CN204124439U - An induction device for detecting magnetically conductive metal and a deoxidizer detection machine for its application - Google Patents
An induction device for detecting magnetically conductive metal and a deoxidizer detection machine for its application Download PDFInfo
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Abstract
Description
技术领域:Technical field:
本实用新型涉及一种探测导磁金属的感应装置及其应用的脱氧剂检测机。The utility model relates to an induction device for detecting magnetically conductive metal and a deoxidizer detecting machine applied thereto.
背景技术Background technique
脱氧剂作为食品保鲜新材料,有它独特的优点,在食品行业得到广泛的应用。脱氧剂与食品装在同一包装袋中,其吸收包装袋中的氧,使容器内呈无氧状态,食品得以保存。脱氧剂一般以还原铁粉为基本原料,在一般需保鲜的包装食品袋中使用,能保持食品品质及延长货架期。As a new material for food preservation, deoxidizer has its unique advantages and is widely used in the food industry. The deoxidizer and the food are packed in the same packaging bag, which absorbs the oxygen in the packaging bag, making the container anaerobic, and the food can be preserved. Deoxidizers generally use reduced iron powder as the basic raw material, and are used in food bags that generally need to be kept fresh to maintain food quality and extend shelf life.
在包装食品于包装袋后,为了检测包装食品袋内是否已放入脱氧剂,目前所使用的检测方法一般是食品生产人员对每一个包装袋进行肉眼观察,然后将没有放入脱氧剂的包装袋抽出。这种检测方法不仅效率低,而且长时间检测造成人的眼睛疲劳过渡容易出错。After packing the food in the packaging bag, in order to detect whether the deoxidizer has been put into the packaged food bag, the detection method currently used is generally that the food production personnel visually observe each packaging bag, and then put the deoxidizer into the package. The bag is pulled out. This detection method is not only inefficient, but also prone to errors due to eye fatigue transition caused by long-time detection.
现在,市场上已经出现的机械自动化脱氧剂检测机,如本申请人已授权的名为“一种包装食品袋内脱氧剂检测机”(专利号ZL201120283407.1)的实用新型专利,采用专用的导磁金属探测器,例如采用电磁感应式的导磁金属探测器,这种导磁金属探测器利用有交流电通过的线圈,产生迅速变化的磁场,这个磁场能在导磁金属物体内部能感生涡电流,涡电流又会产生磁场,倒过来影响原来的磁场,从而探测有无导磁金属存在,这种导磁金属探测器结构复杂,带专用的传感器、微处理器MCU、显示屏及控制线路板,零件多且成本较高,难以在市场上大范围的推广应用;Now, the mechanical automatic deoxidizer detection machine that has appeared on the market, such as the utility model patent named "a deoxidizer detection machine in a packaged food bag" (patent No. ZL201120283407.1) authorized by the applicant, adopts a dedicated Magnetic metal detectors, such as electromagnetic induction magnetic metal detectors, use a coil with alternating current to generate a rapidly changing magnetic field, which can be induced inside a magnetic metal object. Eddy current, eddy current will generate a magnetic field, which in turn affects the original magnetic field, so as to detect whether there is a magnetic metal detector. This magnetic metal detector has a complex structure, with a dedicated sensor, microprocessor MCU, display screen and control. Circuit boards, with many parts and high cost, are difficult to promote and apply on a large scale in the market;
针对上述问题,本申请人于2013.04.02提出了名称为“一种探测导磁金属的感应装置及其应用的食品脱氧剂检测机”的实用新型专利申请(参见中国实用新型专利说明书CN203204170U)以及名称为“一种检测包装食品里面是否含有脱氧剂的检测机”的实用新型专利申请(参见中国实用新型专利说明书CN203199275U),该种探测导磁金属的感应装置,该感应装置结构简单,能够准确探测导磁金属,并且容易生产制造,制造成本低,但是应用在脱氧剂检测机上稳定性不够,仍需要作进一步改进。In response to the above problems, the applicant filed a utility model patent application titled "An induction device for detecting magnetically conductive metals and a food deoxidizer detector for its application" on April 2, 2013 (see Chinese Utility Model Patent Specification CN203204170U) and A utility model patent application titled "a detector for detecting whether deoxidizers are contained in packaged food" (see Chinese Utility Model Patent Specification CN203199275U), this kind of induction device for detecting magnetically conductive metal, the induction device has a simple structure and can accurately It detects magnetically permeable metals, is easy to manufacture, and has low manufacturing costs, but it is not stable enough when applied to a deoxidizer detector, and further improvement is still needed.
发明内容Contents of the invention
本实用新型的主要目的在于提供一种探测导磁金属的感应装置,该感应装置结构简单,稳定性高,检测可靠,能够准确探测导磁金属,并且容易生产制造,制造成本低。The main purpose of the utility model is to provide an induction device for detecting magnetically conductive metal. The sensing device has a simple structure, high stability, reliable detection, can accurately detect magnetically conductive metal, is easy to manufacture, and has low manufacturing cost.
