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CN204095556U - A kind of drive system of electric automobile trouble diagnosing Centralized Controller - Google Patents

A kind of drive system of electric automobile trouble diagnosing Centralized Controller Download PDF

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CN204095556U
CN204095556U CN201420509347.4U CN201420509347U CN204095556U CN 204095556 U CN204095556 U CN 204095556U CN 201420509347 U CN201420509347 U CN 201420509347U CN 204095556 U CN204095556 U CN 204095556U
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wheel speed
power inverter
hall signal
signal
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李春善
宗长富
陈国迎
李静
郑宏宇
张东
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Jilin University
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Abstract

本实用新型公开一种电动汽车驱动系统故障诊断集中控制器,包括(1)左前/右前/左后/右后轮驱动控制器,内嵌主控模块、信号采集校正模块、霍尔信号解算模块、功率驱动模块、轮速估算模块、功率逆变开关击穿故障诊断模块、主辅霍尔信号冗余校验模块和主辅霍尔信号规则序列校验模块;(2)整车轮速对比模块;本实用新型基于信号特性分析原理,针对功率逆变开关击穿故障,提出比较导通相电流和入地电流的在板诊断方法;针对轮毂电机霍尔传感器失效故障,提出了主辅霍尔信号冗余校验、主辅霍尔信号规则序列校验和整车轮速对比的在板诊断和整车诊断相结合的诊断方法;采用以上方法可极大提高电动汽车驱动系统的可靠性。

The utility model discloses a centralized controller for fault diagnosis of an electric vehicle drive system, comprising (1) a left front/right front/left rear/right rear wheel drive controller, embedded with a main control module, a signal acquisition and correction module, and a Hall signal solution module, power drive module, wheel speed estimation module, power inverter switch breakdown fault diagnosis module, main and auxiliary Hall signal redundancy verification module and main and auxiliary Hall signal rule sequence verification module; (2) complete wheel speed Comparison module; based on the principle of signal characteristic analysis, the utility model proposes an on-board diagnosis method for comparing the conduction phase current and the ground current for the breakdown fault of the power inverter switch; for the hub motor Hall sensor failure fault, a main and auxiliary Hall signal redundancy check, main and auxiliary Hall signal rule sequence check and complete wheel speed comparison combined on-board diagnosis and vehicle diagnosis; using the above methods can greatly improve the reliability of the electric vehicle drive system sex.

Description

一种电动汽车驱动系统故障诊断集中控制器A centralized controller for fault diagnosis of electric vehicle drive system

技术领域technical field

本实用新型涉及电动汽车诊断控制领域,特别涉及一种电动汽车驱动系统故障诊断集中控制器。The utility model relates to the field of diagnosis and control of electric vehicles, in particular to a centralized controller for fault diagnosis of an electric vehicle driving system.

背景技术Background technique

被称为绿色环保汽车的电动汽车,因其具有零排放污染和节约石油资源等优点,已经受到了广泛的重视。电动汽车有四个关键性技术:电池技术、驱动控制技术、整车技术和能源管理技术。而驱动控制技术作为其核心部分,其性能的优异程度直接影响到电动汽车行驶的安全性能。众所周知,由于其在应用中受到频繁加载和工作环境恶劣等因素的影响,电动汽车驱动系统出现故障是不可避免的。Electric vehicles, known as green and environment-friendly vehicles, have received extensive attention because of their advantages such as zero-emission pollution and saving oil resources. Electric vehicles have four key technologies: battery technology, drive control technology, vehicle technology and energy management technology. As the core part of drive control technology, its excellent performance directly affects the safety performance of electric vehicles. As we all know, due to the influence of factors such as frequent loading and harsh working environment in its application, the failure of electric vehicle drive system is inevitable.

目前,电动汽车驱动系统故障诊断的方法可以分为两种:在板诊断(On-boardDiagnostic)和整车诊断(Vehicle Diagnostic)。在板诊断的原理是:电动汽车正常运行时,其驱动系统的输入、输出信号的电压值都有一定的变化范围,当某一信号的电压值超出了这一范围,并且这一现象在一段时间内不消失,可判断驱动系统出现故障,并把这一故障以代码的形式存入内部随机存储器,同时点亮仪表板上的故障指示灯提醒驾驶员。整车诊断的原理是:驱动系统通过车载总线将其运行信息发送到整车控制器,再判断运行信息的运行参数值是否均在对应的参数值范围内,若是,表明运行信息正常;否则,表明包含有不在对应的参数值范围内的异常运行信息,根据异常运行信息查询本地的故障诊断数据库,从故障诊断数据库中读取对应于异常运行信息的故障信息。At present, the fault diagnosis methods of electric vehicle drive system can be divided into two types: on-board diagnosis (On-board Diagnostic) and vehicle diagnosis (Vehicle Diagnostic). The principle of on-board diagnosis is: when the electric vehicle is running normally, the voltage values of the input and output signals of its driving system have a certain range of variation. If it does not disappear within a certain period of time, it can be judged that there is a fault in the drive system, and the fault is stored in the internal RAM in the form of code, and at the same time, the fault indicator light on the instrument panel is lit to remind the driver. The principle of vehicle diagnosis is: the driving system sends its operation information to the vehicle controller through the vehicle bus, and then judges whether the operation parameter values of the operation information are within the corresponding parameter value range. If so, it indicates that the operation information is normal; otherwise, Indicates that there is abnormal operation information that is not within the corresponding parameter value range, and the local fault diagnosis database is queried according to the abnormal operation information, and the fault information corresponding to the abnormal operation information is read from the fault diagnosis database.

上述故障诊断方法存在以下几方面问题:The above-mentioned fault diagnosis method has the following problems:

1、在板诊断虽然可以快速准确的诊断电动汽车驱动系统故障,但是无法诊断诸如功率驱动模块中的逆变电路等硬件电路的元件击穿故障。1. Although the on-board diagnosis can quickly and accurately diagnose the faults of the electric vehicle drive system, it cannot diagnose the breakdown faults of hardware circuits such as the inverter circuit in the power drive module.

2、整车诊断针对多个电子控制系统进行故障诊断,驱动系统只是其中之一,其运行信息通过车载总线传输,必然占用大量的总线时间,间接延长了故障诊断的时间,反而增加了发生危险的概率。2. The vehicle diagnosis is aimed at multiple electronic control systems for fault diagnosis, and the drive system is only one of them. Its operation information is transmitted through the vehicle bus, which will inevitably occupy a large amount of bus time, indirectly prolonging the time for fault diagnosis and increasing the risk of occurrence. The probability.

发明内容Contents of the invention

本实用新型要解决的技术问题是克服现有技术存在的问题,提供一种电动汽车驱动系统故障诊断集中控制器,采用基于信号特性分析的故障诊断方法,将在板诊断技术和整车诊断技术相结合,以保证良好的加载特性和制动特性为前提,旨在提高了电动汽车驱动系统可靠性。The technical problem to be solved by the utility model is to overcome the problems existing in the prior art, and provide a centralized controller for fault diagnosis of the drive system of electric vehicles, which adopts a fault diagnosis method based on signal characteristic analysis, and integrates on-board diagnosis technology and vehicle diagnosis technology Combination, on the premise of ensuring good loading characteristics and braking characteristics, aims to improve the reliability of the electric vehicle drive system.

