CN204067197U - A contactor, a contactor assembly and a control circuit - Google Patents
A contactor, a contactor assembly and a control circuit Download PDFInfo
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- CN204067197U CN204067197U CN201420438203.4U CN201420438203U CN204067197U CN 204067197 U CN204067197 U CN 204067197U CN 201420438203 U CN201420438203 U CN 201420438203U CN 204067197 U CN204067197 U CN 204067197U
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Abstract
Description
技术领域 technical field
本实用新型涉及接触器、接触器组件及控制电路,并且更具体地涉及接触器,以及感测接触器中的线圈电感随铁芯位置的变化而变化的控制电路。 The utility model relates to a contactor, a contactor assembly and a control circuit, and more particularly relates to a contactor and a control circuit for sensing the change of the coil inductance in the contactor as the position of the iron core changes. the
背景技术 Background technique
接触器或继电器通常用来通断或控制工作电路。如,接触器设置有线圈和动、静触头。接触器线圈中通过电流时即可产生磁场,使动、静触头闭合,达到控制负载的电器。 Contactors or relays are usually used to switch or control working circuits. For example, the contactor is provided with a coil and dynamic and static contacts. When current passes through the coil of the contactor, a magnetic field can be generated to close the dynamic and static contacts to control the electrical appliances of the load. the
由于频繁接通和断开,高压大电流的接触器或继电器的电流导通触点会因为过流、高温电弧破坏或长期应用老化等原因造成焊接粘连,从而使接触器或继电器的动触点失去控制而失效。对于低压的继电器或接触器,一般电路可以很简单的直接从电路监控这种失效。但对于高压大电流接触器,则不方便直接进行电路监控。 Due to frequent switching on and off, the current conduction contacts of high-voltage and high-current contactors or relays will cause welding adhesion due to reasons such as overcurrent, high-temperature arc damage, or long-term application aging, so that the moving contacts of contactors or relays Ineffective out of control. For low voltage relays or contactors, general circuits can simply monitor this failure directly from the circuit. But for high-voltage and high-current contactors, it is inconvenient to directly monitor the circuit. the
业界一般通过在接触器的动触点端并联一辅助触点并使其与主触点绝缘隔离,进而通过监控该辅助触点的通断的方式,来判断主触点的通断。另外业界也有通过增加非接触式的磁性霍尔开关的方式,来感测主触点的位置或通断。这些方式虽然客户方面应用简单,但接触器成本及产品维护成本相对较高,并且磁性霍尔开关在继电器或接触器大电流导通时,也易受磁力线的干扰,这不能满足接触器控制的需要。而且,随着接触器各种控制功能的增加,对其触点的有效控制有更高的要求。 Generally, in the industry, an auxiliary contact is connected in parallel to the movable contact end of the contactor and is insulated from the main contact, and then the on-off of the main contact is judged by monitoring the on-off of the auxiliary contact. In addition, the industry also adds a non-contact magnetic Hall switch to sense the position or on-off of the main contact. Although these methods are simple for customers to use, the cost of contactors and product maintenance costs are relatively high, and the magnetic Hall switch is also susceptible to interference from magnetic lines of force when the relay or contactor conducts a large current, which cannot meet the requirements of contactor control. need. Moreover, with the increase of various control functions of the contactor, there are higher requirements for the effective control of its contacts. the
发明内容 Contents of the invention
本实用新型的目的之一是解决以上某一问题,提供一种接触器、接触器组件和与 之配套的控制电路。本实用新型具体包括如下内容: One of the purposes of this utility model is to solve above certain problem, provide a kind of contactor, contactor assembly and the control circuit supporting it. The utility model specifically includes the following contents:
一种控制电路,用于控制接触器的操作,接触器包括铁芯和铁芯周围环绕设置的线圈;所述控制电路包括铁芯位置测量电路,所述铁芯位置测量电路包括: A control circuit for controlling the operation of a contactor, the contactor includes an iron core and a coil surrounding the iron core; the control circuit includes an iron core position measurement circuit, and the iron core position measurement circuit includes:
激励信号产生电路,与所述线圈连接,可向线圈输出激励信号,使得线圈产生电感,随着所述铁芯的不同位置,线圈产生不同的电感值; The excitation signal generating circuit is connected with the coil, and can output an excitation signal to the coil, so that the coil generates inductance, and the coil generates different inductance values along with the different positions of the iron core;
感测电路,与所述线圈连接,用于测量线圈所产生的电感值; A sensing circuit connected to the coil for measuring the inductance generated by the coil;
所述感测电路根据不同的电感值来判断铁芯的位置。 The sensing circuit judges the position of the iron core according to different inductance values. the
以及 as well as
第一种接触器,接触器带有线圈,还包括: The first type of contactor, the contactor has a coil, and also includes:
前述的控制电路,所述的控制电路与所述线圈连接。 In the aforementioned control circuit, the control circuit is connected to the coil. the
以及 as well as
一种接触器组件,包括前述的接触器;和 A contactor assembly comprising the aforementioned contactor; and
连接器; Connector;
所述控制电路设置在所述连接器上,并与所述连接器连接成一体。 The control circuit is arranged on the connector and integrally connected with the connector. the
以及 as well as
一种连接器,其上设置有控制电路,所述控制电路可连接至接触器中的线圈,用于控制接触器的操作;所述控制电路包括工作控制电路,用于向接触器提供工作电流; A connector on which a control circuit is provided, the control circuit can be connected to a coil in a contactor for controlling the operation of the contactor; the control circuit includes an operation control circuit for supplying an operation current to the contactor ;
所述工作控制电路包括: The work control circuit includes:
PWM节电电路,所述PWM节电电路连接所述接触器; PWM power-saving circuit, the PWM power-saving circuit is connected to the contactor;
在接通所述接触器时,所述PWM节电电路向接触器提供有预先设定占空比的信号; When the contactor is turned on, the PWM power-saving circuit provides a signal with a preset duty ratio to the contactor;
在接通所述接触器后,所述PWM节电电路维持所述接触器接通状态时,向接触器提供占空比较小的信号,以减小功耗。 After the contactor is turned on, the PWM power saving circuit provides a signal with a small duty ratio to the contactor to reduce power consumption while maintaining the on state of the contactor. the
以及 as well as
一种连接器及接触器组件,包括接触器,所述接触器带有线圈,所述接触器还包括: A connector and contactor assembly, including a contactor, the contactor has a coil, and the contactor also includes:
前述的连接器,所述控制电路与所述线圈相连。 In the aforementioned connector, the control circuit is connected to the coil. the
本实用新型的有益技术效果包括但不限于: The beneficial technical effect of the utility model includes but not limited to:
1、本实用新型利用铁芯在线圈中的不同位置会使线圈产生不同的电感这一特性,用测量该电感的变化量来测量铁芯的位置,电路结构简单,感测准确。 1. The utility model utilizes the characteristic that different positions of the iron core in the coil will cause the coil to produce different inductances, and measures the position of the iron core by measuring the variation of the inductance. The circuit structure is simple and the sensing is accurate. the
2、本实用新型的激励信号产生电路每次在工作回路断开状态时,向线圈输出激励信号,由感测电路感测铁芯的位置判断触点是否发生粘连,增强接触器的可靠性。 2. The excitation signal generating circuit of the present invention outputs an excitation signal to the coil every time the working circuit is disconnected, and the sensing circuit senses the position of the iron core to judge whether the contacts are stuck, thereby enhancing the reliability of the contactor. the
3、本实用新型将工作控制电路从接触器上或内部转移到连接器上,避免了接触器内部对工作线路的电磁干扰的同时,释放了接触器的有限空间,提高了接触器整体的防护等级,扩展了接触器的物理局限性,增强其散热性的同时减小了接触器的体积。 3. The utility model transfers the working control circuit from the contactor or inside to the connector, avoiding the electromagnetic interference inside the contactor to the working circuit, and at the same time releasing the limited space of the contactor, improving the overall protection of the contactor The grade expands the physical limitations of the contactor, enhances its heat dissipation and reduces the volume of the contactor. the
4、本实用新型的设有铁芯位置测量电路和工作控制电路,通过选择电路可以控制接触器的工作状态和检测状态,保证接触器处于安全的工作状态。 4. The utility model is equipped with an iron core position measurement circuit and a work control circuit, and the working state and detection state of the contactor can be controlled by selecting the circuit, so as to ensure that the contactor is in a safe working state. the
5、本实用新型在连接器上集成有I/O总线(如LIN总线传送协议等),不仅能达到控制电路中各电路的相互通讯,还能保证接触器与外界的有效通讯,并方便集成其他应用。 5. The utility model integrates an I/O bus (such as LIN bus transmission protocol, etc.) on the connector, which can not only achieve the mutual communication of each circuit in the control circuit, but also ensure the effective communication between the contactor and the outside world, and facilitate integration other apps. the
6、本实用新型的将PWM节电电路集成在连接器上,减小了接触器的平均驱动电流的同时减少了接触器本身的体积。 6. The utility model integrates the PWM power-saving circuit on the connector, which not only reduces the average driving current of the contactor, but also reduces the volume of the contactor itself. the
附图说明 Description of drawings
图1为本实用新型第一实施例中接触器20的电路结构示意图; Fig. 1 is the schematic diagram of the circuit structure of contactor 20 in the utility model first embodiment;
图2为本实用新型第二实施例中接触器20的电路结构示意图; Fig. 2 is a schematic diagram of the circuit structure of the contactor 20 in the second embodiment of the utility model;
图3A为本实用新型接触器20的动、静触点接触时的内部结构示意图; Figure 3A is a schematic diagram of the internal structure of the utility model contactor 20 when the dynamic and static contacts are in contact;
图3B为本实用新型接触器20的动、静触点分离时的内部结构示意图; Figure 3B is a schematic diagram of the internal structure when the dynamic and static contacts of the utility model contactor 20 are separated;
图4A为接触器20的动、静触点未发生粘连的触点位置示意图; Fig. 4A is a schematic diagram of the contact position where the dynamic and static contacts of the contactor 20 do not stick together;
图4B为接触器20的动、静触点发生粘连后的触点位置示意图;和 Fig. 4B is the schematic diagram of the contact position after the dynamic and static contacts of the contactor 20 are stuck; and
图5为铁芯24如图4A中的正常位置和图4B中的异常位置时的线圈22的两条充电曲线的示意图;和 Fig. 5 is the schematic diagram of two charging curves of the coil 22 when the iron core 24 is in the normal position in Fig. 4A and the abnormal position in Fig. 4B; With
图6为本实用新型第三实施例中接触器组件100的电路结构示意图。 FIG. 6 is a schematic diagram of the circuit structure of the contactor assembly 100 in the third embodiment of the present invention. the
具体实施方式 Detailed ways
现参考具体实施例,在附图中示出其示例。在具体实施例的详细描述中,方向性术语,诸如“顶部”、“底部”、“上方”、“下方”、“左边”、“右边”等参考附图所描述的方向来使用。由于本实用新型实施例的部件可被设置成许多不同的方向,因此方向性术语被用作辅助说明的目的而绝不是限制。尽可能地,所有附图中使用相同或相似的标记和符号表示相同或相似的部分。 Reference will now be made to specific embodiments, examples of which are illustrated in the accompanying drawings. In the detailed description of particular embodiments, directional terms such as "top", "bottom", "above", "below", "left", "right", etc. are used with reference to the directions described in the drawings. Since components of embodiments of the present invention may be arranged in many different orientations, directional terms are used for illustrative purposes and are by no means limiting. Wherever possible, the same or similar numbers and symbols will be used throughout the drawings to refer to the same or like parts. the