上述目的是通过如下技术方案来实现的:The above-mentioned purpose is achieved through the following technical solutions:
一种探测导磁金属的感应装置,包括壳体、磁体和安装在壳体内的传感器,其特征在于:该探测导磁金属的感应装置还包括活动块,磁体安装在活动块上,壳体上设有活动空间,活动块放置在活动空间中,传感器位于活动空间的下方以感知活动块的跳动,当活动块的上方有导磁金属时,导磁金属吸引活动块中的磁体而使活动块跳动,此时,传感器输出开关量信号。An induction device for detecting magnetically permeable metal, comprising a casing, a magnet and a sensor installed in the casing, characterized in that: the induction device for detecting magnetically conductive metal also includes a movable block, the magnet is installed on the movable block, and the casing is There is an activity space, the activity block is placed in the activity space, the sensor is located below the activity space to sense the jump of the activity block, when there is a magnetic metal on the top of the activity block, the magnetic metal attracts the magnet in the activity block to make the activity block Jumping, at this time, the sensor outputs a switch signal.
以上技术方案可通过以下措施作进一步改进:The above technical scheme can be further improved through the following measures:
上述活动空间为条状长槽,活动块呈条状,安装在活动块上的磁体的数量为一个或一个以上,当磁体的数量为一个以上时,多个磁体沿活动块的长度方向呈一字型排列。The above-mentioned movable space is a strip-shaped long groove, and the movable block is strip-shaped. The number of magnets installed on the movable block is one or more. Font arrangement.
上述传感器有两个,每个传感器分别靠近活动块的一个端部,两个传感器的输出端是并联的。There are two sensors, each of which is close to one end of the movable block, and the output terminals of the two sensors are connected in parallel.
上述安装在活动块上的磁体的数量为四个,其中包括两个体积较大的磁体和两个体积较少的磁体,两个体积较大的磁体相邻布置且安装在活动块的中部,两个体积较少的磁体被两个体积较大的磁体分隔且分别靠近活动块的端部。The number of magnets installed on the movable block is four, including two larger magnets and two smaller magnets, and the two larger magnets are arranged adjacent to each other and installed in the middle of the movable block. The two less bulky magnets are separated by two larger volume magnets and are respectively near the ends of the movable mass.
上述活动块的两个端部处均挖有一减轻孔,四个磁体布置在两减轻孔之间。A lightening hole is dug at both ends of the above-mentioned movable block, and four magnets are arranged between the two lightening holes.
上述一个活动空间即一条长槽、一个活动块、一个或一个以上磁体和两个传感器组成一套探测单元,壳体上设有两套探测单元,两套探测单元平行相间隔布置。The above-mentioned one activity space is a long slot, one movable block, one or more magnets and two sensors to form a set of detection units. Two sets of detection units are arranged on the shell, and the two sets of detection units are arranged in parallel and spaced apart.
上述传感器为接近开关或者微动开关或者光电开关,两套探测单元中的四个传感器的输出端是并联的。The above sensors are proximity switches or micro switches or photoelectric switches, and the output terminals of the four sensors in the two sets of detection units are connected in parallel.
以上技术方案可以下选择一种使用,或者任意组合使用。One of the above technical solutions can be selected for use, or used in any combination.
本实用新型的一种探测导磁金属的感应装置具有如下优点:An induction device for detecting magnetically conductive metals of the utility model has the following advantages:
(1)该探测导磁金属的感应装置,包括壳体、磁体和安装在壳体内的传感器,还包括活动块,磁体安装在活动块上,壳体上设有活动空间,活动块放置在活动空间中,传感器位于活动空间的下方以感知活动块的跳动,当活动块的上方有导磁金属时,导磁金属吸引活动块中的磁体而使活动块跳动,此时,传感器输出开关量信号,该感应装置结构简单,稳定性高,检测可靠,能够准确探测导磁金属,并且容易生产制造,制造成本低;(1) The induction device for detecting magnetically conductive metals includes a housing, a magnet and a sensor installed in the housing, and also includes a movable block on which the magnet is installed. In the space, the sensor is located below the activity space to sense the jump of the movable block. When there is a magnetically conductive metal above the movable block, the magnetically conductive metal attracts the magnet in the movable block to make the movable block jump. At this time, the sensor outputs a switching signal , the induction device is simple in structure, high in stability, reliable in detection, capable of accurately detecting magnetically conductive metals, easy to manufacture, and low in manufacturing cost;
(2)上述活动空间为条状长槽,活动块呈条状,安装在活动块上的磁体的数量为一个或一个以上,当磁体的数量为一个以上时,多个磁体沿活动块的长度方向呈一字型排列,将一个或一个以上的磁体安装在同一块活动块上,无需隔磁材料包裹各个磁体,结构更为简单,实施更加方便,只要导磁金属吸引任一磁体而使活动块跳动,传感器即感应装置即可输出一个开关量信号;(2) The above-mentioned movable space is a strip-shaped long groove, and the movable block is in the shape of a strip. The number of magnets installed on the movable block is one or more. When the number of magnets is more than one, multiple magnets will The direction is arranged in a straight line, and one or more magnets are installed on the same movable block, and there is no need to wrap each magnet with a magnetic isolation material. The structure is simpler and the implementation is more convenient. As long as the magnetic metal attracts any magnet to make it move The block jumps, and the sensor, that is, the sensing device, can output a switching signal;