本实用新型提供一种电动汽车驱动系统故障诊断集中控制器,包括:主控模块5、信号采集校正模块6、霍尔信号解算模块7、功率驱动模块8、轮速估算模块9、功率逆变开关击穿故障诊断模块10、主辅霍尔信号冗余校验模块11、主辅霍尔信号规则序列校验模块12和整车轮速对比模块13。The utility model provides a centralized controller for fault diagnosis of an electric vehicle drive system, comprising: a main control module 5, a signal acquisition and correction module 6, a Hall signal calculation module 7, a power drive module 8, a wheel speed estimation module 9, a power inverter The variable switch breakdown fault diagnosis module 10, the main and auxiliary Hall signal redundancy verification module 11, the main and auxiliary Hall signal rule sequence verification module 12, and the complete wheel speed comparison module 13.

其中,主控模块5、信号采集校正模块6、霍尔信号解算模块7、功率驱动模块8、轮速估算模块9、功率逆变开关击穿故障诊断模块10、主辅霍尔信号冗余校验模块11和主辅霍尔信号规则序列校验模块12内嵌在左前/右前/左后/右后轮驱动控制器中;整车轮速对比模块通过车载总线接收左前/右前/左后/右后轮轮速,并在整车控制器内进行轮速对比。Among them, main control module 5, signal acquisition and correction module 6, Hall signal calculation module 7, power drive module 8, wheel speed estimation module 9, power inverter switch breakdown fault diagnosis module 10, main and auxiliary Hall signal redundancy The verification module 11 and the main and auxiliary Hall signal rule sequence verification module 12 are embedded in the left front/right front/left rear/right rear wheel drive controller; the whole wheel speed comparison module receives the left front/right front/left rear /Right rear wheel speed, and compare the wheel speed in the vehicle controller.

主控模块5,内嵌主控芯片及其最小电路,主控芯片采用美国德州仪器公司的数字信号处理器DSP TMS320F2812。The main control module 5 is embedded with a main control chip and its minimum circuit. The main control chip adopts a digital signal processor DSP TMS320F2812 from Texas Instruments.

信号采集校正模块6,内嵌母线电压采集端口、电流采集端口、校正电压采集端口,并通过校正处理来修正由主控芯片零点漂移引起的AD转换误差。The signal acquisition and correction module 6 is embedded with a bus voltage acquisition port, a current acquisition port, and a correction voltage acquisition port, and corrects the AD conversion error caused by the zero drift of the main control chip through correction processing.

霍尔信号解算模块7,将霍尔信号解算成主控芯片比较方式控制寄存器值,参照轮毂电机换向相序使之输出相应的PWM驱动信号,并将采集的主辅霍尔信号发送到主辅霍尔信号冗余校验模块和主辅霍尔信号规则序列校验模块。Hall signal calculation module 7, calculates the Hall signal into the control register value of the main control chip comparison mode, refers to the commutation phase sequence of the in-wheel motor to make it output the corresponding PWM drive signal, and sends the collected main and auxiliary Hall signals To the main and auxiliary Hall signal redundancy verification module and the main and auxiliary Hall signal rule sequence verification module.

功率驱动模块8,内嵌驱动电路和功率逆变电路,在功率逆变电路的入地端和轮毂电机相端加入电流传感器,并将采集的入地电流信号和相电流信号发送到功率逆变开关击穿故障诊断模块。The power drive module 8 is embedded with a drive circuit and a power inverter circuit. A current sensor is added to the ground terminal of the power inverter circuit and the phase terminal of the hub motor, and the collected ground current signal and phase current signal are sent to the power inverter Switch breakdown fault diagnosis module.

轮速估算模块9,主控模块5通过轮毂电机霍尔信号的高低电平变化来触发主控芯片的捕获中断,通过记录相邻两次中断的间隔时间来估算轮毂电机的轮速,并将轮速值发送到整车轮速对比模块。The wheel speed estimation module 9, the main control module 5 triggers the capture interruption of the main control chip through the high and low level changes of the hub motor Hall signal, estimates the wheel speed of the hub motor by recording the interval between two adjacent interruptions, and The wheel speed value is sent to the whole wheel speed comparison module.

功率逆变开关击穿故障诊断模块10,主控模块5通过比较入地电流和轮毂电机导通相电流是否相等来诊断左前/右前/左后/右后轮驱动控制器的功率逆变电路的功率逆变开关击穿故障。由于电机导通相和地构成同一回路,故导通相电流和入地电路必然相等;反之,如果功率逆变电路的某个功率开关被击穿,必然导致轮毂电机相应的相出现短路,短路相电流为零,显然入地电流不为零。The power inverter switch breakdown fault diagnosis module 10, the main control module 5 diagnoses the fault of the power inverter circuit of the left front/right front/left rear/right rear wheel drive controller by comparing whether the current entering the ground and the conduction phase current of the in-wheel motor are equal Power inverter switch breakdown fault. Since the conduction phase of the motor and the ground form the same circuit, the conduction phase current and the ground circuit must be equal; on the contrary, if a power switch of the power inverter circuit is broken down, it will inevitably lead to a short circuit in the corresponding phase of the hub motor. The phase current is zero, obviously the ground current is not zero.

主辅霍尔信号冗余校验模块11,主控模块5通过轮毂电机自带的两组霍尔传感器进行信号冗余校验来诊断左前/右前/左后/右后轮毂电机霍尔传感器是否失效。The main and auxiliary Hall signal redundancy verification module 11, the main control module 5 performs signal redundancy verification through the two sets of Hall sensors that come with the hub motor to diagnose whether the Hall sensor of the left front/right front/left rear/right rear hub motor invalidated.

主辅霍尔信号规则序列校验模块12,轮毂电机的霍尔信号在相邻换向周期内的变化规律是固定的,主控模块5利用这种固定规律即可诊断左前/右前/左后/右后轮毂电机的霍尔传感器是否失效。The main and auxiliary Hall signal rule sequence verification module 12, the change rule of the Hall signal of the hub motor in adjacent commutation cycles is fixed, and the main control module 5 can diagnose left front/right front/left rear by using this fixed rule /Whether the Hall sensor of the right rear hub motor fails.

整车轮速对比模块13,通过车载总线接收轮速估算模块对左前/右前/左后/右后轮毂电机的轮速估算值,如果某个轮毂电机的估算轮速值的相对误差超过阈值,说明相应的轮毂电机霍尔传感器失效。The whole wheel speed comparison module 13 receives the estimated wheel speeds of the left front/right front/left rear/right rear hub motors from the wheel speed estimation module through the vehicle-mounted bus. If the relative error of the estimated wheel speed value of a certain hub motor exceeds the threshold, It means that the corresponding wheel hub motor Hall sensor fails.

