CN204153516U - lamps - Google Patents
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- CN204153516U CN204153516U CN201420585228.7U CN201420585228U CN204153516U CN 204153516 U CN204153516 U CN 204153516U CN 201420585228 U CN201420585228 U CN 201420585228U CN 204153516 U CN204153516 U CN 204153516U
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- 230000017525 heat dissipation Effects 0.000 claims description 142
- 238000003466 welding Methods 0.000 claims description 79
- 239000000523 sample Substances 0.000 claims description 54
- 230000005855 radiation Effects 0.000 claims description 25
- 229910000679 solder Inorganic materials 0.000 claims description 14
- 230000000694 effects Effects 0.000 claims description 13
- 238000001746 injection moulding Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 4
- 229910002804 graphite Inorganic materials 0.000 claims description 4
- 239000010439 graphite Substances 0.000 claims description 4
- 239000000919 ceramic Substances 0.000 claims description 3
- 239000002131 composite material Substances 0.000 claims description 3
- 238000010030 laminating Methods 0.000 claims 4
- 238000004020 luminiscence type Methods 0.000 claims 3
- 230000001678 irradiating effect Effects 0.000 claims 1
- 238000009413 insulation Methods 0.000 description 23
- 238000009434 installation Methods 0.000 description 12
- 229910052751 metal Inorganic materials 0.000 description 12
- 239000002184 metal Substances 0.000 description 12
- 238000003780 insertion Methods 0.000 description 6
- 230000037431 insertion Effects 0.000 description 6
- 230000002411 adverse Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000005286 illumination Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000005476 soldering Methods 0.000 description 3
- 230000005611 electricity Effects 0.000 description 2
- 239000012212 insulator Substances 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
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- Arrangement Of Elements, Cooling, Sealing, Or The Like Of Lighting Devices (AREA)
- Led Device Packages (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及照明设备领域,尤其涉及一种灯具。The utility model relates to the field of lighting equipment, in particular to a lamp.
背景技术Background technique
随着经济生活的快速发展,能源消耗量越来越庞大,节能环保技术越来越受到人们的重视,其中,节能灯领域是发展十分快速的,各种品种的节能灯层出不穷,近几年来,随着科技的快速发展,照明用LED灯在成本、性能方面取得了显著的进步,与传统的照明设备相比,现代LED灯的使用寿命长、启动时间短及节能性能良好等优点更具有优势。With the rapid development of economic life, energy consumption is increasing, and energy-saving and environmental protection technology has attracted more and more attention. Among them, the field of energy-saving lamps is developing very rapidly, and various types of energy-saving lamps emerge in endlessly. In recent years, With the rapid development of science and technology, LED lamps for lighting have made significant progress in terms of cost and performance. Compared with traditional lighting equipment, modern LED lamps have advantages such as long service life, short start-up time and good energy-saving performance. .
众所周知,目前市场上的许多LED照明设备的结构都是在线路板或铝基板上以串连形式焊接安装多个微型的LED灯,且LED灯的电极是通过导电电线与电源端连接的,即,现有LED照明设备形成成品后,LED灯是不可局部拆卸的,如果使用过程中有部分LED灯出现损坏不能发光而影响到发光效果时,则无法单独更换已损坏的LED灯,而需要更换整个LED发光光源,从而加大了LED照明设备更换的维护费用及难度,维修方方法需要专业的技巧和设备,不适合普及。As we all know, the structure of many LED lighting devices currently on the market is to solder and install multiple miniature LED lights in series on circuit boards or aluminum substrates, and the electrodes of the LED lights are connected to the power supply terminal through conductive wires, that is, , after the existing LED lighting equipment is finished, the LED lights cannot be partially disassembled. If some LED lights are damaged during use and cannot emit light and affect the luminous effect, the damaged LED lights cannot be replaced separately, but need to be replaced. The entire LED light source increases the maintenance cost and difficulty of LED lighting equipment replacement, and the maintenance method requires professional skills and equipment, which is not suitable for popularization.
再者,随著LED科技的快速发展,市场上许多LED灯越来越趋向小型化,特别是大功率LED灯亦趋于小型化。以大功率LED灯为例,单位面积上的使用功率越来越大,所产生的热量越大;为确保大功率LED灯能可靠稳定地运行,必须将产生的热量及时排走,防止因热量累加导致温度过高,而影响LED灯的实际使用寿命。为了解决快速散热的问题,一般的LED灯都装有金属散热部件,但是在LED使用时,由于金属散热部件的导热率较大,导致金属散热部件的温度较高,从而使得其在散热过程中散热温度太高,不但使得的LED灯的使用寿命缩短,而且对其附近的其它部件会造成不利的影响。而且,由于金属散热部件很容易触碰到LED灯的导电电线,当金属散热部件的温度过高时,很容易使导电电线表面的绝缘皮融化掉,造成金属散热部件导电,甚至造成导电线路的短路,从而容易造成安全事故,不能很好的达到LED行业的安规标准。再者,为了保证金属散热部件的温度不会太高,往往将金属散热部件的体积设计的很多大,占用了大量的空间。Furthermore, with the rapid development of LED technology, many LED lamps on the market tend to be miniaturized, especially high-power LED lamps also tend to be miniaturized. Taking high-power LED lamps as an example, the power used per unit area is getting larger and larger, and the heat generated is greater; in order to ensure the reliable and stable operation of high-power LED lamps, the heat generated must be discharged in time to prevent heat loss caused by heat. Accumulation leads to excessive temperature, which affects the actual service life of the LED lamp. In order to solve the problem of rapid heat dissipation, general LED lamps are equipped with metal heat dissipation parts, but when the LED is used, due to the high thermal conductivity of the metal heat dissipation parts, the temperature of the metal heat dissipation parts is high, which makes it in the heat dissipation process. Too high heat dissipation temperature not only shortens the service life of the LED lamp, but also adversely affects other nearby components. Moreover, since the metal heat dissipation component is easy to touch the conductive wire of the LED lamp, when the temperature of the metal heat dissipation component is too high, it is easy to melt the insulation skin on the surface of the conductive wire, causing the metal heat dissipation component to conduct electricity, and even cause the conductive line to break. Short circuit, which is easy to cause safety accidents, cannot meet the safety standards of the LED industry well. Furthermore, in order to ensure that the temperature of the metal heat dissipation component will not be too high, the volume of the metal heat dissipation component is often designed to be very large, which takes up a lot of space.
