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CN204032437U - A kind of anti-dust respirator filter disc - Google Patents

A kind of anti-dust respirator filter disc Download PDF

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Publication number
CN204032437U
CN204032437U CN201420224875.5U CN201420224875U CN204032437U CN 204032437 U CN204032437 U CN 204032437U CN 201420224875 U CN201420224875 U CN 201420224875U CN 204032437 U CN204032437 U CN 204032437U
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China
Prior art keywords
dust
filter
filter disc
dust respirator
mask
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CN201420224875.5U
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Chinese (zh)
Inventor
吴振东
梁海英
焦学胜
刘永辉
鞠薇
傅元勇
陈东风
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China Institute of Atomic of Energy
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China Institute of Atomic of Energy
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Abstract

本实用新型涉及一种口罩材料。为解决现有口罩过滤材质对细颗粒物的滤除效果均不理想,使用舒适度较差等问题,本实用新型提供了一种防尘口罩滤片。该防尘口罩滤片由多层过滤材质叠加复合而成,依次包括无纺布、核微孔膜、带静电吸附的熔喷纤维布和无纺布。本实用新型的防尘口罩滤片由于采用了合理的层叠结构和滤除机理,解决了现有口罩过滤材质对细颗粒物的滤除效果均不理想的问题,能够同时较好滤除各种粒径的粉尘、细菌和病毒,且降低了使用时的呼吸阻力,舒适度好。

The utility model relates to a mask material. In order to solve the problems of unsatisfactory filtering effect on fine particles and poor comfort in use of existing mask filter materials, the utility model provides a dustproof mask filter. The dust mask filter is composed of multiple layers of filter materials, including non-woven fabrics, nuclear microporous membranes, melt-blown fiber cloth with electrostatic adsorption and non-woven fabrics. Due to the adoption of a reasonable lamination structure and filtering mechanism, the dustproof mask filter of the utility model solves the problem that the filtering effect of the existing mask filter material on fine particles is not ideal, and can better filter out various particles at the same time. It can reduce the dust, bacteria and viruses in the diameter, and reduce the breathing resistance during use, and the comfort is good.

Description

一种防尘口罩滤片A dust mask filter

技术领域technical field

本实用新型涉及一种口罩材料,特别涉及一种防尘口罩滤片。The utility model relates to a mask material, in particular to a dustproof mask filter.

背景技术Background technique

在生产生活中,由不同途径产生的粉尘会对人的健康造成影响。当前,我国正处于工业现代化进程中,各类环境污染问题逐步显现,其中粉尘对人民健康的影响问题尤为突出,因此对粉尘的防护成为亟待解决的问题。对于粉尘中的大颗粒物,现有的防护技术一般均具有较好的防护效果;然而粉尘中的细颗粒物由于在大气中的停留时间长、输送距离远,且附带有毒、有害物质(例如,重金属、微生物等),可被直接吸入人体支气管,干扰肺部气体交换,引发哮喘、支气管炎和心血管病等疾病,因而对人体健康的影响很大,防护也较为困难。In production and life, dust generated by different channels will affect human health. At present, my country is in the process of industrial modernization, and various environmental pollution problems are gradually emerging, among which the impact of dust on people's health is particularly prominent, so the protection of dust has become an urgent problem to be solved. For the large particles in the dust, the existing protective technologies generally have a good protective effect; however, the fine particles in the dust have a long residence time in the atmosphere, a long transportation distance, and are accompanied by toxic and harmful substances (for example, heavy metals). , microorganisms, etc.), can be directly inhaled into the bronchi of the human body, interfere with the gas exchange of the lungs, and cause diseases such as asthma, bronchitis, and cardiovascular disease, which have a great impact on human health and are difficult to protect.

