CN204035841U - Pulley-clip scaffold vertical rod automatic welder(welding machine) - Google Patents
Pulley-clip scaffold vertical rod automatic welder(welding machine) Download PDFInfo
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- CN204035841U CN204035841U CN201420302611.7U CN201420302611U CN204035841U CN 204035841 U CN204035841 U CN 204035841U CN 201420302611 U CN201420302611 U CN 201420302611U CN 204035841 U CN204035841 U CN 204035841U
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- welding
- pulley
- vertical rod
- automatic welder
- welding gun
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Abstract
A kind of pulley-clip scaffold vertical rod automatic welder(welding machine), comprise support and switch board, support comprises frame upper and support bottom, it is characterized in that: described support bottom is provided with electric bracket assembly, pneumatic pinch assembly and steel pipe support assembly; Described support bottom is provided with pneumatic cylinder, welding gun governor motion, magnetic valve, welding gun, wire-feed motor, wire reel, ball screw, stepper motor, line slideway and drag chain; Described magnetic valve is connected with pneumatic cylinder by drag chain; Stepper motor is connected with ball screw, and ball screw is connected with welding gun.The utility model can substitute human weld completely, is controlled the rotation of steel pipe, decrease labour intensity by electric rotating machine; Utilize switch board to control upper and lower, left and right and the angular movement of two welding guns, its welding precision is high, efficiency is high, fault is few, cost is lower.
Description
Technical field
The utility model relates to a kind of automatic welder(welding machine), is specifically related to pulley-clip scaffold vertical rod automatic welder(welding machine).
Background technology
It is reasonable that node structure buckled by the dish of pulley-clip scaffold, vertical rod transmitting axle force, make scaffold overall high in three-D space structure intensity, resistance to overturning good, and has reliable auto-lock function, effectively can improve monolithic stability intensity and the degree of safety of scaffold, the needs of construction safety can better be met.Pulley-clip scaffold has spelling and tears open rapid, laborsaving, and structure is simple, reliable and stable, highly versatile, and bearing capacity is large, safe and efficient, not easily loses, and is convenient to management, is easy to the features such as transport, applies more in site construction.Pulley-clip scaffold cross bar needs the wheel disc in vertical rod to support, higher to the stability requirement of the wheel disc in vertical rod, therefore, requires higher to solder technology.In welding process, human weld easily produces solder joint by wheel disc space, thus in use procedure, cross bar is inserted not enter; The solder joint of human weld is uneven, and solder skip phenomenon is more general; Human weld 2 people one group, often welding a steel pipe needs to remove platform four times, and 2 people's per tour are removed platform steel pipe weight and reached 20 tons, and labour intensity is larger.
Utility model content
In order to solve in prior art human weld's pulley-clip scaffold vertical rod labour intensity large, weld the problems such as uneven, the utility model provides pulley-clip scaffold vertical rod automatic welder(welding machine), it can substitute human weld completely, and precision is high, fault is few, efficiency is high, cost-saving.
In order to complete above-mentioned purpose, the utility model adopts following technical scheme to be: a kind of pulley-clip scaffold vertical rod automatic welder(welding machine), comprise upper bracket, lower carriage and switch board, described lower carriage is provided with electric bracket assembly, pneumatic pinch assembly and steel pipe support assembly; Described upper bracket is provided with pneumatic cylinder, welding gun governor motion, magnetic valve, welding gun, wire-feed motor, wire reel, ball screw, stepper motor, line slideway and drag chain; Described magnetic valve is connected with pneumatic cylinder by drag chain; Described stepper motor is connected with ball screw, and ball screw is connected with welding gun.
Electric rotating machine is provided with in described electric bracket assembly.
Cylinder is provided with in described pneumatic pinch assembly.
Described steel pipe support assembly has two groups at least, and each steel pipe support assembly is provided with two rollers.
Electric rotating machine in described electric bracket assembly, the cylinder of pneumatic pinch assembly, pneumatic cylinder, stepper motor, welding gun governor motion and welding wire machine are all connected on switch board.
Described switch board comprises input block, control unit, performance element, detection feedback unit and output unit.
Described welding gun is provided with two.
Tracheae and electric wire is provided with in described drag chain.
Welding wire in described wire reel gives welding gun wire reel by wire-feed motor.
The utility model can substitute human weld completely, is controlled the rotation of steel pipe, decrease labour intensity by electric rotating machine; Utilize switch board to control upper and lower, left and right and the angular movement of two welding guns, its welding precision is high, efficiency is high, fault is few, cost is lower.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the cross-sectional structure schematic diagram of the utility model steel pipe support assembly.
Fig. 3 is the schematic diagram of the utility model switch board.
Detailed description of the invention
Detailed description of the invention of the present utility model is specifically set forth below in conjunction with accompanying drawing.
