CN204060740U - a safety valve - Google Patents
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- CN204060740U CN204060740U CN201420442174.9U CN201420442174U CN204060740U CN 204060740 U CN204060740 U CN 204060740U CN 201420442174 U CN201420442174 U CN 201420442174U CN 204060740 U CN204060740 U CN 204060740U
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Abstract
Description
技术领域technical field
本实用新型涉及煤矿综采液压支架,具体地说,本实用新型涉及一种安全阀。The utility model relates to a coal mine fully mechanized mining hydraulic support, in particular to a safety valve.
背景技术Background technique
随着煤矿综采液压支架的大规模的实施和发展,综采工作对液压支架的要求也越来越严格,这样就对保护支架液压油缸的安全阀有了进一步的要求,尤其是对安全阀的使用寿命和可靠性有了更一步的要求,当来自液压支架顶部的压力造成被动力时,安全阀能否在承受高压的情况下,短时间及时充分稳定的卸荷直接影响支架的使用寿命和支护安全。它不仅会损害密封件、管道和液压元件,而且还会引起震动和噪声;有时使某些压力控制的液压元件产生误差。With the large-scale implementation and development of coal mine fully mechanized mining hydraulic supports, fully mechanized mining work has more and more stringent requirements for hydraulic supports, so there are further requirements for the safety valve of the hydraulic cylinder of the protection support, especially for the safety valve There are further requirements for the service life and reliability of the hydraulic support. When the pressure from the top of the hydraulic support causes passive force, whether the safety valve can unload in a short time, fully and stably under the condition of high pressure directly affects the service life of the support. and support security. It will not only damage seals, pipes and hydraulic components, but also cause vibration and noise; sometimes cause errors in certain pressure-controlled hydraulic components.
目前使用的安全阀,包括阀壳、阀套、阀芯、接头、复位弹簧、弹簧座和调压螺丝,在阀壳内部,复位弹簧一端抵在与阀壳端部为螺纹连接的调压螺丝上,另一端抵在可移动的弹簧座上,接头插入阀壳另一端且与阀壳为螺纹连接,接头内部设有用于容纳阀套的空腔,阀芯位于接头内且穿过阀套,阀芯的端部与弹簧座接触。这种安全阀是采用直通式卸荷方式,采用单一的O型密封圈密封,阀芯来回动作,阀芯上的卸荷小孔经常摩擦O型密封圈容易使密封圈破损,进而会导致安全阀失效。The currently used safety valve includes valve casing, valve sleeve, valve core, joint, return spring, spring seat and pressure regulating screw. Inside the valve casing, one end of the return spring is against the pressure regulating screw threaded with the end of the valve casing. The other end rests on the movable spring seat. The joint is inserted into the other end of the valve housing and is threadedly connected with the valve housing. There is a cavity inside the joint for accommodating the valve sleeve. The valve core is located in the joint and passes through the valve sleeve. The end of the spool is in contact with the spring seat. This kind of safety valve adopts a straight-through unloading method, which is sealed by a single O-ring. The valve core moves back and forth. Valve failed.
实用新型内容Utility model content
本实用新型提供一种安全阀,目的是提高阀芯与阀套之间的密封效果。The utility model provides a safety valve, which aims to improve the sealing effect between a valve core and a valve sleeve.
为了实现上述目的,本实用新型采取的技术方案为:一种安全阀,包括阀壳、阀套、阀芯和接头,接头设有工作口和卸荷孔,阀芯设有与接头的工作口连通的内腔体,所述阀套一端插入所述接头内,另一端插入所述阀壳内,阀套位于接头内的部位设有与所述卸荷孔连通的第一过液孔,阀套位于阀壳内的部位设有与卸荷孔连通的第二过液孔,所述阀芯插入阀套中且与阀套之间设有第一密封结构,第一密封结构位于第一过液孔与第二过液孔之间,第一密封结构包括套在阀芯上的第一密封圈和套在第一密封圈上的第二密封圈,第一密封圈的外圆周面上设有容纳第一密封圈的定位槽。In order to achieve the above purpose, the technical solution adopted by the utility model is: a safety valve, including a valve casing, a valve sleeve, a valve core and a joint, the joint is provided with a working port and an unloading hole, and the valve core is provided with a working port with the joint. One end of the valve sleeve is inserted into the joint, and the other end is inserted into the valve casing. The valve sleeve is located in the joint and is provided with a first liquid passage hole communicating with the unloading hole. The valve The part of the sleeve located in the valve housing is provided with a second liquid passage hole communicating with the unloading hole. The valve core is inserted into the valve sleeve and a first sealing structure is provided between the valve sleeve. The first sealing structure is located in the first passage. Between the liquid hole and the second liquid hole, the first sealing structure includes a first sealing ring sleeved on the valve core and a second sealing ring sleeved on the first sealing ring, and the outer peripheral surface of the first sealing ring is provided with There is a positioning groove for accommodating the first sealing ring.
所述定位槽为在所述第一密封圈的外圆周面上沿整个周向延伸的环形定位槽,且定位槽的纵截面形状为弧形。The positioning groove is an annular positioning groove extending along the entire circumferential direction on the outer peripheral surface of the first sealing ring, and the longitudinal section of the positioning groove is arc-shaped.
所述阀芯与所述阀套之间设有与所述第一密封结构相同的第二密封结构。A second sealing structure identical to the first sealing structure is provided between the valve core and the valve sleeve.
所述第一密封结构位于所述阀套的插入所述阀壳内的部位处,所述第二密封结构位于阀套的插入所述接头内的部位处,且第二密封结构位于所述第一过液孔与阀套的端面之间。The first sealing structure is located at the part of the valve sleeve inserted into the valve casing, the second sealing structure is located at the position of the valve sleeve inserted into the joint, and the second sealing structure is located at the first Between a liquid passage hole and the end face of the valve sleeve.
所述阀套内设有容纳所述阀芯且沿轴向从一端面延伸至另一端面的内腔体,内腔体包括与所述第一过液孔连通的大径腔和与所述第二过液孔连通的小径腔,大径腔的直径大于小径腔的直径。The valve sleeve is provided with an inner cavity that accommodates the valve core and extends from one end face to the other end face in the axial direction. The inner cavity includes a large-diameter cavity communicating with the first liquid passage hole and a The small-diameter chamber connected to the second liquid passage hole has a diameter larger than that of the small-diameter chamber.
所述阀芯包括插入所述大径腔中的大径体和插入所述小径腔中的小径体,大径体设有用于连通大径腔与阀芯内腔体的第三过液孔,小径体设有用于连通小径腔与阀芯内腔体的第四过液孔。The spool includes a large-diameter body inserted into the large-diameter cavity and a small-diameter body inserted into the small-diameter cavity, the large-diameter body is provided with a third liquid passage hole for connecting the large-diameter cavity and the inner cavity of the spool, The small-diameter body is provided with a fourth liquid passage hole for connecting the small-diameter cavity and the inner cavity of the valve core.
所述阀套的内腔体还包括位于所述大径腔与所述小径腔之间的中径腔,且中径腔中设有与阀套为螺纹连接的螺套,螺套内设有让所述阀芯的小径体穿过的孔。The inner cavity of the valve sleeve also includes a medium-diameter cavity between the large-diameter cavity and the small-diameter cavity, and the medium-diameter cavity is provided with a screw sleeve that is threadedly connected with the valve sleeve, and the screw sleeve is provided with a A hole through which the small-diameter body of the spool passes.
所述阀芯的小径体设有用于连通所述大径腔与阀芯内腔体的第五过液孔,且第五过液孔位于所述第四过液孔与所述大径体的端面之间。The small-diameter body of the valve core is provided with a fifth liquid passage hole for connecting the large-diameter cavity and the inner cavity of the valve core, and the fifth liquid passage hole is located between the fourth liquid passage hole and the large-diameter body. between the ends.