在现有的防护技术中,人们通常选择佩戴口罩的方式对空气中的粉尘进行防护,然而由于粉尘中的细颗粒物穿透性很强,极易穿透口罩的防护层,因此现有的口罩产品对其无法实现很好的防护。In the existing protective technology, people usually choose to wear a mask to protect the dust in the air. However, because the fine particles in the dust are very penetrating and can easily penetrate the protective layer of the mask, the existing masks The product cannot achieve good protection against it.

目前,市场上的口罩产品采用的过滤材质种类较多,主要包括:炭纤维毡垫、无纺布、纱布、滤纸、带静电吸附的熔喷纤维布等,口罩的防护层通常由上述材质的多个叠层构成。其中,炭纤维毡垫、无纺布、纱布、滤纸等材质采用机械式过滤,即通过层层阻隔使颗粒物滞留其中。然而这些材质仅能滤除大颗粒物,对于细颗粒物的滤除效果较差;同时,为提高过滤效果,以这些材质制成的口罩往往厚度较大,会使佩戴者感到很大的呼吸阻力,舒适度较差。带静电吸附的熔喷纤维布的过滤原理为静电吸附,其对粒径小于0.5微米的细颗粒物具有明显的吸附作用,且吸附效果随细颗粒物粒径的减小而增强;然而,带静电吸附的熔喷纤维布的容尘量有限,各种粒径的粉尘在其上积累后,其对细颗粒物的吸附效果下降较快。At present, there are many types of filter materials used in mask products on the market, mainly including: carbon fiber felt pad, non-woven fabric, gauze, filter paper, melt-blown fiber cloth with electrostatic adsorption, etc. The protective layer of the mask is usually made of the above materials. Consists of multiple layers. Among them, carbon fiber felt pads, non-woven fabrics, gauze, filter paper and other materials are mechanically filtered, that is, particles are retained in them through layer-by-layer barriers. However, these materials can only filter out large particles, and the filtering effect on fine particles is poor; at the same time, in order to improve the filtering effect, masks made of these materials are often thicker, which will make the wearer feel great breathing resistance. Less comfortable. The filtration principle of the melt-blown fiber cloth with electrostatic adsorption is electrostatic adsorption, which has obvious adsorption effect on fine particles with a particle size of less than 0.5 microns, and the adsorption effect increases with the decrease of the particle size of fine particles; however, with electrostatic adsorption The melt-blown fiber cloth has a limited dust holding capacity, and after dust of various particle sizes accumulates on it, its adsorption effect on fine particles decreases rapidly.

由此可见,上述常用的口罩过滤材质对细颗粒物的滤除效果均不理想,不能同时较好滤除各种粒径的粉尘,且呼吸阻力明显,严重影响了使用舒适度。It can be seen that the above-mentioned commonly used mask filter materials have unsatisfactory filtering effects on fine particles, and cannot filter out dust of various particle sizes at the same time, and the breathing resistance is obvious, which seriously affects the comfort of use.

实用新型内容Utility model content

为解决现有口罩过滤材质对细颗粒物的滤除效果均不理想,不能同时较好滤除各种粒径的粉尘,且呼吸阻力明显,影响使用舒适度等问题,本实用新型提供了一种防尘口罩滤片。In order to solve the problems that the filter materials of existing masks have unsatisfactory filter effects on fine particles, can not filter out dust of various particle sizes at the same time, and have obvious breathing resistance, which affects the comfort of use, etc., the utility model provides a Dust mask filter.

该防尘口罩滤片由多层过滤材质叠加复合而成,依次包括无纺布、核微孔膜、带静电吸附的熔喷纤维布和无纺布。The dust mask filter is composed of multiple layers of filter materials, including non-woven fabrics, nuclear microporous membranes, melt-blown fiber cloth with electrostatic adsorption and non-woven fabrics.

所述核微孔膜的材质优选为聚丙烯、聚酯或聚碳酸酯。The material of the core microporous membrane is preferably polypropylene, polyester or polycarbonate.