而且,现有LED灯还存在结构复杂及需要耗费大量的人工和资金成本来生产加工的缺点。Moreover, the existing LED lamps also have the disadvantages of complex structure and the need to consume a lot of labor and capital costs for production and processing.
因此,急需要一种灯具来克服上述的缺陷。Therefore, there is an urgent need for a lamp to overcome the above-mentioned defects.
实用新型内容Utility model content
本实用新型的目的在于提供一种容易装拆、散热温度较低、能够防止导电电路短路、体积小、结构简单及生产成本低的灯具。The purpose of the utility model is to provide a lamp which is easy to assemble and disassemble, has low heat dissipation temperature, can prevent short circuit of conductive circuit, has small volume, simple structure and low production cost.
为实现上述目的,本实用新型提供了一种灯具,包括绝缘散热体、导电探针、散热焊盘及发光单元,所述导电探针沿所述绝缘散热体的前后方向穿置于所述绝缘散热体,所述导电探针的后端显露于所述绝缘散热体的后端并形成与外部的电源插座电性插接的导电插接部,所述导电探针的前端显露于所述绝缘散热体的前端并形成第一导电焊接部,所述散热焊盘设于绝缘散热体的前端,且所述导电探针及散热焊盘均与所述绝缘散热体一体成型,所述发光单元的后端具有第二导电焊接部及散热焊接部,所述第二导电焊接部焊接于所述第一导电焊接部,所述散热焊接部焊接于所述散热焊盘。In order to achieve the above object, the utility model provides a lamp, which includes an insulating radiator, a conductive probe, a heat dissipation pad and a light emitting unit, and the conductive probe is inserted into the insulating radiator along the front and rear direction of the insulating radiator The heat sink, the rear end of the conductive probe is exposed on the rear end of the insulating heat sink and forms a conductive plug-in portion electrically plugged with an external power socket, and the front end of the conductive probe is exposed on the insulating heat sink. The front end of the heat sink forms a first conductive welding part, the heat dissipation pad is arranged on the front end of the insulating heat sink, and the conductive probe and the heat dissipation pad are integrally formed with the insulation heat sink, and the light emitting unit The rear end has a second conductive welding portion and a heat dissipation welding portion, the second conductive welding portion is welded to the first conductive welding portion, and the heat dissipation welding portion is welded to the heat dissipation pad.
较佳地,所述绝缘散热体通过注塑包覆于所述导电探针及散热焊盘。Preferably, the insulating heat dissipation body is coated on the conductive probe and the heat dissipation pad by injection molding.
较佳地,所述绝缘散热体由石墨或陶瓷复合散热材料制成,所述绝缘散热体通过注塑包覆于所述导电探针及散热焊盘。Preferably, the insulating heat dissipation body is made of graphite or ceramic composite heat dissipation material, and the insulation heat dissipation body is coated on the conductive probe and the heat dissipation pad by injection molding.
较佳地,所述第二导电焊接部贴合焊接于所述第一导电焊接部。Preferably, the second conductive soldering portion is attached and welded to the first conductive soldering portion.
较佳地,所述散热焊接部贴合焊接于所述散热焊盘。Preferably, the heat dissipation welding portion is bonded and welded to the heat dissipation pad.
较佳地,所述绝缘散热体的前端具有一安装面,所述第一导电焊接部呈平面结构,所述散热焊盘前端形成有散热焊接面,所述第一导电焊接部及散热焊接面均显露于所述安装面,且所述第一导电焊接部、散热焊接面及安装面位于同一平面;所述第二导电焊接部呈平面结构,所述散热焊接部呈平面结构,所述第二导电焊接部与散热焊接部位于同一平面;所述第二导电焊接部贴合焊接于所述第一导电焊接部,所述散热焊接部贴合焊接于所述散热焊接面。Preferably, the front end of the insulating heat sink has a mounting surface, the first conductive welding part has a planar structure, the front end of the heat dissipation pad is formed with a heat dissipation welding surface, and the first conductive welding part and the heat dissipation welding surface are all exposed on the installation surface, and the first conductive welding part, heat dissipation welding surface and installation surface are located on the same plane; the second conductive welding part has a planar structure, the heat dissipation welding part has a planar structure, and the first The second conductive welding part and the heat dissipation welding part are located on the same plane; the second conductive welding part is attached and welded to the first conductive welding part, and the heat dissipation welding part is attached and welded to the heat dissipation welding surface.
较佳地,所述绝缘散热体的后端沿所述绝缘散热体的前后方向开设有与所述电源插座插接配合的插接凹槽,所述导电插接部位于所述插接凹槽内。Preferably, the rear end of the insulating heat dissipation body is provided with an insertion groove for plugging and matching with the power socket along the front and back direction of the insulation heat dissipation body, and the conductive plug part is located in the insertion groove Inside.
较佳地,所述插接凹槽的底部沿所述绝缘散热体的前后方向开设有散热凹槽。Preferably, a heat dissipation groove is formed at the bottom of the insertion groove along the front and rear direction of the insulating heat sink.
较佳地,所述灯具还包括用于改变光照效果及照射角度的透光镜,所述透光镜设于所述绝缘散热体的前端并遮罩所述发光单元。Preferably, the lamp further includes a light-transmitting mirror for changing the lighting effect and the irradiation angle, and the light-transmitting mirror is arranged at the front end of the insulating heat sink and covers the light-emitting unit.