所述阀芯的内腔体包括沿轴向依次设置且孔径逐渐减小的大径孔、中径孔和小径孔,所述第三过液孔与大径孔连通,所述第四过液孔和所述第五过液孔与小径孔连通。The inner cavity of the spool includes a large-diameter hole, a middle-diameter hole, and a small-diameter hole that are sequentially arranged in the axial direction and whose diameter gradually decreases. The third liquid passage hole communicates with the large-diameter hole, and the fourth liquid passage hole The hole and the fifth liquid passage hole communicate with the small-diameter hole.
所述阀套的位于所述阀壳内的部位的外圆周面设有与所述第二过液孔连通的过液槽,过液槽并位于所述第一过液孔与第二过液孔之间。The outer peripheral surface of the part of the valve sleeve located in the valve housing is provided with a liquid passage groove communicated with the second liquid passage hole, and the liquid passage groove is located between the first liquid passage hole and the second liquid passage hole. between holes.
本实用新型的安全阀,在阀芯与阀套之间设置由相配合的两个密封圈构成的密封结构,且第一密封圈为外圆周面设有定位槽的异形圈,第二密封圈嵌入定位槽中对第一密封圈形成挤压,从而使第一密封圈与阀芯接触的更紧密,减弱从阀芯的过液孔内溢出的压力液体对第一密封圈的内圆周面的冲蚀,从而可以提高密封结构的密封可靠性和使用寿命,最终可以提高阀芯与阀套之间的密封效果。In the safety valve of the present utility model, a sealing structure composed of two matching sealing rings is set between the valve core and the valve sleeve, and the first sealing ring is a special-shaped ring with a positioning groove on the outer peripheral surface, and the second sealing ring Embedded in the positioning groove, the first sealing ring is squeezed, so that the first sealing ring is in closer contact with the valve core, and the pressure liquid overflowing from the valve core's liquid passage hole is weakened. erosion, thereby improving the sealing reliability and service life of the sealing structure, and finally improving the sealing effect between the valve core and the valve sleeve.
附图说明Description of drawings
本说明书包括以下附图,所示内容分别是:This manual includes the following drawings, the contents shown are:
图1是本实用新型安全阀的剖视图;Fig. 1 is the sectional view of safety valve of the present utility model;
图2是阀套的剖视图;Fig. 2 is a sectional view of the valve sleeve;
图3是阀芯的剖视图;Fig. 3 is a sectional view of the spool;
图4是接头的剖视图;Figure 4 is a sectional view of the joint;
图5是图1中A处第一密封结构的放大图;Fig. 5 is an enlarged view of the first sealing structure at A in Fig. 1;
图6是图1中B处第二密封结构的放大图;Figure 6 is an enlarged view of the second sealing structure at B in Figure 1;
图7是第一密封圈的剖视图;Fig. 7 is a sectional view of the first sealing ring;
图8是图1中C处放大图;Figure 8 is an enlarged view at C in Figure 1;
图9是阀壳与复位机构的剖视图;Fig. 9 is a sectional view of the valve housing and the reset mechanism;
图10是调压螺丝的剖视图;Fig. 10 is a sectional view of the pressure regulating screw;
图11是弹簧座的剖视图;Figure 11 is a sectional view of the spring seat;
图12是阀芯组件的剖视图;Figure 12 is a sectional view of the valve core assembly;
图中标记为:Labeled in the figure:
1、调压螺丝;1. Pressure adjusting screw;
2、复位弹簧;2. Return spring;
3、弹簧座;31、第一凸台;32、导向段;33、第二凸台;3. Spring seat; 31. The first boss; 32. The guide section; 33. The second boss;
4、接头;41、工作口;42、卸荷腔;43、卸荷孔;4. Joint; 41. Working port; 42. Unloading cavity; 43. Unloading hole;
5、阀套;51、第一过液孔;52、第二过液孔;53、大径腔;54、中径腔;55、小径腔;56、平衡腔;57、过液槽;58、第一内沟槽;59、第二内沟槽;510、第三内沟槽;511、第四内沟槽;512、第一外沟槽;513、第二外沟槽;514、第三外沟槽;515、限位块;516、第一内壁面;517、第二内壁面;518、第五内沟槽;519、第六内沟槽;5. Valve sleeve; 51. First liquid passage hole; 52. Second liquid passage hole; 53. Large diameter chamber; 54. Medium diameter chamber; 55. Small diameter chamber; 56. Balance chamber; 57. Liquid passage tank; 58 , the first inner groove; 59, the second inner groove; 510, the third inner groove; 511, the fourth inner groove; 512, the first outer groove; 513, the second outer groove; Three outer grooves; 515, limit block; 516, first inner wall surface; 517, second inner wall surface; 518, fifth inner groove; 519, sixth inner groove;
6、阀芯;61、第三过液孔;62、第四过液孔;63、第五过液孔;64、大径体;65、小径体;66、大径孔;67、中径孔;68、小径孔;69、止位面;6, spool; 61, the third liquid hole; 62, the fourth liquid hole; 63, the fifth liquid hole; 64, large diameter body; 65, small diameter body; 66, large diameter hole; 67, middle diameter Hole; 68, small diameter hole; 69, stop surface;
7、第一密封圈;71、定位槽;8、第二密封圈;7. The first sealing ring; 71. The positioning groove; 8. The second sealing ring;
9、阀壳;91、台阶面;10、螺套;11、螺纹段;12、第三凸台;13、第三密封圈;14、第四密封圈;15、第五密封圈;16、第六密封圈;17、通气孔;18、内六角孔。9. Valve housing; 91. Step surface; 10. Screw sleeve; 11. Thread segment; 12. The third boss; 13. The third sealing ring; 14. The fourth sealing ring; 15. The fifth sealing ring; 16. The sixth sealing ring; 17, air vent; 18, inner hexagonal hole.
具体实施方式Detailed ways
下面对照附图,通过对实施例的描述,对本实用新型的具体实施方式作进一步详细的说明,目的是帮助本领域的技术人员对本实用新型的构思、技术方案有更完整、准确和深入的理解,并有助于其实施。Next, with reference to the accompanying drawings, through the description of the embodiments, the specific implementation of the present utility model will be further described in detail, the purpose is to help those skilled in the art to have a more complete, accurate and in-depth understanding of the concept and technical solutions of the present utility model , and contribute to its implementation.
如图1至图12所示,本实用新型一种安全阀,包括阀壳9、阀套5、阀芯6、接头4、调压螺丝1、复位弹簧2和弹簧座3。As shown in FIGS. 1 to 12 , a safety valve of the present invention includes a valve casing 9 , a valve sleeve 5 , a valve core 6 , a joint 4 , a pressure regulating screw 1 , a return spring 2 and a spring seat 3 .
阀壳9为两端开口、内部中空的圆柱形构件,调压螺丝1和接头4分别在阀壳9相对的两端与阀壳9为螺纹连接,调压螺丝1是在阀壳9的一端旋入阀壳9内与阀壳9螺纹连接,接头4是在阀壳9的另一端套住阀壳9的端部与阀壳9螺纹连接。复位弹簧2和弹簧座3构成推动阀芯6移动使安全阀关闭的复位机构,复位弹簧2和弹簧座3位于阀壳9的内部,复位弹簧2是夹在调压螺丝1与弹簧座3之间,弹簧座3在阀壳9内由复位弹簧2和阀芯6推动可沿轴向滑动,阀芯6推动弹簧座3朝向调压螺丝1处移动可使安全阀开启,复位弹簧2推动弹簧座3朝向阀套5处移动可使安全阀关闭。The valve casing 9 is a cylindrical member with openings at both ends and a hollow interior. The pressure regulating screw 1 and the joint 4 are threadedly connected to the valve casing 9 at opposite ends of the valve casing 9 respectively. The pressure regulating screw 1 is at one end of the valve casing 9 Screw into the valve housing 9 and be threaded with the valve housing 9, and the joint 4 is threaded with the valve housing 9 at the other end of the valve housing 9 covering the end of the valve housing 9. The return spring 2 and the spring seat 3 form a reset mechanism that pushes the valve core 6 to move to close the safety valve. Between them, the spring seat 3 is pushed by the return spring 2 and the valve core 6 in the valve casing 9 to slide axially, the valve core 6 pushes the spring seat 3 to move toward the pressure regulating screw 1 to open the safety valve, and the return spring 2 pushes the spring Seat 3 moves toward valve sleeve 5 to close the safety valve.
