CN204101578U - Inertia turntable angular speed calibrating installation - Google Patents
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Abstract
本实用新型公开了一种惯性转台角速率校准装置,包括圆光栅编码器、编码器精密安装模块、数据采集模块、校准软件模块,所述编码器精密安装模块包括固定轴和编码器固定支架,固定轴同轴安装于转台台面上,圆光栅编码器内圈固定在固定轴上,通过编码器固定支架固定圆光栅编码器外圈,圆光栅编码器与所述数据采集模块电连接,所述数据采集模块与所述校准软件模块电连接。本实用新型的有益效果是:具有角速率动态校准,校准精度高,稳定度好,硬件系统简单,配套的相关软件在具有校准标准功能的同时还具有自动分析、处理、查询数据功能,实现了转台角速率高精度校准自动化。
The utility model discloses an angular rate calibration device for an inertial turntable, which comprises a circular grating encoder, an encoder precision installation module, a data acquisition module, and a calibration software module. The encoder precision installation module includes a fixed shaft and an encoder fixed bracket. The fixed shaft is coaxially installed on the turntable table, the inner ring of the circular grating encoder is fixed on the fixed shaft, the outer ring of the circular grating encoder is fixed by the encoder fixing bracket, and the circular grating encoder is electrically connected with the data acquisition module. The data acquisition module is electrically connected with the calibration software module. The beneficial effects of the utility model are: dynamic calibration of angular velocity, high calibration accuracy, good stability, simple hardware system, and supporting related software with automatic analysis, processing and data query functions while having calibration standard functions, realizing Automated high precision calibration of turntable angular rate.
Description
技术领域technical field
本实用新型专利涉及一种惯性转台角速率校准装置,能实时对转台进行现场校准。The utility model patent relates to an inertial turntable angular rate calibration device, which can perform on-site calibration of the turntable in real time.
背景技术Background technique
随着技术的不断发展,对转台工作的精度要求越来越高,衡量转台的重要指标之一就是角速率,因此转台角速率校准技术成为转台校准的关键技术之一。With the continuous development of technology, the precision requirements for the turntable work are getting higher and higher. One of the important indicators to measure the turntable is the angular rate. Therefore, the angular rate calibration technology of the turntable has become one of the key technologies for the calibration of the turntable.
现有的转台角速率校准存在许多不足,主要表现在以下方面:1)校准精度低,现有的角速率校准装置结构较为简易,仅能实现低精度转台的校准;2)自动化程度较低,采用人工读数的方式,容易造成人为误差;3)拆装难度大,不便于提高制造生产效率和进行后期维护工作;4)防水防尘能力较差,设备养护难度大,导致故障发生率高、使用寿命缩短。There are many deficiencies in the existing rotary table angular rate calibration, mainly in the following aspects: 1) the calibration accuracy is low, the existing angular rate calibration device has a relatively simple structure, and can only realize the calibration of low-precision rotary tables; 2) the degree of automation is low, The manual reading method is easy to cause human error; 3) It is difficult to disassemble and assemble, which is inconvenient to improve manufacturing production efficiency and carry out post-maintenance work; 4) The waterproof and dustproof ability is poor, and equipment maintenance is difficult, resulting in high failure rates. Shortened service life.
针对上述不足,需研制一种适用范围广、自动化程度高且便于生产维护的高精度转台角速率校准装置。In view of the above shortcomings, it is necessary to develop a high-precision rotary table angular rate calibration device with wide application range, high degree of automation and easy production and maintenance.
实用新型内容Utility model content
有鉴于此,本实用新型提供一种转台角速率校准装置,该装置采用高精度圆光栅编码器,实现对惯性测试转台系统的角速率自动化高精度校准,自动分析、处理数据,实现校准结果和证书的打印,同时提供数据查询功能,对已经完成的校准结果进行查询,有效解决现有角速率校准装置功能单一、自动化程度低等技术问题。In view of this, the utility model provides a turntable angular rate calibration device, which adopts a high-precision circular grating encoder to realize automatic high-precision calibration of the angular rate of the inertial test turntable system, automatically analyze and process data, and realize calibration results and The printing of the certificate and the data query function are provided at the same time to query the completed calibration results, which effectively solves the technical problems of the existing angular rate calibration device with single function and low degree of automation.