图1为本实用新型第一实施例中接触器20的电路结构示意图。 FIG. 1 is a schematic diagram of the circuit structure of the contactor 20 in the first embodiment of the present invention. the
如图1所示,接触器(或继电器)20包括与接触器20相连的控制电路10。接触器20具有接触器壳体21(见图3A-3B),壳体21上设置有接线端23,连接至一工作回路。壳体21内设有线圈22、铁芯24、开关机构26和动、静触点28,29。静触点29与接触器壳体21上的接线端23相连接,形成工作回路。在本实用新型的一个实施例中,接触器20的铁芯24的周围环绕着线圈22。当线圈22通电(或断电)时产生(或消失)磁力驱动(或吸引)铁芯24做往返运动(线圈22断电时由释放弹簧推动),使接触器20内部的动、静触点28,29接触或分开,从而闭合或断开开关机构26。闭合或断开开关机构26用以控制工作回路的接通或断开。 As shown in FIG. 1 , the contactor (or relay) 20 includes a control circuit 10 connected to the contactor 20 . The contactor 20 has a contactor housing 21 (see FIGS. 3A-3B ), and the housing 21 is provided with terminals 23 connected to a working circuit. The casing 21 is provided with a coil 22 , an iron core 24 , a switch mechanism 26 and dynamic and static contacts 28 and 29 . The static contact 29 is connected with the terminal 23 on the contactor housing 21 to form a working circuit. In one embodiment of the present invention, the iron core 24 of the contactor 20 is surrounded by a coil 22 . When the coil 22 is energized (or de-energized), a magnetic force is generated (or disappears) to drive (or attract) the iron core 24 to move back and forth (when the coil 22 is de-energized, it is pushed by the release spring), so that the dynamic and static contacts inside the contactor 20 28 , 29 contact or separate, thereby closing or opening the switching mechanism 26 . The closing or opening switch mechanism 26 is used to control the on or off of the working circuit. the
控制电路10包括控制器15、铁芯位置测量电路16、选择电路17、工作控制电路 18、及I/O总线19(如LIN总线等)。控制器15设有MCU(Micro Control Unit,微控制单元)控制单元或其它控制单元。铁芯位置测量电路16连接至接触器20中的线圈22,并包括激励信号产生电路162和感测电路164。工作控制电路18连接至接触器20中的线圈22,并包括PWM(Pulse Width Modulation,脉宽调制)节电电路184和电源管理电路182。控制器15同时连接铁芯位置测量电路16、选择电路17和工作控制电路18,并控制铁芯位置测量电路16、选择电路17和工作控制电路18的工作状态以及彼此之间的信号通信。铁芯位置测量电路16和工作控制电路18通过选择电路17连接到接触器20。I/O总线19连接控制器15,实现接触器20、控制器15、选择电路17、铁芯位置测量电路16和工作控制电路18等与外界的高速通讯。 The control circuit 10 includes a controller 15, an iron core position measurement circuit 16, a selection circuit 17, a work control circuit 18, and an I/O bus 19 (such as a LIN bus, etc.). The controller 15 is provided with an MCU (Micro Control Unit, micro control unit) control unit or other control units. The core position measurement circuit 16 is connected to the coil 22 in the contactor 20 and includes an excitation signal generating circuit 162 and a sensing circuit 164 . The working control circuit 18 is connected to the coil 22 in the contactor 20 and includes a PWM (Pulse Width Modulation, pulse width modulation) power saving circuit 184 and a power management circuit 182 . The controller 15 is connected to the iron core position measurement circuit 16, the selection circuit 17 and the operation control circuit 18 at the same time, and controls the working status and the signal communication between the iron core position measurement circuit 16, the selection circuit 17 and the operation control circuit 18. The iron core position measurement circuit 16 and the operation control circuit 18 are connected to the contactor 20 through the selection circuit 17 . The I/O bus 19 is connected to the controller 15 to realize high-speed communication between the contactor 20, the controller 15, the selection circuit 17, the iron core position measurement circuit 16 and the work control circuit 18, etc. and the outside world. the
选择电路17,连接铁芯位置测量电路16和工作控制电路18,根据控制器15的指令,选择电路17在不同时刻分时的将工作控制电路18(工作状态)和铁芯位置感测电路16(检测状态)切换到与线圈22连接。例如,当要使工作控制电路18进入工作状态时,选择电路17将工作控制电路18闭合,将铁芯位置感测电路16断开,控制器15发出指令使工作控制电路18给线圈22供电形成工作回路,线圈22通电产生磁力,推动铁芯24运动将接触器20内部的动触点28与静触点29(见图3A、图3B)接触,闭合开关机构26,接通工作回路工作。 The selection circuit 17 is connected to the iron core position measurement circuit 16 and the work control circuit 18. According to the instruction of the controller 15, the selection circuit 17 will work the control circuit 18 (operating state) and the iron core position sensing circuit 16 in different time divisions. (Detection state) is switched to the connection with the coil 22 . For example, when the work control circuit 18 is to enter into the working state, the selection circuit 17 closes the work control circuit 18, disconnects the iron core position sensing circuit 16, and the controller 15 sends an instruction to make the work control circuit 18 supply power to the coil 22 to form a In the working circuit, the coil 22 is energized to generate magnetic force, and the iron core 24 is pushed to move to contact the movable contact 28 inside the contactor 20 with the static contact 29 (see Fig. 3A, Fig. 3B ), close the switch mechanism 26, and turn on the working circuit to work. the