接头4是用于与煤矿综采液压支架的油缸插接连接,接头4上设有一个工作口41、卸荷腔42和卸荷孔43,工作口41是从接头4的插接端的端面沿轴向朝向接头4内部延伸形成的圆孔,卸荷腔42是在接头4内部从工作口41处沿轴向朝向接头4的另一端的端面处延伸形成的台阶孔,卸荷腔42与工作口41同轴,卸荷孔43是在接头4的侧壁上沿径向贯穿接头4的圆孔,卸荷孔43与卸荷腔42连通,卸荷孔43并在接头4的侧壁上沿周向均布多个,使从工作口41进入安全阀的油液向外流出。The joint 4 is used to connect with the oil cylinder of the fully mechanized mining hydraulic support in the coal mine. The joint 4 is provided with a working port 41, an unloading chamber 42 and an unloading hole 43. A circular hole extending axially toward the inside of the joint 4. The unloading cavity 42 is a stepped hole formed in the inside of the joint 4 from the working port 41 in the axial direction toward the end face of the other end of the joint 4. The unloading cavity 42 is connected to the working The port 41 is coaxial, and the unloading hole 43 is a circular hole radially penetrating through the joint 4 on the side wall of the joint 4. A plurality of them are uniformly distributed along the circumferential direction, so that the oil entering the safety valve from the working port 41 flows out.
本安全阀的阀套5和阀芯6构成阀芯组件,阀芯组件上并设有用于阀壳9和接头4之间密封以及用于阀套5与阀芯6之间密封的密封结构。阀套5位于接头4和阀壳9内,阀套5与阀壳9和接头4为同轴,阀套5一端插入接头4的卸荷腔42中,另一端插入阀壳9的内孔中,阀套5内设有容纳阀芯6的内腔体,阀套5位于接头4内的部位设有将阀套5的内腔体与接头4的卸荷腔42和卸荷孔43连通的第一过液孔51,阀套5位于阀壳9内的部位设有将阀套5的内腔体与接头4的卸荷腔42和卸荷孔43连通的第二过液孔52,第一过液孔51与第二过液孔52之间间隔一定的距离,且第一过液孔51和第二过液孔52在阀套5的侧壁上沿周向均布多个。阀芯6是位于接头4与阀套5内,阀芯6与阀套5同轴,阀芯6在阀套5内沿轴向为可移动的,阀芯6内设有与接头4的工作口41连通的内腔体,阀芯6的侧壁上设有用于将其内腔体与阀套5的内腔体连通的过液孔。The valve sleeve 5 and the valve core 6 of the safety valve constitute a valve core assembly, and the valve core assembly is provided with a sealing structure for sealing between the valve housing 9 and the joint 4 and for sealing between the valve sleeve 5 and the valve core 6 . The valve sleeve 5 is located in the joint 4 and the valve housing 9. The valve sleeve 5 is coaxial with the valve housing 9 and the joint 4. One end of the valve sleeve 5 is inserted into the unloading chamber 42 of the joint 4, and the other end is inserted into the inner hole of the valve housing 9. , the valve sleeve 5 is provided with an inner cavity for accommodating the spool 6, and the valve sleeve 5 is located in the joint 4. A valve is provided to connect the inner cavity of the valve sleeve 5 with the unloading cavity 42 and the unloading hole 43 of the joint 4. The first liquid passage hole 51, the second liquid passage hole 52 connecting the inner cavity of the valve sleeve 5 with the unloading cavity 42 and the unloading hole 43 of the joint 4 is provided at the position of the valve sleeve 5 located in the valve housing 9. There is a certain distance between the first liquid passage hole 51 and the second liquid passage hole 52 , and a plurality of the first liquid passage hole 51 and the second liquid passage hole 52 are evenly distributed on the side wall of the valve sleeve 5 along the circumferential direction. The spool 6 is located in the joint 4 and the valve sleeve 5. The spool 6 and the valve sleeve 5 are coaxial. The spool 6 is movable in the axial direction in the valve sleeve 5. The inner cavity communicated with the port 41, the side wall of the valve core 6 is provided with a liquid passage hole for communicating the inner cavity with the inner cavity of the valve sleeve 5.
阀芯组件的密封结构包括在阀芯6与阀套5之间设置的第一密封结构,该第一密封结构在沿阀套5的轴向上是位于第一过液孔51与第二过液孔52之间,第一密封结构包括套在阀芯6上的第一密封圈7和套在第一密封圈7上的第二密封圈8,第一密封圈7的内圆周面与阀芯6的外圆周面贴合,第二密封圈8对第一密封圈7施加径向压力使第一密封圈7与阀芯6紧密接触,第一密封圈7的外圆周面上还设有容纳第一密封圈7的定位槽71。由于阀芯6为可移动的,阀芯6的侧壁上并设置有过液孔,通过在阀芯6与阀套5之间设置由相配合的第一密封圈7和第二密封圈8构成的第一密封结构,第一密封圈7为外圆周面设有定位槽71的异形圈,在阀芯6的内腔体中进入压力液体使阀芯6推动弹簧座3移动时,压力液体同时进入阀芯6的过液孔中,当阀芯6移动使过液孔与第一密封圈7对齐时,压力液体会对第一密封圈7的内圆周面形成冲蚀,对第一密封圈7产生压力,进而会使第一密封圈7有沿径向膨胀的趋势,而第二密封圈8嵌入定位槽71中对第一密封圈7形成挤压,避免第一密封圈7发生膨胀,从而使第一密封圈7与阀芯6接触的更紧密,减弱从阀芯6的过液孔内溢出的压力液体对第一密封圈7的内圆周面的冲蚀,从而可以提高密封结构的密封可靠性和使用寿命,最终可以提高密封性能。The sealing structure of the valve core assembly includes a first sealing structure arranged between the valve core 6 and the valve sleeve 5, and the first sealing structure is located between the first liquid passage hole 51 and the second passage along the axial direction of the valve sleeve 5. Between the liquid holes 52, the first sealing structure includes a first sealing ring 7 sleeved on the valve core 6 and a second sealing ring 8 sleeved on the first sealing ring 7, and the inner peripheral surface of the first sealing ring 7 is in contact with the valve The outer peripheral surface of the core 6 is attached, and the second sealing ring 8 exerts radial pressure on the first sealing ring 7 so that the first sealing ring 7 is in close contact with the valve core 6. The outer peripheral surface of the first sealing ring 7 is also provided with The positioning groove 71 for accommodating the first sealing ring 7 . Because the spool 6 is movable, the side wall of the spool 6 is provided with a liquid passage hole, and the first sealing ring 7 and the second sealing ring 8 that are matched are arranged between the spool 6 and the valve sleeve 5. The first sealing structure is formed. The first sealing ring 7 is a special-shaped ring with a positioning groove 71 on the outer peripheral surface. When the pressure liquid enters the inner cavity of the valve core 6 to make the valve core 6 push the spring seat 3 to move, the pressure liquid At the same time, it enters the liquid passage hole of the valve core 6. When the valve core 6 moves to align the liquid passage hole with the first sealing ring 7, the pressure liquid will erode the inner peripheral surface of the first sealing ring 7, and the first sealing ring will be eroded. The pressure generated by the ring 7 will further cause the first sealing ring 7 to expand in the radial direction, and the second sealing ring 8 is embedded in the positioning groove 71 to form a squeeze on the first sealing ring 7 to prevent the expansion of the first sealing ring 7 , so that the first sealing ring 7 is in closer contact with the valve core 6, and the erosion of the inner peripheral surface of the first sealing ring 7 by the pressure liquid overflowing from the liquid passage hole of the valve core 6 is weakened, thereby improving the sealing structure. The reliability and service life of the seal can be improved, and finally the sealing performance can be improved.
