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CN204109303U - Combined type mould with 3D cooling water route - Google Patents

Combined type mould with 3D cooling water route Download PDF

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Publication number
CN204109303U
CN204109303U CN201420298460.2U CN201420298460U CN204109303U CN 204109303 U CN204109303 U CN 204109303U CN 201420298460 U CN201420298460 U CN 201420298460U CN 204109303 U CN204109303 U CN 204109303U
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die
cooling section
template
cooling
panelling
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Chinese (zh)
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吴智孟
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Taiwan Lamination Manufacturing Co ltd
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Taiwan Lamination Manufacturing Co ltd
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Abstract

A composite mould with 3D cooling water path comprises a first template, a second template and at least one panel, wherein the template is provided with a sprue, a hot runner and a cold runner which are communicated with the sprue, the panel is arranged on a parting surface of the first template and the second template, at least one mould cavity communicated with the hot runner is defined among the first template, the second template and the panel, the panel is provided with a first cooling section communicated with the cold runner and close to the mould cavity, and the first cooling section is formed on one side surface of the panel by utilizing a lamination manufacturing mode.

Description

具有3D冷却水路的复合式模具Composite mold with 3D cooling channels

技术领域 technical field

    本实用新型是有关于一种射出模具,且特别是有关于一种能有效提升冷却效能且容易模块化制作,以节省制造成本的具有3D冷却水路的复合式模具。 The utility model relates to an injection mold, and in particular to a composite mold with 3D cooling channels that can effectively improve cooling performance and is easy to be modularized to save manufacturing costs.

背景技术 Background technique

在射出成型的技术上,除了考虑部品的良率之外,为了缩短成型工时,因此,在模具上开孔以作为冷却水路,促使模具以本身的热传导来达到一定程度的均温,以达冷却胶体并达到成型的目的,此乃业界所熟知的技术。 In injection molding technology, in addition to considering the yield rate of parts, in order to shorten the molding time, holes are opened on the mold as cooling water channels, so that the mold can achieve a certain degree of uniform temperature through its own heat conduction, so as to achieve cooling. Colloid and achieve the purpose of molding, which is a well-known technology in the industry.

然而,传统模具上的冷却水路,受限于加工工法的限制,通常只能借由直孔铣削或钻孔方式,以最简单化地在模具上形成冷却水路。虽然利用钻削法所形成的冷却水路,对于射出模具有一定程度上的温控作用,但是,以传统钻削方式所形成的冷却水路,却无法针对产品的曲面或造型复杂区域进行均匀的散热设计,而在模具散热不均匀的情形,将直接影响射出部品的质量、收缩良率及制造工时与成本,因此,如何针对部品复杂曲面达成等均匀散热设计,一直是业界共同努力的课题之一。 However, the cooling water channel on the traditional mold is limited by the processing method. Usually, the cooling water channel can only be formed on the mold by means of straight hole milling or drilling. Although the cooling water channel formed by the drilling method can control the temperature of the injection mold to a certain extent, the cooling water channel formed by the traditional drilling method cannot uniformly dissipate heat for the curved surface or complex shape of the product In the case of uneven heat dissipation of the mold, it will directly affect the quality of the injection parts, shrinkage yield, manufacturing time and cost. Therefore, how to achieve uniform heat dissipation design for the complex curved surface of the part has always been one of the topics of the industry's joint efforts. .

目前较为热门的模具冷却水路设计方案,是一种借由积层制造技术(Additive Manufacturing, AM;亦称加法技术)来制造出具有3D或复杂曲面的异形冷却水路(Conformal Cooling Channel)。其技术是采用分层加工、叠加成形的方式将所欲产制的对象,先建构出一3D图档,然后削切成一层一层的2D平面,再将2D平面逐层予以堆栈(如雷射逐层烧结),以逐层增加材料来制成3D实体,运用这种积层制造技术就可以在模具上直接形成复杂的3D冷却水路,此举,虽然能够解决传统钻削水路其散热不均的问题,但是,以目前积层制造技术的制作实体的成本仍属高昂,如果要完全以积层方式来逐层堆栈制成具有3D冷却水路的模具,在制造的成本上显然并不经济,而且所欲积层出的对象(模具)厚度越大,材料堆栈的次数就相对增加、制造成本就越高,因此,如果完全以积层制造技术来设计模具的冷却水路,就实务面而言,并非完全理想的设计选项。 At present, the more popular mold cooling channel design scheme is to manufacture a special-shaped cooling channel (Conformal Cooling Channel) with 3D or complex curved surfaces by means of additive manufacturing technology (Additive Manufacturing, AM; also known as additive technology). Its technology is to use the method of layered processing and superposition forming to construct a 3D image file of the object to be produced, and then cut it into 2D planes layer by layer, and then stack the 2D planes layer by layer (such as Laser sintering layer by layer) to make a 3D entity by adding materials layer by layer. Using this layered manufacturing technology, a complex 3D cooling water channel can be directly formed on the mold. This, although it can solve the problem of heat dissipation in the traditional drilling water channel However, the cost of manufacturing entities with the current additive manufacturing technology is still high. If you want to make a mold with 3D cooling channels by stacking layers in a layer-by-layer manner, it is obviously not necessary in terms of manufacturing costs. Economical, and the greater the thickness of the object (mold) to be laminated, the higher the number of material stacks and the higher the manufacturing cost. Not exactly an ideal design option.

据上,传统倚靠钻削技术制造冷却水路,存在有散热不均的问题,而现有以积层制造技术虽能克服温控问题,但是,模具所需材料堆栈厚度越大,其制造成本将更加昂贵,经济效益就不佳,而且也不适合模块化的大量生产。因此,针对上述两种制作冷却水路的模具技术,各有利弊而无法兼备,即有以下本实用新型的产生。 According to the experience, traditionally relying on drilling technology to manufacture cooling water channels has the problem of uneven heat dissipation. Although the existing build-up manufacturing technology can overcome the problem of temperature control, the greater the thickness of the material stack required for the mold, the greater the manufacturing cost. More expensive, less economical, and not suitable for modular mass production. Therefore, for the above two mold technologies for making cooling water channels, each has advantages and disadvantages and cannot be combined, that is, the following utility model is produced.