较佳地,所述绝缘散热体前后两端之间的侧部具有多个向外辐射的且间隔开布置的散热片,相邻两所述散热片之间形成有沿绝缘散热体的前后方向布置的导流通道。Preferably, the side between the front and rear ends of the insulating heat sink has a plurality of radiating fins arranged at intervals, and a gap along the front and rear direction of the insulating heat sink is formed between two adjacent heat sink fins. Arranged diversion channels.
与现有技术相比,由于本实用新型的灯具的导电探针沿绝缘散热体的前后方向穿置于绝缘散热体,导电探针的后端显露于绝缘散热体的后端并形成与外部的电源插座电性插接的导电插接部,使得本实用新型的灯具能够方便快捷的安装或拆卸于外部的电源插座,更换操作简单方便;导电探针的前端显露于绝缘散热体的前端并形成第一导电焊接部,散热焊盘设于绝缘散热体的前端,且导电探针及散热焊盘均与绝缘散热体一体成型,使得导电探针及散热焊盘牢固可靠的设于绝缘本体,结构简单紧凑;发光单元的后端具有第二导电焊接部及散热焊接部,第二导电焊接部焊接于第一导电焊接部,实现了发光单元直接与导电探针的电性连接,且无需附加额外的导电电线来进行连接,结构更为简单,降低了加工难度,节省了人工,使得生产成本大大减少;散热焊接部焊接于散热焊盘,使得发光单元能够更稳定牢固的安装于绝缘散热体。一方面,由于的绝缘散热体的绝缘作用,使得穿置于绝缘散热体内的导电探针之间不会发生电性连接,从而防止导电电路发生短路,使用更为安全可靠,从而更好的达到行业的安规标准。另一方面,通过散热焊接部焊接于散热焊盘的连接结构,能够更好的将发光单元所产生的热量传导至散热焊盘,由于散热焊盘的导热率大于绝缘散热体的导热率,从而使得发光单元所产生的热量能够暂存于散热焊盘再经绝缘散热体散发出去,使得绝缘散热体的温度低于散热焊盘的温度,从而使绝缘散热体保持较低的散热温度的同时,又能把热量及时的散发出去,避免发光单元及散热焊盘处于较高的温度,从而保障了发光单元的使用寿命,且不会对附近的其它部件会造成不利的影响,且在保持同样的散热温度的情况下,绝缘散热体的体积相对于金属散热体的体积会更小,从而使得绝缘散热体的体积可以设计的更小,也使得本实用新型的灯具的整体体积也进一步减小。Compared with the prior art, since the conductive probe of the lamp of the present invention is placed on the insulating heat sink along the front and rear direction of the insulating heat sink, the rear end of the conductive probe is exposed at the rear end of the insulating heat sink and forms a gap with the outside. The electrically conductive plug-in part of the power socket enables the lamp of the present utility model to be conveniently and quickly installed or disassembled on the external power socket, and the replacement operation is simple and convenient; the front end of the conductive probe is exposed on the front end of the insulating heat sink and forms a In the first conductive welding part, the heat dissipation pad is arranged on the front end of the insulating heat sink, and the conductive probe and the heat dissipation pad are integrally formed with the insulation heat sink, so that the conductive probe and the heat dissipation pad are firmly and reliably arranged on the insulation body, and the structure Simple and compact; the rear end of the light-emitting unit has a second conductive welding part and a heat-dissipating welding part, and the second conductive welding part is welded to the first conductive welding part, which realizes the electrical connection between the light-emitting unit and the conductive probe directly without additional The conductive wire is used for connection, the structure is simpler, the processing difficulty is reduced, the labor is saved, and the production cost is greatly reduced; the heat dissipation welding part is welded to the heat dissipation pad, so that the light emitting unit can be more stably and firmly installed on the insulating heat sink. On the one hand, due to the insulating effect of the insulating heat sink, there will be no electrical connection between the conductive probes that pass through the insulating heat sink, thereby preventing the short circuit of the conductive circuit, making it safer and more reliable to use, so as to better achieve industry safety standards. On the other hand, through the connection structure in which the heat dissipation welding part is welded to the heat dissipation pad, the heat generated by the light-emitting unit can be better conducted to the heat dissipation pad. Since the thermal conductivity of the heat dissipation pad is greater than that of the insulating heat sink, thus The heat generated by the light-emitting unit can be temporarily stored in the heat dissipation pad and then dissipated through the insulating heat sink, so that the temperature of the insulation heat sink is lower than the temperature of the heat dissipation pad, so that the insulation heat sink maintains a lower heat dissipation temperature, It can also dissipate the heat in time, avoiding the high temperature of the light-emitting unit and the heat dissipation pad, thereby ensuring the service life of the light-emitting unit, and will not cause adverse effects on other nearby components, and maintain the same In the case of heat dissipation temperature, the volume of the insulating heat sink will be smaller than that of the metal heat sink, so that the volume of the insulating heat sink can be designed to be smaller, and the overall volume of the lamp of the present invention is also further reduced.
附图说明Description of drawings
图1为本实用新型的灯具的立体组合示意图。Fig. 1 is a three-dimensional assembly diagram of the lamp of the present invention.
图2为图1处于另一视角的示意图。FIG. 2 is a schematic view of FIG. 1 at another viewing angle.
图3为本实用新型的灯具的分解示意图。Fig. 3 is an exploded schematic view of the lamp of the present invention.
图4为本实用新型的灯具的另一分解状态下的示意图。Fig. 4 is a schematic diagram of another disassembled state of the lamp of the present invention.
图5为图4处于另一视角的示意图。FIG. 5 is a schematic diagram of FIG. 4 at another viewing angle.
图6为本实用新型的灯具拆除透光镜及发光单元后的前视图。Fig. 6 is a front view of the lamp of the present invention after removing the light-transmitting mirror and the light-emitting unit.
图7为本实用新型的灯具拆除透光镜及发光单元后的后视图。Fig. 7 is a rear view of the lamp of the present invention after removing the light-transmitting mirror and the light-emitting unit.