具体地说,第一密封圈7为采用尼龙材质制成的异形圈,优选采用高强度尼龙,尼龙材质的第一密封圈7具有强度高、精度高和耐磨性好的优点,具有较高的使用寿命和密封效果。第二密封圈8为采用橡胶材质制成的O型密封圈,具有一定的弹性。如图5和图7所示,第一密封圈7为圆环形,其内圆周面为与阀芯6接触的圆柱面,第一密封圈7沿轴向的宽度大于第二密封圈8的宽度,第一密封圈7的外直径小于第二密封圈8的外直径,且第一密封圈7的外直径大于第二密封圈8的内直径。定位槽71为在第一密封圈7的外圆周面上沿整个周向延伸的环形定位槽,且定位槽71的纵截面形状为弧形,其弧度为120度左右,以适应第二密封圈8的形状。第一密封圈7的定位槽71处的最小直径与第二密封圈8的内直径大致相同或略大于第二密封圈8的内直径,这样可以使第二密封圈8与第一密封圈7紧密接触。第一密封圈7和第二密封圈8形成复合密封结构,第二密封圈8对第一密封圈7施加压力使第一密封圈7与阀芯6可靠密封。Specifically, the first sealing ring 7 is a special-shaped ring made of nylon, preferably high-strength nylon. The first sealing ring 7 of nylon has the advantages of high strength, high precision and good wear resistance, and has a high service life and sealing effect. The second sealing ring 8 is an O-ring made of rubber and has certain elasticity. As shown in Figure 5 and Figure 7, the first sealing ring 7 is a circular ring, and its inner peripheral surface is a cylindrical surface in contact with the valve core 6, and the width of the first sealing ring 7 in the axial direction is greater than that of the second sealing ring 8 Width, the outer diameter of the first sealing ring 7 is smaller than the outer diameter of the second sealing ring 8 , and the outer diameter of the first sealing ring 7 is larger than the inner diameter of the second sealing ring 8 . The positioning groove 71 is an annular positioning groove extending along the entire circumferential direction on the outer peripheral surface of the first sealing ring 7, and the longitudinal section shape of the positioning groove 71 is arc-shaped, and its radian is about 120 degrees, so as to adapt to the second sealing ring. 8 shapes. The minimum diameter at the positioning groove 71 of the first sealing ring 7 is approximately the same as or slightly larger than the inner diameter of the second sealing ring 8 , so that the second sealing ring 8 can be aligned with the first sealing ring 7 Close contact. The first sealing ring 7 and the second sealing ring 8 form a composite sealing structure, and the second sealing ring 8 exerts pressure on the first sealing ring 7 so that the first sealing ring 7 and the valve core 6 are reliably sealed.
作为优选的,阀芯组件的密封结构还包括在阀芯6与阀套5之间设置的第二密封结构。如图1和图6所示,第二密封结构与第一密封结构相同,也是采用上述的第一密封圈7和第二密封圈8构成,具有与第一密封结构相同的使用效果,不过根据第一密封结构和第二密封结构所在位置,第一密封结构的两个密封圈的尺寸与第二密封结构的两个密封圈的尺寸大小有区别。第一密封结构是位于阀套5的插入阀壳9内的部位处,靠近第二过液孔52,第二密封结构是位于阀套5的插入接头4内的部位处,且第二密封结构位于第一过液孔51与阀套5的端面之间。由于阀套5沿轴向在两处设置有过液孔,相应阀芯6上沿轴向至少也要设置两处分别与阀套5上的第一过液孔51和第二过液孔52对应的过液孔,因此,在阀套5与阀芯6之间设置第一密封结构和第二密封结构,从而可以进一步提高安全阀密封结构的密封性能,提高密封效果。Preferably, the sealing structure of the valve core assembly further includes a second sealing structure provided between the valve core 6 and the valve sleeve 5 . As shown in Figure 1 and Figure 6, the second sealing structure is the same as the first sealing structure, which is also composed of the above-mentioned first sealing ring 7 and second sealing ring 8, and has the same use effect as the first sealing structure, but according to Where the first sealing structure and the second sealing structure are located, the size of the two sealing rings of the first sealing structure is different from the size of the two sealing rings of the second sealing structure. The first sealing structure is located at the position where the valve sleeve 5 is inserted into the valve casing 9, close to the second liquid hole 52, the second sealing structure is located at the position where the valve sleeve 5 is inserted into the joint 4, and the second sealing structure It is located between the first liquid passage hole 51 and the end surface of the valve sleeve 5 . Since the valve sleeve 5 is provided with liquid passage holes at two places along the axial direction, the corresponding valve core 6 must be provided with at least two places along the axial direction which are respectively connected with the first liquid passage hole 51 and the second liquid passage hole 52 on the valve sleeve 5. Accordingly, a first sealing structure and a second sealing structure are provided between the valve sleeve 5 and the valve core 6, thereby further improving the sealing performance of the safety valve sealing structure and improving the sealing effect.
如图1和图2所示,本安全阀的阀套5中心设置的容纳阀芯6的内腔体是从一端面开始沿阀套5的轴向延伸至另一端面的台阶孔,内腔体包括与第一过液孔51连通的大径腔53和与第二过液孔52连通的小径腔55,大径腔53的直径大于小径腔55的直径。第一过液孔51是设置在阀套5的包围大径腔53的侧壁上,第一过液孔51为贯穿阀套5侧壁的圆孔,且第一过液孔51在阀套5侧壁上朝向外侧的卸荷孔43所在位置倾斜延伸,即第一过液孔51的轴线与阀套5的轴线相交,两者之间的夹角小于90度,接头4的卸荷孔43正对第一过液孔51。第二过液孔52是设置在阀套5的包围小径腔55的侧壁上,第二过液孔52为贯穿阀套5侧壁的圆孔,且第二过液孔52的轴线与阀套5的轴线相垂直。As shown in Fig. 1 and Fig. 2, the inner cavity for housing the valve core 6 set in the center of the valve sleeve 5 of the safety valve is a stepped hole extending from one end face to the other end face along the axial direction of the valve sleeve 5. The body includes a large-diameter chamber 53 communicating with the first liquid passage hole 51 and a small-diameter chamber 55 communicating with the second liquid passage hole 52 . The diameter of the large-diameter chamber 53 is greater than the diameter of the small-diameter chamber 55 . The first liquid passage hole 51 is arranged on the side wall surrounding the large-diameter chamber 53 of the valve sleeve 5, the first liquid passage hole 51 is a circular hole penetrating through the side wall of the valve sleeve 5, and the first liquid passage hole 51 is in the valve sleeve. 5 The position of the unloading hole 43 facing outward on the side wall extends obliquely, that is, the axis of the first liquid passage 51 intersects the axis of the valve sleeve 5, and the angle between the two is less than 90 degrees. The unloading hole of the joint 4 43 is facing the first liquid hole 51. The second liquid hole 52 is arranged on the side wall surrounding the small-diameter chamber 55 of the valve sleeve 5. The second liquid hole 52 is a circular hole that runs through the side wall of the valve sleeve 5, and the axis of the second liquid hole 52 is in line with the valve. The axis of cover 5 is vertical.
如图2所示,阀套5的内腔体还包括位于大径腔53与小径腔55之间的中径腔54,中径腔54的直径小于大径腔53的直径,大于小径腔55的直径,大径腔53、中径腔54和小径腔55三者为同轴。在阀套5内,中径腔54与大径腔53形成一个第一内壁面516,小径腔55与中径腔54之间形成一个第二内壁面517,第一内壁面516和第二内壁面517为与阀套5轴线垂直的圆平面。另外,大径腔53的长度最大,小径腔55的长度次之,中径腔54的长度最小。As shown in Figure 2, the inner cavity of the valve sleeve 5 also includes a medium-diameter cavity 54 between the large-diameter cavity 53 and the small-diameter cavity 55. The diameter of the large-diameter cavity 53, the middle-diameter cavity 54 and the small-diameter cavity 55 are coaxial. In the valve sleeve 5, the middle diameter cavity 54 and the large diameter cavity 53 form a first inner wall surface 516, a second inner wall surface 517 is formed between the small diameter cavity 55 and the middle diameter cavity 54, the first inner wall surface 516 and the second inner wall surface The wall surface 517 is a circular plane perpendicular to the axis of the valve sleeve 5 . In addition, the length of the large-diameter cavity 53 is the largest, the length of the small-diameter cavity 55 is next, and the length of the medium-diameter cavity 54 is the smallest.