实用新型内容 Utility model content

本实用新型所提供的一种具有3D冷却水路的复合式模具,针对最需要复杂冷却水路的模穴周遭部位,以积层制造技术来成型异形冷却水路,而模具的其它部位仍以传统的钻削方式进行加工制作,所以在制造上就能有效降低成本,且也能使模具准确有效地达成冷却降温效果。 The utility model provides a composite mold with 3D cooling channels. Aiming at the parts around the mold cavity that most need complex cooling channels, the multi-layer manufacturing technology is used to form special-shaped cooling channels, while other parts of the mold are still molded with traditional drilling Cutting method is used for processing and production, so the cost can be effectively reduced in manufacturing, and the mold can be cooled accurately and effectively.

本实用新型的具有3D冷却水路的复合式模具,在镶板上设置以积层制造技术制成的第一冷却区段,且第一冷却区段位于模穴一侧,使射出部品的温控更优化,且镶板的独立设置,更容易作模块化设计,成本较低之外,制造上更为容易。 In the composite mold with 3D cooling water path of the present invention, the first cooling section made by lamination manufacturing technology is arranged on the panel, and the first cooling section is located on the side of the mold cavity, so that the temperature control of the injection parts It is more optimized, and the independent setting of the panels makes it easier to do modular design, and the cost is lower, and the manufacturing is easier.

为达上述目的,本实用新型的解决方案是: For reaching above-mentioned purpose, the solution of the present utility model is:

一种具有3D冷却水路的复合式模具,包含一第一模板、一第二模板及至少一镶板。前述模板上设有一浇口、一与该浇口直通的热浇道及一冷浇道。该镶板安置在该第一模板和该第二模板的一分模面上,且该第一模板、该第二模板及该镶板三者之间界定出至少一与该热浇道相连通的模穴,而该镶板具有一连通于该冷浇道并靠近于该模穴的第一冷却区段,该第一冷却区段是利用积层制造方式形成于该镶板的一侧面。 A composite mold with 3D cooling channels, including a first template, a second template and at least one panel. The template is provided with a gate, a hot runner and a cold runner directly connected with the gate. The panel is placed on a parting surface of the first formwork and the second formwork, and at least one connection between the first formwork, the second formwork and the panel is defined to communicate with the hot runner The mold cavity, and the panel has a first cooling section connected to the cold runner and close to the mold cavity, and the first cooling section is formed on one side of the panel by a build-up manufacturing method.

依照上述的具有3D冷却水路的复合式模具,其中,该第一模板的分模面上设有一与该冷浇道相连通的凹槽,该镶板安置于该凹槽内。 According to the composite mold with 3D cooling channels, a groove communicating with the cold runner is provided on the parting surface of the first template, and the panel is placed in the groove.

依照上述的具有3D冷却水路的复合式模具,其中,该镶板具有依序层叠组成的一积层部、一透气部及一网层部,该第一冷却区段是设置在该积层部上,且该第一冷却区段包含有设置于该积层部的一外周侧上的一入口及一出口,以及一衔接在该入口与出口之间的异形水路,该异形水路呈蜿蜒状绕设,且邻靠于该模穴。 According to the above compound mold with 3D cooling channels, wherein, the panel has a laminated part, a ventilating part and a net layer part which are sequentially stacked, and the first cooling section is arranged on the laminated part , and the first cooling section includes an inlet and an outlet arranged on an outer peripheral side of the lamination part, and a special-shaped waterway connected between the inlet and the outlet, and the special-shaped waterway is meandering It is wound around and adjacent to the mold cavity.

依照上述的具有3D冷却水路的复合式模具,其中,更包含一灌嘴、至少第一模仁及至少一第二模仁;该第一模板与第二模板相互叠合以界定出至少二模仁孔;该灌嘴是结合在该第一模板或第二模板的任一者上,前述浇口、热浇道及冷浇道是设置在该灌嘴上;该第一模仁与第二模仁相对应嵌设在前述模仁孔中;该镶板设有一对,该多个镶板相互对合并安置前述分模面上,且该模穴是由两镶板对合组成,该多个镶板更具有一与前述热浇道相连通的横浇道及一与该冷浇道及该第一冷却区段相连通的第二冷却区段。 According to the above composite mold with 3D cooling channels, it further includes a nozzle, at least a first mold core and at least a second mold core; the first template and the second mold are stacked to define at least two mold cores core hole; the nozzle is combined on any one of the first template or the second template, and the aforementioned gate, hot runner and cold runner are arranged on the nozzle; the first mold core and the second The core of the mold is correspondingly embedded in the hole of the core of the mold; the panel is provided with a pair, and the multiple panels are opposed to each other and placed on the aforementioned parting surface, and the mold cavity is composed of two panels. A panel further has a runner connected with the hot runner and a second cooling section connected with the cold runner and the first cooling section.

依照上述的具有3D冷却水路的复合式模具,其中,该多个镶板具有一基板部及一设于该基板部一侧的积层部,该第二冷却区段设置于该基板部上,且第二冷却区段是由多个设置于该基板部上的穿孔所组成,而该第一冷却区段是设置于该积层部上,该模穴则设在该基板部的另一侧上。 According to the above composite mold with 3D cooling channels, wherein the plurality of panels have a base plate and a laminated portion disposed on one side of the base plate, the second cooling section is disposed on the base plate, And the second cooling section is composed of a plurality of perforations arranged on the substrate part, while the first cooling section is arranged on the laminated part, and the mold cavity is arranged on the other side of the substrate part superior.