当需要检测铁芯24的位置使铁芯位置感测电路16进入检测状态时,选择电路17将工作控制电路18断开,将铁芯位置感测电路16闭合,铁芯位置感测电路16闭合与线圈22及感测电路164形成回路;此时,控制器15向激励信号产生电路162发出指令使其产生脉冲检测信号发给线圈22,之后感测电路164检测经线圈22返回的脉冲检测信号(激励信号),并根据返回的脉冲检测信号判断线圈22的自身电感是否发生变化,从而检测接触器20的铁芯24是否有位移量。 When it is necessary to detect the position of the iron core 24 so that the iron core position sensing circuit 16 enters the detection state, the selection circuit 17 disconnects the work control circuit 18, closes the iron core position sensing circuit 16, and the iron core position sensing circuit 16 closes It forms a loop with the coil 22 and the sensing circuit 164; at this time, the controller 15 sends an instruction to the excitation signal generating circuit 162 to generate a pulse detection signal and send it to the coil 22, and then the sensing circuit 164 detects the pulse detection signal returned by the coil 22 (excitation signal), and judge whether the self-inductance of the coil 22 changes according to the returned pulse detection signal, so as to detect whether the iron core 24 of the contactor 20 has displacement. the
在工作状态时,控制器15指令选择电路17将工作控制电路18与线圈22闭合, 将铁芯位置感测电路16断开。工作控制电路18与线圈22连接形成回路,在启动铁芯24的瞬间,控制器15向电源管理电路182发出指令,通过PWM节电电路184向线圈22输出一个预先设定占空比的启动电流信号将铁芯24驱动让接触器20接通高压工作回路,此后,控制器15向电源管理电路182发出指令,通过PWM节电电路184提供一个稳定占空比较小的工作电流,使得接触器20保持接通状态。电源管理电路182在此过程中控制PWM节电电路184的工作状态,同时将来自电力供给端口151(见图2,由工作电源40提供电力)的电压有效分配给PWM节电电路184使之按照控制器15的指令工作。接触器20在工作状态不需要高能量的电信号用来维持接通状态,提供比启动电流占空比较小的工作电流即可使接触器20在长时间工作,以降低能耗,节省电力。 When in the working state, the controller 15 instructs the selection circuit 17 to close the working control circuit 18 and the coil 22, and disconnect the iron core position sensing circuit 16. The working control circuit 18 is connected to the coil 22 to form a loop. At the moment of starting the iron core 24, the controller 15 sends an instruction to the power management circuit 182, and outputs a starting current with a preset duty ratio to the coil 22 through the PWM power saving circuit 184. The signal drives the iron core 24 so that the contactor 20 is connected to the high-voltage working circuit. After that, the controller 15 sends an instruction to the power management circuit 182, and provides a stable duty-ratio small operating current through the PWM power-saving circuit 184, so that the contactor 20 Stay connected. During this process, the power management circuit 182 controls the working state of the PWM power saving circuit 184, and at the same time effectively distributes the voltage from the power supply port 151 (see FIG. The instruction of the controller 15 works. The contactor 20 does not need a high-energy electrical signal to maintain the on-state in the working state, and the contactor 20 can work for a long time by providing a working current smaller than the duty ratio of the starting current to reduce energy consumption and save electricity. the
在工作状态中,接触器20工作过程中,长时间的高压通电可能导致铁芯24远端的动触点28与一对静触点29焊接粘连,因此当驱动电流断开,线圈22断电,磁力消失,铁芯24无法弹回到初始位置,接触器20失效。另一种情形,动触点28与一对静触点29没有发生粘连,但铁芯24卡合在弹回路径途中,没有回到初始位置,此时接触器20也处于异常位置。这两种情形下,因铁芯24的位置相对于初始位置已经改变,会导致线圈22自感系数相对于铁芯24在初始位置发生变化。 In the working state, during the working process of the contactor 20, long-term high-voltage energization may cause the moving contact 28 at the far end of the iron core 24 to weld and stick to a pair of static contacts 29, so when the driving current is disconnected, the coil 22 is powered off , the magnetic force disappears, the iron core 24 cannot bounce back to the initial position, and the contactor 20 fails. In another situation, the movable contact 28 does not adhere to the pair of static contacts 29, but the iron core 24 is engaged in the springback path and does not return to the initial position. At this time, the contactor 20 is also in an abnormal position. In these two situations, since the position of the iron core 24 has changed relative to the initial position, the self-inductance of the coil 22 will change relative to the initial position of the iron core 24 . the
在检测状态时,控制器15的指令选择电路17将铁芯位置测量电路16与线圈22闭合,选择电路17将工作控制电路18断开。激励信号产生电路162与线圈22及感测电路164连接形成回路。激励信号产生电路162向线圈22输出激励信号,使得线圈22产生电感,感测电路164测量线圈22所反馈回来的电感值。随着铁芯24的不同位置,线圈22产生不同的电感值;感测电路164根据不同的电感值来判断铁芯24的位置,将测得的不同的位置状态发动给控制器15通过I\O总线输出,或者由控制检测输出端152输出。 In the detection state, the command selection circuit 17 of the controller 15 closes the iron core position measurement circuit 16 and the coil 22 , and the selection circuit 17 disconnects the work control circuit 18 . The excitation signal generating circuit 162 is connected to the coil 22 and the sensing circuit 164 to form a loop. The excitation signal generating circuit 162 outputs an excitation signal to the coil 22 , so that the coil 22 generates inductance, and the sensing circuit 164 measures the inductance value fed back from the coil 22 . Along with the different positions of the iron core 24, the coil 22 produces different inductance values; the sensing circuit 164 judges the position of the iron core 24 according to different inductance values, and starts the different position states measured to the controller 15 through I\ O bus output, or output by the control detection output terminal 152. the