(3)上述传感器有两个,每个传感器分别靠近活动块的一个端部,两个传感器的输出端是并联的,无论活动块整块跳动或者其一个端部跳动都可以被至少其中一个传感器感知,由于两个传感器的输出端是并联的,因此只要任一个传感器感知到活动块即可输出开关量信号,其准确度非常高,稳定性高,检测可靠;(3) There are two above-mentioned sensors, and each sensor is close to one end of the movable block respectively, and the output ends of the two sensors are connected in parallel, no matter whether the whole block of the movable block jumps or one of its ends jumps, it can be detected by at least one of the sensors. Sensing, since the output terminals of the two sensors are connected in parallel, as long as any sensor senses the moving block, it can output the switching signal, which has very high accuracy, high stability and reliable detection;
(4)上述安装在活动块上的磁体的数量为四个,其中包括两个体积较大的磁体和两个体积较少的磁体,两个体积较大的磁体相邻布置且安装在活动块的中部,两个体积较少的磁体被两个体积较大的磁体分隔且分别靠近活动块的端部,磁体数量适当,两个体积较大而两个体积较少这样可以适当减轻整个活动块的重量,使其与导磁金属反应更加灵敏,提高准确度,稳定性高,检测可靠;(4) The quantity of the above-mentioned magnets installed on the movable block is four, including two larger magnets and two smaller magnets, and the two larger magnets are adjacently arranged and installed on the movable block In the middle of the center, two magnets with smaller volumes are separated by two magnets with larger volumes and are respectively close to the end of the movable block. The number of magnets is appropriate, two with larger volume and two with smaller volume, which can properly reduce the entire movable block The weight makes it more sensitive to react with magnetically conductive metal, improve accuracy, high stability, and reliable detection;
(5)上述活动块的两个端部处均挖有一减轻孔,四个磁体布置在两减轻孔之间,可进一步减轻整个活动块的重量;(5) A lightening hole is dug at both ends of the above-mentioned movable block, and four magnets are arranged between the two lightening holes, which can further reduce the weight of the whole movable block;
(6)上述一个活动空间即一条长槽、一个活动块、一个或一个以上磁体和两个传感器组成一套探测单元,壳体上设有两套探测单元,两套探测单元平行相间隔布置,导磁金属先后经过两套探测单元,只要任一套探测单元的活动块跳动,感应装置即可输出一个开关量信号,使探测更加准确,检测面积更广,提高准确度,稳定性高,检测可靠;(6) The above-mentioned one activity space is a long groove, one movable block, one or more magnets and two sensors to form a set of detection units, two sets of detection units are arranged on the housing, and the two sets of detection units are arranged in parallel and spaced apart, The magnetically conductive metal passes through two sets of detection units successively. As long as the movable block of any set of detection units jumps, the induction device can output a switching signal, which makes the detection more accurate, the detection area is wider, the accuracy is improved, the stability is high, and the detection reliable;
(7)上述传感器为接近开关或者微动开关或者光电开关,两套探测单元中的四个传感器的输出端是并联的,接近开关或者微动开关或者光电开关购入成本低,可以大大降低整个感应装置的制造成本,具体地,接近开关或者微动开关或者光电开关就会打开(或者关闭)以此输出一个开关量信号。(7) The above sensors are proximity switches or micro switches or photoelectric switches. The output terminals of the four sensors in the two sets of detection units are connected in parallel. The purchase cost of proximity switches or micro switches or photoelectric switches can be greatly reduced. The manufacturing cost of the sensing device, specifically, the proximity switch or the micro switch or the photoelectric switch will be turned on (or turned off) to output a switch signal.
本实用新型的另一个目的在于提供一种应用上述探测导磁金属的感应装置的脱氧剂检测机,该脱氧剂检测机能够准确地检测出包装食品内装有脱氧剂的情况,不但能够检测包装食品内无脱氧剂的情况,还能够对含有脱氧剂的包装食品中的脱氧剂是否是有效进行检测,稳定性高,检测可靠,不易出错,采用自动化检测,效率高,劳动强度低,并且结构简单,制造成本低。Another object of the present utility model is to provide a deoxidizer detection machine using the above induction device for detecting magnetically conductive metals. In the case of no deoxidizer, it can also detect whether the deoxidizer in the packaged food containing deoxidizer is effective, high stability, reliable detection, not easy to make mistakes, automatic detection, high efficiency, low labor intensity, and simple structure , low manufacturing cost.
上述目的是通过如下技术方案来实现的:The above-mentioned purpose is achieved through the following technical solutions:
一种脱氧剂检测机,包括机架、第一输送装置和用于探测包装食品里面含有脱氧剂的情况的感应装置,第一输送装置和感应装置均安装在机架上,该第一输送装置包括输入端和输出端,该第一输送装置可将包装食品从其输入端往输出端方向运输,该感应装置位于第一输送装置的输入端与输出端之间,其特征在于:该感应装置为上述的一种探测导磁金属的感应装置。A deoxidizer detection machine, including a frame, a first conveying device and an induction device for detecting the presence of deoxidizer in packaged food, the first conveying device and the induction device are installed on the frame, the first conveying device Including an input end and an output end, the first conveying device can transport the packaged food from the input end to the output end, and the sensing device is located between the input end and the output end of the first conveying device, and is characterized in that: the sensing device It is the above-mentioned induction device for detecting magnetically permeable metal.