As shown in Figure 1, pulley-clip scaffold vertical rod automatic welder(welding machine), comprises support and switch board 7, and support comprises again frame upper 18 and support bottom 19.Frame upper 18 is provided with pneumatic cylinder 11, welding gun governor motion 12, magnetic valve 13, welding gun 5, wire-feed motor 8, wire reel 9, ball screw 15, stepper motor 17, line slideway 16 and drag chain 14.Support bottom 19 is provided with electric bracket assembly 1, pneumatic pinch assembly 2 and steel pipe support assembly 3.
Support bottom 19 is workbench, wherein, is provided with electric rotating machine 20 in electric bracket assembly 1, and steel pipe 2 can be revolved turnback by electric rotating machine 20, decreases the labour intensity that human weld needs to overturn steel pipe.Steel pipe support assembly 3 has two groups at least, and the cross-sectional structure schematic diagram of steel pipe support assembly 3 as shown in Figure 2.The fixed support 24 of steel pipe support assembly 3 is fixed on support bottom 19, and two roller 23 opposition are arranged on fixed support 24, and steel pipe 2 is placed between the rollers 27 and 28, facilitates the rolling of steel pipe in welding.Cylinder 21 is provided with, cylinder 21 jacking cylinder rod thus the steel pipe 2 be supported on steel pipe support assembly 3 is fixed between electric bracket assembly 1 and pneumatic pinch assembly 2 in pneumatic pinch assembly 6.Support bottom 19 is also provided with auxiliary transportation mechanism 4, facilitates the movement of steel pipe.
Wire-feed motor 8 and wire reel 9 are located at one end of frame upper 18, and the welding wire in wire reel 9 is given welding gun wire reel 22 by wire-feed motor 8.Stepper motor 17 is located at the other end of frame upper 18, and ball screw 15 and line slideway 16 are located between wire-feed motor 8 and stepper motor 17.Two welding guns 5 and magnetic valve 13 are located on line slideway 16.Be provided with tracheae and electric wire in drag chain 14, the tracheae one end in drag chain 14 is connected with magnetic valve 13, and the other end of tracheae is connected with pneumatic cylinder 11.Magnetic valve 13 is located between the tracheae in welding gun 5 and drag chain 14.By pneumatic cylinder 11 Controlling solenoid valve 13, thus regulate moving up and down of welding gun 5; Control ball screw 15 by stepper motor 17, thus regulate welding gun 5 horizontal movement on line slideway 16; Welding gun governor motion 12 regulates the angle of welding gun 5.
Electric rotating machine 20 in electric bracket assembly 1, stepper motor 17, welding gun governor motion 12 and wire-feed motor 8 are all connected on switch board 7; The cylinder 21 of pneumatic pinch assembly 6 is connected with the air compressor in switch board 7 by pneumatic cylinder tracheae 10 with pneumatic cylinder 11.Switch board 7 comprises input block, PLC control unit, performance element, detection feedback unit and output unit, and its schematic diagram as shown in Figure 3.Input block imports signal into PLC control unit, and PLC control unit imports control signal into performance element, the corresponding device work that performance element makes it control; Output signal imports detection feedback unit into, detect output signal correctness, feedback signal imports PLC control unit into, and when outputing signal incorrect, PLC control unit performs the input signal of last time again, and when outputing signal correct, PLC control unit performs next control signal.Cylinder 21 in air compressor control pneumatic pinch assembly 6 in switch board 7 and the work of pneumatic cylinder 11; Switch board 7 regulates the electric rotating machine 20 in electric bracket assembly 1, thus upset steel pipe 2; Switch board 7 controls wire-feed motor 8 and welding wire in wire reel 9 is transferred to welding gun wire reel 22; Switch board 7 control step motor 17 adjustment roll ballscrew 15 makes welding gun 5 side-to-side movement on line slideway; Switch board 7 regulates welding gun governor motion 12, controls the angle of welding gun.
Workflow: wheel disc 2-1 is inserted on steel pipe 2, by auxiliary transportation mechanism 4, steel pipe is put on the roller 23 of steel pipe support assembly 3, controlled the cylinder 21 of pneumatic pinch assembly 6 by switch board 7, steel pipe 2 is fixed between pneumatic pinch assembly 6 and electric bracket assembly 1; Open magnetic valve 13, by controlling pneumatic cylinder 11, welding gun 5 is declined on the wheel disc position of arrival steel pipe 2, two welding guns 5 lay respectively at the wheel disc 2-1 left and right sides, regulate welding gun governor motion 12 by switch board 7, thus regulate the angle of welding gun 5, make welding gun 5 position suitable; Open welding gun 5, two welding guns about 5 start welding respectively, and wheel disc 2-1 upper weld is complete, close welding gun 5; Electric rotating machine 20 rotating steel tube 2, by upset steel pipe 2 by the wheel disc 2-1 partial switching of not welding to above; Regulated the angle of welding gun 5 by welding gun governor motion 12, open welding gun 5, two welding guns about 5 start welding respectively, and the welding of wheel disc another part is complete, and whole wheel disc has welded; Shut electromagnetic valve 13, welding gun 5 rises, and regulates roller screw mandrel 15 to make welding gun 5 move to the position of next wheel disc at line slideway 16, open magnetic valve 13 by stepper motor 17, making welding gun 5 decline arrive the wheel disc position of steel pipe 2 by controlling pneumatic cylinder 11, starting the welding of next wheel disc.