铁芯24位置检测的原理在于:铁芯24的处于异常位置(包括粘结)时,因与初始位置位置不同,会影响线圈22的自感系数,线圈22即产生与初始位置时不同的电感值,不同的电感值的线圈的充放电时间是不同的,激励信号产生电路162向线圈22输出激励信号对线圈22进行充电,因自感线圈22会放电,感测电路164通过接收线圈22一此充放电时间皆可判断线圈的自感,比对不同的电感值即可判断铁芯24的位置。在此过程中,有外接的工作电源40(如图2)提供电力,控制器15通过控制激励信号产生电路162将来自的工作电源40的电力以激励信号发送给线圈22。 The principle of the position detection of the iron core 24 is: when the iron core 24 is in an abnormal position (including bonding), the self-inductance coefficient of the coil 22 will be affected because the position of the iron core 24 is different from the initial position, and the coil 22 will produce a different inductance from the initial position. value, the charging and discharging time of coils with different inductance values is different, the excitation signal generating circuit 162 outputs an excitation signal to the coil 22 to charge the coil 22, because the self-inductance coil 22 will discharge, and the sensing circuit 164 passes through the receiving coil 22- The charging and discharging time can determine the self-inductance of the coil, and the position of the iron core 24 can be determined by comparing different inductance values. During this process, an external working power supply 40 (as shown in FIG. 2 ) provides power, and the controller 15 sends the power from the working power supply 40 to the coil 22 as an exciting signal by controlling the excitation signal generating circuit 162 . the
在图1中,控制电路10包括的I/O总线19、控制器15、接触器20、选择电路17、铁芯位置测量电路16和工作控制电路18等全部设置在印刷电路板上,印刷电路板安装在连接器60(见图6)上,控制电路10通过插件(如图2、图6中141、142)与接触器20的线圈22相连。事实上其它类型的通讯总线协议也同样适用,例如CAN总线。 In Fig. 1, the I/O bus 19, the controller 15, the contactor 20, the selection circuit 17, the iron core position measurement circuit 16 and the work control circuit 18, etc. included in the control circuit 10 are all arranged on the printed circuit board. The board is installed on the connector 60 (see FIG. 6 ), and the control circuit 10 is connected to the coil 22 of the contactor 20 through plug-ins (such as 141 and 142 in FIG. 2 and FIG. 6 ). In fact, other types of communication bus protocols are also suitable, such as CAN bus. the
在此之前因为接触器模具开模难度(成本)和芯片技术的局限性,所有控制电路都集成在接触器内部,这种方式会导致接触器体积较大,同时散热性差,内部通电线圈会对控制电路产生电磁干扰;随着开模工艺的突破、芯片技术的发展以及顺应接触器设计的趋势,将工作控制电路设置在连接器内,这种方式避免了接触器内部对工作线路的电磁干扰的同时,释放了接触器的有限空间,扩展了接触器的物理局限性,增强其散热性的同时减小了接触器的体积,增强了其防水性能,更重要的是将需要定制的不同功能集成在连接器上,而统一接触器自身的外观和型号,以方便使用不同厂家的需求。 Prior to this, due to the difficulty of opening the contactor mold (cost) and the limitations of chip technology, all control circuits were integrated inside the contactor. This method will result in a larger contactor and poor heat dissipation. The control circuit generates electromagnetic interference; with the breakthrough of the mold opening process, the development of chip technology and the trend of contactor design, the working control circuit is set in the connector, which avoids the electromagnetic interference of the working line inside the contactor At the same time, it releases the limited space of the contactor, expands the physical limitations of the contactor, enhances its heat dissipation, reduces the volume of the contactor, and enhances its waterproof performance. More importantly, it will require different customized functions. It is integrated on the connector, and the appearance and model of the contactor itself are unified to facilitate the use of different manufacturers' needs. the
图2为本实用新型第二实施例中接触器20的电路结构示意图。 FIG. 2 is a schematic diagram of the circuit structure of the contactor 20 in the second embodiment of the present invention. the
如图2所示,接触器(或继电器)20包括和与接触器20相连的控制电路10。控制电路10通过插件(141、142)与接触器20的线圈22连接,控制电路10包括控制器15、铁芯位置测量电路16、选择电路17、工作控制电路18、I/O总线19、工作电源40等。其中的接触器20、控制器15、铁芯位置测量电路16、工作控制电路18、I/O总线19、工作电源40与第一种实施例结构和功能相同,在此不做赘述。 As shown in FIG. 2 , the contactor (or relay) 20 includes a control circuit 10 connected to the contactor 20 . The control circuit 10 is connected with the coil 22 of the contactor 20 through plug-ins (141, 142). The control circuit 10 includes a controller 15, an iron core position measurement circuit 16, a selection circuit 17, a work control circuit 18, an I/O bus 19, a work Power 40 etc. Wherein the contactor 20, the controller 15, the iron core position measuring circuit 16, the working control circuit 18, the I/O bus 19, and the working power supply 40 are the same in structure and function as the first embodiment, and will not be repeated here. the
与第一种实施例不同的是选择电路17的结构和工作方式:选择电路17的结构包括第一二极管190和第二二极管192。第一二极管190连接在PWM节电电路184的输出端与线圈22的输入端之间,第一二极管190的正极与PWM节电电路184的输出端相连,第一二极管190的负极与线圈22的输入端相连;第二二极管192连接在铁芯位置测量电路16与线圈22的输入端之间,第二二极管192的正极连接激励信号产生电路162的输出,第二二极管192的负极连接线圈22的输入端;线圈22的输出端同时连接PWM节电电路184的输入端和感测电路164的输入端。 The difference from the first embodiment is the structure and working mode of the selection circuit 17 : the structure of the selection circuit 17 includes a first diode 190 and a second diode 192 . The first diode 190 is connected between the output end of the PWM power saving circuit 184 and the input end of the coil 22, the anode of the first diode 190 is connected with the output end of the PWM power saving circuit 184, and the first diode 190 The negative pole of the second diode 192 is connected to the input end of the coil 22; the second diode 192 is connected between the iron core position measuring circuit 16 and the input end of the coil 22, and the positive pole of the second diode 192 is connected to the output of the excitation signal generating circuit 162, The cathode of the second diode 192 is connected to the input terminal of the coil 22 ; the output terminal of the coil 22 is connected to the input terminal of the PWM power saving circuit 184 and the input terminal of the sensing circuit 164 at the same time. the