以上技术方案可通过以下措施作进一步改进:The above technical scheme can be further improved through the following measures:
该机架上还安装有可检测是否有包装食品经过的物料感应器和可将无脱氧剂的包装食品弹出第一输送装置的清除机构;被第一输送装置运输的包装食品依次由物料感应器、感应装置检测;当物料感应器检测到包装食品经过时将触发信号发送给设置在机架上的定时开关控制器,而触发定时开关控制器的计时器开始计时,计时器预先设定一个计时值T;清除机构具有一静止等待状态和一清除动作状态,定时开关控制器控制清除机构在静止等待状态和清除动作状态之间切换;当感应装置的上方有包装食品经过,且包装食品内装有足以吸引活动块中的磁体而使活动块跳动的脱氧剂时,感应装置输出开关量信号至定时开关控制器;T时间内,如果感应装置向定时开关控制器输出了开关量信号,定时开关控制器控制清除机构处于静止等待状态,否则,定时开关控制器控制清除机构处于清除动作状态。The frame is also equipped with a material sensor that can detect whether there is packaged food passing by and a clearing mechanism that can eject the packaged food without deoxidizer from the first conveying device; the packaged food transported by the first conveying device is sequentially passed by the material sensor , Sensing device detection; when the material sensor detects that the packaged food passes by, the trigger signal is sent to the timing switch controller set on the rack, and the timer that triggers the timing switch controller starts timing, and the timer presets a timing value T; the clearing mechanism has a static waiting state and a clearing action state, and the timing switch controller controls the clearing mechanism to switch between the static waiting state and the clearing action state; When the deoxidizer is sufficient to attract the magnet in the movable block to make the movable block jump, the sensing device outputs a switching signal to the timing switch controller; within T time, if the sensing device outputs a switching signal to the timing switch controller, the timing switch control The timer switch controller controls the clearing mechanism to be in a static waiting state, otherwise, the timing switch controller controls the clearing mechanism to be in a clearing action state.
该感应装置包括壳体、磁体、安装在壳体内的传感器和活动块,磁体安装在活动块上,壳体上设有活动空间,活动块放置在活动空间中,传感器位于活动空间的下方以感知活动块的跳动,当活动块的上方有足以吸引活动块中的磁体而使活动块跳动的脱氧剂时,传感器输出开关量信号;该活动空间为条状长槽,活动块呈条状,安装在活动块上的磁体的数量为一个或一个以上,当磁体的数量为一个以上时,多个磁体沿活动块的长度方向呈一字型排列;传感器有两个,每个传感器分别靠近活动块的一个端部;一个活动空间即一条长槽、一个活动块、一个或一个以上磁体和两个传感器组成一套探测单元,壳体上设有两套探测单元,两套探测单元平行相间隔布置,两套探测单元的四个传感器的输出端是并联的;该第一输送装置包括一输送带,该感应装置安装在输送带的下方,且该感应装置安装在输送带从输入端到输出端用于运输待检测包装食品袋的一段的下方,该感应装置的活动块的长度方向垂直于第一输送装置的输送方向;清除机构包括一气缸,气缸的活塞杆作伸出运动时可将无脱氧剂的包装食品弹出;该脱氧剂检测机还包括一第二输送装置,第二输送装置的输出端与第一输送装置的输入端相接。The induction device includes a housing, a magnet, a sensor installed in the housing and a movable block, the magnet is installed on the movable block, an active space is provided on the housing, the movable block is placed in the active space, and the sensor is located below the active space to sense For the beating of the movable block, when there is deoxidizer enough to attract the magnet in the movable block to make the movable block jump, the sensor outputs a switch signal; the movable space is a strip-shaped long groove, and the movable block is strip-shaped The number of magnets on the movable block is one or more. When the number of magnets is more than one, a plurality of magnets are arranged in a line along the length direction of the movable block; there are two sensors, and each sensor is close to the movable block. One end of one end; an activity space is a long slot, a movable block, one or more magnets and two sensors to form a set of detection units, two sets of detection units are arranged on the housing, and the two sets of detection units are arranged in parallel and spaced apart , the output ends of the four sensors of the two sets of detection units are connected in parallel; the first conveying device includes a conveyor belt, the sensing device is installed under the conveyor belt, and the sensing device is installed on the conveyor belt from the input end to the output end It is used to transport the bottom of a section of the packaged food bag to be detected. The length direction of the movable block of the induction device is perpendicular to the conveying direction of the first conveying device; The deoxidizer packaged food is ejected; the deoxidizer detector also includes a second conveying device, the output end of the second conveying device is connected with the input end of the first conveying device.
以上技术方案可以下择一使用,或者任意组合使用。The above technical solutions can be used in one of the following options, or in any combination.