本实用新型解决其技术问题所采用的技术方案是:根据GJB1801-93《惯性技术测试设备主要性能试验方法》方法107规定:转台的角速率由转台角位置增量与时间的比计算。经过对指标的一系列计算,本实用新型采用高精度圆光栅编码器对转台旋转角度进行测量,测量前通过安装轴将圆光栅编码器安装在被测转台上,使编码器与被测轴线重合,保证同轴度误差在规定范围内。同时根据转台高度采用固定支架固定光栅编码器外圈。转台转动时,光栅编码器将转台转动转化为脉冲信号送出,解码细分电路对光栅编码器输出信号进行解码,在高稳晶振输出的标准时间内对光栅编码器输出信号进行计数。单片机完成编码器数据的采集处理及与上位计算机通信,在上位计算机上通过校准软件实现自动分析、处理数据,校准结果和证书的打印,同时提供数据查询功能。The technical solution adopted by the utility model to solve its technical problems is: according to the provisions of GJB1801-93 "Inertial Technology Test Equipment Main Performance Test Method" method 107: the angular velocity of the turntable is calculated by the ratio of the angular position increment of the turntable to the time. After a series of calculations on the indicators, the utility model uses a high-precision circular grating encoder to measure the rotation angle of the turntable. Before the measurement, the circular grating encoder is installed on the measured turntable through the installation shaft, so that the encoder coincides with the measured axis. , to ensure that the coaxiality error is within the specified range. At the same time, a fixed bracket is used to fix the outer ring of the grating encoder according to the height of the turntable. When the turntable rotates, the grating encoder converts the turntable rotation into a pulse signal and sends it out. The decoding subdivision circuit decodes the output signal of the grating encoder, and counts the output signal of the grating encoder within the standard time of the high-stable crystal oscillator output. The single-chip microcomputer completes the acquisition and processing of the encoder data and communicates with the upper computer. On the upper computer, the calibration software is used to automatically analyze and process data, print the calibration results and certificates, and provide data query functions.
具体方案如下:The specific plan is as follows:
一种惯性转台角速率校准装置,包括圆光栅编码器、编码器精密安装模块、数据采集模块、校准软件模块,其特征在于:An inertial turntable angular rate calibration device, comprising a circular grating encoder, an encoder precision installation module, a data acquisition module, and a calibration software module, is characterized in that:
所述编码器精密安装模块包括固定轴和编码器固定支架,固定轴同轴安装于转台台面上,圆光栅编码器内圈固定在固定轴上,通过编码器固定支架固定圆光栅编码器外圈,圆光栅编码器与所述数据采集模块电连接,所述数据采集模块与所述校准软件模块电连接。The encoder precision installation module includes a fixed shaft and an encoder fixing bracket, the fixed shaft is coaxially installed on the turntable table, the inner ring of the circular grating encoder is fixed on the fixed shaft, and the outer ring of the circular grating encoder is fixed by the encoder fixing bracket , the circular grating encoder is electrically connected to the data acquisition module, and the data acquisition module is electrically connected to the calibration software module.
优选的,所述的数据采集模块,包括解码细分电路、单片机、数据通讯模块、高稳晶振,圆光栅编码器与解码细分电路电连接,解码细分电路与单片机电连接,单片机分别与高稳晶振及数据通讯模块电连接,数据通讯模块与校准软件模块电连接。Preferably, the data acquisition module includes a decoding subdivision circuit, a single-chip microcomputer, a data communication module, a high-stable crystal oscillator, a circular grating encoder is electrically connected to the decoding subdivision circuit, and the decoding subdivision circuit is electrically connected to the single-chip microcomputer, and the single-chip microcomputer is respectively connected to the decoding subdivision circuit. The high stability crystal oscillator is electrically connected to the data communication module, and the data communication module is electrically connected to the calibration software module.