所述核微孔膜的核微孔平均孔径优选为0.2-3微米的核微孔膜。The nuclear microporous membrane is preferably a nuclear microporous membrane in which the average pore diameter of the nuclear micropores is 0.2-3 microns.

所述核微孔膜的核微孔密度优选为106-109个/平方厘米。The nuclear micropore density of the nuclear microporous membrane is preferably 10 6 -10 9 per square centimeter.

所述核微孔膜的厚度优选为4-25微米。The thickness of the nuclear microporous membrane is preferably 4-25 microns.

所述带静电吸附的熔喷纤维布的材质优选为聚丙烯。The material of the melt-blown fiber cloth with electrostatic adsorption is preferably polypropylene.

核微孔膜是20世纪70年代初发明的微孔薄膜,其微孔结构为圆柱状孔道,与通常的口罩过滤材质相比,其孔径大小均一,有明确的截留阈值,承压能力强,耐高温消毒,化学及生物稳定性好,无颗粒物脱落。The nuclear microporous membrane is a microporous film invented in the early 1970s. Its microporous structure is a cylindrical channel. Compared with the usual mask filter material, its pore size is uniform, it has a clear cut-off threshold, and it has a strong pressure bearing capacity. It is resistant to high temperature disinfection, has good chemical and biological stability, and has no particle shedding.

在本实用新型的防尘口罩滤片层叠结构中,核微孔膜用于阻隔粉尘中的大颗粒物和细颗粒物中粒径较大的部分,将其滤除;带静电吸附的熔喷纤维布用于吸附能够穿透核微孔膜阻隔的细颗粒物中粒径较小的部分;无纺布为核微孔膜和带静电吸附的熔喷纤维布提供固定支承和保护作用,并能滤除部分大颗粒物。In the dust-proof mask filter laminated structure of the present utility model, the nuclear microporous membrane is used to block the larger particles in the dust and the larger particles in the fine particles, and filter them out; the melt-blown fiber cloth with electrostatic adsorption It is used to absorb the smaller particle size of fine particles that can penetrate the nuclear microporous membrane barrier; the non-woven fabric provides fixed support and protection for the nuclear microporous membrane and the melt-blown fiber cloth with electrostatic adsorption, and can filter out Some large particles.

由于采用了上述层叠结构,粉尘经核微孔膜过滤后仅存细颗粒物中粒径较小的部分,因此采用带静电吸附的熔喷纤维布即可将其滤除,且能够长时间保持良好的吸附效果。同时,这种层叠结构的通气性能良好,在使用时的呼吸阻力小。Due to the adoption of the above-mentioned laminated structure, after the dust is filtered by the nuclear microporous membrane, only the small particle size part of the fine particles remains, so it can be filtered out by using the melt-blown fiber cloth with electrostatic adsorption, and it can be kept in good condition for a long time the adsorption effect. At the same time, this laminated structure has good ventilation performance and low breathing resistance during use.

综上所述,本实用新型的防尘口罩滤片由于采用了合理的层叠结构和滤除机理,解决了现有口罩过滤材质对细颗粒物的滤除效果均不理想的问题,能够同时较好滤除各种粒径的粉尘、细菌和病毒,且降低了使用时的呼吸阻力,舒适度好。In summary, due to the adoption of a reasonable lamination structure and filtering mechanism, the dustproof mask filter of the present utility model solves the problem that the filtering effect of the existing mask filter material on fine particles is not ideal, and can be better at the same time. Filter out dust, bacteria and viruses of various particle sizes, and reduce the breathing resistance during use, with good comfort.

附图说明Description of drawings

图1本实用新型的防尘口罩滤片示意图。Fig. 1 schematic diagram of the dustproof mask filter disc of the present utility model.

附图标记:1.无纺布,2.核微孔膜,3.带静电吸附的熔喷纤维布,4.无纺布。Reference signs: 1. Non-woven fabric, 2. Nuclear microporous membrane, 3. Melt-blown fiber cloth with electrostatic adsorption, 4. Non-woven fabric.