如图1和图3所示,本安全阀的阀芯6包括插入阀套5的大径腔53中的大径体64和插入阀套5的小径腔55中的小径体65,大径体64和小径体65均为圆柱形。大径体64的外直径与大径腔53的直径大小相等,小径体65的外直径与小径腔55的直径大小相等,第一密封结构的第一密封圈7套在小径体65上,第二密封结构的第一密封圈7套在大径体64上。大径体64和小径体65为同轴且为一体加工成型,形成一体结构的阀芯6,由于大径体64的外直径大于小径体65的外直径,从而大径体64与小径体65连接的端面形成止位面69,该止位面69为与第一内壁面516平行且相邻的圆平面。在阀套5的大径腔53中,第一内壁面516与止位面69之间的空间为平衡腔56。As shown in Figures 1 and 3, the spool 6 of the safety valve includes a large-diameter body 64 inserted into the large-diameter cavity 53 of the valve sleeve 5 and a small-diameter body 65 inserted into the small-diameter cavity 55 of the valve sleeve 5, the large-diameter body 64 and small diameter body 65 are cylindrical. The outer diameter of the large-diameter body 64 is equal to the diameter of the large-diameter cavity 53, the outer diameter of the small-diameter body 65 is equal to the diameter of the small-diameter cavity 55, and the first sealing ring 7 of the first sealing structure is sleeved on the small-diameter body 65. The first sealing ring 7 of the two-sealing structure is sleeved on the large-diameter body 64 . The large-diameter body 64 and the small-diameter body 65 are coaxial and integrally processed to form the spool 6 of an integral structure. Since the outer diameter of the large-diameter body 64 is greater than the outer diameter of the small-diameter body 65, the large-diameter body 64 and the small-diameter body 65 The connected end surfaces form a stop surface 69 , which is a circular plane parallel to and adjacent to the first inner wall surface 516 . In the large-diameter cavity 53 of the valve sleeve 5 , the space between the first inner wall surface 516 and the stop surface 69 is a balance cavity 56 .
如图3所示,阀芯6的大径体64上设有用于连通大径腔53与阀芯6内腔体的第三过液孔61,小径体65上设有用于连通小径腔55与阀芯6内腔体的第四过液孔62,小径体65上还设有用于连通大径腔53与阀芯6内腔体的第五过液孔63,且第五过液孔63位于第四过液孔62与大径体64的止位面69之间,第五过液孔63并距离止位面69较近,即第五过液孔63可以将平衡腔56与阀芯6内腔体连通。As shown in Figure 3, the large-diameter body 64 of the spool 6 is provided with a third fluid hole 61 for communicating with the large-diameter cavity 53 and the inner cavity of the spool 6, and the small-diameter body 65 is provided with a small-diameter body 65 for communicating with the small-diameter cavity 55 and the inner cavity of the valve core 6. The fourth liquid passage hole 62 of the inner cavity of the valve core 6 is also provided with a fifth liquid passage hole 63 for communicating with the large diameter chamber 53 and the inner cavity of the valve core 6 on the small diameter body 65, and the fifth liquid passage hole 63 is located at Between the fourth liquid passage hole 62 and the stop surface 69 of the large diameter body 64, the fifth liquid passage hole 63 is closer to the stop surface 69, that is, the fifth liquid passage hole 63 can connect the balance chamber 56 to the valve core 6 The inner cavity is connected.
如图3所示,阀芯6的内腔体包括沿轴向依次设置且孔径逐渐减小的大径孔66、中径孔67和小径孔68,大径孔66、中径孔67和小径孔68三者同轴,且与阀芯6同轴,大径孔66正对接头4的工作口41,与工作口41连通。大径孔66和中径孔67位于阀芯6的大径体64内,小径孔68是位于阀芯6的小径体65内,小径孔68是从大径体64的内壁面沿阀芯6轴向朝向小径体65的内部延伸一段距离,但不贯穿小径体65。大径孔66、中径孔67和小径孔68的孔径逐渐减小,从而可以对流入阀芯6内的压力液体具有阻尼的效果,减缓压力液体的流速,减小液压冲击。第三过液孔61与大径孔66连通,第三过液孔61为贯穿阀芯6侧壁的圆孔,且第三过液孔61的轴线与阀芯6的轴线相垂直。第四过液孔62和第五过液孔63与小径孔68连通,第四过液孔62和第五过液孔63为贯穿阀芯6侧壁的圆孔,且第四过液孔62和第五过液孔63的轴线与阀芯6的轴线相垂直。As shown in Figure 3, the inner cavity of the valve core 6 includes a large-diameter hole 66, a middle-diameter hole 67 and a small-diameter hole 68 arranged in sequence along the axial direction and the diameter gradually decreases, and the large-diameter hole 66, the middle-diameter hole 67 and the small-diameter hole The three holes 68 are coaxial and coaxial with the valve core 6 , and the large-diameter hole 66 faces the working port 41 of the joint 4 and communicates with the working port 41 . The large-diameter hole 66 and the middle-diameter hole 67 are located in the large-diameter body 64 of the valve core 6, and the small-diameter hole 68 is located in the small-diameter body 65 of the valve core 6. The axial direction extends for a certain distance toward the inside of the small-diameter body 65 , but does not penetrate the small-diameter body 65 . The diameters of the large-diameter hole 66 , the middle-diameter hole 67 and the small-diameter hole 68 gradually decrease, so as to have a damping effect on the pressure liquid flowing into the valve core 6 , slow down the flow velocity of the pressure liquid, and reduce the hydraulic shock. The third liquid hole 61 communicates with the large-diameter hole 66 , the third liquid hole 61 is a round hole penetrating through the side wall of the valve core 6 , and the axis of the third liquid hole 61 is perpendicular to the axis of the valve core 6 . The fourth liquid passage hole 62 and the fifth liquid passage hole 63 communicate with the small-diameter hole 68, the fourth liquid passage hole 62 and the fifth liquid passage hole 63 are circular holes penetrating through the side wall of the valve core 6, and the fourth liquid passage hole 62 The axis of the fifth liquid passage hole 63 is perpendicular to the axis of the spool 6 .
第三过液孔61、第四过液孔62和第五过液孔63在阀芯6的侧壁上沿周向均布多个,第五过液孔63是位于第三过液孔61与第四过液孔62之间,分别与第三过液孔61与第四过液孔62之间间隔一定的距离。阀芯6的长度大于阀套5的长度,在如图1所示安全阀处于关闭状态时,阀芯6的一端伸出阀套5外插入接头4的卸荷腔42中,其余部分插入阀套5的内腔体中。阀芯6的内腔体的长度小于阀套5的内腔体的长度,在安全阀的轴向上,第三过液孔61的轴线与第四过液孔62的轴线之间的距离大于第一过液孔51的轴线与第二过液孔52的轴线之间的距离,第五过液孔63将平衡腔56与阀芯6内的小径孔68连通。The third liquid passage hole 61, the fourth liquid passage hole 62 and the fifth liquid passage hole 63 are evenly distributed along the circumferential direction on the side wall of the valve core 6, and the fifth liquid passage hole 63 is located between the third liquid passage hole 61 and the fifth liquid passage hole. There is a certain distance between the four liquid passage holes 62 and the third liquid passage hole 61 and the fourth liquid passage hole 62 respectively. The length of the spool 6 is greater than the length of the valve sleeve 5. When the safety valve is in the closed state as shown in Figure 1, one end of the spool 6 extends out of the valve sleeve 5 and is inserted into the unloading chamber 42 of the joint 4, and the rest is inserted into the valve In the inner cavity of set 5. The length of the inner cavity of the valve core 6 is less than the length of the inner cavity of the valve sleeve 5, and in the axial direction of the safety valve, the distance between the axis of the third fluid hole 61 and the axis of the fourth fluid hole 62 is greater than The distance between the axis of the first liquid passage hole 51 and the axis of the second liquid passage hole 52 , the fifth liquid passage hole 63 communicates the balance chamber 56 with the small-diameter hole 68 in the valve core 6 .