与现有技术相比本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:

1、采用AD校正的方法解决由主控芯片零点漂移引起AD转换精度降低的问题,使得电动汽车驱动系统可靠性更高、适用性强更强。1. The AD correction method is used to solve the problem of the reduction of AD conversion accuracy caused by the zero drift of the main control chip, which makes the electric vehicle drive system more reliable and more applicable.

2、采用比较导通相电流和入地电流的方法来诊断和定位功率逆变电路的功率逆变开关击穿故障,其诊断方法原理简单、易于实现。2. The breakdown fault of the power inverter switch of the power inverter circuit is diagnosed and located by comparing the conduction phase current and the ground current. The diagnosis method is simple in principle and easy to implement.

3、采用在板诊断和整车诊断相结合的轮毂电机霍尔传感器失效故障诊断模式,使得其故障诊断的准确率大大提高。3. The failure diagnosis mode of the wheel hub motor Hall sensor combined with on-board diagnosis and vehicle diagnosis is adopted, which greatly improves the accuracy of its fault diagnosis.

附图说明:Description of drawings:

图1是本实用新型的结构框图。Fig. 1 is a structural block diagram of the utility model.

图2是本实用新型的校正处理方法框图。Fig. 2 is a block diagram of the correction processing method of the present invention.

图3是本实用新型的霍尔信号示意图。Fig. 3 is a schematic diagram of the Hall signal of the present invention.

图4是本实用新型的功率逆变电路结构框图。Fig. 4 is a structural block diagram of the power inverter circuit of the present invention.

图5是本实用新型的霍尔信号解算程序流程图。Fig. 5 is a flow chart of the Hall signal solving program of the present invention.

图6是本实用新型的功率逆变开关击穿故障诊断程序流程图。Fig. 6 is a flow chart of the power inverter switch breakdown fault diagnosis program of the present invention.

图7是本实用新型的主辅霍尔信号规则序列校验程序流程图。Fig. 7 is a flow chart of the main and auxiliary Hall signal rule sequence verification program of the present invention.

图8是本实用新型的轮速估算程序流程图。Fig. 8 is a flow chart of the wheel speed estimation program of the present invention.

具体实施方式:Detailed ways:

下面结合附图说明本实用新型的具体实施方式。The specific embodiment of the utility model is described below in conjunction with accompanying drawing.

图1表示本实用新型的结构框图,包括:主控模块5、信号采集校正模块6、霍尔信号解算模块7、功率驱动模块8、轮速估算模块9、功率逆变开关击穿故障诊断模块10、主辅霍尔信号冗余校验模块11、主辅霍尔信号规则序列校验模块12、整车轮速对比模块13。Fig. 1 shows a structural block diagram of the utility model, including: main control module 5, signal acquisition and correction module 6, Hall signal calculation module 7, power drive module 8, wheel speed estimation module 9, power inverter switch breakdown fault diagnosis Module 10, main and auxiliary Hall signal redundancy verification module 11, main and auxiliary Hall signal rule sequence verification module 12, complete wheel speed comparison module 13.

其中,主控模块5、信号采集校正模块6、霍尔信号解算模块7、功率驱动模块8、轮速估算模块9、功率逆变开关击穿故障诊断模块10、主辅霍尔信号冗余校验模块11和主辅霍尔信号规则序列校验模块12内嵌在左前/右前/左后/右后轮驱动控制器中;整车轮速对比模块通过车载总线接收左前/右前/左后/右后轮轮速,并在整车控制器内进行轮速对比。Among them, main control module 5, signal acquisition and correction module 6, Hall signal calculation module 7, power drive module 8, wheel speed estimation module 9, power inverter switch breakdown fault diagnosis module 10, main and auxiliary Hall signal redundancy The verification module 11 and the main and auxiliary Hall signal rule sequence verification module 12 are embedded in the left front/right front/left rear/right rear wheel drive controller; the whole wheel speed comparison module receives the left front/right front/left rear /Right rear wheel speed, and compare the wheel speed in the vehicle controller.

主控模块5采用德州仪器公司生产的数字信号处理器TMS320F2812为主控芯片,该处理器具有单周期32×32位的乘法累加功能,能够完成64位的数据处理,可方便地实现软件升级。此外,还包括丰富的外设单元:12位高精度AD转换器、面向电机控制的事件管理器、增强型总线控制器等功能模块,由于控制灵活且抗干扰能力强,非常适合于轮毂电机控制系统。The main control module 5 adopts a digital signal processor TMS320F2812 produced by Texas Instruments as the main control chip. This processor has a single-cycle 32×32-bit multiplication and accumulation function, can complete 64-bit data processing, and can easily realize software upgrades. In addition, it also includes a wealth of peripheral units: 12-bit high-precision AD converter, event manager for motor control, enhanced bus controller and other functional modules. Due to flexible control and strong anti-interference ability, it is very suitable for hub motor control system.

信号采集校正模块6,内嵌了母线电压采集端口、电流采集端口、参考电压采集端口,其中母线电压信号经外部电阻输入到隔离放大器ACPL-782T后转换为正比于母线电压的单端信号;电流传感器选用ACS755LCB-050;所有外部采集信号经以上接口集中输入,接入主控芯片的ADINA1~ADINA7引脚,然后通过参考电压(1.8V和2.5V)的模拟量及其数字量来校正AD转换过程中由主控芯片的零点漂移引起的偏移误差和增益误差。The signal acquisition and correction module 6 is embedded with a bus voltage acquisition port, a current acquisition port, and a reference voltage acquisition port, wherein the bus voltage signal is input to the isolation amplifier ACPL-782T through an external resistor and then converted into a single-ended signal proportional to the bus voltage; The sensor uses ACS755LCB-050; all external acquisition signals are input through the above interfaces, connected to the ADINA1~ADINA7 pins of the main control chip, and then the AD conversion is corrected by the analog and digital quantities of the reference voltage (1.8V and 2.5V) The offset error and gain error caused by the zero drift of the main control chip in the process.

霍尔信号解算模块7,内嵌主辅霍尔信号采集端口,主辅霍尔信号经RC滤波和两次反向处理后,接入主控芯片的CAP1~CAP6引脚。主控芯片将主辅霍尔信号解算成主控芯片比较方式控制寄存器值,参照轮毂电机换向相序,输出与霍尔信号对应的PWM信号来驱动功率驱动模块。The Hall signal calculation module 7 is embedded with main and auxiliary Hall signal acquisition ports. The main and auxiliary Hall signals are connected to the CAP1-CAP6 pins of the main control chip after being RC filtered and reversed twice. The main control chip resolves the main and auxiliary Hall signals into the control register value of the comparison mode of the main control chip, refers to the commutation phase sequence of the in-wheel motor, and outputs a PWM signal corresponding to the Hall signal to drive the power drive module.