图8为安装有本实用新型的灯具的LED照明设备的立体组合示意图。Fig. 8 is a three-dimensional combination schematic diagram of LED lighting equipment installed with the lamp of the present invention.
具体实施方式Detailed ways
为了详细说明本实用新型的技术内容、构造特征,以下结合实施方式并配合附图作进一步说明。In order to describe the technical content and structural features of the present utility model in detail, further description will be made below in conjunction with the embodiments and accompanying drawings.
请参阅图1至图7,本实用新型的灯具100包括绝缘散热体10、导电探针20、散热焊盘30及发光单元40,导电探针20沿绝缘散热体10的前后方向穿置于绝缘散热体10,导电探针20的后端显露于绝缘散热体10的后端并形成与外部的电源插座(图中未示)电性插接的导电插接部21,使得本实用新型的灯具100能够方便快捷的安装或拆卸于电源插座,更换操作简单方便;导电探针20的前端显露于绝缘散热体10的前端并形成第一导电焊接部22,散热焊盘30设于绝缘散热体10的前端,且导电探针20及散热焊盘30均与绝缘散热体10一体成型,使得导电探针20及散热焊盘30牢固可靠的设于绝缘本体,结构简单紧凑;发光单元40的后端具有第二导电焊接部41及散热焊接部42,即第二导电焊接部41是分别自发光单元40的阴极及阳极引出的,第二导电焊接部41焊接于第一导电焊接部22,实现连接于发光单元40阴极的第二导电焊接部41电性连接于所对应的用于阴极导电的导电探针20,连接于发光单元40阳极的第二导电焊接部41电性连接于所对应的用于阳极导电的导电探针20,从而实现了发光单元40直接与导电探针20的电性连接,且无需附加额外的导电电线来进行连接,结构更为简单,降低了加工难度,节省了人工,使得生产成本大大减少,散热焊接部42焊接于散热焊盘30,使得发光单元40能够更稳定牢固的安装于绝缘散热体10,且通过导电探针20即可将发光单元40的阴极及阳极与外部的电源接通。一方面,由于的绝缘散热体10的绝缘作用,使得穿置于绝缘散热体10内的导电探针20之间不会发生电性连接,从而防止导电电路发生短路,使用更为安全可靠。另一方面,通过散热焊接部42焊接于散热焊盘30的连接结构,能够更好的将发光单元40所产生的热量传导至散热焊盘30,由于散热焊盘30的金属导热率大于绝缘散热体10的绝缘体导热率,从而使得发光单元40所产生的热量能够暂存于散热焊盘30再经绝缘散热体10散发出去,使得绝缘散热体10的温度低于散热焊盘30的温度,从而使绝缘散热体10保持较低的散热温度的同时,又能把热量及时的散发出去,避免发光单元40及散热焊盘30处于较高的温度,从而保障了发光单元40的使用寿命,且不会对附近的其它部件会造成不利的影响,且在保持同样的散热温度的情况下,绝缘散热体10的体积相对于金属散热体的体积会更小,从而使得绝缘散热体10的体积可以设计的更小,也使得本实用新型的灯具100的整体体积也进一步减小。具体地,如下:Please refer to FIG. 1 to FIG. 7 , the lamp 100 of the present invention includes an insulating heat sink 10 , a conductive probe 20 , a heat dissipation pad 30 and a light-emitting unit 40 , and the conductive probe 20 is inserted in the insulating heat sink 10 along the front and rear directions. Radiating body 10, the rear end of conductive probe 20 is exposed on the rear end of insulating cooling body 10 and forms the conductive plug-in part 21 that is electrically inserted with the external power socket (not shown in the figure), makes the lamp of the present utility model 100 can be easily and quickly installed or disassembled on the power socket, and the replacement operation is simple and convenient; the front end of the conductive probe 20 is exposed on the front end of the insulating heat sink 10 and forms the first conductive welding part 22, and the heat dissipation pad 30 is arranged on the insulating heat sink 10 The front end of the conductive probe 20 and the heat dissipation pad 30 are integrally formed with the insulating heat sink 10, so that the conductive probe 20 and the heat dissipation pad 30 are firmly and reliably arranged on the insulating body, and the structure is simple and compact; the rear end of the light emitting unit 40 There is a second conductive welding part 41 and a heat dissipation welding part 42, that is, the second conductive welding part 41 is respectively drawn from the cathode and anode of the light emitting unit 40, and the second conductive welding part 41 is welded to the first conductive welding part 22 to realize the connection The second conductive welding part 41 on the cathode of the light emitting unit 40 is electrically connected to the corresponding conductive probe 20 for cathode conduction, and the second conductive welding part 41 connected to the anode of the light emitting unit 40 is electrically connected to the corresponding The conductive probe 20 that conducts electricity on the anode, thereby realizing the electrical connection between the light-emitting unit 40 and the conductive probe 20 directly, and without additional conductive wires for connection, the structure is simpler, the processing difficulty is reduced, and labor is saved. , so that the production cost is greatly reduced, and the heat dissipation welding part 42 is welded to the heat dissipation pad 30, so that the light emitting unit 40 can be more stably and firmly installed on the insulating heat sink 10, and the cathode and anode of the light emitting unit 40 can be connected through the conductive probe 20 Connect with external power supply. On the one hand, due to the insulating effect of the insulating heat sink 10 , no electrical connection occurs between the conductive probes 20 passing through the insulating heat sink 10 , thereby preventing short circuit of the conductive circuit, and making the use safer and more reliable. On the other hand, through the connection structure in which the heat dissipation welding part 42 is welded to the heat dissipation pad 30, the heat generated by the light emitting unit 40 can be better conducted to the heat dissipation pad 30. The thermal conductivity of the insulator of the body 10, so that the heat generated by the light-emitting unit 40 can be temporarily stored in the heat dissipation pad 30 and then dissipated through the insulation heat dissipation body 10, so that the temperature of the insulation heat dissipation body 10 is lower than the temperature of the heat dissipation pad 30, thereby While keeping the heat dissipation temperature of the insulating heat sink 10 low, the heat can be dissipated in time to prevent the light emitting unit 40 and the heat dissipation pad 30 from being at a high temperature, thereby ensuring the service life of the light emitting unit 40 and not It will have an adverse effect on other nearby components, and under the condition of maintaining the same heat dissipation temperature, the volume of the insulating heat sink 10 will be smaller than that of the metal heat sink, so that the volume of the insulating heat sink 10 can be designed The smaller size also makes the overall volume of the lamp 100 of the present utility model further reduced. Specifically, as follows:
其中,绝缘散热体10通过注塑包覆于导电探针20及散热焊盘30,以实现导电探针20及散热焊盘30均与绝缘散热体10一体成型的结构,方便加工,且使得导电探针20及散热焊盘30更为牢固可靠的设于散热焊盘30。较优是,在本实施例中,绝缘散热体10由石墨制成,即是石墨散热体,绝缘散热体10通过注塑包覆于导电探针20及散热焊盘30,绝缘散热体10既能实现导电探针20之间的绝缘作用,又能将散热焊盘30上的热量及时的散发出去,结构更为简单,但,绝缘散热体10具体选用的材料类型并不以此为限,还可以根据具体使用需求而灵活选用其它具有同样功能作用的材料类型,譬如,在其它实施例中,绝缘散热体10还可以由陶瓷复合散热材料制成,也能实现导电探针20之间的绝缘作用,及将散热焊盘30上的热量及时的散发出去,在此不再赘述。Wherein, the insulating heat dissipation body 10 is coated on the conductive probe 20 and the heat dissipation pad 30 by injection molding, so as to realize the structure that the conductive probe 20 and the heat dissipation pad 30 are integrally formed with the insulation heat dissipation body 10, which is convenient for processing, and makes the conductive probe 20 and the heat dissipation pad 30 integrally formed. The pins 20 and the heat dissipation pad 30 are more firmly and reliably disposed on the heat dissipation pad 30 . Preferably, in this embodiment, the insulating heat sink 10 is made of graphite, that is, a graphite heat sink. The insulating heat sink 10 is coated on the conductive probe 20 and the heat dissipation pad 30 by injection molding. The insulating heat sink 10 can Realize the insulation effect between the conductive probes 20, and can dissipate the heat on the heat dissipation pad 30 in time, the structure is simpler, but the material type of the insulation heat dissipation body 10 is not limited to this, and can also Other material types with the same function can be flexibly selected according to specific usage requirements. For example, in other embodiments, the insulating heat sink 10 can also be made of ceramic composite heat dissipation material, which can also realize the insulation between the conductive probes 20. function, and to dissipate the heat on the heat dissipation pad 30 in a timely manner, which will not be repeated here.
较优者,在本实施例中,第二导电焊接部41贴合焊接于第一导电焊接部22,散热焊接部42贴合焊接于散热焊盘30,一方面,使得第二导电焊接与第一导电焊接部22的连接结构及散热焊接部42与散热焊盘30的连接结构更为牢固可靠;另一方面,大大增加了第二导电焊接与第一导电焊接部22的接触面积及散热焊接部42与散热焊盘30的接触面积,从而更有利于发光单元40将所产生的热量更快的传导至散热焊盘30或导电探针20,使得发光单元40保持于较低的问题,有助于延长发光单元40的使用寿命。具体地,在本实施例中,绝缘散热体10的前端具有一安装面11,第一导电焊接部22呈平面结构,散热焊盘30前端形成有散热焊接面31,第一导电焊接部22及散热焊接面31均显露于安装面11,且第一导电焊接部22、散热焊接面31及安装面11位于同一平面,即散热焊盘30是内嵌于绝缘散热体10且仅散热焊接面31显露于安装面11,结构更为合理紧凑;较优是,散热焊盘30的左右两侧均具有相互对称的容置凹槽32,而每一容置凹槽32均设有一根导电探针20,导电探针20与容置凹槽32的槽壁之间被绝缘散热体10的材料所填充,以隔开导电探针20与散热焊盘30,从而保障导电探针20与散热焊盘30的绝缘,防止发生导电探针20之间发生电性连接,且布局结构更为合理,但散热焊盘30的具体结构及导电探针20的具体设置结构并不以此为限,还可以根据具体的使用需求而了灵活设计。第二导电焊接部41呈平面结构,散热焊接部42呈平面结构,第二导电焊接部41与散热焊接部42位于同一平面,且,在本实施例中,发光单元40后端的端面也是与第二导电焊接部41及散热焊接部42位于同一平面;值得注意的是,在本实施例中,第二导电焊接部41与第一导电焊接部22的相互接触的面的形状是相同的,散热焊接部42与散热焊接面31的相互接触的面的形状也是相同的;从而更好的使第二导电焊接部41贴合焊接于第一导电焊接部22及使散热焊接部42贴合焊接于散热焊接面31,焊接操作更为方便,且使得贴合焊接的连接结构更为稳定牢固。Preferably, in this embodiment, the second conductive welding part 41 is bonded and welded to the first conductive welding part 22, and the heat dissipation welding part 42 is bonded and welded to the heat dissipation pad 30. On the one hand, the second conductive welding part and the first conductive welding part The connection structure of a conductive welding part 22 and the connection structure of the heat dissipation welding part 42 and the heat dissipation pad 30 are more firm and reliable; The contact area between the portion 42 and the heat dissipation pad 30 is more conducive to the light emitting unit 40 to conduct the generated heat to the heat dissipation pad 30 or the conductive probe 20 faster, so that the light emitting unit 40 can be kept at a lower level. Help to prolong the service life of the light emitting unit 40. Specifically, in this embodiment, the front end of the insulating heat dissipation body 10 has a mounting surface 11, the first conductive welding portion 22 has a planar structure, the front end of the heat dissipation pad 30 is formed with a heat dissipation welding surface 31, the first conductive welding portion 22 and The heat dissipation welding surface 31 is exposed on the installation surface 11, and the first conductive welding part 22, the heat dissipation welding surface 31 and the installation surface 11 are located on the same plane, that is, the heat dissipation pad 30 is embedded in the insulating heat sink 10 and only the heat dissipation welding surface 31 Exposed on the mounting surface 11, the structure is more reasonable and compact; preferably, the left and right sides of the heat dissipation pad 30 have mutually symmetrical accommodating grooves 32, and each accommodating groove 32 is provided with a conductive probe 20. The gap between the conductive probe 20 and the groove wall of the accommodating groove 32 is filled with the material of the insulating heat sink 10 to separate the conductive probe 20 from the heat dissipation pad 30, thereby ensuring the contact between the conductive probe 20 and the heat dissipation pad. 30 insulation to prevent electrical connection between the conductive probes 20, and the layout structure is more reasonable, but the specific structure of the heat dissipation pad 30 and the specific arrangement structure of the conductive probes 20 are not limited to this, you can also Flexible design according to specific usage requirements. The second conductive welding part 41 has a planar structure, and the heat dissipation welding part 42 has a planar structure. The second conductive welding part 41 and the heat dissipation welding part 42 are located on the same plane. The two conductive welding parts 41 and the heat dissipation welding part 42 are located on the same plane; The shape of the mutual contact surface of the welding portion 42 and the heat dissipation welding surface 31 is also the same; thereby it is better to make the second conductive welding portion 41 fit and weld on the first conductive welding portion 22 and make the heat dissipation welding portion 42 fit and weld on the first conductive welding portion 22. The heat-dissipating welding surface 31 makes the welding operation more convenient, and makes the connection structure of the joint welding more stable and firm.