本实用新型的应用上述的一种探测导磁金属的感应装置的脱氧剂检测机具有如下优点:The utility model application of the above-mentioned a kind of deoxidizer detecting machine for detecting the induction device of magnetically conductive metal has the following advantages:
(1)该脱氧剂检测机,能够准确地检测出包装食品袋内含有脱氧剂的情况,不但能够检测包装食品袋内无脱氧剂的情况,还能够对含有脱氧剂的包装食品中的脱氧剂是否有效进行检测,因为失效的脱氧剂内的还原铁粉已氧化成为氧化铁粉,氧化铁粉比还原铁粉的导磁性要低而不足以吸引活动块上的磁体使活动块跳动,因此失效的脱氧剂或者无脱氧剂不能吸引活动块跳动,感应装置没有开关量信号输出,以此判断该包装食品内含脱氧剂的情况,且不易出错,稳定性高,检测可靠,采用自动化检测,效率高,劳动强度低,并且结构简单,制造成本低;(1) The deoxidizer detector can accurately detect the presence of deoxidizer in the packaged food bag, not only can detect the absence of deoxidizer in the packaged food bag, but also detect the deoxidizer in the packaged food containing deoxidizer Whether it is effective to detect, because the reduced iron powder in the deoxidizer that has failed has been oxidized into iron oxide powder, and the magnetic permeability of iron oxide powder is lower than that of reduced iron powder, which is not enough to attract the magnet on the movable block to make the movable block jump, so it fails The deoxidizer or no deoxidizer can not attract the movable block to jump, and the sensing device has no switch signal output, so as to judge the situation of the deoxidizer in the packaged food, and it is not easy to make mistakes, has high stability, reliable detection, automatic detection, and high efficiency. High, low labor intensity, simple structure, low manufacturing cost;
(2)检测过程中,包装食品先后经过两套探测单元,只要任一套探测单元的活动块跳动,感应装置即可输出一个开关量信号,使探测更加准确,检测面积更广,提高准确度,稳定性高,检测可靠;(2) During the detection process, the packaged food passes through two sets of detection units successively. As long as the movable block of any set of detection units jumps, the sensing device can output a switching signal, which makes the detection more accurate, the detection area is wider, and the accuracy is improved. , high stability, reliable detection;
(3)清除机构包括一气缸,气缸的活塞杆作伸出运动时可将无脱氧剂的包装食品弹出,采用气缸弹出无脱氧剂的包装食品或者含有失效脱氧剂的包装食品,控制更加准确,结构更加简单;(3) The removal mechanism includes a cylinder. When the piston rod of the cylinder is stretched out, the packaged food without deoxidizer can be ejected. The packaged food without deoxidizer or the packaged food containing invalid deoxidizer can be ejected by the cylinder, and the control is more accurate. The structure is simpler;
(4)该脱氧剂检测机还包括一第二输送装置,第二输送装置的输出端与第一输送装置的输入端相接,需检测的包装食品先放入第二输送装置并由第二输送装置运送至第一输送装置,结构设计合理方便包装食品输送,第一输送装置可水平设置,而第二输送装置可相对于水平面具有一定的倾斜角。(4) The deoxidizer detection machine also includes a second conveying device, the output end of the second conveying device is connected with the input end of the first conveying device, and the packaged food to be detected is first put into the second conveying device and passed by the second conveying device. The conveying device is transported to the first conveying device, and the structural design is reasonable to facilitate the conveying of packaged food. The first conveying device can be arranged horizontally, while the second conveying device can have a certain inclination angle relative to the horizontal plane.
附图说明Description of drawings
图1为本实用新型的感应装置的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the induction device of the present utility model;
图2和图3为本实用新型的感应装置的两个不同角度立体分解示意图;Fig. 2 and Fig. 3 are three-dimensional exploded schematic diagrams of two different angles of the sensing device of the present invention;
图4为本实用新型的感应装置的俯视图;Fig. 4 is the top view of the sensing device of the present invention;
图5为图4的A-A剖视图;Fig. 5 is A-A sectional view of Fig. 4;
图6为本实用新型的活动块和安装在活动块上的四个磁体的分解示意图;Fig. 6 is an exploded schematic diagram of a movable block of the present invention and four magnets installed on the movable block;
图7为本实用新型的脱氧剂检测机的立体结构示意图;Fig. 7 is the schematic diagram of the three-dimensional structure of the deoxidizer detection machine of the present invention;
图8为本实用新型的脱氧剂检测机的俯视图;Fig. 8 is the top view of the deoxidizer detection machine of the present invention;
图9为图8的B-B剖视图;Fig. 9 is a B-B sectional view of Fig. 8;
图10为图9的D-D剖视图;Fig. 10 is a D-D sectional view of Fig. 9;
图11为图9的C部局部放大图;Fig. 11 is a partially enlarged view of part C of Fig. 9;
图12为图10的E部局部放大图;Fig. 12 is a partial enlarged view of part E of Fig. 10;
图13为本实用新型的脱氧剂检测机的控制原理图。Fig. 13 is a control schematic diagram of the deoxidizer detector of the present invention.
图中标记:1壳体、11活动空间;2磁体、21体积较大的磁体、22体积较少的磁体;3传感器;4活动块、41减轻孔;5机架、51安装台、52触摸屏式控制器;6第一输送装置、61第一输送装置的输入端、62第一输送装置的输出端;7气缸、71气缸的活塞杆;8第二输送装置。Marks in the figure: 1 shell, 11 activity space; 2 magnet, 21 larger magnet, 22 smaller magnet; 3 sensor; 4 movable block, 41 lightening hole; 5 frame, 51 installation platform, 52 touch screen Type controller; 6 first conveying device, 61 input end of the first conveying device, 62 output end of the first conveying device; 7 cylinder, piston rod of 71 cylinder; 8 second conveying device.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本实用新型作进一步详细的说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.