其工作状态与图1中第一种实施例不同的是,第二种实施例利用二极管的单向导通性分时的控制铁芯位置测量电路16和工作控制电路工作控制电路18与线圈22连接。具体描述如下: Its working state is different from the first embodiment in FIG. 1 in that the second embodiment utilizes the one-way conductivity of the diode to control the iron core position measurement circuit 16 and the work control circuit. The work control circuit 18 is connected to the coil 22 . The specific description is as follows:
首先,当需要线圈22进入工作状态接通工作回路时,控制器15向工作控制电路18发出指令,由电源管理电路182控制PWM节电电路184发出预设占空比的启动电流启动接触器20,此时,启动电流通过PWM节电电路184的输出端经过第一二极管190的正极经负极流向线圈22的输入端,因第二二极管192的负极与线圈22相连,故启动电流不会流向激励信号产生电路162;启动电流通过插件141流经线圈22后经插件142流回PWM节电电路184的输入端形成回路。当铁芯24被推动闭合此后工作回路后,控制器15向工作控制电路18发出指令改变(减小)PWM节电电路184输出电流的占空比,节省电力。当需要断开工作回路时,控制器15向工作控制电路18 发出指令,由电源管理电路182控制PWM节电电路184停止向线圈提供电流,工作控制电路18停止工作,从而铁芯24失去推力被(弹簧)弹回,动、静触点28、29分离,工作回路断开。 First, when the coil 22 needs to enter the working state to connect the working loop, the controller 15 sends an instruction to the working control circuit 18, and the power management circuit 182 controls the PWM power-saving circuit 184 to send a starting current with a preset duty cycle to start the contactor 20 , at this time, the start-up current flows to the input end of the coil 22 through the anode of the first diode 190 through the cathode of the first diode 190 through the output end of the PWM power-saving circuit 184, because the cathode of the second diode 192 is connected with the coil 22, so the start-up current It will not flow to the excitation signal generating circuit 162; the start-up current flows through the plug-in 141 through the coil 22 and then flows back to the input end of the PWM power-saving circuit 184 through the plug-in 142 to form a loop. After the iron core 24 is pushed to close the subsequent working loop, the controller 15 sends an instruction to the working control circuit 18 to change (decrease) the duty ratio of the output current of the PWM power saving circuit 184 to save power. When the working loop needs to be disconnected, the controller 15 sends an instruction to the working control circuit 18, and the power management circuit 182 controls the PWM power-saving circuit 184 to stop supplying current to the coil, and the working control circuit 18 stops working, so that the iron core 24 loses thrust and is released (spring) bounces back, and the moving and static contacts 28, 29 are separated, and the working circuit is disconnected. the
然后,当需要铁芯位置测量电路16进入检测状态时,控制器15向激励信号产生电路162发出指令,在工作控制电路18停止供电瞬间,由激励信号产生电路162向线圈22发出激励信号,激励信号从第二二极管192的正极流入,经过负极流向线圈22的输入端,因第一二极管190的负极连接线圈22的输入端,故激励信号不会经第一二极管190流向PWM节点电路184,激励信号通过插件141流经线圈22后经插件142流回感测电路164的输入端形成回路,感测电路164感测线圈22的充放电时间测量铁芯24的位置,并将位置信号通过检测状态输出反馈给控制器15,再通过I/O总线19与外部的车辆ECU通讯。第二实施例中采用两个单向二极管替代第一实施方式中的选择电路17直接控制铁芯位置测量电路16和工作控制电路18的分时工作,结构设计更简单,制造成本更为低廉。 Then, when the iron core position measurement circuit 16 needs to enter the detection state, the controller 15 sends an instruction to the excitation signal generation circuit 162, and at the moment when the work control circuit 18 stops supplying power, the excitation signal generation circuit 162 sends an excitation signal to the coil 22 to activate The signal flows in from the positive pole of the second diode 192, and flows to the input terminal of the coil 22 through the negative pole. Because the negative pole of the first diode 190 is connected to the input terminal of the coil 22, the excitation signal will not flow to the coil 22 through the first diode 190. PWM node circuit 184, the excitation signal flows through the plug-in 141 through the coil 22 and then flows back to the input end of the sensing circuit 164 through the plug-in 142 to form a loop. The sensing circuit 164 senses the charging and discharging time of the coil 22 to measure the position of the iron core 24, and The position signal is fed back to the controller 15 through the detection state output, and then communicated with the external vehicle ECU through the I/O bus 19 . In the second embodiment, two unidirectional diodes are used to replace the selection circuit 17 in the first embodiment to directly control the time-sharing operation of the iron core position measurement circuit 16 and the work control circuit 18, which has a simpler structural design and lower manufacturing cost. the
第二种实施例中的控制电路10与第一种实施例同样的设置在印刷电路板上,印刷电路板设置在连接器60上(见图6),通过插件(141、142)与接触器20的线圈22连接。连接器60可以采用多种结构,可以根据不同的需求加载不同的功能电路(或模块),一般采用内置有印刷电路板的密封或非密封可分离插件,插件结构只要空间尺寸足够容纳所需要的PCB电路板即可。 The control circuit 10 in the second embodiment is arranged on the printed circuit board in the same way as the first embodiment, and the printed circuit board is arranged on the connector 60 (see Fig. 6 ), and the contactor is connected with the plug-in (141, 142). The coil 22 of 20 is connected. The connector 60 can adopt a variety of structures, and can load different functional circuits (or modules) according to different needs. Generally, a sealed or non-sealed separable plug-in with a printed circuit board is used. As long as the plug-in structure has enough space to accommodate the required PCB circuit board can be. the