功率驱动模块8,内嵌驱动电路和功率逆变电路,主控芯片输出的PWM驱动信号首先经过总线收发器74HC245,起到将驱动信号电平转换、提高驱动信号负载能力以及隔离驱动模块与主控模块的作用。然后,三路高侧开关信号PWM1、PWM3、PWM5分别接入驱动芯片IR2130的HIN1、HIN2、HIN3引脚,三路低侧开关信号PWM2、PWM4、PWM6分别接入驱动芯片IR2130的HIN4、HIN5、HIN6引脚。PWM驱动信号经过驱动芯片后,其高侧开关信号需要经过自举电路进行升压,以达到功率逆变模块的功率开关的驱动电压。PWM调制方式采用上管调制下管常闭的单极性调制,这种方式具有调制电流脉动小的优点,同时RC滤波电路可避免电压和电流浪涌,抑制干扰。The power drive module 8 is embedded with a drive circuit and a power inverter circuit. The PWM drive signal output by the main control chip first passes through the bus transceiver 74HC245 to convert the level of the drive signal, improve the load capacity of the drive signal, and isolate the drive module from the main function of the control module. Then, the three high-side switching signals PWM1, PWM3, and PWM5 are respectively connected to the HIN1, HIN2, and HIN3 pins of the driver chip IR2130, and the three low-side switching signals PWM2, PWM4, and PWM6 are respectively connected to the HIN4, HIN5, and pins of the driver chip IR2130. HIN6 pin. After the PWM driving signal passes through the driving chip, its high-side switching signal needs to be boosted through the bootstrap circuit to reach the driving voltage of the power switch of the power inverter module. The PWM modulation method adopts unipolar modulation in which the upper tube is modulated and the lower tube is normally closed. This method has the advantage of small modulation current fluctuations. At the same time, the RC filter circuit can avoid voltage and current surges and suppress interference.

轮速估算模块9,主控模块5通过轮毂电机霍尔信号的高低电平变化来触发主控芯片的捕获中断,记录相邻两次中断的间隔时间即转子经过1/120圈(极对数为20)的时间,通过上述方法来估算轮毂电机的轮速,并将估算的轮速发送到整车轮速对比模块。The wheel speed estimation module 9 and the main control module 5 trigger the capture interruption of the main control chip through the high and low level changes of the hub motor Hall signal, and record the interval between two adjacent interruptions, that is, the rotor passes through 1/120 circle (number of pole pairs) For the time of 20), the wheel speed of the in-wheel motor is estimated by the above method, and the estimated wheel speed is sent to the whole wheel speed comparison module.

功率逆变开关击穿故障诊断模块10,主控模块5通过比较入地电流和轮毂电机导通相电流是否相等来诊断左前/右前/左后/右后轮驱动控制器的功率逆变电路的功率逆变开关击穿故障。由于电机导通相和地构成同一回路,故导通相电流和入地电路必然相等;反之,如果功率逆变电路的某个功率开关被击穿,必然导致轮毂电机相应的相出现短路,短路相电流为零,显然入地电流不为零。The power inverter switch breakdown fault diagnosis module 10, the main control module 5 diagnoses the fault of the power inverter circuit of the left front/right front/left rear/right rear wheel drive controller by comparing whether the current entering the ground and the conduction phase current of the in-wheel motor are equal Power inverter switch breakdown fault. Since the conduction phase of the motor and the ground form the same circuit, the conduction phase current and the ground circuit must be equal; on the contrary, if a power switch of the power inverter circuit is broken down, it will inevitably lead to a short circuit in the corresponding phase of the hub motor. The phase current is zero, obviously the ground current is not zero.

主辅霍尔信号冗余校验模块11,主控模块5通过轮毂电机自带的两组霍尔传感器进行信号冗余校验来诊断左前/右前/左后/右后轮毂电机霍尔传感器是否失效。The main and auxiliary Hall signal redundancy verification module 11, the main control module 5 performs signal redundancy verification through the two sets of Hall sensors that come with the hub motor to diagnose whether the Hall sensor of the left front/right front/left rear/right rear hub motor invalidated.

主辅霍尔信号规则序列校验模块12,轮毂电机的霍尔信号在相邻换向周期内的变化规律是固定的,主控模块5利用这种固定规律即可诊断左前/右前/左后/右后轮毂电机的霍尔传感器是否失效。The main and auxiliary Hall signal rule sequence verification module 12, the change rule of the Hall signal of the hub motor in adjacent commutation cycles is fixed, and the main control module 5 can diagnose left front/right front/left rear by using this fixed rule /Whether the Hall sensor of the right rear hub motor fails.

整车轮速对比模块13,通过车载总线接收轮速估算模块对左前/右前/左后/右后轮毂电机的轮速估算值,如果某个轮毂电机的估算轮速值的相对误差超过阈值,说明相应的轮毂电机霍尔传感器失效。The whole wheel speed comparison module 13 receives the estimated wheel speeds of the left front/right front/left rear/right rear hub motors from the wheel speed estimation module through the vehicle-mounted bus. If the relative error of the estimated wheel speed value of a certain hub motor exceeds the threshold, It means that the corresponding wheel hub motor Hall sensor fails.

图2表示本实用新型的校正处理程序流程图。下面结合校正方法来说明校正处理程序流程图,AD转换的输入模拟电压和转换后的数字量的关系为:Fig. 2 shows the flow chart of the correction processing program of the present invention. The following describes the flow chart of the correction processing program in combination with the correction method. The relationship between the input analog voltage of AD conversion and the converted digital quantity is as follows:

V=(D×3)/4095   (1)V=(D×3)/4095 (1)

上式中,V为输入的模拟电压,D为转换后的数字量。In the above formula, V is the input analog voltage, and D is the converted digital quantity.

经式(1)换算后的模拟电压与实际电压理论上应该大小相等。但是如果主控芯片出现零点漂移,经式(1)换算后的模拟电压则与实际电压值存在一定的误差,即AD转换误差,经式(1)换算后的模拟电压(X)与实际电压(Y)的对应关系(即校正方程)表示为:The analog voltage converted by formula (1) should be equal to the actual voltage theoretically. However, if the main control chip has zero drift, the analog voltage converted by formula (1) will have a certain error with the actual voltage value, that is, the AD conversion error. The analog voltage (X) converted by formula (1) and the actual voltage (Y) correspondence (i.e. correction equation) is expressed as:

Y=KX+B   (2)Y=KX+B (2)

式中,K为增益误差系数,B为偏移误差系数。In the formula, K is the gain error coefficient, and B is the offset error coefficient.

取两路校正电压(1.8V和2.5V)经过AD转换后再通过(1)式换算成V1和V2,最后把(V11.8)和(V22.5)代入(2)式,求得增益误差系数(K)和偏移误差系数(B)。Take two correction voltages (1.8V and 2.5V) and convert them into V 1 and V 2 through formula (1) after AD conversion, and finally substitute (V 1 1.8) and (V 2 2.5) into formula (2) to find Get the gain error coefficient (K) and offset error coefficient (B).