阀芯6上的第三过液孔61的孔径大于第四过液孔62和第五过液孔63的孔径,第五过液孔63的孔径略大于第四过液孔62的孔径,第三过液孔61、第四过液孔62和第五过液孔63的孔径均较小,且均小于小径孔68的孔径,为对流过的压力液体具有阻尼效果的阻尼小孔。第五过液孔63用于向平衡腔56内填充压力液体,在从接头4的工作口41流入的压力液体进入阀芯6的内腔体中推动阀芯6移动时,有一部分压力液体会先经第五过液孔63流入平衡腔56内,平衡腔56内的压力液体会对阀芯6产生阻力,很大程度上缓解了阀芯6瞬间开启的液压冲击,并减小阀芯6对弹簧座3的轴向压力,使安全阀的开启及时稳定,很好的保护了安全阀的密封件以及其他部件,大大增加了安全阀的使用寿命。The diameter of the third liquid passage hole 61 on the spool 6 is larger than the diameters of the fourth liquid passage hole 62 and the fifth liquid passage hole 63, the fifth liquid passage hole 63 is slightly larger than the fourth liquid passage hole 62, and the fifth liquid passage hole 63 is slightly larger than the fourth liquid passage hole 62. The third liquid hole 61 , the fourth liquid hole 62 and the fifth liquid hole 63 have small diameters and are smaller than the small diameter hole 68 , which are small damping holes that have a damping effect on the pressure liquid flowing through. The fifth fluid hole 63 is used to fill the balance chamber 56 with pressure liquid. When the pressure liquid flowing in from the working port 41 of the joint 4 enters the inner cavity of the valve core 6 to push the valve core 6 to move, a part of the pressure liquid will First, it flows into the balance chamber 56 through the fifth liquid passage hole 63, and the pressure liquid in the balance chamber 56 will generate resistance to the valve core 6, which largely relieves the hydraulic shock of the valve core 6 opening instantly, and reduces the pressure of the valve core 6. The axial pressure on the spring seat 3 makes the opening of the safety valve stable in time, well protects the seal and other parts of the safety valve, and greatly increases the service life of the safety valve.
如图1所示,在阀套5的中径腔54中还设有与阀套5为螺纹连接的螺套10,螺套10的外表面设有外螺纹,阀套5的中径腔54的内壁相应设有内螺纹,螺套10固定在阀套5内,第一密封结构与螺套10位置相邻,螺套10一方面可以在轴向上对第一密封结构进行限位,另一方面是方便第一密封结构的安装,通过将螺套10旋入中径腔54中,螺套10会推动第一密封结构的两个密封圈挤入阀套5内的第一内沟槽58中,从而可以快速、方便的安装第一密封结构。螺套10的中心处并设有让阀芯6的小径体65穿过的通孔,该通孔的孔径与小径体65的外直径大小相等。As shown in Figure 1, in the middle diameter chamber 54 of valve sleeve 5, also be provided with the screw sleeve 10 that is threadedly connected with valve sleeve 5, the outer surface of screw sleeve 10 is provided with external thread, the middle diameter chamber 54 of valve sleeve 5 The inner wall of the inner wall is correspondingly provided with an internal thread, the screw sleeve 10 is fixed in the valve sleeve 5, the first sealing structure is adjacent to the position of the screw sleeve 10, and the screw sleeve 10 can limit the first sealing structure in the axial direction on the one hand, and on the other hand On the one hand, it facilitates the installation of the first sealing structure. By screwing the screw sleeve 10 into the middle-diameter cavity 54, the screw sleeve 10 will push the two sealing rings of the first sealing structure into the first inner groove in the valve sleeve 5 58, so that the first sealing structure can be installed quickly and conveniently. The center of the screw sleeve 10 is also provided with a through hole for the small-diameter body 65 of the valve core 6 to pass through, and the diameter of the through-hole is equal to the outer diameter of the small-diameter body 65 .
如图1和图2所示,阀套5的位于阀壳9内的部位处的外直径小于阀套5的位于接头4内的部位处的外直径,在阀套5的两端分别设有用于设置密封圈的一个第一外沟槽512和一个第二外沟槽513,在阀套5的位于接头4内的部位的外圆周面上设有一个第三外沟槽514,第三外沟槽514为在阀套5的外圆周面上沿周向延伸的环形凹槽,第三外沟槽514并与第一过液孔51连通,第三外沟槽514使第一过液孔51与卸荷腔42和卸荷孔43连通。在阀套5上设置第三外沟槽514,从而在阀套5上形成一个环形的限位块515,该限位块515与阀壳9相邻,且在阀套5轴向上,限位块515与阀壳9的端面之间间隔一定的距离,在阀套5的径向上,限位块515的外圆周面与接头4的内圆周面之间间隔一定的距离。在阀套5的位于阀壳9内的部位的外圆周面上还设有与第二过液孔52连通的过液槽57,过液槽57为在阀套5的外圆周面上沿整个周向延伸的环形凹槽,过液槽57并从第二过液孔52处开始沿阀套5轴向延伸至限位块515处。阀套5上设置过液槽57,从而使阀套5与阀壳9端部处的内圆周面之间形成让压力液体通过的间隙,从第二过液孔52流出的压力液体会进入过液槽57中,进入过液槽57中的压力液体会经限位块515与阀壳9和接头4的内圆周面之间的间隙流向卸荷孔43。通过设置过液槽57,将第二过液孔52流出的压力液体导向接头4的卸荷腔42和卸荷孔43中排出,无需在接头4或阀壳9上与第二过液孔52对应的位置处再设置一个与第二过液孔52连通的卸荷孔,从而可以简化阀壳9和接头4的结构,节省材料,方便加工,降低成本。As shown in Figure 1 and Figure 2, the outer diameter of the valve sleeve 5 located in the valve casing 9 is smaller than the outer diameter of the valve sleeve 5 located in the joint 4, and the two ends of the valve sleeve 5 are respectively equipped with A first outer groove 512 and a second outer groove 513 are provided for sealing rings, and a third outer groove 514 is provided on the outer circumferential surface of the valve sleeve 5 located in the joint 4, and the third outer groove 514 The groove 514 is an annular groove extending circumferentially on the outer peripheral surface of the valve sleeve 5, and the third outer groove 514 communicates with the first liquid passage hole 51, and the third outer groove 514 makes the first liquid passage hole 51 communicates with the unloading cavity 42 and the unloading hole 43 . A third outer groove 514 is provided on the valve sleeve 5, thereby forming an annular stopper 515 on the valve sleeve 5, which is adjacent to the valve housing 9 and limits the axial direction of the valve sleeve 5. There is a certain distance between the position block 515 and the end surface of the valve housing 9 , and there is a certain distance between the outer peripheral surface of the limit block 515 and the inner peripheral surface of the joint 4 in the radial direction of the valve sleeve 5 . On the outer circumferential surface of the valve sleeve 5 at the position in the valve housing 9, there is also a liquid passage 57 communicated with the second liquid passage 52, and the liquid passage 57 is formed along the entire The annular groove extending in the circumferential direction passes through the liquid groove 57 and extends axially from the second liquid passage hole 52 to the limit block 515 along the valve sleeve 5 . A fluid groove 57 is arranged on the valve sleeve 5, so that a gap for pressure liquid to pass is formed between the valve sleeve 5 and the inner peripheral surface at the end of the valve casing 9, and the pressure liquid flowing out from the second liquid passage hole 52 will enter the passage. In the liquid tank 57 , the pressurized liquid entering the liquid tank 57 will flow to the unloading hole 43 through the gap between the limiting block 515 and the inner peripheral surfaces of the valve housing 9 and the joint 4 . By arranging the liquid passage groove 57, the pressure liquid flowing out from the second liquid passage hole 52 is directed to the unloading cavity 42 and the unloading hole 43 of the joint 4 to be discharged, and there is no need to connect the second liquid passage hole 52 on the joint 4 or the valve casing 9. An unloading hole communicating with the second liquid passage hole 52 is provided at the corresponding position, so that the structure of the valve housing 9 and the joint 4 can be simplified, materials can be saved, processing can be facilitated, and costs can be reduced.