如图1至图6所示的一种探测导磁金属的感应装置,包括壳体1、磁体2和安装在壳体内的传感器3,该探测导磁金属的感应装置还包括活动块4,磁体2安装在活动块4上,壳体1上设有活动空间11,活动块4放置在活动空间11中,传感器3位于活动空间11的下方以感知活动块4的跳动,当活动块4的上方有导磁金属时,导磁金属吸引活动块中的磁体2而使活动4块跳动,此时,传感器3输出开关量信号。An induction device for detecting magnetically conductive metal as shown in Figures 1 to 6 includes a housing 1, a magnet 2 and a sensor 3 installed in the housing, the sensing device for detecting magnetically conductive metal also includes a movable block 4, a magnet 2 is installed on the movable block 4, the housing 1 is provided with an active space 11, the active block 4 is placed in the active space 11, the sensor 3 is located under the active space 11 to sense the beating of the active block 4, when the upper part of the active block 4 When there is a magnetically conductive metal, the magnetically conductive metal attracts the magnet 2 in the movable block and makes the movable block 4 jump. At this time, the sensor 3 outputs a switch signal.
该活动空间11为条状长槽,活动块4呈条状,安装在活动块上的磁体2的数量为一个或一个以上,当磁体2的数量为一个以上时,多个磁体2沿活动块4的长度方向呈一字型排列。当磁体2的数量为一个时,该磁体2可以是条状磁体且平行于活动空间11布置;当磁体2的数量为一个以上时,各磁体2可以是圆形或者多边形等。The movable space 11 is a strip-shaped long groove, and the movable block 4 is strip-shaped. The number of magnets 2 installed on the movable block is one or more. 4 are arranged in a straight line in the length direction. When the number of magnets 2 is one, the magnets 2 can be bar magnets and arranged parallel to the active space 11; when the number of magnets 2 is more than one, each magnet 2 can be circular or polygonal.
传感器3有两个,每个传感器3分别靠近活动块4的一个端部,两个传感器3的输出端是并联的。There are two sensors 3, each sensor 3 is close to one end of the movable block 4, and the output terminals of the two sensors 3 are connected in parallel.
图示实施例中,安装在活动块上的磁体2的数量为四个,其中包括两个体积较大的磁体21和两个体积较少的磁体22,两个体积较大的磁体21相邻布置且安装在活动块4的中部,两个体积较少的磁体22被两个体积较大的磁体21分隔且分别靠近活动块4的端部。In the illustrated embodiment, the number of magnets 2 installed on the movable block is four, including two larger magnets 21 and two smaller magnets 22, and the two larger magnets 21 are adjacent to each other. Arranged and installed in the middle of the movable block 4 , the two smaller magnets 22 are separated by two larger magnets 21 and are respectively close to the ends of the movable block 4 .
活动块4的两个端部处均挖有一减轻孔41,四个磁体2布置在两减轻孔41之间。A lightening hole 41 is dug at both ends of the movable block 4 , and four magnets 2 are arranged between the two lightening holes 41 .
一个活动空间11即一条长槽、一个活动块4、一个或一个以上磁体2和两个传感器3组成一套探测单元,壳体1上设有两套探测单元,两套探测单元平行相间隔布置。A moving space 11 is a long slot, a moving block 4, one or more magnets 2 and two sensors 3 to form a set of detection units, the casing 1 is provided with two sets of detection units, and the two sets of detection units are arranged in parallel and spaced apart .
传感器3为接近开关或者微动开关或者光电开关,两套探测单元中的四个传感器3的输出端是并联的。The sensor 3 is a proximity switch or a micro switch or a photoelectric switch, and the output terminals of the four sensors 3 in the two detection units are connected in parallel.
如图7至图13所示,一种脱氧剂检测机,包括机架5、第一输送装置6和用于探测包装食品(图中未示出)里面含有脱氧剂的情况的感应装置,第一输送装置6和感应装置均安装在机架5上,该第一输送装置6包括输入端61和输出端62,该第一输送装置6可将包装食品从其输入端61往输出端62方向运输,该感应装置位于第一输送装置的输入端61与输出端62之间,该感应装置为如图1至图6所示的一种探测导磁金属的感应装置。As shown in Figures 7 to 13, a deoxidizer detection machine includes a frame 5, a first conveying device 6 and an induction device for detecting the presence of deoxidizer in packaged food (not shown in the figure), the first A conveying device 6 and an induction device are installed on the frame 5, the first conveying device 6 includes an input end 61 and an output end 62, and the first conveying device 6 can move the packaged food from the input end 61 to the output end 62 For transportation, the induction device is located between the input end 61 and the output end 62 of the first conveying device, and the induction device is an induction device for detecting magnetically permeable metal as shown in FIGS. 1 to 6 .
该机架5上还安装有可检测是否有包装食品经过的物料感应器和可将无脱氧剂的包装食品弹出第一输送装置6的清除机构;具体地,机架5上、于第一输送装置的上方设有一安装台51,安装台51靠近第一输送装置的输出端61位置,物料感应器安装在安装台51上,沿第一输送装置的输送方向,清除机构布置在物料感应器的后方,感应装置布置的位置应是物料感应器先检查到包装食品经过后由感应装置检查;机架上还设有触摸屏式控制器52。The frame 5 is also equipped with a material sensor that can detect whether there is packaged food passing through and a clearing mechanism that can eject the packaged food without deoxidizer to the first conveying device 6; A mounting table 51 is provided above the device, and the mounting table 51 is close to the output end 61 of the first conveying device. The material sensor is installed on the mounting table 51. Along the conveying direction of the first conveying device, the cleaning mechanism is arranged on the material sensor. At the rear, the position of the induction device arrangement should be that the material sensor first checks that the packaged food passes through and then is checked by the induction device; the frame is also provided with a touch screen controller 52 .