K=(2.5-1.8)/(V2-V1)   (3)K=(2.5-1.8)/(V 2 -V 1 ) (3)

B=(2.5×V1-1.8×V2)/(V2-V1)   (4)B=(2.5×V 1 −1.8×V 2 )/(V 2 −V 1 ) (4)

再将增益误差系数和偏移误差系数代入(2)式,这样,把信号采集模块采集的母线电压信号、相电流和入地电流信号经AD转换后换算的模拟电压反代入式(2),经过校正处理即可得到上述信号准确的实际电压。Then, the gain error coefficient and offset error coefficient are substituted into formula (2), so that the bus voltage signal, phase current and ground current signal collected by the signal acquisition module are converted into the analog voltage converted by AD conversion into formula (2), After correction processing, the accurate actual voltage of the above signal can be obtained.

步骤S201输入两路校正电压、母线电压信号、相电流和入地电流信号。Step S201 inputs two correction voltages, a bus voltage signal, a phase current and a ground current signal.

步骤S202计算增益误差系数,计算公式见式(3)。Step S202 calculates the gain error coefficient, and the calculation formula is shown in formula (3).

步骤S203计算偏移误差系数,计算公式见式(4)。Step S203 calculates the offset error coefficient, and the calculation formula is shown in formula (4).

步骤S204代入增益误差系数和偏移误差系数得出校正方程,计算公式见式(2)。In step S204, the gain error coefficient and the offset error coefficient are substituted to obtain a correction equation, and the calculation formula is shown in formula (2).

步骤S205把母线电压信号、相电流和入地电流信号代入校正方程,得出校正处理后的准确的实际电压。In step S205, the bus voltage signal, the phase current and the ground current signal are substituted into the correction equation to obtain an accurate actual voltage after correction.

图3表示本实用新型的霍尔信号示意图。该轮毂电机带有三个安装方式为60°的霍尔传感器,霍尔信号为脉冲宽度为180°电角度、依次滞后60°、占空比为50%的PWM波形,转子每隔60°电角度进行1次换向,6次换向为一个换向周期。轮毂电机驱动模式时一个换向周期内三路霍尔信号为001、000、100、110、111、011,对应的轮毂电机导通相为UW、UV、WV、WU、VU、VW。轮毂电机制动模式时一个换向周期内三路霍尔信号为011、111、110、100、000、001,对应的轮毂电机导通相为WU、VU、VW、UW、UV、WV。Fig. 3 shows a schematic diagram of the Hall signal of the present invention. The in-wheel motor has three Hall sensors installed at 60°. The Hall signal is a PWM waveform with a pulse width of 180° electrical angle, a sequential lag of 60°, and a duty cycle of 50%. 1 commutation is performed, and 6 commutations are a commutation cycle. In the in-wheel motor drive mode, the three Hall signals are 001, 000, 100, 110, 111, and 011 in one commutation cycle, and the corresponding in-wheel motor conduction phases are UW, UV, WV, WU, VU, and VW. In the hub motor braking mode, the three Hall signals are 011, 111, 110, 100, 000, and 001 in one commutation cycle, and the corresponding hub motor conduction phases are WU, VU, VW, UW, UV, and WV.

图4是本实用新型的功率逆变电路结构框图。功率逆变电路由六个功率逆变开关组成,上桥臂由功率逆变开关1、功率逆变开关3和功率逆变开关5组成,下桥臂由功率逆变开关2、功率逆变开关4和功率逆变开关6组成。Fig. 4 is a structural block diagram of the power inverter circuit of the present invention. The power inverter circuit is composed of six power inverter switches, the upper bridge arm is composed of power inverter switch 1, power inverter switch 3 and power inverter switch 5, and the lower bridge arm is composed of power inverter switch 2, power inverter switch 4 and power inverter switch 6.

图5是本实用新型的霍尔信号解算程序流程图。主控芯片的比较方式控制寄存器的低12位数据代表输出PWM1~PWM6的输出方式,二进制数10代表高有效(调制上桥臂功率逆变开关1/3/5)、11代表强制高(常开下桥臂功率逆变开关2/4/6),即上管调制下管常闭的PWM调制方式,首先根据模式标志位判断控制器的工作模式。Fig. 5 is a flow chart of the Hall signal solving program of the present invention. The lower 12-bit data of the comparison mode control register of the main control chip represents the output mode of PWM1~PWM6, the binary number 10 represents high effective (modulates the power inverter switch 1/3/5 of the upper bridge arm), and 11 represents forced high (normal Open the power inverter switch 2/4/6 of the lower bridge arm, that is, the PWM modulation mode in which the upper tube modulates the lower tube and normally closes. First, judge the working mode of the controller according to the mode flag bit.

如果模式标志位为1,则进入步骤S501驱动模式,执行驱动相序解算:If the mode flag is 1, then enter step S501 driving mode, and execute the calculation of the driving phase sequence:

霍尔信号为001时进入步骤S503,比较方式控制寄存器值为0C02(0000110000000010),输出控制信号PWM1/PWM6驱动功率逆变开关1/功率逆变开关6。When the Hall signal is 001, enter step S503, the comparison mode control register value is 0C02 (0000110000000010), and the output control signal PWM1/PWM6 drives the power inverter switch 1/power inverter switch 6.

霍尔信号为000时进入步骤S504,比较方式控制寄存器值为00C2(0000000011000010),输出控制信号PWM1/PWM4驱动功率逆变开关1/功率逆变开关4。When the Hall signal is 000, enter step S504, the comparison mode control register value is 00C2 (0000000011000010), and the output control signal PWM1/PWM4 drives the power inverter switch 1/power inverter switch 4.

霍尔信号为100时进入步骤S505,比较方式控制寄存器值为02C0(0000001011000000),输出控制信号PWM5/PWM4驱动功率逆变开关5/功率逆变开关4。When the Hall signal is 100, enter step S505, the comparison mode control register value is 02C0 (0000001011000000), and the output control signal PWM5/PWM4 drives the power inverter switch 5/power inverter switch 4.

霍尔信号为110时进入步骤S506,比较方式控制寄存器值为020C(0000001000001100),输出控制信号PWM5/PWM2驱动功率逆变开关5/功率逆变开关2。When the Hall signal is 110, enter step S506, the comparison mode control register value is 020C (0000001000001100), and the output control signal PWM5/PWM2 drives the power inverter switch 5/power inverter switch 2.

霍尔信号为111时进入步骤S507,比较方式控制寄存器值为002C(0000000000101100),输出控制信号PWM3/PWM2驱动功率逆变开关3/功率逆变开关2。When the Hall signal is 111, enter step S507, the comparison mode control register value is 002C (0000000000101100), and the output control signal PWM3/PWM2 drives the power inverter switch 3/power inverter switch 2.