在安全阀开启过程中,当阀芯6上的第四过液孔62越过第一密封结构后,少部分的压力液体经阀芯6上的第四过液孔62、阀套5上的第二过液孔52、过液槽57和卸荷腔42流向卸荷孔43,当阀芯6上的第三过液孔61越过第二密封结构后,大部分的压力液体经第三过液孔61、阀套5上的第一过液孔51和卸荷腔42流向卸荷孔43,此时进入阀芯6内的压力液体分成两路分别经第三过液孔61和第四过液孔62流向阀套5上的过液孔和接头4的卸荷腔42,最终从卸荷孔43排出。压力液体分成两路排出,一方面可以减小液压冲击,另一方面可以提高卸荷速度。During the opening process of the safety valve, when the fourth liquid passage hole 62 on the valve core 6 passes through the first sealing structure, a small part of the pressure liquid passes through the fourth liquid passage hole 62 on the valve core 6 and the first liquid passage hole on the valve sleeve 5. The second liquid passage hole 52, the liquid passage groove 57 and the unloading cavity 42 flow to the unloading hole 43. When the third liquid passage hole 61 on the valve core 6 passes through the second sealing structure, most of the pressure liquid passes through the third liquid passage. The hole 61, the first liquid passage hole 51 on the valve sleeve 5 and the unloading cavity 42 flow to the unloading hole 43, and the pressure liquid entering the valve core 6 is divided into two paths through the third liquid passage hole 61 and the fourth passage respectively. The liquid hole 62 flows to the liquid passage hole on the valve sleeve 5 and the unloading cavity 42 of the joint 4 , and is finally discharged from the unloading hole 43 . The pressure liquid is discharged in two ways, which can reduce the hydraulic shock on the one hand and increase the unloading speed on the other hand.
如图1和图9所示,在阀壳9的内孔中设有一个限位台阶,从而形成一个用于在轴向上对阀套5的一端限位的台阶面91,阀套5的另一端由接头4进行限位,阀套5是插入阀壳9中,与阀壳9没有直接连接,并由接头4套住,通过旋紧接头4,最终使阀套5固定。As shown in Figure 1 and Figure 9, a limit step is provided in the inner hole of the valve casing 9, thereby forming a step surface 91 for limiting one end of the valve sleeve 5 in the axial direction, the valve sleeve 5 The other end is limited by the joint 4, the valve sleeve 5 is inserted into the valve housing 9, and is not directly connected with the valve housing 9, and is covered by the joint 4, and the valve sleeve 5 is finally fixed by tightening the joint 4.
本安全阀阀芯组件的密封结构还包括套在阀芯6的小径体65上的第三密封圈13、套在阀芯6的大径体64上的第四密封圈14、套在阀套5上的第五密封圈15和第六密封圈16,第三密封圈13、第四密封圈14、第五密封圈15和第六密封圈16均为采用橡胶材质制成的O型密封圈。第三密封圈13和第四密封圈14是用于阀套5与阀芯6之间的密封,第四密封圈14和第五密封圈15是用于阀套5与阀壳9和接头4之间的密封。如图2和图12所示,为了便于设置密封结构的各密封圈,相应在阀套5内部设有分别用于容纳第一密封结构的第一内沟槽58、用于容纳第二密封结构的第二内沟槽59、用于容纳第三密封圈13的第三内沟槽510和用于容纳第四密封圈14的第四内沟槽511,在阀套5外圆周面上设置的第一外沟槽512是用于容纳第五密封圈15,第二外沟槽513是用于容纳第六密封圈16。The sealing structure of the safety valve core assembly also includes a third sealing ring 13 sleeved on the small diameter body 65 of the valve core 6, a fourth sealing ring 14 sleeved on the large diameter body 64 of the valve core 6, a fourth sealing ring 14 sleeved on the valve sleeve The fifth sealing ring 15 and the sixth sealing ring 16 on the 5, the third sealing ring 13, the fourth sealing ring 14, the fifth sealing ring 15 and the sixth sealing ring 16 are all O-rings made of rubber . The third sealing ring 13 and the fourth sealing ring 14 are used for the sealing between the valve sleeve 5 and the valve core 6, and the fourth sealing ring 14 and the fifth sealing ring 15 are used for the valve sleeve 5 and the valve housing 9 and the joint 4 seal between. As shown in Figure 2 and Figure 12, in order to facilitate the setting of the sealing rings of the sealing structure, the valve sleeve 5 is respectively provided with a first inner groove 58 for accommodating the first sealing structure and a second inner groove for accommodating the second sealing structure. The second inner groove 59, the third inner groove 510 for accommodating the third sealing ring 13 and the fourth inner groove 511 for accommodating the fourth sealing ring 14 are provided on the outer peripheral surface of the valve sleeve 5 The first outer groove 512 is used to accommodate the fifth sealing ring 15 , and the second outer groove 513 is used to accommodate the sixth sealing ring 16 .
具体地说,第一内沟槽58和第三内沟槽510为在阀套5的小径腔55处的内圆周面上沿周向延伸的环形凹槽,第一内沟槽58和第三内沟槽510并位于第二过液孔52的两侧,且第一内沟槽58并沿轴向延伸至中径腔54内的第二内壁面517处,以便于第一密封结构的两个密封圈的安装。Specifically, the first inner groove 58 and the third inner groove 510 are annular grooves extending circumferentially on the inner peripheral surface of the small-diameter cavity 55 of the valve sleeve 5, and the first inner groove 58 and the third inner groove The inner groove 510 is located on both sides of the second liquid passage hole 52, and the first inner groove 58 extends axially to the second inner wall surface 517 in the middle diameter cavity 54, so that the two sides of the first sealing structure Installation of a sealing ring.
第二内沟槽59和第四内沟槽511为在阀套5的大径腔53处的内圆周面上沿周向延伸的环形凹槽,第二内沟槽59和第四内沟槽511并位于第一过液孔51的两侧,且第二内沟槽59并沿轴向延伸至阀套5的端面处,以便于第二密封结构的两个密封圈的安装。The second inner groove 59 and the fourth inner groove 511 are annular grooves extending circumferentially on the inner peripheral surface of the large-diameter cavity 53 of the valve sleeve 5, and the second inner groove 59 and the fourth inner groove 511 are located on both sides of the first liquid passage hole 51, and the second inner groove 59 extends axially to the end surface of the valve sleeve 5, so as to facilitate the installation of the two sealing rings of the second sealing structure.
第一外沟槽512和第二外沟槽513为在阀套5的外圆周面上沿周向延伸的环形凹槽,第一外沟槽512位于阀壳9内,第一外沟槽512并位于第二过液孔52与阀套5的插入阀壳9内的端部的端面之间,第二外沟槽513位于接头4内,第二外沟槽513与第三外沟槽514位置相邻,第二外沟槽513并沿轴向延伸至阀套5的端面处。The first outer groove 512 and the second outer groove 513 are annular grooves extending circumferentially on the outer peripheral surface of the valve sleeve 5, the first outer groove 512 is located in the valve housing 9, and the first outer groove 512 And between the second liquid hole 52 and the end face of the end of the valve sleeve 5 inserted into the valve casing 9, the second outer groove 513 is located in the joint 4, the second outer groove 513 and the third outer groove 514 The position is adjacent, and the second outer groove 513 extends to the end surface of the valve sleeve 5 in the axial direction.