再者,为了配合导电插接部21与外部的电源插座的插接,绝缘散热体10的后端沿绝缘散热体10的前后方向开设有与电源插座插接配合的插接凹槽12,导电插接部21位于插接凹槽12内,从而使得导电探针20上的导电插接部21能够隐藏于插接凹槽12内,在将导电插接部21电性插接于外部的电源插座时,能够防止触碰到导电探针20,从而防止触电,使用更为安全可靠。较优是,插接凹槽12的底部沿绝缘散热体10的前后方向开设有散热凹槽13,更有利于绝缘散热体10的散热。Furthermore, in order to cooperate with the plugging of the conductive plug part 21 and the external power socket, the rear end of the insulating heat sink 10 is provided with an insertion groove 12 that is plugged and matched with the power socket along the front and back direction of the heat sink 10, so that the electric conduction The plug-in part 21 is located in the plug-in groove 12, so that the conductive plug-in part 21 on the conductive probe 20 can be hidden in the plug-in groove 12, and the conductive plug-in part 21 is electrically connected to an external power supply. When plugging into the socket, it can prevent the conductive probe 20 from being touched, thereby preventing electric shock, and the use is safer and more reliable. Preferably, the bottom of the insertion groove 12 is provided with a heat dissipation groove 13 along the front and back direction of the insulating heat sink 10 , which is more conducive to the heat dissipation of the insulating heat sink 10 .
再者,本实用新型的灯具100还包括用于改变光照效果及照射角度的透光镜50,透光镜50设于绝缘散热体10的前端并遮罩发光单元40,即可以根据不同的使用需求,来更换不同的透光镜50,利用透光镜50对光照效果及照射角度进行调节,以达到所需要的光照效果及照射角度,使用更为方便。详细而言,在本实施例中,绝缘散热体10的前端朝后端的方向开设有多个安装槽16,且安装槽16由绝缘散热体10的前端至后端的方向朝绝缘散热体10的中部倾斜,透光镜50上设有与每一安装槽16相对应插接固定的插接柱体51,即将插接柱体51插入对应的安装槽16内,且在安装槽16倾斜设置结构的抵触作用下,使得透光镜50牢固可靠的安装于绝缘散热体10,使得透光镜50的安装结构更为牢固可靠,且,安装槽16较优为沿圆周方向均匀分布于安装面11,对应的插接柱体51也沿同一圆周方向均匀分布于透光镜50,结构更为合理,但,透光镜50设于绝缘散热体10的具体结构并不以此为限,还可以根据具体的使用情况而灵活设计,在此不再赘述。Furthermore, the lamp 100 of the present utility model also includes a light-transmitting mirror 50 for changing the lighting effect and the angle of illumination. The light-transmitting mirror 50 is arranged on the front end of the insulating heat sink 10 and covers the light-emitting unit 40, which can be used according to different uses. According to the requirements, to replace different light-transmitting mirrors 50, and use the light-transmitting mirrors 50 to adjust the illumination effect and irradiation angle to achieve the required illumination effect and irradiation angle, which is more convenient to use. Specifically, in this embodiment, the front end of the insulating heat dissipation body 10 is provided with a plurality of installation grooves 16 in the direction of the rear end, and the installation grooves 16 are directed toward the middle of the insulation heat dissipation body 10 from the front end to the rear end of the insulation heat dissipation body 10. Tilting, the light-transmitting mirror 50 is provided with a plug-in cylinder 51 corresponding to each installation groove 16, which means that the insertion cylinder 51 is inserted into the corresponding installation groove 16, and the installation groove 16 is provided with an inclined structure. Under the action of conflict, the light-transmitting mirror 50 is firmly and reliably installed on the insulating heat sink 10, so that the installation structure of the light-transmitting mirror 50 is more firm and reliable, and the installation grooves 16 are preferably evenly distributed on the installation surface 11 along the circumferential direction, The corresponding plug-in cylinders 51 are also evenly distributed on the light-transmitting mirror 50 along the same circumferential direction, and the structure is more reasonable. The flexible design depends on specific usage conditions, and details will not be repeated here.