依照上述的具有3D冷却水路的复合式模具,其中,该积层部具有一第一表面、一第二表面及多数个贯穿第一、二表面以供该热浇道穿越的穿孔,而该第一冷却区段包含有设置于该积层部的一外周侧上的一入口及一出口,以及一横向衔接在该入口与出口之间的异形水路,该异形水路呈蜿蜒状绕设在该多个穿孔的周围,以环绕在该横浇道的周侧。 According to the above compound mold with 3D cooling channels, wherein, the layered part has a first surface, a second surface and a plurality of perforations passing through the first and second surfaces for the hot runner to pass through, and the first A cooling section includes an inlet and an outlet arranged on an outer peripheral side of the layered part, and a special-shaped waterway connected transversely between the inlet and the outlet, and the special-shaped waterway is meanderingly arranged around the A plurality of perforations surround the runner.

依照上述的具有3D冷却水路的复合式模具,其中,该基板部的一侧设有一第一凹穴,该积层部安置于该第一凹穴上。 According to the composite mold with 3D cooling channels, one side of the substrate part is provided with a first cavity, and the layered part is placed on the first cavity.

依照上述的具有3D冷却水路的复合式模具,其中,该镶板更具有一导水部,而该基板部更具有一位于该第一凹穴一侧并与其相连通的第二凹穴,该导水部安置于该第二凹穴上,且该导水部上设有多数通孔,该多个通孔分别连通至该积层部的第一冷却区段。 According to the above composite mold with 3D cooling channels, wherein the panel further has a water guiding part, and the base part further has a second cavity located on one side of the first cavity and communicating with it, the The water guiding part is arranged on the second recess, and the water guiding part is provided with a plurality of through holes, and the plurality of through holes communicate with the first cooling section of the laminated part respectively.

依照上述的具有3D冷却水路的复合式模具,其中,该镶板更具有一断热部,该断热部是连接在该基板部与该积层部之间。 According to the composite mold with 3D cooling channels, the panel further has a thermal insulation part, and the thermal insulation part is connected between the base plate part and the laminated part.

依照上述的具有3D冷却水路的复合式模具,其中,该第一模板更具有一灌嘴孔,该灌嘴是安置在该灌嘴孔内,且该灌嘴的冷浇道设置在该热浇道的外周侧。 According to the above compound mold with 3D cooling channels, wherein, the first formwork further has a nozzle hole, the nozzle is arranged in the hole of the nozzle, and the cold runner of the nozzle is arranged on the hot runner the outer periphery of the road.

依照上述的具有3D冷却水路的复合式模具,其中,该灌嘴更具有一第三冷却区段,该第三冷却区段是利用积层制造方式形成于该灌嘴的一内侧面上,且该第三冷却区段是连通于该冷浇道。 According to the above compound mold with 3D cooling channels, wherein, the nozzle further has a third cooling section, and the third cooling section is formed on an inner surface of the nozzle by a build-up manufacturing method, and The third cooling section is connected to the cold runner.

依照上述的具有3D冷却水路的复合式模具,其中,该第一模仁和更设有一个第四冷却区段,该第四冷却区段是利用积层制造方式分别形成于该第一模仁的一内侧面,且该第四冷却区段是连通于该冷浇道。 According to the above composite mold with 3D cooling channels, the first mold core and a fourth cooling section are further provided, and the fourth cooling section is respectively formed on the first mold core by using a build-up manufacturing method An inner surface, and the fourth cooling section is connected to the cold runner.

依照上述的具有3D冷却水路的复合式模具,其中,该第二模仁和更设有一个第五冷却区段,该第五冷却区段是利用积层制造方式分别形成于该第二模仁的一内侧面,且该第五冷却区段是连通于该冷浇道。 According to the above compound mold with 3D cooling channels, wherein, the second mold core is further provided with a fifth cooling section, and the fifth cooling section is respectively formed on the second mold core by using a build-up manufacturing method An inner side, and the fifth cooling section is connected to the cold runner.

依照上述的具有3D冷却水路的复合式模具,其中,该多个镶板取自于该第一、二模板的一部分。 According to the composite mold with 3D cooling channels, the plurality of panels are obtained from a part of the first and second templates.

据上所述,由于本实用新型只有积层部是采以积层制造技术,而模具的其它部位仍是钻孔技术为之,因此,相较于现有模具全部以积层制造技术设计冷却水路有造价高昂的问题,本实用新型以复合式的冷却水路的设计,不但能准确有效地的作到射出部品的成形温度控制,且制造相对容易、快速,且整个模具的价格合理化。     According to the above, because only the laminated part of the utility model adopts the laminated manufacturing technology, while the other parts of the mold are still made by the drilling technology, therefore, compared with the existing molds, all of them are designed and cooled by the laminated manufacturing technology. The waterway has the problem of high cost. The design of the composite cooling waterway in this utility model can not only accurately and effectively control the forming temperature of the injection parts, but also make the manufacturing relatively easy and fast, and the price of the whole mold is reasonable. 

附图说明 Description of drawings

图1为本实用新型具有3D冷却水路的复合式模具的第一实施例的剖合剖视图; Fig. 1 is the sectional view of the first embodiment of the composite mold with 3D cooling channels of the present invention;

图2为该第一实施例中该第一模板、该第二模板和该镶板的分解立体图; Fig. 2 is an exploded perspective view of the first template, the second template and the panel in the first embodiment;

图3为本实用新型具有3D冷却水路的复合式模具的第二实施例的结构组合简化图; Fig. 3 is a simplified diagram of the structural combination of the second embodiment of the composite mold with 3D cooling channels of the present invention;

图4为该第二实施例中该镶板的组合立体图; Fig. 4 is an assembled perspective view of the panel in the second embodiment;

图5为该第二实施例中该镶板的组合平面图; Figure 5 is an assembled plan view of the panel in the second embodiment;

图6为该第二实施例中该镶板的基板部的立体图; Fig. 6 is a perspective view of the base plate portion of the panel in the second embodiment;