本实用新型的有益效果是:具有角速率动态校准,校准精度高,稳定度好,硬件系统简单,配套的相关软件在具有校准标准功能的同时还具有自动分析、处理、查询数据功能,实现了转台角速率高精度校准自动化。The beneficial effects of the utility model are: dynamic calibration of angular velocity, high calibration accuracy, good stability, simple hardware system, and supporting related software with automatic analysis, processing and data query functions while having calibration standard functions, realizing Automated high precision calibration of turntable angular rate.
附图说明Description of drawings
下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1本实用新型结构原理图。Fig. 1 structural schematic diagram of the utility model.
图中1.圆光栅编码器固定轴;2.编码器固定支架;3.高精度圆光栅编码器;4解码细分电路;5单片机;6.数据通信模块;7.校准软件模块;8.高稳晶振;9.转台。In the figure 1. The fixed shaft of the circular grating encoder; 2. The fixed bracket of the encoder; 3. The high-precision circular grating encoder; 4. The decoding subdivision circuit; 5. Single-chip microcomputer; 6. Data communication module; 7. Calibration software module; 8. High stability crystal oscillator; 9. Turntable.
具体实施方式Detailed ways
在图1所示的实施例中,一种转台角速率校准装置,包括圆光栅编码器固定轴1、编码器固定支架2、圆光栅编码器3、解码细分电路4、单片机5、数据通信模块6、校准软件7、高稳晶振8和转台9。圆光栅编码器固定轴1安装于转台9台面上,保证固定轴1和转台9同轴度满足要求,圆光栅编码器3内圈固定在固定轴1上,通过固定支架2固定圆光栅编码器1外圈,转台9台面转动时,固定轴1带动圆光栅编码器3内圈转动,圆光栅编码器3与所述数据采集模块电连接,所述数据采集模块与所述校准软件模块电连接。In the embodiment shown in Figure 1, a turntable angular rate calibration device includes a circular grating encoder fixed shaft 1, an encoder fixed bracket 2, a circular grating encoder 3, a decoding subdivision circuit 4, a single-chip microcomputer 5, a data communication Module 6, calibration software 7, high stability crystal oscillator 8 and turntable 9. The fixed axis 1 of the circular grating encoder is installed on the table of the turntable 9 to ensure that the coaxiality between the fixed axis 1 and the turntable 9 meets the requirements. The inner ring of the circular grating encoder 3 is fixed on the fixed axis 1, and the circular grating encoder is fixed by the fixed bracket 2 1 outer ring, when the table top of the turntable 9 rotates, the fixed shaft 1 drives the inner ring of the circular grating encoder 3 to rotate, the circular grating encoder 3 is electrically connected to the data acquisition module, and the data acquisition module is electrically connected to the calibration software module .
本实施例中,数据采集模块包括解码细分电路4、单片机5、数据通讯模块6、高稳晶振8,圆光栅编码器3与解码细分电路4电连接,圆光栅编码器3产生的信号由所述解码细分电路4对圆光栅编码器3输出正交信号进行细分和计数,解码细分电路4与单片机5电连接,单片机5分别与高稳晶振8及数据通讯模块6电连接,单片机5在高稳晶振8输出的标准时间内读取光栅信号进行数据处理,数据通讯模块6与校准软件模块7电连接,通过数据通信模块6发送给上位机的校准软件7进行处理。校准软件7完成自动分析、处理数据,实现校准结果和证书的打印,同时提供数据查询功能,对已经完成的校准结果进行查询。In the present embodiment, the data acquisition module includes a decoding subdivision circuit 4, a single-chip microcomputer 5, a data communication module 6, a high stability crystal oscillator 8, and the circular grating encoder 3 is electrically connected with the decoding subdivision circuit 4, and the signal generated by the circular grating encoder 3 The quadrature signal output by the circular grating encoder 3 is subdivided and counted by the decoding subdivision circuit 4, the decoding subdivision circuit 4 is electrically connected to the single-chip microcomputer 5, and the single-chip microcomputer 5 is electrically connected to the high stability crystal oscillator 8 and the data communication module 6 respectively , the single-chip microcomputer 5 reads the grating signal for data processing within the standard time output by the high stability crystal oscillator 8, and the data communication module 6 is electrically connected with the calibration software module 7, and is sent to the calibration software 7 of the host computer through the data communication module 6 for processing. Calibration software 7 completes automatic analysis and data processing, realizes the printing of calibration results and certificates, and provides data query function to query the completed calibration results.