在第三内沟槽510和第四内沟槽511内设置第三密封圈13和第四密封圈14,从而可以提高阀套5与阀芯6之间的密封性能,在第一外沟槽512和第二外沟槽513内设置第五密封圈15和第六密封圈16,从而可以提高阀套5与阀壳9和接头4之间的密封性能。The third sealing ring 13 and the fourth sealing ring 14 are arranged in the third inner groove 510 and the fourth inner groove 511, so that the sealing performance between the valve sleeve 5 and the valve core 6 can be improved. 512 and the second outer groove 513 are provided with the fifth sealing ring 15 and the sixth sealing ring 16, so as to improve the sealing performance between the valve sleeve 5, the valve housing 9 and the joint 4.
在阀套5的大径腔53处的内圆周面上对应第一过液孔51处设有一个第五内沟槽518,在阀套5的小径腔55处的内圆周面上对应第二过液孔52处设有一个第六内沟槽519,第五内沟槽518和第六内沟槽519均为环形的凹槽,第五内沟槽518与第一过液孔51连通,第六内沟槽519与第二过液孔52连通。第五内沟槽518的宽度大于第一过液孔51的直径,第六内沟槽519的宽度大于第二过液孔52的直径。A fifth inner groove 518 is arranged on the inner peripheral surface of the large-diameter chamber 53 of the valve sleeve 5 corresponding to the first liquid passage hole 51, and a fifth inner groove 518 is arranged on the inner peripheral surface of the small-diameter chamber 55 of the valve sleeve 5 corresponding to the second hole. A sixth inner groove 519 is provided at the liquid passage hole 52, the fifth inner groove 518 and the sixth inner groove 519 are both annular grooves, the fifth inner groove 518 communicates with the first liquid passage hole 51, The sixth inner groove 519 communicates with the second liquid passage hole 52 . The width of the fifth inner groove 518 is greater than the diameter of the first liquid passage hole 51 , and the width of the sixth inner groove 519 is greater than the diameter of the second liquid passage hole 52 .
如图9和图11所示,本安全阀的复位机构的弹簧座3是由导向段32、第一凸台31和第二凸台33构成,导向段32为圆形块状结构,第一凸台31和第二凸台33分别在导向段32的一侧与导向段32连接形成一体结构的弹簧座3。第一凸台31和第二凸台33与导向段32同轴,第一凸台31为圆柱形,第二凸台33为球形,第二凸台33是用于插入阀套5的小径腔55中与阀芯6的端面接触,以推动阀芯6移动或承受阀芯6施加的作用力,阀芯6的小径体65上与第二凸台33接触的端面为与其轴线垂直的平面。复位弹簧2为螺旋弹簧,第一凸台31是用于插入复位弹簧2中对复位弹簧2的一端进行定位。导向段32的直径大于第一凸台31的直径,导向段32的外圆周面为弧形面,导向性好。导向段32的外直径略小于阀壳9的内直径,导向段32与阀壳9之间留有间隙。As shown in Figure 9 and Figure 11, the spring seat 3 of the reset mechanism of the safety valve is composed of a guide section 32, a first boss 31 and a second boss 33, the guide section 32 is a circular block structure, the first The boss 31 and the second boss 33 are respectively connected to the guide section 32 on one side of the guide section 32 to form a spring seat 3 with an integral structure. The first boss 31 and the second boss 33 are coaxial with the guide section 32, the first boss 31 is cylindrical, the second boss 33 is spherical, and the second boss 33 is a small-diameter cavity for inserting the valve sleeve 5 55 is in contact with the end face of the spool 6 to push the spool 6 to move or bear the force exerted by the spool 6. The end face of the small-diameter body 65 of the spool 6 in contact with the second boss 33 is a plane perpendicular to its axis. The return spring 2 is a coil spring, and the first boss 31 is used for inserting into the return spring 2 to position one end of the return spring 2 . The diameter of the guide section 32 is larger than the diameter of the first boss 31, and the outer peripheral surface of the guide section 32 is an arc-shaped surface, which has good guiding performance. The outer diameter of the guide section 32 is slightly smaller than the inner diameter of the valve casing 9 , and there is a gap between the guide section 32 and the valve casing 9 .
如图9和图10所示,调压螺丝1包括与阀壳9连接的螺纹段11和在螺纹段11上凸出的第三凸台12,螺纹段11为外圆周面上设有螺纹的圆柱形结构,相应在阀壳9的端部内圆周面上设有内螺纹,第三凸台12为与第一凸台31直径大小相同的圆柱形,第三凸台12与螺纹段11同轴。第三凸台12是用于插入复位弹簧2中对复位弹簧2的另一端进行定位,通过设置第一凸台31和第三凸台12,可以使得复位弹簧2的轴向定位更可靠,复位弹簧2在阀壳9中不会弯曲倾斜、不会在径向上出现移位,提高了对复位弹簧2的导向性能,确保复位弹簧2的轴向作用力更优。As shown in Figures 9 and 10, the pressure regulating screw 1 includes a threaded section 11 connected to the valve casing 9 and a third boss 12 protruding from the threaded section 11, and the threaded section 11 is provided with threads on the outer circumference. Cylindrical structure, correspondingly provided with internal threads on the inner peripheral surface of the end of the valve housing 9, the third boss 12 is cylindrical with the same diameter as the first boss 31, and the third boss 12 is coaxial with the threaded section 11 . The third boss 12 is used to insert the other end of the back-moving spring 2 into the back-moving spring 2 to locate the other end. By arranging the first boss 31 and the third boss 12, the axial positioning of the back-moving spring 2 can be made more reliable. The spring 2 in the valve casing 9 will not be bent and tilted, and will not be displaced in the radial direction, which improves the guiding performance of the return spring 2 and ensures better axial force of the return spring 2 .
如图9所示,调压螺丝1上的第三凸台12的中心设有一个通气孔17,螺纹段11的中心设有一个与通气孔17连通的内六角孔18,通气孔17为沿轴向延伸至第三凸台12的端面的圆孔,通气孔17的孔径较小,内六角孔18沿轴向延伸至螺纹段11的端面,内六角孔18是用于插入扳手,以拧动调压螺丝1。由于弹簧座3一侧的阀芯组件与阀壳9之间由第五密封圈15密封,通气孔17与内六角孔18连通,从而可以将阀壳9内孔中复位机构所在的空间与外界连通,使复位机构所在空间为非密闭的,确保弹簧座3可以来回移动。As shown in Figure 9, the center of the third boss 12 on the pressure regulating screw 1 is provided with a vent hole 17, and the center of the threaded section 11 is provided with an inner hexagonal hole 18 communicating with the vent hole 17, and the vent hole 17 is along the The circular hole extending axially to the end face of the third boss 12, the aperture of the vent hole 17 is smaller, the inner hexagonal hole 18 extends axially to the end face of the threaded section 11, and the inner hexagonal hole 18 is used for inserting a wrench to screw Move the pressure regulating screw 1. Since the valve core assembly on one side of the spring seat 3 and the valve casing 9 are sealed by the fifth sealing ring 15, the vent hole 17 communicates with the inner hexagonal hole 18, so that the space where the reset mechanism in the valve casing 9 inner hole is located can be separated from the outside world. Connected, so that the space where the reset mechanism is located is non-airtight, ensuring that the spring seat 3 can move back and forth.
上述结构的安全阀的公称压力为50MPa,公称流量为1000L/min,压力液体为乳化液。The nominal pressure of the safety valve with the above structure is 50MPa, the nominal flow rate is 1000L/min, and the pressure liquid is emulsion.
以上结合附图对本实用新型进行了示例性描述。显然,本实用新型具体实现并不受上述方式的限制。只要是采用了本实用新型的方法构思和技术方案进行的各种非实质性的改进;或未经改进,将本实用新型的上述构思和技术方案直接应用于其它场合的,均在本实用新型的保护范围之内。The utility model has been exemplarily described above in conjunction with the accompanying drawings. Apparently, the specific implementation of the present invention is not limited by the above methods. As long as the various insubstantial improvements made by adopting the method concept and technical solution of the present utility model; within the scope of protection.
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