霍尔信号为011时进入步骤S508,比较方式控制寄存器值为0C20(0000110000100000),输出控制信号PWM3/PWM6驱动功率逆变开关3/功率逆变开关6。When the Hall signal is 011, enter step S508, the comparison mode control register value is 0C20 (0000110000100000), and the output control signal PWM3/PWM6 drives the power inverter switch 3/power inverter switch 6.

如果模式标志位为0,则进入步骤S502制动模式,执行制动相序解算:If the mode flag is 0, then enter step S502 braking mode, and perform braking phase sequence calculation:

霍尔信号为001时进入步骤S509,比较方式控制寄存器值为020C(0000001000001100),输出控制信号PWM5/PWM2驱动功率逆变开关5/功率逆变开关2。When the Hall signal is 001, enter step S509, the comparison mode control register value is 020C (0000001000001100), and the output control signal PWM5/PWM2 drives the power inverter switch 5/power inverter switch 2.

霍尔信号为000时进入步骤S510,比较方式控制寄存器值为002C(0000000000101100),输出控制信号PWM3/PWM2驱动功率逆变开关3/功率逆变开关2。When the Hall signal is 000, enter step S510, the comparison mode control register value is 002C (0000000000101100), and the output control signal PWM3/PWM2 drives the power inverter switch 3/power inverter switch 2.

霍尔信号为100时进入步骤S511,比较方式控制寄存器值为0C20(0000110000100000),输出控制信号PWM3/PWM6驱动功率逆变开关3/功率逆变开关6。When the Hall signal is 100, enter step S511, the comparison mode control register value is 0C20 (0000110000100000), output control signal PWM3/PWM6 to drive power inverter switch 3/power inverter switch 6.

霍尔信号为110时进入步骤S512,比较方式控制寄存器值为0C02(0000110000000010),输出控制信号PWM1/PWM6驱动功率逆变开关1/功率逆变开关6。When the Hall signal is 110, enter step S512, the comparison mode control register value is 0C02 (0000110000000010), and the output control signal PWM1/PWM6 drives the power inverter switch 1/power inverter switch 6.

霍尔信号为111时进入步骤S513,比较方式控制寄存器值为00C2(0000000011000010),输出控制信号PWM1/PWM4驱动功率逆变开关1/功率逆变开关4。When the Hall signal is 111, enter step S513, the comparison mode control register value is 00C2 (0000000011000010), and the output control signal PWM1/PWM4 drives the power inverter switch 1/power inverter switch 4.

霍尔信号为011时进入步骤S514,比较方式控制寄存器值为02C0(0000001011000000),输出控制信号PWM3/PWM6驱动功率逆变开关3/功率逆变开关6。When the Hall signal is 011, enter step S514, the comparison mode control register value is 02C0 (0000001011000000), and the output control signal PWM3/PWM6 drives the power inverter switch 3/power inverter switch 6.

图6是本实用新型的功率逆变开关击穿故障诊断程序流程图。Fig. 6 is a flow chart of the power inverter switch breakdown fault diagnosis program of the present invention.

霍尔信号为001时进入步骤S601,轮毂电机导通相为UW,正常情况下U相电流=W相电流=入地电流;如果U相电流≠入地电流,说明功率逆变开关1击穿导致U相电流=0;如果W相电流≠入地电流,说明功率逆变开关6击穿导致W相电流=0。When the Hall signal is 001, enter step S601, the in-wheel motor conduction phase is UW, under normal circumstances U-phase current = W-phase current = ground current; if U-phase current ≠ ground current, it means that the power inverter switch 1 breaks down The U-phase current=0; if the W-phase current≠ground current, it means that the power inverter switch 6 breaks down and the W-phase current=0.

霍尔信号为000时进入步骤S602,轮毂电机导通相为UV,正常情况下U相电流=V相电流=入地电流;如果U相电流≠入地电流,说明功率逆变开关1击穿导致U相电流=0;如果V相电流≠入地电流,说明功率逆变开关4击穿导致V相电流=0。When the Hall signal is 000, go to step S602, the hub motor conduction phase is UV, under normal circumstances U-phase current = V-phase current = ground current; if U-phase current ≠ ground current, it means that the power inverter switch 1 breaks down The U-phase current=0; if the V-phase current≠ground current, it means that the power inverter switch 4 breaks down and the V-phase current=0.

霍尔信号为100时进入步骤S603,轮毂电机导通相为WV,正常情况下W相电流=V相电流=入地电流;如果W相电流≠入地电流,说明功率逆变开关5击穿导致W相电流=0;如果V相电流≠入地电流,说明功率逆变开关4击穿导致V相电流=0。When the Hall signal is 100, enter step S603, the in-wheel motor conduction phase is WV, under normal circumstances W-phase current = V-phase current = ground current; if W-phase current ≠ ground current, it means that the power inverter switch 5 breaks down The W-phase current=0; if the V-phase current≠ground current, it means that the power inverter switch 4 breaks down and the V-phase current=0.

霍尔信号为110时进入步骤S604,轮毂电机导通相为WU,正常情况下W相电流=U相电流=入地电流;如果W相电流≠入地电流,说明功率逆变开关5击穿导致W相电流=0;如果U相电流≠入地电流,说明功率逆变开关2击穿导致U相电流=0。When the Hall signal is 110, enter step S604, the in-wheel motor conduction phase is WU, under normal circumstances W-phase current = U-phase current = ground current; if W-phase current ≠ ground current, it means that the power inverter switch 5 breaks down The W-phase current = 0; if the U-phase current ≠ ground current, it means that the power inverter switch 2 breaks down and the U-phase current = 0.

霍尔信号为111时进入步骤S605,轮毂电机导通相为VW,正常情况下V相电流=W相电流=入地电流;如果V相电流≠入地电流,说明功率逆变开关3击穿导致V相电流=0;如果W相电流≠入地电流,说明功率逆变开关2击穿导致W相电流=0。When the Hall signal is 111, go to step S605, the in-wheel motor conduction phase is VW, under normal circumstances V-phase current = W-phase current = ground current; if V-phase current ≠ ground current, it means that the power inverter switch 3 breaks down The V-phase current=0; if the W-phase current≠ground current, it means that the breakdown of the power inverter switch 2 causes the W-phase current=0.

霍尔信号为011时进入步骤S606,轮毂电机导通相为VU,正常情况下V相电流=U相电流=入地电流;如果V相电流≠入地电流,说明功率逆变开关3击穿导致V相电流=0;如果U相电流≠入地电流,说明功率逆变开关6击穿导致U相电流=0。When the Hall signal is 011, go to step S606, the in-wheel motor conduction phase is VU, under normal circumstances V-phase current = U-phase current = ground current; if V-phase current ≠ ground current, it means that the power inverter switch 3 breaks down As a result, the V-phase current=0; if the U-phase current≠ground current, it means that the breakdown of the power inverter switch 6 causes the U-phase current=0.