本实用新型选用的高精度圆光栅编码器的角度测量误差为1″,高温晶振的频率准确度为1×10-9。本实用新型的角速率测量范围:正反向0.0001°/s~2000°/s;经北京304所用国防最高计量标准“低速率转台校准装置”校准后,出具校准证书,其角速率最大测量误差为:The angle measurement error of the high-precision circular grating encoder selected by the utility model is 1″, and the frequency accuracy of the high-temperature crystal oscillator is 1×10 -9 . The angular rate measurement range of the utility model: forward and reverse 0.0001°/s~2000 °/s; After being calibrated by the highest national defense measurement standard "low-speed turntable calibration device" used by Beijing 304, a calibration certificate is issued, and the maximum measurement error of the angular rate is:
9.2×10-7 定角间隔360°9.2×10 -7 fixed angle interval 360°
5.0×10-6 定角间隔10°5.0×10 -6 fixed angle interval 10°
7.0×10-5 定角间隔1°7.0×10 -5 fixed angle interval 1°
3.3×10-4 定角间隔0.2°3.3×10 -4 fixed angle interval 0.2°
本实用新型未详细描述内容为本领域技术人员公知技术。The content not described in detail in the utility model is the well-known technology of those skilled in the art.
以上对本实用新型实施例所提供的技术方案进行了详细介绍,本文中应用了具体个例对本实用新型实施例的原理以及实施方式进行了阐述,以上实施例的说明只适用于帮助理解本实用新型实施例的原理;同时,对于本领域的一般技术人员,依据本实用新型实施例,在具体实施方式以及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本实用新型的限制。The technical solutions provided by the embodiments of the present invention have been introduced in detail above. In this paper, specific examples have been used to illustrate the principles and implementation methods of the embodiments of the present invention. The descriptions of the above embodiments are only applicable to help understand the present invention. The principle of the embodiment; at the same time, for those of ordinary skill in the art, according to the embodiment of the present invention, there will be changes in the specific implementation and the scope of application. Utility model restrictions.
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Cited By (5)
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CN105015181A (en) * | 2015-08-05 | 2015-11-04 | 意科赛特数码科技(江苏)有限公司 | Printing device for directly spraying patterns on mug |
CN106405139A (en) * | 2015-07-31 | 2017-02-15 | 北京航天计量测试技术研究所 | Rotary table angular rate detecting apparatus and method |
CN106524944A (en) * | 2015-09-10 | 2017-03-22 | 河北太行计量检测有限公司 | Non-coaxial circular grating angle measurement device and angle measurement method |
CN110739061A (en) * | 2019-10-24 | 2020-01-31 | 合肥盛东信息科技有限公司 | toilet-entering frequency monitoring system for old people |
CN112414321A (en) * | 2020-10-28 | 2021-02-26 | 九江精密测试技术研究所 | Multi-axis turntable composite angle measurement circuit based on PCI (peripheral component interconnect) interface |
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2014
- 2014-03-25 CN CN201420144614.2U patent/CN204101578U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106405139A (en) * | 2015-07-31 | 2017-02-15 | 北京航天计量测试技术研究所 | Rotary table angular rate detecting apparatus and method |
CN105015181A (en) * | 2015-08-05 | 2015-11-04 | 意科赛特数码科技(江苏)有限公司 | Printing device for directly spraying patterns on mug |
CN106524944A (en) * | 2015-09-10 | 2017-03-22 | 河北太行计量检测有限公司 | Non-coaxial circular grating angle measurement device and angle measurement method |
CN110739061A (en) * | 2019-10-24 | 2020-01-31 | 合肥盛东信息科技有限公司 | toilet-entering frequency monitoring system for old people |
CN112414321A (en) * | 2020-10-28 | 2021-02-26 | 九江精密测试技术研究所 | Multi-axis turntable composite angle measurement circuit based on PCI (peripheral component interconnect) interface |
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