grinding channels for optimized grinding of the ground material and corresponding method |
| CN113272067A (en) * | 2018-12-21 | 2021-08-17 | 美卓奥图泰瑞典有限公司 | Monitoring system |
| CN113272067B (en) * | 2018-12-21 | 2023-11-24 | 美卓奥图泰美国有限公司 | Monitoring system |
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