再者,绝缘散热体10前后两端之间的侧部具有多个向外辐射的且间隔开布置的散热片14,散热片14较优为沿圆周方向均匀分布,结构更为合理,相邻两散热片14之间形成有沿绝缘散热体10的前后方向布置的导流通道15,以方便将热量散发出去。且,在本实施例中,绝缘散热体10前后两端之间的侧部外围还具有一安装槽16,每一散热片14的外端均连接于安装槽16,使得散热片14的设置结构更为牢固可靠。较优是,在本实施例中,散热片14的厚度由绝缘散热体10的前端至后端的方向由厚逐渐变薄,使得倒流通道的宽度也由绝缘散热体10的前端至后端的方向由窄逐渐变宽,使得导流通道15更好的将热量向后方传导散发,且,散热片14均朝同一圆周方向弯曲,从而在保障散热片14与空气的接触面积的同时,大大减少了散热片14所占用的空间,使得绝缘散热体10的占用空间更小,结构更为合理紧凑,但散热片14及导流通道15的具体结构并不以此为限,还可以根据具体的情况而灵活设计,在此不再赘述。需要说明的是,在本实施例中,绝缘散热体10前后两端之间的侧部上的所有散热片14共同围成一圆周状的结构,但并不以此为限,还可以根据具体的使用需求而灵活设计成其它的形状结构,在此不再赘述。Moreover, the side between the front and rear ends of the insulating heat sink 10 has a plurality of radiating fins 14 that radiate outward and are arranged at intervals. The fins 14 are preferably evenly distributed along the circumferential direction, and the structure is more reasonable. A flow guide channel 15 arranged along the front and back direction of the insulating heat sink 10 is formed between the two cooling fins 14 to dissipate heat conveniently. Moreover, in this embodiment, the side periphery between the front and rear ends of the insulating heat sink 10 also has a mounting groove 16, and the outer end of each heat sink 14 is connected to the mounting groove 16, so that the arrangement structure of the heat sink 14 More solid and reliable. Preferably, in this embodiment, the thickness of the heat sink 14 gradually becomes thinner from the front end to the rear end of the insulating heat sink 10, so that the width of the reverse flow channel also changes from the front end to the rear end of the insulating heat sink 10. Narrow gradually becomes wider, so that the guide channel 15 can better conduct heat to the rear, and the heat sink 14 is bent in the same circumferential direction, thereby greatly reducing the heat dissipation while ensuring the contact area between the heat sink 14 and the air. The space occupied by the fins 14 makes the occupied space of the insulating heat sink 10 smaller, and the structure is more reasonable and compact, but the specific structures of the heat sinks 14 and the guide channels 15 are not limited thereto, and can also be determined according to specific conditions. Flexible design, no more details here. It should be noted that, in this embodiment, all the cooling fins 14 on the side between the front and rear ends of the insulating heat sink 10 jointly form a circular structure, but it is not limited to this, and it can also be used according to the specific situation. It can be flexibly designed into other shapes and structures according to the usage requirements, which will not be repeated here.
值得注意者,如图图8所示,本实用新型的灯具100可以为微型的LED灯具,即发光单元40为LED灯,但,发光单元40的具体选用类型并不以此为限;在LED照明设备200的灯板60上设置多个电源插座,本实用新型的灯具100对应插接安装于电源插座,当有一个或多个灯具100损坏而不能发光时,只需更换其中已损坏的灯具100,而无需更换整个LED发光设备,且更换操作简单方便,使得LED照明设备200的使用和维护成本大大降低。但,本实用新型的灯具100的具体应用领域并不以此为限,在此不再赘述。It is worth noting that, as shown in Figure 8, the lamp 100 of the present utility model can be a miniature LED lamp, that is, the light-emitting unit 40 is an LED lamp, but the specific selection type of the light-emitting unit 40 is not limited thereto; The lamp panel 60 of the lighting equipment 200 is provided with a plurality of power sockets, and the lamps 100 of the utility model are correspondingly plugged and installed in the power sockets. When one or more lamps 100 are damaged and cannot emit light, only the damaged lamps 100 need to be replaced. 100, there is no need to replace the entire LED lighting device, and the replacement operation is simple and convenient, so that the use and maintenance costs of the LED lighting device 200 are greatly reduced. However, the specific application field of the lamp 100 of the present utility model is not limited thereto, and will not be repeated here.
值得注意者,本实用新型的灯具100可根据具体的使用情况而设计成使用高压电源或低压电源,且可在绝缘散热体10上设置用于驱动及保障发光单元40正常发光的驱动器(图中未示),结构更为合理紧凑,即可以根据具体的使用需求而灵活设计,在此不再赘述。It is worth noting that the lamp 100 of the present utility model can be designed to use a high-voltage power supply or a low-voltage power supply according to specific usage conditions, and a driver for driving and ensuring the normal light emission of the light-emitting unit 40 can be set on the insulating heat sink 10 (in the figure not shown), the structure is more reasonable and compact, that is, it can be flexibly designed according to specific usage requirements, and will not be repeated here.
结合附图,对本实用新型的灯具100的散热工作原理作详细说明,发光单元40所产生的热量经散热焊接部42传导至散热焊盘30上,由于散热焊盘30的金属导热率大于绝缘散热体10的绝缘体导热率,即,使得发光单元40所产生的热量能够暂存于散热焊盘30再经绝缘散热体10散发出去,使得绝缘散热体10的温度低于散热焊盘30的温度,从而使绝缘散热体10保持较低的散热温度的同时,又能把热量及时的散发出去,避免发光单元40及散热焊盘30处于较高的温度,从而保障了发光单元40的使用寿命,且不会对附近的其它部件会造成不利的影响。In conjunction with the accompanying drawings, the heat dissipation working principle of the lamp 100 of the present invention will be described in detail. The heat generated by the light emitting unit 40 is conducted to the heat dissipation pad 30 through the heat dissipation welding part 42. Since the metal thermal conductivity of the heat dissipation pad 30 is greater than that of the insulation The thermal conductivity of the insulator of the body 10, that is, the heat generated by the light emitting unit 40 can be temporarily stored in the heat dissipation pad 30 and then dissipated through the insulation heat dissipation body 10, so that the temperature of the insulation heat dissipation body 10 is lower than the temperature of the heat dissipation pad 30, Therefore, while the insulating heat dissipation body 10 maintains a low heat dissipation temperature, the heat can be dissipated in time to prevent the light emitting unit 40 and the heat dissipation pad 30 from being at a relatively high temperature, thereby ensuring the service life of the light emitting unit 40, and It will not adversely affect other nearby components.