图7为该第二实施例中该镶板的基板部的另一立体图; Fig. 7 is another perspective view of the base plate portion of the panel in the second embodiment;

图8为该第二实施例中该镶板的积层部的平面图; Fig. 8 is a plan view of the laminated part of the panel in the second embodiment;

图9为该第二实施例中该镶板的积层部的立体图; Fig. 9 is a perspective view of the laminated part of the panel in the second embodiment;

图10为该第二实施例中该镶板的基板部、积层部和断热部的局部组合剖视图; Fig. 10 is a partially assembled cross-sectional view of the base plate part, laminated part and thermal insulation part of the panel in the second embodiment;

图11为该第二实施例中该灌嘴设置有第三冷却区段的组合剖视图; Fig. 11 is a combined cross-sectional view of the nozzle provided with a third cooling section in the second embodiment;

图12为该第二实施例中该第一、二模仁设置有第四、五冷却区段的组合剖视图。 Fig. 12 is a combined cross-sectional view of the first and second mold cores provided with the fourth and fifth cooling sections in the second embodiment.

【符号说明】【Symbol Description】

10        第一模板                          11            模仁孔 10 The first template 11 Die hole

12        灌嘴                                  20            第二模板 12 Filling mouth 20 Second template

21        模仁孔                              30            灌嘴 21 Mold Core Hole 30 Filling Nozzle

31        浇口                                  32            热浇道 31 Gate 32 Hot runner

33        冷浇道                              40            第一模仁 33 Cold runner 40 The first core

401      内侧面                              41            分模面 401 inner side 41 parting surface

410      第四冷却区段                  50            第二模仁 410 The fourth cooling section 50 The second mold core

501      内侧面                              51            分模面 501 inner side 51 parting surface

510      第五冷却区段                  60            镶板 510 Fifth Cooling Section 60 Paneling

601      横浇道                              602          一侧 601 Cross runner 602 One side

603      另一侧                              61            基板部 603 The other side 61 Substrate part

610      第二冷却区段                  611          穿孔 610 Second Cooling Section 611 Perforation

612      第一凹穴                          613          第二凹穴 612 First pocket 613 Second pocket

62        积层部                              620          第一冷却区段 62 Lamination Department 620 The first cooling section

621      第一表面                          621          第二表面 621 First Surface 621 Second Surface

623      穿孔                                  624          外周侧 623 Perforation 624 Peripheral side

625      入口                                  626          出口 625 Entrance 626 Exit

627      水路                                  63            导水部 627 Waterway 63 Water guide

631      通孔                                  64            断热部 631 Through Hole 64 Thermal Insulation

65        模穴                                  70            第一模板 65 Mold cavity 70 The first template

71        分模面                              72            凹槽 71 Parting Surface 72 Groove

73        冷浇道                              80            第二模板 73 Cold runner 80 Second template

81        分模面                             82            浇口 81 Parting Surface 82 Gate

83        热浇道                              84            模穴 83 Hot runner 84 Mold cavity

90        镶板                                  91            积层部 90 Paneling 91 Lamination Department

910      第一冷却区段                  911          外周侧 910 The first cooling section 911 Peripheral side

912      入口                                  913          出口 912 Entrance 913 Exit

914      异形水路                          92            透气部 914 Special-shaped waterway 92 Ventilation part

93        网层部                             94        微结构。 93 Network Layer Department 94 Microstructure.

具体实施方式 Detailed ways

为了进一步解释本实用新型的技术方案,下面通过具体实施例来对本实用新型进行详细阐述。 In order to further explain the technical solution of the utility model, the utility model is described in detail through specific examples below.

参照图1及图2所示 ,本实用新型具有3D冷却水路的复合式模具的第一实施例,包含一第一模板70、一第二模板80及至少一镶板90。 Referring to Figures 1 and 2, the first embodiment of the composite mold with 3D cooling channels of the present invention includes a first template 70, a second template 80 and at least one panel 90.

该第一模板70,具有一分模面71、一设于该分模面71上的凹槽72及一与该凹槽72相连通的冷浇道73。 The first template 70 has a parting surface 71 , a groove 72 disposed on the parting surface 71 , and a cold runner 73 communicating with the groove 72 .

该第二模板80,具有一分模面81、一浇口82、一与该浇口82直通的热浇道83,及一设置该分模面81上的模穴84。 The second template 80 has a parting surface 81 , a gate 82 , a hot runner 83 directly connected to the gate 82 , and a cavity 84 disposed on the parting surface 81 .

该镶板90,安置在该第一模板70和该第二模板80的分模面71、81之间,且嵌设在该第一模板70的凹槽72内。本实施例中,该镶板90具有依序层叠组成的一积层部91、一透气部92及一网层部93,且该积层部91邻靠于模穴84的一侧还设有一微结构94。该镶板90积层部91具有一连通于该冷浇道73并靠近于该模穴84的第一冷却区段910,该第一冷却区段910是利用积层制造方式形成于该镶板90的一侧面92。该第一冷却区段910包含有设置于该积层部91的一外周侧911上的一入口912及一出口913,以及一衔接在该入口912与出口913之间的异形水路914,该异形水路914呈蜿蜒状绕设,且邻靠于该模穴84。前述透气部92、网层部93及微结构94皆为背光板的习有结构,因非本案主要诉求的重点,在此不再多加叙述。 The panel 90 is arranged between the parting surfaces 71 , 81 of the first template 70 and the second template 80 , and embedded in the groove 72 of the first template 70 . In this embodiment, the panel 90 has a layered part 91, a ventilating part 92 and a mesh layer part 93 which are sequentially stacked, and the side of the layered part 91 adjacent to the mold cavity 84 is further provided with a Microstructure94. The build-up part 91 of the panel 90 has a first cooling section 910 connected to the cold runner 73 and close to the mold cavity 84, the first cooling section 910 is formed on the panel by a build-up manufacturing method 92 on one side of 90. The first cooling section 910 includes an inlet 912 and an outlet 913 arranged on an outer peripheral side 911 of the lamination part 91, and a special-shaped water channel 914 connected between the inlet 912 and the outlet 913. The waterway 914 is meandering and adjacent to the mold cavity 84 . The air-permeable part 92, the mesh part 93 and the microstructure 94 mentioned above are all conventional structures of the backlight panel, and since they are not the focus of the main appeal of this case, no further description is given here.