通过以上方法,可以准确地诊断出功率逆变电路中哪个功率逆变开关被击穿。Through the above method, it is possible to accurately diagnose which power inverter switch in the power inverter circuit is broken down.

图7是本实用新型的主辅霍尔信号规则序列校验程序流程图。轮毂电机驱动时的一个换向周期内三路霍尔信号为001、000、100、110、111、011,此为霍尔信号规则序列。Fig. 7 is a flow chart of the main and auxiliary Hall signal rule sequence verification program of the present invention. The three hall signals are 001, 000, 100, 110, 111, 011 in one commutation cycle when the hub motor is driven, which is the regular sequence of hall signals.

步骤S701读取上一时刻霍尔信号。Step S701 reads the Hall signal at the last moment.

步骤S702判断步骤S701读取的霍尔信号是否符合霍尔信号规则序列,如果不符合或者超出霍尔信号规则序列,说明三路霍尔信号中至少有一路出现故障,据此判定轮毂电机霍尔传感器失效。Step S702 judges whether the Hall signal read in step S701 conforms to the Hall signal rule sequence, if not conforming to or exceeds the Hall signal rule sequence, it means that at least one of the three Hall signals is faulty, based on which it is determined that the hub motor Hall Sensor failed.

步骤S703~S708为设定霍尔信号规则序列。Steps S703-S708 are a regular sequence for setting the Hall signal.

步骤S703为设定霍尔信号001上一时刻的霍尔信号为011。Step S703 is to set the Hall signal at the previous moment of Hall signal 001 to 011.

步骤S704为设定霍尔信号000上一时刻的霍尔信号为001。Step S704 is to set the Hall signal at the previous moment of the Hall signal 000 to 001.

步骤S705为设定霍尔信号100上一时刻的霍尔信号为000。Step S705 is to set the Hall signal 100 at the previous moment to 000.

步骤S706为设定霍尔信号110上一时刻的霍尔信号为100。Step S706 is to set the Hall signal 110 at the previous moment to 100.

步骤S707为设定霍尔信号111上一时刻的霍尔信号为110。Step S707 is to set the Hall signal 111 at the previous moment to be 110 .

步骤S708为设定霍尔信号011上一时刻的霍尔信号为111。Step S708 is to set the Hall signal 011 at the previous moment to 111.

图8是本实用新型的轮速估算程序流程图。轮毂电机的极对数为20,故转子每经过1转触发120次中断(即每次中断转子经过1/120转),通过计算相邻两次中断发生的间隔时间来估算电机转速。Fig. 8 is a flow chart of the wheel speed estimation program of the present invention. The number of pole pairs of the in-wheel motor is 20, so 120 interruptions are triggered every time the rotor passes through one revolution (that is, the rotor passes through 1/120 revolution each time). The motor speed is estimated by calculating the interval between two adjacent interruptions.

步骤S801读取上次捕获中断发生时刻计数器的计数值。Step S801 reads the count value of the counter when the last capture interrupt occurred.

步骤S802记录当前捕获中断发生时刻计数器的计数值。Step S802 records the count value of the counter when the current capture interrupt occurs.

接下来判断当前捕获中断发生时计数器是否发生溢出,即定时器计数值超过65535,可通过查询定时器周期中断标志位来判断是否发生溢出。Next, determine whether the counter overflows when the current capture interrupt occurs, that is, the timer count value exceeds 65535. You can check whether the overflow occurs by querying the timer cycle interrupt flag bit.

如果发生溢出则进入步骤S803,记录发生溢出的次数。If overflow occurs, go to step S803 and record the number of overflow occurrences.

步骤S804计算发生溢出情况下相邻两次中断的间隔时间,计算公式为:相邻两次中断的计数差=当前时刻发生捕获中断时的计数值-上次捕获中断发生时刻计数器的计数值+溢出次数×65535,再乘以计数周期即可得到相邻两次中断的间隔时间。Step S804 calculates the time interval between two adjacent interruptions in the case of an overflow, and the calculation formula is: count difference between two adjacent interruptions=the count value when the capture interrupt occurs at the current moment-the count value of the counter at the time when the capture interrupt occurred last time+ The number of overflows × 65535, and then multiplied by the counting cycle can get the interval between two adjacent interruptions.

如果没有发生溢出则进入步骤S805步骤,计算没有发生溢出情况下相邻两次中断的间隔时间,计算公式为:相邻两次中断的计数差=当前时刻发生捕获中断时的计数值-上次捕获中断发生时刻计数器的计数值,再乘以计数周期即可得到相邻两次中断的间隔时间。If there is no overflow, enter step S805 to calculate the interval between two adjacent interruptions without overflow. The calculation formula is: the count difference between two adjacent interruptions = the count value when the capture interruption occurs at the current moment - the last time Capture the count value of the counter when the interrupt occurs, and then multiply it by the count cycle to get the interval between two adjacent interrupts.

步骤S806更新捕获中断计数器的计数值。Step S806 updates the count value of the capture interrupt counter.

步骤S807计算轮速,计算公式为:轮速=60.0/(1.7×10-6×120×相邻两次中断的间隔时间),其中1.7×10-6为计数周期,常数120为转子每经过一转发生120次中断,再乘以常数60将单位转/秒转换为转/分。Step S807 calculates the wheel speed, the calculation formula is: wheel speed = 60.0/(1.7×10 -6 ×120×interval time between two adjacent interruptions), where 1.7×10 -6 is the counting period, and the constant 120 is the number of times the rotor passes 120 interrupts occur in one revolution, and then multiplied by a constant of 60 to convert the unit revolution/second to revolution/minute.

Claims (6)