图3A-图3B为发明接触器20的内部结构示意图。如图3A-图3B所示,接触器20中包括有壳体21、铁芯24,铁芯24设置在活塞25内上下(往返)移动,线圈22环绕在铁芯24外围,控制电路10(如图1-2)通过导线30与线圈22相连。铁芯24远端上设置的开关机构26,开关机构26的一侧设有一对动触点28,工作回路上设有一对静触点29,并与动触点28相对应。壳体21上设置有接线端23(又如图6),接 线端23与静触点29连通,用于外接工作回路。 3A-3B are schematic diagrams of the internal structure of the inventive contactor 20 . As shown in FIGS. 3A-3B , the contactor 20 includes a housing 21 and an iron core 24, the iron core 24 is arranged to move up and down (back and forth) in the piston 25, the coil 22 surrounds the periphery of the iron core 24, and the control circuit 10 ( As shown in FIG. 1-2 ), it is connected to the coil 22 through the wire 30 . The switch mechanism 26 provided on the far end of the iron core 24 is provided with a pair of movable contacts 28 on one side of the switch mechanism 26, and a pair of static contacts 29 are arranged on the working circuit, corresponding to the movable contacts 28. Housing 21 is provided with terminal 23 (again as Fig. 6), and terminal 23 is communicated with static contact 29, is used for external connection working circuit. the
如图3A所示,当工作电流流过线圈22时,线圈22产生磁场,在磁吸力的作用下带动铁芯24可以上移将动触点28与静触点29接触。即当对线圈22通电时,铁芯24移向静触点29,动触点28与静触点29接触,接通接触器20控制的工作回路。 As shown in FIG. 3A , when the operating current flows through the coil 22 , the coil 22 generates a magnetic field, and the iron core 24 is driven to move up to contact the movable contact 28 with the static contact 29 under the action of magnetic attraction. That is, when the coil 22 is energized, the iron core 24 moves to the static contact 29, the movable contact 28 contacts the static contact 29, and the working circuit controlled by the contactor 20 is connected. the
如图3B所示,当工作电流对线圈22断电时,铁芯24离开静触点29,动触点28与静触点29断开,即断开接触器20控制的工作回路。工作回路的长时间通电会导致动触点28与静触点29(即为铁芯24一起)粘结,当线圈22断电时无法回到正常位置,工作回路无法断开,接触器20失效。事实上,铁芯24即使未发送粘连,但未完全回到初始位置,通过与线圈22相连的激励信号产生电路162和感测电路164同样也可以检测出来。 As shown in FIG. 3B , when the working current cuts off the coil 22 , the iron core 24 leaves the static contact 29 , and the movable contact 28 is disconnected from the static contact 29 , that is, the working circuit controlled by the contactor 20 is disconnected. The long-term energization of the working circuit will cause the moving contact 28 to stick to the static contact 29 (that is, the iron core 24 together). When the coil 22 is powered off, it cannot return to the normal position, the working circuit cannot be disconnected, and the contactor 20 fails. . In fact, even if the iron core 24 does not send adhesion, but has not fully returned to the original position, it can also be detected by the excitation signal generating circuit 162 and the sensing circuit 164 connected to the coil 22 . the
图4A为接触器20的触点未发生粘连的触点位置示意图。如图4A所示,包括铁芯24,铁芯24周围环绕的线圈22,铁芯24远端设有开关机构26,开关机构26一侧设有一对动触点28,工作回路上设有与动触点28向对应的一对静触点29,需要接通时,铁芯24移动将动触点28和静触点29接触,通过开关机构将工作回路接通。工作回路长时间通电会使动触点28和静触点29粘连而无法分离,导致工作回路无法断开,接触器失效。图中,静触点29未发生粘连时,线圈22断电后,铁芯24回到起始位置,带动开关机构26回位,动触点28与被控装置侧的一对静触点29分离。 FIG. 4A is a schematic diagram of the contact position of the contactor 20 where the contacts are not stuck. As shown in Figure 4A, it includes an iron core 24, a coil 22 surrounding the iron core 24, a switch mechanism 26 at the far end of the iron core 24, a pair of movable contacts 28 on one side of the switch mechanism 26, and a pair of movable contacts 28 on the working circuit. When the movable contact 28 is connected to the corresponding pair of static contacts 29, the iron core 24 moves to contact the movable contact 28 and the static contact 29, and the working circuit is connected through the switch mechanism. If the working circuit is energized for a long time, the movable contact 28 and the static contact 29 will stick together and cannot be separated, resulting in the failure of the working circuit to disconnect and the failure of the contactor. In the figure, when the static contact 29 does not stick together, after the coil 22 is powered off, the iron core 24 returns to the initial position, driving the switch mechanism 26 to return, and the movable contact 28 and a pair of static contacts 29 on the side of the controlled device separate. the
图4B为接触器20的触点发生粘连后的触点位置示意图。如图4B所示,动触点28与静触点29发生粘连,线圈22断电后,铁芯24不能回到起始位置,动触点28与被控装置侧的一对静触点29仍连接在一起,工作回路中仍有电流流过,接触器20失效。 FIG. 4B is a schematic diagram of the contact position of the contactor 20 after contact adhesion occurs. As shown in Figure 4B, the moving contact 28 is stuck to the static contact 29. After the coil 22 is powered off, the iron core 24 cannot return to the initial position. Still connected together, the current still flows in the working circuit, and the contactor 20 fails. the
图5为铁芯24如图4A中的正常位置和图4B中的异常位置时的线圈22的两条充电曲线的示意图。 FIG. 5 is a schematic diagram of two charging curves of the coil 22 when the iron core 24 is in a normal position as shown in FIG. 4A and an abnormal position as shown in FIG. 4B . the