前述图1至图2中,是揭露一种背光板模具的实施样态,本实用新型第一实施例的具有3D冷却水路的复合式模具,在镶板9上设置有异形水路914的积层部91,因积层部91靠近于模穴84,故可针对最需要作温控的模穴84周遭,利用异形水路914的冷却作用控制射出部品(背光板)的成型温度,让成型部品的收缩变形率达到要求值之内,质量良率更佳,制程更快速,以降低制造成本。 The aforementioned Figures 1 to 2 disclose the implementation of a backlight mold. In the composite mold with 3D cooling water channels in the first embodiment of the present invention, a laminate of special-shaped water channels 914 is provided on the panel 9 Part 91, because the laminated part 91 is close to the mold cavity 84, it can control the molding temperature of the injection part (backlight plate) by using the cooling effect of the special-shaped water channel 914 for the surrounding of the mold cavity 84 that needs to be temperature controlled most, so that the molding temperature of the molded part The shrinkage deformation rate is within the required value, the quality yield is better, and the manufacturing process is faster to reduce the manufacturing cost.

参照图3所示 ,本实用新型具有3D冷却水路的复合式模具的第二实施例,包含一第一模板10、一第二模板20、一灌嘴30、至少一第一模仁40、至少一第二模仁50及两镶板60。本实施例中,该第一模仁40和第二模仁50分别设有多个。 Referring to Fig. 3, the utility model has the second embodiment of the composite mold with 3D cooling waterway, comprising a first template 10, a second template 20, a filling nozzle 30, at least one first mold core 40, at least A second mold core 50 and two panels 60 . In this embodiment, there are multiple first mold cores 40 and multiple second mold cores 50 respectively.

该第一模板10与第二模板20相互叠合以界定出至少两模仁孔11、21。该第一模板10更具有一灌嘴孔12。 The first template 10 and the second template 20 are stacked together to define at least two core holes 11 , 21 . The first template 10 further has a nozzle hole 12 .

该灌嘴30,是安置在前述灌嘴孔12内,且该灌嘴30具有一自外部开设的浇口31、一与该浇口31直通的热浇道32及一对应于该热浇道32的冷浇道33。图3的简化图中,该灌嘴30的冷浇道33设置在该热浇道32的外周侧,而该冷浇道33的设置方式可利用直向管道或是环状管道为之,只要是围绕在热浇道周侧,直向管道或环状管道的任一种通道结构皆可达到冷却作用。 The nozzle 30 is placed in the aforementioned nozzle hole 12, and the nozzle 30 has a gate 31 opened from the outside, a hot runner 32 directly connected to the gate 31 and a corresponding hot runner. 32 cold runners 33 . In the simplified diagram of Fig. 3, the cold runner 33 of the nozzle 30 is arranged on the outer peripheral side of the hot runner 32, and the arrangement of the cold runner 33 can be done by using a straight pipe or an annular pipe, as long as It is around the circumference of the hot runner, and any channel structure of straight pipe or ring pipe can achieve cooling effect.

该第一模仁40与该第二模仁50相对应嵌设在前述模仁孔11、21中。 The first mold core 40 and the second mold core 50 are correspondingly embedded in the aforementioned mold core holes 11 , 21 .

该多个镶板60,相互对合并安置在该第一模仁40和该第二模仁50的一分模面41、51上,且两个镶板60之间界定出至少一模穴65。 The plurality of panels 60 are mutually opposed and arranged on a parting surface 41, 51 of the first mold core 40 and the second mold core 50, and at least one mold cavity 65 is defined between the two panels 60 .

该多个镶板60更具有一与前述热浇道32相连通的横浇道601、一第二冷却区段610及一靠近于该模穴65的第一冷却区段620,该第二冷却区段610和该第一冷却区620段依序连通于前述冷浇道33,而该第一冷却区段620是利用积层制造方式形成于该镶板10的一侧面。 The panels 60 further have a runner 601 communicating with the aforementioned hot runner 32, a second cooling section 610 and a first cooling section 620 close to the mold cavity 65, the second cooling The segment 610 and the first cooling zone 620 are sequentially connected to the aforementioned cold runner 33 , and the first cooling segment 620 is formed on one side of the panel 10 by a build-up method.

进一步,如图6、图7所示,该多个镶板60具有一基板部61及一设于该基板部61一侧602的积层部62,该第一冷却区段620设置于该基板部61上,且第二冷却区段610是由多个设置于该基板部61上的穿孔611所组成。该第一冷却区段620是设置于该积层部62上,该模穴65则设在该基板部61的另一侧603上。在图7中,是绘示出单一块镶板60,该镶板60上的模穴65是一个半圆形的凹孔,组合时,将两块镶板60的凹孔会对合出一圆形的模穴65,借以成型出一圆形的制品(如镜片)。 Further, as shown in FIG. 6 and FIG. 7, the plurality of panels 60 have a base plate portion 61 and a layered portion 62 disposed on one side 602 of the base plate portion 61, and the first cooling section 620 is disposed on the base plate portion 61 , and the second cooling section 610 is composed of a plurality of through holes 611 disposed on the base plate portion 61 . The first cooling section 620 is disposed on the laminate part 62 , and the mold cavity 65 is disposed on the other side 603 of the substrate part 61 . In Fig. 7, a single panel 60 is shown, and the mold cavity 65 on the panel 60 is a semicircular concave hole. The circular cavity 65 is used to form a circular product (such as a lens).