The above; be only the utility model preferably detailed description of the invention; but protection domain of the present utility model is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the utility model discloses; the change that can expect easily or replacement, all should be encompassed within protection domain of the present utility model.Therefore, protection domain of the present utility model should be as the criterion with the protection domain of claims.
Claims (9)
1. a pulley-clip scaffold vertical rod automatic welder(welding machine), comprises support and switch board, and support comprises frame upper and support bottom, it is characterized in that: described support bottom is provided with electric bracket assembly, pneumatic pinch assembly and steel pipe support assembly; Described support bottom is provided with pneumatic cylinder, welding gun governor motion, magnetic valve, welding gun, wire-feed motor, wire reel, ball screw, stepper motor, line slideway and drag chain; Described magnetic valve is connected with pneumatic cylinder by drag chain; Stepper motor is connected with ball screw, and ball screw is connected with welding gun.
2. pulley-clip scaffold vertical rod automatic welder(welding machine) according to claim 1, is characterized in that: be provided with electric rotating machine in described electric bracket assembly.
3. pulley-clip scaffold vertical rod automatic welder(welding machine) according to claim 1, is characterized in that: be provided with cylinder in described pneumatic pinch assembly.
4. pulley-clip scaffold vertical rod automatic welder(welding machine) according to claim 1, it is characterized in that: described steel pipe support assembly has two groups at least, each steel pipe support assembly is provided with two rollers.
5. pulley-clip scaffold vertical rod automatic welder(welding machine) according to claim 1, is characterized in that: the electric rotating machine in described electric bracket assembly, the cylinder of pneumatic pinch assembly, pneumatic cylinder, stepper motor, welding gun governor motion and welding wire machine are all connected on switch board.
6. pulley-clip scaffold vertical rod automatic welder(welding machine) according to claim 1, is characterized in that: described switch board comprises input block, control unit, performance element, detection feedback unit and output unit.
7. pulley-clip scaffold vertical rod automatic welder(welding machine) according to claim 1, is characterized in that: described welding gun is provided with two.
8. pulley-clip scaffold vertical rod automatic welder(welding machine) according to claim 1, is characterized in that: be provided with tracheae and electric wire in described drag chain.
9. pulley-clip scaffold vertical rod automatic welder(welding machine) according to claim 1, is characterized in that: the welding wire in described wire reel gives welding gun wire reel by wire-feed motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420302611.7U CN204035841U (en) | 2014-06-09 | 2014-06-09 | Pulley-clip scaffold vertical rod automatic welder(welding machine) |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420302611.7U CN204035841U (en) | 2014-06-09 | 2014-06-09 | Pulley-clip scaffold vertical rod automatic welder(welding machine) |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204035841U true CN204035841U (en) | 2014-12-24 |
Family
ID=52236549
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420302611.7U Expired - Fee Related CN204035841U (en) | 2014-06-09 | 2014-06-09 | Pulley-clip scaffold vertical rod automatic welder(welding machine) |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204035841U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104084728A (en) * | 2014-06-09 | 2014-10-08 | 焦作市浩丰金属制品有限公司 | Automatic welder of wheel buckle type scaffold vertical rods |
| CN109014712A (en) * | 2018-07-17 | 2018-12-18 | 无为县红宇通信器材有限责任公司 | A kind of welding equipment for reinforcing bar inside concrete wire pole |
| CN111571095A (en) * | 2020-05-30 | 2020-08-25 | 阜阳市棋剑节能环保设备有限公司 | Flower disc positioning fixture of sucking disc type vertical rod welding machine |
-
2014
- 2014-06-09 CN CN201420302611.7U patent/CN204035841U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104084728A (en) * | 2014-06-09 | 2014-10-08 | 焦作市浩丰金属制品有限公司 | Automatic welder of wheel buckle type scaffold vertical rods |
| CN109014712A (en) * | 2018-07-17 | 2018-12-18 | 无为县红宇通信器材有限责任公司 | A kind of welding equipment for reinforcing bar inside concrete wire pole |
| CN111571095A (en) * | 2020-05-30 | 2020-08-25 | 阜阳市棋剑节能环保设备有限公司 | Flower disc positioning fixture of sucking disc type vertical rod welding machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141224 Termination date: 20150609 |
|
| EXPY | Termination of patent right or utility model |