本实用新型可以用多种方法测量电感,本实施例通过测量线圈的充放电时间来测量电感。如图5所示,在图4A所示铁芯24的正常状态下,铁芯24可以回到正常位置,线圈22的自感系数较大,电流变化较慢,测得的线圈22的充电时间为t2,可设定为期望值。当如图4B所示,动触点28发生粘连时,线圈22的自感系数较小,电流变化较快,测得线圈22的充电时间为t1。如果规定动触点28正常状态下的线圈22的充电时间t2,并且设为期望值;此后,再将测得的线圈22中的充电时间t1与预期的充电时间t2比较,如果相同或者在期望值预定的范围内,则判断动触点28未发生粘连,铁芯24处于正常状态。若与期望值不同或超出期望值预定范围,则判断铁芯24位置处于异常状态,其中,若t1与t2的差值处于一个最大值,即可判断动触点28发生粘连,在此之间的异常状态,可以判断铁芯24未回到初始位置,但也未发生粘结。 The utility model can use various methods to measure the inductance. In this embodiment, the inductance is measured by measuring the charging and discharging time of the coil. As shown in Figure 5, under the normal state of the iron core 24 shown in Figure 4A, the iron core 24 can return to the normal position, the self-inductance coefficient of the coil 22 is relatively large, and the current changes slowly, and the charging time of the measured coil 22 It is t2, which can be set as the expected value. As shown in FIG. 4B , when the movable contact 28 is stuck, the self-inductance coefficient of the coil 22 is small, and the current changes quickly, and the measured charging time of the coil 22 is t1. If the charging time t2 of the coil 22 under the normal state of the movable contact 28 is specified, and set to the expected value; after that, the charging time t1 in the measured coil 22 is compared with the expected charging time t2, if the same or predetermined at the expected value Within the range, it is judged that the movable contact 28 is not stuck, and the iron core 24 is in a normal state. If it is different from the expected value or exceeds the predetermined range of the expected value, it is judged that the position of the iron core 24 is in an abnormal state, wherein, if the difference between t1 and t2 is at a maximum value, it can be judged that the movable contact 28 is stuck, and the abnormality between this state, it can be judged that the iron core 24 has not returned to the initial position, but no adhesion has occurred. the
本实用新型利用线圈的自感系数会因为铁芯插入位置不同而变化这一特性,将其应用于感测铁芯自身的位置,并且设计了简单易行、宜于扩展的位置感测电路,不仅接触器制造成本和维修成本都降低,而且还可以在该电路的基础上使连接器同时具有电子节电功能,以及实现对接触器的电平触发或LIN总线(或其他通讯总线)控制驱动,更方便客户的应用。 The utility model utilizes the characteristic that the self-inductance coefficient of the coil will change due to different insertion positions of the iron core, applies it to sensing the position of the iron core itself, and designs a simple and easy to expand position sensing circuit, Not only the manufacturing cost and maintenance cost of the contactor are reduced, but also based on the circuit, the connector can also have the function of electronic power saving, and realize the level trigger or LIN bus (or other communication bus) control drive of the contactor , more convenient for customer applications. the
图6为本实用新型第三实施例中接触器组件100的电路结构示意图。 FIG. 6 is a schematic diagram of the circuit structure of the contactor assembly 100 in the third embodiment of the present invention. the
如图6所示,接触器组件100包括接触器20和与接触器20连接的连接器60,接触器20中包括线圈22、铁芯24、开关机构26、接线端23。控制电路10(如图1-2)通过导线30与线圈22相连。连接器60中(上或内)有,控制电路10包括电源管理 电路182、PWM节电电路184、测量电路164、激励信号产生电路162、控制器15、I\O总线19,控制检测输出152等。控制电路10通过插件141、142与接触器20的线圈22可拆分地连接;连接器60通过接插件141、142与线圈22进行连接,铁芯位置测量电路16与线圈22通过连接器60相互可拆分地连接;。控制电路10安装在印刷电路板上,印刷电路板设置在连接器60上,印刷电路板与线圈22通过连接器60相互可拆分地连接。连接器60可以采用多种结构,可以根据不同的需求加载不同的功能电路(或模块),一般采用内置有印刷电路板的密封或非密封可分离插件,插件结构只要空间尺寸足够容纳所需要的PCB电路板即可。 As shown in FIG. 6 , the contactor assembly 100 includes a contactor 20 and a connector 60 connected to the contactor 20 . The contactor 20 includes a coil 22 , an iron core 24 , a switch mechanism 26 , and a terminal 23 . The control circuit 10 (as shown in FIGS. 1-2 ) is connected to the coil 22 through a wire 30 . In the connector 60 (on or in), the control circuit 10 includes a power management circuit 182, a PWM power-saving circuit 184, a measurement circuit 164, an excitation signal generation circuit 162, a controller 15, an I/O bus 19, and a control detection output 152 wait. The control circuit 10 is detachably connected to the coil 22 of the contactor 20 through the plug-ins 141, 142; detachably concatenated; . The control circuit 10 is installed on the printed circuit board, and the printed circuit board is arranged on the connector 60 , and the printed circuit board and the coil 22 are detachably connected to each other through the connector 60 . The connector 60 can adopt a variety of structures, and can load different functional circuits (or modules) according to different needs. Generally, a sealed or non-sealed separable plug-in with a printed circuit board is used. As long as the plug-in structure has enough space to accommodate the required PCB circuit board can be. the
对本领域技术人员来说,可以对本文所描述的实施例进行各种改变和变型而不脱离本实用新型的精神和范围,因此,本说明书意图覆盖各种改变和变型,如果这样的改变和变型在随附的权利要求和其等同物的范围内。 For those skilled in the art, various changes and modifications can be made to the embodiments described herein without departing from the spirit and scope of the present utility model. Therefore, this description is intended to cover various changes and modifications, if such changes and modifications within the scope of the appended claims and their equivalents. the
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CN105321771A (en) * | 2014-08-05 | 2016-02-10 | 泰科电子(上海)有限公司 | Contactor, contactor assembly and control circuit |
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CN105321771A (en) * | 2014-08-05 | 2016-02-10 | 泰科电子(上海)有限公司 | Contactor, contactor assembly and control circuit |
CN105321771B (en) * | 2014-08-05 | 2018-05-15 | 泰科电子(上海)有限公司 | A kind of contactor, contactor assembly and control circuit |
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