1.一种电动汽车驱动系统故障诊断集中控制器,具备:1. A centralized fault diagnosis controller for an electric vehicle drive system, comprising: 主控模块,内嵌主控芯片及其最小电路;Main control module, embedded main control chip and its minimum circuit; 信号采集校正模块,内嵌母线电压采集端口、电流采集端口、校正电压采集端口,同时通过校正处理来修正由主控芯片零点漂移引起的AD转换误差;The signal acquisition and correction module is embedded with the bus voltage acquisition port, current acquisition port, and correction voltage acquisition port. At the same time, the AD conversion error caused by the zero drift of the main control chip is corrected through correction processing; 霍尔信号解算模块,采集主辅霍尔信号并将其解算成主控芯片比较方式控制寄存器值,参照轮毂电机换向相序使之输出相应的PWM信号;The Hall signal calculation module collects the main and auxiliary Hall signals and calculates them into the control register value of the comparison mode of the main control chip, and outputs the corresponding PWM signal according to the commutation phase sequence of the in-wheel motor; 功率驱动模块,内嵌驱动电路和功率逆变电路,在入地端和轮毂电机相端加入电流传感器采集入地电流和相电流;The power drive module is embedded with a drive circuit and a power inverter circuit, and a current sensor is added to the ground terminal and the hub motor phase terminal to collect the ground current and phase current; 轮速估算模块,通过轮毂电机霍尔信号估算轮毂电机的轮速;The wheel speed estimation module estimates the wheel speed of the hub motor through the Hall signal of the hub motor; 针对功率逆变电路的功率开关击穿故障,设计了功率逆变开关击穿故障诊断模块;Aiming at the power switch breakdown fault of the power inverter circuit, a power inverter switch breakdown fault diagnosis module is designed; 针对轮毂电机霍尔传感器失效故障,设计了主辅霍尔信号冗余校验模块、主辅霍尔信号规则序列校验模块和整车轮速对比模块;Aiming at the failure of the Hall sensor of the hub motor, the main and auxiliary Hall signal redundancy verification module, the main and auxiliary Hall signal rule sequence verification module and the whole wheel speed comparison module are designed; 其中,主控模块、信号采集校正模块、霍尔信号解算模块、功率驱动模块、轮速估算模块、功率逆变开关击穿故障诊断模块、主辅霍尔信号冗余校验模块和主辅霍尔信号规则序列校验模块内嵌在左前/右前/左后/右后轮驱动控制器中;整车轮速对比模块通过车载总线接收左前/右前/左后/右后轮轮速,并在整车控制器内进行轮速对比。Among them, the main control module, signal acquisition and correction module, Hall signal calculation module, power drive module, wheel speed estimation module, power inverter switch breakdown fault diagnosis module, main and auxiliary Hall signal redundancy verification module and main and auxiliary The Hall signal rule sequence verification module is embedded in the left front/right front/left rear/right rear wheel drive controller; the whole wheel speed comparison module receives the left front/right front/left rear/right rear wheel speed through the vehicle bus, and Carry out wheel speed comparison in the vehicle controller. 2.根据权利要求1所述的电动汽车驱动系统故障诊断集中控制器,其特征在于,所述的信号校正处理:通过参考电压的模拟量及其数字量求解AD转换过程中存在的增益误差系数和偏移误差系数,并用其来校正由主控芯片零点飘移引起的AD转换误差。2. The centralized controller for fault diagnosis of the electric vehicle drive system according to claim 1, characterized in that, the signal correction process: solve the gain error coefficient existing in the AD conversion process by the analog quantity of the reference voltage and its digital quantity And the offset error coefficient, and use it to correct the AD conversion error caused by the zero drift of the main control chip. 3.根据权利要求1所述的电动汽车驱动系统故障诊断集中控制器,其特征在于,所述的功率逆变开关击穿故障诊断模块:由于电机导通相和地构成同一回路,故导通相电流和入地电路必然相等;反之,如果功率逆变电路的某个功率开关被击穿,必然导致轮毂电机相应的相出现短路,短路相电流为零,显然入地电流不为零;通过比较入地电流和轮毂电机导通相电流是否相等来诊断左前/右前/左后/右后轮驱动控制器的功率逆变开关击穿故障。3. The centralized controller for fault diagnosis of the electric vehicle drive system according to claim 1, characterized in that, the power inverter switch breakdown fault diagnosis module: since the motor conduction phase and the ground constitute the same loop, the conduction The phase current and the grounding circuit must be equal; on the contrary, if a power switch of the power inverter circuit is broken down, it will inevitably cause a short circuit in the corresponding phase of the hub motor, and the short-circuit phase current is zero, obviously the grounding current is not zero; through Compare whether the current into the ground is equal to the conduction phase current of the hub motor to diagnose the breakdown fault of the power inverter switch of the left front/right front/left rear/right rear wheel drive controller. 4.根据权利要求1所述的电动汽车驱动系统故障诊断集中控制器,其特征在于,所述的主辅霍尔信号冗余校验模块:通过轮毂电机自带的两组霍尔传感器进行冗余诊断来判断左前/右前/左后/右后轮毂电机的霍尔传感器是否失效。4. The centralized controller for fault diagnosis of the electric vehicle drive system according to claim 1, characterized in that, said main and auxiliary Hall signal redundancy check module: performs redundancy by two sets of Hall sensors carried by the in-wheel motor. Use the diagnostics to determine whether the Hall sensor of the front left/front right/rear left/rear right hub motor fails. 5.根据权利要求1所述的电动汽车驱动系统故障诊断集中控制器,其特征在于,所述的主辅霍尔信号规则序列校验模块:轮毂电机霍尔信号在相邻的换向周期内变化规律是固定的,利用这种固定规律即可诊断左前/右前/左后/右后轮毂电机的霍尔传感器是否失效。5. The centralized controller for fault diagnosis of the electric vehicle drive system according to claim 1, characterized in that, the main and auxiliary Hall signal rule sequence verification module: the Hall signal of the hub motor is within the adjacent commutation period The change law is fixed, and it can be used to diagnose whether the Hall sensor of the left front/right front/left rear/right rear hub motor is invalid. 6.根据权利要求1所述的电动汽车驱动系统故障诊断集中控制器,其特征在于,所述的整车轮速对比模块:通过车载总线接收轮速估算模块对左前/右前/左后/右后轮毂电机的轮速估算值,如果某个轮毂电机的估算轮速值的相对误差超过阈值,说明相应的轮毂电机霍尔传感器失效。6. The centralized controller for fault diagnosis of the drive system of an electric vehicle according to claim 1, wherein the complete wheel speed comparison module: receives the wheel speed estimation module through the vehicle-mounted bus for left front/right front/left rear/right The estimated wheel speed of the rear hub motor. If the relative error of the estimated wheel speed value of a certain hub motor exceeds the threshold, it means that the Hall sensor of the corresponding hub motor is invalid.
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104149628A (en) * 2014-09-04 2014-11-19 吉林大学 Electric automobile driving system fault diagnosis centralized controller
CN106877749A (en) * 2017-03-29 2017-06-20 北京恒源新动力科技有限公司 A kind of four electric machine controllers and data checking method for electric automobile
CN109733245A (en) * 2019-02-15 2019-05-10 上海蔚来汽车有限公司 Ways to keep electric cars charged after firmware or software upgrades
CN111762138A (en) * 2020-07-02 2020-10-13 南京汽车集团有限公司 A method for verifying commercial wheel speed signals

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104149628A (en) * 2014-09-04 2014-11-19 吉林大学 Electric automobile driving system fault diagnosis centralized controller
CN104149628B (en) * 2014-09-04 2016-05-04 吉林大学 A kind of drive system of electric automobile fault diagnosis Centralized Controller
CN106877749A (en) * 2017-03-29 2017-06-20 北京恒源新动力科技有限公司 A kind of four electric machine controllers and data checking method for electric automobile
CN109733245A (en) * 2019-02-15 2019-05-10 上海蔚来汽车有限公司 Ways to keep electric cars charged after firmware or software upgrades
CN111762138A (en) * 2020-07-02 2020-10-13 南京汽车集团有限公司 A method for verifying commercial wheel speed signals
CN111762138B (en) * 2020-07-02 2022-03-11 南京汽车集团有限公司 Commercial vehicle wheel speed signal checking method

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