如图8、图9所示,该积层部62具有一第一表面621、一第二表面622及多数个贯穿第一、二表面621、622以供该热浇道32穿越的穿孔623,而该第一冷却区段620包含有设置于该积层部62的一外周侧624上的一入口625及一出口626,以及一横向衔接在该入口625与出口626之间的异形水路627,该水路627呈蜿蜒状绕设在该多个穿孔623的周围,以环绕在该横浇道610的周侧。 As shown in FIG. 8 and FIG. 9 , the laminated portion 62 has a first surface 621 , a second surface 622 and a plurality of perforations 623 passing through the first and second surfaces 621 , 622 for the hot runner 32 to pass through. The first cooling section 620 includes an inlet 625 and an outlet 626 disposed on an outer peripheral side 624 of the layered part 62, and a special-shaped waterway 627 transversely connected between the inlet 625 and the outlet 626, The waterway 627 is meanderingly arranged around the plurality of through holes 623 to surround the runner 610 .

本实用新型中,该基板部61的一侧602上设有一第一凹穴613,该积层部62安置于该第一凹穴613上(见图4、图5、图6所示)。 In the present invention, a first cavity 613 is provided on one side 602 of the substrate portion 61 , and the layered portion 62 is placed on the first cavity 613 (see FIG. 4 , FIG. 5 , and FIG. 6 ).

此外,续参图4、图5、图6所示,该镶板60更具有一导水部63,而该基板部61更具有一位于该第一凹穴613一侧并与其相连通的第二凹穴614,该导水部63安置于该第二凹穴614上,且该导水部63上设有多数通孔631,该多个通孔631分别连通至该积层部62的第一冷却区段620,以将来自于冷浇道33的冷却水,经由前述通孔631而导引入该积层部62的入口625,再经过异形水路627的流动之后,末由该积层部62的出口626流出,借以对热浇道32周遭的高温作均匀性的冷却作用,以精准的控制射出部品(模穴65周侧)的成型温度,以加快部品的成型速度,并有效降低整个制造工时与成本。 In addition, as shown in Fig. 4, Fig. 5 and Fig. 6, the panel 60 further has a water guiding portion 63, and the base plate portion 61 further has a first recess 613 on one side and communicated with it. Two recesses 614, the water guiding part 63 is placed on the second recess 614, and the water guiding part 63 is provided with a plurality of through holes 631, and the plurality of through holes 631 are connected to the first layer of the laminated part 62 respectively. A cooling section 620 is used to guide the cooling water from the cold runner 33 into the inlet 625 of the laminated part 62 through the aforementioned through hole 631, and then pass through the flow of the special-shaped water channel 627, and finally pass through the laminated layer The outlet 626 of the part 62 flows out, so as to uniformly cool the high temperature around the hot runner 32, and accurately control the molding temperature of the injected part (around the mold cavity 65), so as to speed up the molding speed of the part and effectively reduce the The entire manufacturing time and cost.

此外,如图10所示,为了进一步获得更好的温控效果,该镶板60更具有一断热部64,该断热部64是连接在该基板部61与该积层部62之间。该断热部64可为一隔热棉,借以适度的阻隔来自模穴65一侧射出料的高温,以达到辅助降温的作用。 In addition, as shown in FIG. 10 , in order to further obtain a better temperature control effect, the panel 60 further has a thermal insulation portion 64 , and the thermal insulation portion 64 is connected between the substrate portion 61 and the laminated portion 62 . The heat insulating part 64 can be a heat insulating cotton, so as to moderately block the high temperature of the injection material from the mold cavity 65 side, so as to achieve the effect of auxiliary cooling.

如图11所示,本实用新型该第二实施例中,该复合式模具亦可在该灌嘴30上设有一第三冷却区段310,该第三冷却区段310是利用积层制造方式形成于该灌嘴30的一内侧面301上,且该第三冷却区段310是连通于该冷浇道33。至于该第三冷却区段310的结构概念是相似于前述镶板60的第一冷却区段620,此不再详细说明之。借此,在该灌嘴30上利用积层制造方式形成有第三冷却区段310,即可针对灌嘴30部位达到局部精准温控的使用目的与效果。 As shown in Figure 11, in the second embodiment of the present utility model, the composite mold can also be provided with a third cooling section 310 on the nozzle 30, and the third cooling section 310 is manufactured by lamination It is formed on an inner surface 301 of the nozzle 30 , and the third cooling section 310 is connected to the cold runner 33 . As for the structure concept of the third cooling section 310 is similar to the first cooling section 620 of the aforementioned panel 60 , it will not be described in detail here. In this way, the third cooling section 310 is formed on the filling nozzle 30 by using a laminated manufacturing method, so that the purpose and effect of local precise temperature control can be achieved for the filling nozzle 30 .

如图12所示,本实用新型该第二实施例中,该复合式模具亦亦可在该一、二模仁40、50上各设有一第四、五冷却区段410、510,该第四、五冷却区段410、510是利用积层制造方式形成于该第一、二模仁40、50的一内侧面401、501上,且该第四、五冷却区段410、510是连通于该冷浇道33(见图3)。至于该第四、五冷却区段410、510的结构概念是相似于前述镶板60的第一冷却区段620,此不再详细说明之。借此,在该第一、二模仁40、50上利用积层制造方式形成有该第四、五冷却区段410、510,即可针对该第一、二模仁40、50达到局部精准温控的使用目的与效果。此外,该第四、五冷却区段410、510的水路可使用放射状分布结构型态。 As shown in Figure 12, in the second embodiment of the utility model, the composite mold can also be provided with a fourth and fifth cooling sections 410, 510 on the first and second mold cores 40, 50 respectively. The fourth and fifth cooling sections 410 and 510 are formed on the inner side surfaces 401 and 501 of the first and second mold cores 40 and 50 by means of build-up manufacturing, and the fourth and fifth cooling sections 410 and 510 are connected In the cold runner 33 (see Figure 3). As for the structural concepts of the fourth and fifth cooling sections 410 and 510 are similar to the first cooling section 620 of the aforementioned panel 60 , it will not be described in detail here. In this way, the fourth and fifth cooling sections 410 and 510 are formed on the first and second mold cores 40 and 50 by means of additive manufacturing, so that local precision can be achieved for the first and second mold cores 40 and 50 . Purpose and effect of temperature control. In addition, the water channels of the fourth and fifth cooling sections 410 and 510 can use a radial distribution structure.