被第一输送装置6运输的包装食品依次由物料感应器、感应装置检测;The packaged food transported by the first conveying device 6 is sequentially detected by the material sensor and the sensing device;
当物料感应器检测到包装食品经过时将触发信号发送给设置在机架5上的定时开关控制器,而触发定时开关控制器的计时器开始计时,计时器预先设定一个计时值T;计时器预先设定的计时值T可以根据第一输送装置的输送速度以及物料感应器到清除机构的距离调节确定,当然定计时器的计时值T是可以通过用户旋动定时开关控制器中的调节旋钮设定的,例如T=0.1s、0.15s、0.2s、0.25s……;When the material sensor detects that the packaged food passes by, the trigger signal is sent to the timing switch controller arranged on the frame 5, and the timer that triggers the timing switch controller starts timing, and the timer presets a timing value T; timing The preset timing value T of the timer can be adjusted and determined according to the conveying speed of the first conveying device and the distance from the material sensor to the clearing mechanism. Of course, the timing value T of the timer can be adjusted by the user in the timing switch controller. Knob setting, such as T=0.1s, 0.15s, 0.2s, 0.25s...;
清除机构具有一静止等待状态和一清除动作状态,定时开关控制器控制清除机构在静止等待状态和清除动作状态之间切换;The clearing mechanism has a static waiting state and a clearing action state, and the timing switch controller controls the clearing mechanism to switch between the static waiting state and the clearing action state;
当感应装置的上方有包装食品经过,且包装食品内装有足以吸引活动块中的磁体2而使活动块4跳动的脱氧剂时,感应装置输出开关量信号至定时开关控制器;When there is packaged food passing above the induction device, and the packaged food is equipped with a deoxidizer sufficient to attract the magnet 2 in the movable block to make the movable block 4 jump, the induction device outputs a switching signal to the timing switch controller;
T时间内,如果感应装置向定时开关控制器输出了开关量信号,定时开关控制器控制清除机构处于静止等待状态,否则,定时开关控制器控制清除机构处于清除动作状态。Within T time, if the sensing device outputs a switch signal to the timing switch controller, the timing switch controller controls the clearing mechanism to be in a static waiting state; otherwise, the timing switch controller controls the clearing mechanism to be in a clearing action state.
该感应装置包括壳体1、磁体2、安装在壳体1内的传感器3和活动块4,磁体2安装在活动块4上,壳体1上设有活动空间11,活动块4放置在活动空间11中,传感器3位于活动空间11的下方以感知活动块4的跳动,当活动块4的上方有足以吸引活动块中的磁体而使活动块4跳动的脱氧剂时,传感器输出开关量信号;该活动空间11为条状长槽,活动块4呈条状,安装在活动块上的磁体2的数量为一个或一个以上,当磁体2的数量为一个以上时,多个磁体2沿活动块4的长度方向呈一字型排列;传感器3有两个,每个传感器3分别靠近活动块4的一个端部;一个活动空间11即一条长槽、一个活动块4、一个或一个以上磁体2和两个传感器3组成一套探测单元,壳体1上设有两套探测单元,两套探测单元平行相间隔布置,两套探测单元的四个传感器3的输出端是并联的;The induction device includes a housing 1, a magnet 2, a sensor 3 installed in the housing 1, and a movable block 4, the magnet 2 is installed on the movable block 4, the housing 1 is provided with an active space 11, and the movable block 4 is placed on the movable block. In the space 11, the sensor 3 is located below the movable space 11 to sense the beating of the movable block 4. When there is enough deoxidizer above the movable block 4 to attract the magnet in the movable block to make the movable block 4 jump, the sensor outputs a switch signal ; The movable space 11 is a strip-shaped long groove, the movable block 4 is strip-shaped, and the quantity of the magnet 2 installed on the movable block is one or more, and when the quantity of the magnet 2 is more than one, a plurality of magnets 2 move along the The length direction of the block 4 is arranged in a straight line; there are two sensors 3, and each sensor 3 is close to an end of the movable block 4; an active space 11 is a long slot, a movable block 4, and one or more magnets 2 and two sensors 3 form a set of detection units, housing 1 is provided with two sets of detection units, the two sets of detection units are arranged in parallel and spaced apart, and the output ends of the four sensors 3 of the two sets of detection units are connected in parallel;
该第一输送装置6包括一输送带,该感应装置安装在输送带的下方,且该感应装置安装在输送带从输入端到输出端用于运输待检测包装食品袋的一段的下方,该感应装置的活动块4的长度方向垂直于第一输送装置6的输送方向即四个磁体的排列方向垂直于输送装置的输送方向;The first conveying device 6 comprises a conveyor belt, the sensing device is installed under the conveyor belt, and the sensing device is installed under a section of the conveyor belt from the input end to the output end for transporting the packaged food bag to be detected, the sensing device The length direction of the movable block 4 of the device is perpendicular to the conveying direction of the first conveying device 6, that is, the arrangement direction of the four magnets is perpendicular to the conveying direction of the conveying device;
清除机构包括一气缸7,气缸的活塞杆71作伸出运动时可将无脱氧剂的包装食品弹出;The removal mechanism includes a cylinder 7, and the packaged food without deoxidizer can be ejected when the piston rod 71 of the cylinder is stretched out;
该脱氧剂检测机还包括一第二输送装置8,第二输送装置8的输出端与第一输送装置的输入端61相接。The deoxidizer detector also includes a second conveying device 8, the output end of the second conveying device 8 is connected to the input end 61 of the first conveying device.