与现有技术相比,由于本实用新型的灯具100的导电探针20沿绝缘散热体10的前后方向穿置于绝缘散热体10,导电探针20的后端显露于绝缘散热体10的后端并形成与外部的电源插座电性插接的导电插接部21,使得本实用新型的灯具100能够方便快捷的安装或拆卸于外部的电源插座,更换操作简单方便;导电探针20的前端显露于绝缘散热体10的前端并形成第一导电焊接部22,散热焊盘30设于绝缘散热体10的前端,且导电探针20及散热焊盘30均与绝缘散热体10一体成型,使得导电探针20及散热焊盘30牢固可靠的设于绝缘本体,结构简单紧凑;发光单元40的后端具有第二导电焊接部41及散热焊接部42,第二导电焊接部41焊接于第一导电焊接部22,实现了发光单元40直接与导电探针20的电性连接,且无需附加额外的导电电线来进行连接,结构更为简单,降低了加工难度,节省了人工,使得生产成本大大减少;散热焊接部42焊接于散热焊盘30,使得发光单元40能够更稳定牢固的安装于绝缘散热体10。一方面,由于的绝缘散热体10的绝缘作用,使得穿置于绝缘散热体10内的导电探针20之间不会发生电性连接,从而防止导电电路发生短路,使用更为安全可靠,从而更好的达到行业的安规标准。另一方面,通过散热焊接部42焊接于散热焊盘30的连接结构,能够更好的将发光单元40所产生的热量传导至散热焊盘30,由于散热焊盘30的导热率大于绝缘散热体10的导热率,从而使得发光单元40所产生的热量能够暂存于散热焊盘30再经绝缘散热体10散发出去,使得绝缘散热体10的温度低于散热焊盘30的温度,从而使绝缘散热体10保持较低的散热温度的同时,又能把热量及时的散发出去,避免发光单元40及散热焊盘30处于较高的温度,从而保障了发光单元40的使用寿命,且不会对附近的其它部件会造成不利的影响,且在保持同样的散热温度的情况下,绝缘散热体10的体积相对于金属散热体的体积会更小,从而使得绝缘散热体10的体积可以设计的更小,也使得本实用新型的灯具100的整体体积也进一步减小。Compared with the prior art, since the conductive probe 20 of the lamp 100 of the present invention is placed on the insulating heat sink 10 along the front and back direction of the heat sink 10, the rear end of the conductive probe 20 is exposed at the back of the heat sink 10. end and form a conductive plug-in part 21 electrically plugged with an external power socket, so that the lamp 100 of the present utility model can be conveniently and quickly installed or disassembled on an external power socket, and the replacement operation is simple and convenient; the front end of the conductive probe 20 It is exposed on the front end of the insulating heat sink 10 and forms the first conductive welding portion 22. The heat dissipation pad 30 is arranged on the front end of the insulation heat sink 10, and the conductive probe 20 and the heat radiation pad 30 are integrally formed with the insulation heat sink 10, so that The conductive probe 20 and the heat dissipation pad 30 are firmly and reliably arranged on the insulating body, and the structure is simple and compact; the rear end of the light emitting unit 40 has a second conductive welding part 41 and a heat dissipation welding part 42, and the second conductive welding part 41 is welded to the first The conductive welding part 22 realizes the electrical connection between the light-emitting unit 40 and the conductive probe 20 directly, and does not require additional conductive wires for connection, the structure is simpler, the processing difficulty is reduced, labor is saved, and the production cost is greatly increased. Reduced; the heat dissipation welding portion 42 is welded to the heat dissipation pad 30 , so that the light emitting unit 40 can be more stably and firmly installed on the insulating heat dissipation body 10 . On the one hand, due to the insulating effect of the insulating heat sink 10, no electrical connection will occur between the conductive probes 20 that pass through the insulating heat sink 10, thereby preventing the short circuit of the conductive circuit and making the use safer and more reliable. Better meet the safety standards of the industry. On the other hand, through the connection structure in which the heat dissipation soldering portion 42 is welded to the heat dissipation pad 30, the heat generated by the light emitting unit 40 can be better conducted to the heat dissipation pad 30, because the thermal conductivity of the heat dissipation pad 30 is greater than that of the insulating heat sink. The thermal conductivity of 10, so that the heat generated by the light-emitting unit 40 can be temporarily stored in the heat dissipation pad 30 and then dissipated through the insulating heat sink 10, so that the temperature of the insulating heat sink 10 is lower than the temperature of the heat dissipation pad 30, so that the insulation While the radiator 10 maintains a low heat dissipation temperature, it can dissipate the heat in time to prevent the light emitting unit 40 and the heat dissipation pad 30 from being at a high temperature, thereby ensuring the service life of the light emitting unit 40 and preventing damage to the light emitting unit 40. Nearby other components can cause adverse effects, and under the condition of maintaining the same heat dissipation temperature, the volume of the insulating radiator 10 will be smaller relative to the volume of the metal radiator, so that the volume of the insulating radiator 10 can be designed more Small size also makes the overall volume of the lamp 100 of the present utility model further reduced.
以上所揭露的仅为本实用新型的较佳实例而已,当然不能以此来限定本实用新型之权利范围,因此依本实用新型权利要求所作的等同变化,仍属于本实用新型所涵盖的范围。What is disclosed above is only a preferred example of the utility model, which certainly cannot limit the scope of rights of the utility model. Therefore, the equivalent changes made according to the claims of the utility model still belong to the scope covered by the utility model.
Claims (10)
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