在图11、图12中,已分别揭露该灌嘴30及该第一、二模仁40、50上皆可分别设置利用积层制造方式所形成的第三、四、五冷却区段310、410、510,借以分别达到温控的目的与功效。至于,该灌嘴30及该第一、二模仁40、50上的第三、四、五冷却区段310、410、510的制造方法,与前述镶板的制造方法,其模式相同,此不再多加说明。 In Fig. 11 and Fig. 12, it has been disclosed that the third, fourth and fifth cooling sections 310, 310, 410, 510, in order to achieve the purpose and effect of temperature control respectively. As for the manufacturing method of the nozzle 30 and the third, fourth, and fifth cooling sections 310, 410, 510 on the first and second mold cores 40, 50, the mode is the same as the manufacturing method of the aforementioned panel. No further explanation.

值得一提的是,在图3中,该多个镶板60与第一、二模板10、20分别为独立板体,且其上的穿孔、凹穴等结构也是个别加工所形成。惟在制造过程中,该多个镶板60也可是取自于该第一、二模板10、20的一部分,亦即,可在该第一、二模板10、20上先加工出前述的第二冷却区段610、穿孔611、第一凹穴611、第二凹穴612等孔,之后,再将该第一、二模板10、20上形成有第二冷却区段610、穿孔611第一凹穴611、第二凹穴612的部位予以横向切开,即可让第一模板10(或第二模板20)与镶板60一分为二,使自模板上切割出单独的镶板60。 It is worth mentioning that, in FIG. 3 , the plurality of panels 60 and the first and second templates 10 and 20 are independent panels, and structures such as perforations and recesses thereon are also formed by individual processing. However, in the manufacturing process, the plurality of panels 60 can also be taken from a part of the first and second templates 10, 20, that is, the aforementioned first and second templates 10, 20 can be processed first. The second cooling section 610, the perforation 611, the first cavity 611, the second cavity 612 and other holes, and then, the first and second templates 10, 20 are formed with the second cooling section 610, the perforation 611 and the first The positions of the recess 611 and the second recess 612 are cut horizontally, so that the first formwork 10 (or the second formwork 20) and the panel 60 can be divided into two, so that a separate panel 60 can be cut from the formwork. .

经由上述说明,本实用新型的具有3D冷却水路的复合式模具的第二实施例,针对最需要冷却水路的模穴65周遭部位,以积层制造技术来成型异形冷却水路,可精准且有效控制射出部品(镜片)的成型温度之外,在模具局部作异形水路的方法,制造能有效降低,价格上更合理。本实用新型中,在镶板60上设置有异形水路627的积层部62,因积层部62靠近于模穴65,故可针对最需要作温控的模穴65周遭,利用异形水路627的冷却作用控制射出部品的成型温度,让成型部品的收缩变形率达到要求值之内,质量良率更佳,制程更快速,以降低制造成本。 Through the above description, the second embodiment of the composite mold with 3D cooling water channel of the present invention aims at the parts around the mold cavity 65 that most need the cooling water channel, and uses the additive manufacturing technology to form the special-shaped cooling water channel, which can be accurately and effectively controlled In addition to the molding temperature of the injection part (lens), the method of making special-shaped water channels in the mold part can effectively reduce the manufacturing cost and the price is more reasonable. In the present utility model, the laminated part 62 of the special-shaped waterway 627 is arranged on the panel 60. Since the laminated part 62 is close to the mold cavity 65, the special-shaped waterway 627 can be used for the surroundings of the mold cavity 65 that most need temperature control. The cooling effect controls the molding temperature of the injection parts, so that the shrinkage deformation rate of the molded parts can reach the required value, the quality and yield are better, and the process is faster to reduce manufacturing costs.

此外,由于本实用新型中,只有积层部是采以积层制造技术,而模具的其它部位(该镶板60的基板部61、灌嘴30、第一、二模仁40、50等)的冷却水路,仍是钻孔技术为之,因此,假设模具的厚度是25mm,该积层部的厚度只有5mm以内,所以,相较于现有模具以积层制造技术设计异形冷却水路的造价高昂的问题,本实用新型以复合式的冷却水路的设计,不但制造容易、快速,且整个模具的价格可大幅度的降低,更符合制造业中cost down(降低成本)的精神与效益。 In addition, in the present utility model, only the lamination part adopts the lamination manufacturing technology, while other parts of the mold (the base plate part 61 of the panel 60, the filling nozzle 30, the first and second mold cores 40, 50, etc.) The cooling water channel is still made by drilling technology. Therefore, assuming that the thickness of the mold is 25mm, the thickness of the laminated part is only within 5mm. Therefore, compared with the existing mold, the cost of designing a special-shaped cooling water channel with laminated manufacturing technology For the problem of high cost, this utility model uses the design of the composite cooling water circuit, which is not only easy and fast to manufacture, but also the price of the entire mold can be greatly reduced, which is more in line with the spirit and benefits of cost down in the manufacturing industry.

其次,本实用新型中,在镶板60上设置以积层制造技术制成的第一冷却区段620,且第一冷却区段620位于模穴65一侧,使射出部品的温控更优化,且镶板60的独立设置,更容易作模块化设计,有效降低成本之外,制造上则更加容易。 Secondly, in the present utility model, the first cooling section 620 made by lamination manufacturing technology is set on the panel 60, and the first cooling section 620 is located on the side of the mold cavity 65, so that the temperature control of the injection parts is more optimized , and the independent setting of the panels 60 makes it easier to do modular design, which not only effectively reduces the cost, but also makes it easier to manufacture.