在机架1上、与清除机构相对的一侧设有用于放置被清除机构弹出的含有失效的脱氧剂或者无脱氧剂的包装食品的废品腔(图中未示出)。On the frame 1, a side opposite to the removal mechanism is provided with a waste product chamber (not shown) for placing packaged foods containing expired deoxidizer or no deoxidizer ejected by the removal mechanism.
本实用新型检测机的工作原理如下:The working principle of the utility model detection machine is as follows:
首先将待检测的包装食品放入第二输装置,该包装食品由第二输送装置运输至第一输送装置的输入端61,后由第一输送装置输送,其中待检测的包装食品内含有脱氧剂的情况分为含有正常的脱氧剂、含有失效的脱氧剂和无脱氧剂三种情况;First put the packaged food to be tested into the second conveying device, the packaged food is transported by the second conveying device to the input end 61 of the first conveying device, and then transported by the first conveying device, wherein the packaged food to be detected contains deoxygenated The condition of deoxidizer is divided into three situations: normal deoxidizer, invalid deoxidizer and no deoxidizer;
待检测的包装食品由第一输送装置运送经过物料感应器时,物料感应器检测到有包装食品经过,然后向定时开关控制器发送触发信号,触发定时开关控制器的计时器开始计时,计时值为T;When the packaged food to be detected is transported by the first conveying device and passes the material sensor, the material sensor detects that packaged food passes by, and then sends a trigger signal to the timing switch controller, triggering the timer of the timing switch controller to start timing, and the timing value for T;
T时间内,待检测的包装食品经过该探测导磁金属的感应装置时,分为如下两种情况:During T time, when the packaged food to be detected passes through the induction device for detecting magnetically conductive metal, it can be divided into the following two situations:
(1)第一种情况:待检测的包装食品内含有正常的脱氧剂,此时,该包装食品经过感应装置时先后经过该感应装置的两套探测单元,正常的脱氧剂含有足够的还原铁粉足以吸引任一套探测单的活动块跳动,感应装置就会输出一个开关量信号,并将该开关量信号发送到定时开关控制器,定时开关控制器的计时器停止计时并复位,定时开关控制器控制清除机构处于静止等待状态,气缸不动作,含有正常的脱氧剂的包装食品继续由第一输送装置从输出端62输出;(1) The first case: the packaged food to be tested contains normal deoxidizer. At this time, when the packaged food passes through the sensor device, it passes through two sets of detection units of the sensor device. The normal deoxidizer contains enough reduced iron. The powder is enough to attract the beating of the movable block of any set of detection sheets, the sensing device will output a switch signal, and send the switch signal to the timing switch controller, the timer of the timing switch controller stops timing and resets, and the timing switch The controller controls the removal mechanism to be in a static waiting state, the cylinder does not act, and the packaged food containing the normal deoxidizer continues to be output from the output end 62 by the first conveying device;
(2)第二种情况:待检测的包装食品内含有失效的脱氧剂或者无脱氧剂,此时,该包装食品经过感应装置时先后经过该感应装置的两套探测单元,由于无脱氧剂或者失效的脱氧剂中没有足以吸引任一套探测单的活动块跳动的导磁金属,因此,活动块不跳动,感应装置的四个传感器均没有开关量信号输出,则定时开关控制器控制清除机构处于动作清除状态,即气缸动作,气缸的活塞杆打向含有失效的脱氧剂或者无脱氧剂的包装食品,使该包装食品弹出输送带,气缸复位。(2) The second case: the packaged food to be detected contains an invalid deoxidizer or no deoxidizer. The expired deoxidizer does not have enough magnetic metal to attract the jumping of the movable block of any set of detection sheets. Therefore, the movable block does not jump, and the four sensors of the induction device have no switching signal output, and the timing switch controller controls the clearing mechanism. In the action clearing state, that is, the cylinder operates, and the piston rod of the cylinder hits the packaged food containing the deoxidizer or no deoxidizer, so that the packaged food pops off the conveyor belt, and the cylinder resets.
Claims (10)
Priority Applications (1)
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CN201420400418.7U CN204124439U (en) | 2014-02-12 | 2014-07-18 | An induction device for detecting magnetically conductive metal and a deoxidizer detection machine for its application |
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CN113242757A (en) * | 2018-12-18 | 2021-08-10 | 三菱瓦斯化学株式会社 | Oxygen scavenger composition |
US12220679B2 (en) | 2018-12-18 | 2025-02-11 | Mitsubishi Gas Chemical Company, Inc. | Deoxidant composition |
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