上述实施例和图式并非限定本实用新型的产品形态和式样,任何所属技术领域的普通技术人员对其所做的适当变化或修饰,皆应视为不脱离本实用新型的专利范畴。 The above-mentioned embodiments and drawings do not limit the product form and style of the present utility model, and any appropriate changes or modifications made by those skilled in the art should be considered as not departing from the patent scope of the present utility model.

Claims (13)

1. there is a composite die for 3D cooling water channel, it is characterized in that, include:
One first template, one second template and at least one panelling;
Aforementioned template is provided with a cast gate, one and the straight-through hot runner of this cast gate and a cold pouring channel;
This panelling is placed on a die joint of this first template and this second template, and define at least one die cavity be connected with this hot runner between this first template, this second template and this panelling three, and this panelling has one is communicated in this cold pouring channel and is close to the first cooling section of this die cavity, this first cooling section is the side utilizing lamination manufacture to be formed at this panelling.
2. there is the composite die of 3D cooling water channel as claimed in claim 1, it is characterized in that: the die joint of this first template is provided with a groove be connected with this cold pouring channel, and this panelling is placed in this groove.
3. there is the composite die of 3D cooling water channel as claimed in claim 1, it is characterized in that: this panelling has a lamination portion of sequentially stacked composition, a ventilation part and a stratum reticulare portion, this first cooling section is arranged in this lamination portion, and this first cooling section includes and is arranged at an entrance on an outer circumferential side in this lamination portion and an outlet, and one be engaged on this entrance and outlet between special-shaped water route, this special-shaped water route winding in meandering shape, and abut in this die cavity.
4. there is the composite die of 3D cooling water channel as claimed in claim 1, it is characterized in that: more comprise Yi Guanzui, at least the first die and at least one second die; This first template and the second template are superimposed with each other to define at least two die orifices; This filling mouth be combined in this first template or the second template any one on, aforementioned cast gate, hot runner and cold pouring channel are arranged on this filling mouth; This first die is corresponding with the second die to be embedded in aforementioned die orifice; This panelling is provided with a pair, the plurality of panelling is combined mutually to be settled on aforementioned die joint, and this die cavity is by two panellings to being combined into, the plurality of panelling has more a cross gate be connected with aforementioned hot running channel and second cooling section be connected with this cold pouring channel and this first cooling section.
5. there is the composite die of 3D cooling water channel as claimed in claim 4, it is characterized in that: the plurality of panelling has the lamination portion that a baseplate part and is located at this baseplate part side, this second cooling section is arranged on this baseplate part, and the second cooling section is made up of multiple perforation be arranged on this baseplate part, and this first cooling section is arranged in this lamination portion, this die cavity is then located on the opposite side of this baseplate part.
6. there is the composite die of 3D cooling water channel as claimed in claim 5, it is characterized in that: this lamination portion has a first surface, a second surface and majority and runs through the perforation of passing through for this hot runner on first and second surface, and this first cooling section includes and is arranged at an entrance on an outer circumferential side in this lamination portion and an outlet, and one is laterally engaged on special-shaped water route between this entrance and outlet, this special-shaped water route in meandering shape winding around the plurality of perforation, to be looped around all sides of this cross gate.
7. there is the composite die of 3D cooling water channel as claimed in claim 5, it is characterized in that: the side of this baseplate part is provided with one first depression, and this lamination portion is placed on this first depression.
8. there is the composite die of 3D cooling water channel as claimed in claim 7, it is characterized in that: this panelling has more a water guide sector, and this baseplate part has more one is positioned at this first depression side and coupled the second logical depression, this water guide sector is placed on this second depression, and this water guide sector is provided with most through hole, the plurality of through hole is communicated to first cooling section in this lamination portion respectively.
9. have the composite die of 3D cooling water channel as claimed in claim 5, it is characterized in that: this panelling has more a disconnected hot portion, this disconnected hot portion is connected between this baseplate part and this lamination portion.
10. have the composite die of 3D cooling water channel as claimed in claim 4, it is characterized in that: this first template has more a filling nozzle aperture, this filling mouth is placed in this filling nozzle aperture, and the cold pouring channel of this filling mouth is arranged on the outer circumferential side of this hot runner.
11. composite dies as claimed in claim 4 with 3D cooling water channel, it is characterized in that: this filling mouth has more one the 3rd cooling section, 3rd cooling section utilizes lamination manufacture to be formed on a medial surface of this filling mouth, and the 3rd cooling section is communicated in this cold pouring channel.
12. composite dies as claimed in claim 4 with 3D cooling water channel, it is characterized in that: this first die and be more provided with the 4th cooling section, 4th cooling section is the medial surface utilizing lamination manufacture to be formed at this first die respectively, and the 4th cooling section is communicated in this cold pouring channel.
13. composite dies as claimed in claim 4 with 3D cooling water channel, it is characterized in that: this second die and be more provided with the 5th cooling section, 5th cooling section is the medial surface utilizing lamination manufacture to be formed at this second die respectively, and the 5th cooling section is communicated in this cold pouring channel.
CN201420298460.2U 2014-06-06 2014-06-06 Combined type mould with 3D cooling water route Expired - Fee Related CN204109303U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420298460.2U CN204109303U (en) 2014-06-06 2014-06-06 Combined type mould with 3D cooling water route

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420298460.2U CN204109303U (en) 2014-06-06 2014-06-06 Combined type mould with 3D cooling water route

Publications (1)

Publication Number Publication Date
CN204109303U true CN204109303U (en) 2015-01-21

Family

ID=52326659

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201420298460.2U Expired - Fee Related CN204109303U (en) 2014-06-06 2014-06-06 Combined type mould with 3D cooling water route

Country Status (1)

Country Link
CN (1) CN204109303U (en)

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