具体实施方式Detailed ways

下面结合附图对本实用新型的实施方式做进一步的说明。Embodiments of the present utility model will be further described below in conjunction with the accompanying drawings.

实施例Example

如附图1所示,本实用新型的防尘口罩滤片依次由无纺布1、核微孔膜2、带静电吸附的熔喷纤维布3和无纺布4叠加复合而成,所述核微孔膜2的材质为聚碳酸酯,所述带静电吸附的熔喷纤维布3的材质为聚丙烯。其中,无纺布1和无纺布4的质量厚度均为70克/平方米,带静电吸附的熔喷纤维布3的质量厚度为40克/平方米,核微孔膜2的核微孔密度为107个/平方厘米,核微孔平均孔径为1微米,核微孔膜2的厚度为12微米。As shown in accompanying drawing 1, the filter disc of the dustproof mask of the present utility model is successively formed by superposition and compounding of non-woven fabric 1, nuclear microporous membrane 2, melt-blown fiber cloth 3 and non-woven fabric 4 with electrostatic adsorption. The material of the nuclear microporous membrane 2 is polycarbonate, and the material of the melt-blown fiber cloth 3 with electrostatic adsorption is polypropylene. Among them, the mass thickness of non-woven fabric 1 and non-woven fabric 4 is 70 grams per square meter, the mass thickness of melt-blown fiber cloth 3 with electrostatic adsorption is 40 grams per square meter, and the nuclear micropores of nuclear microporous membrane 2 The density is 10 7 /square centimeter, the average pore size of the nuclear micropores is 1 micron, and the thickness of the nuclear microporous membrane 2 is 12 microns.

以模拟含粉尘空气对上述防尘口罩滤片进行检验,结果显示该滤片对各种粒径的粉尘均具有良好的过滤效果。The filter of the above-mentioned dust mask was tested by simulating dust-containing air, and the results showed that the filter had a good filtering effect on dust of various particle sizes.

对采用该滤片制成的口罩成品与由市场购得的多种口罩进行对比试戴检验,大部分试戴者认为采用该滤片制成的口罩呼吸最为顺畅,长时间佩戴体验良好。The finished mask made of this filter was compared with a variety of masks purchased in the market. Most of the test wearers believed that the mask made of this filter breathed the most smoothly and had a good wearing experience for a long time.

Claims (6)

1. an anti-dust respirator filter disc, is characterized in that: this anti-dust respirator filter disc is formed by multiple filtration material superimposion, comprise successively non-woven fabrics, nuclear pore membrane, static electrification absorption meltblown fibers cloth and non-woven fabrics.
2. anti-dust respirator filter disc as claimed in claim 1, is characterized in that: the material of described nuclear pore membrane is polypropylene, polyester or Merlon.
3. anti-dust respirator filter disc as claimed in claim 1, is characterized in that: the core micropore average pore size of described nuclear pore membrane is the nuclear pore membrane of 0.2-3 micron.
4. anti-dust respirator filter disc as claimed in claim 1, is characterized in that: the core pore density of described nuclear pore membrane is 10 6-10 9individual/square centimeter.
5. anti-dust respirator filter disc as claimed in claim 1, is characterized in that: the thickness of described nuclear pore membrane is 4-25 micron.
6. anti-dust respirator filter disc as claimed in claim 1, is characterized in that: the material of the meltblown fibers cloth of described static electrification absorption is polypropylene.
CN201420224875.5U 2014-05-04 2014-05-04 A kind of anti-dust respirator filter disc Expired - Lifetime CN204032437U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106820343A (en) * 2016-11-04 2017-06-13 广东乐惠购网络科技有限公司 A kind of Electrostatic Absorption haze mouth mask
CN108992820A (en) * 2018-07-30 2018-12-14 西安交通大学 Filter core for mask
CN109077372A (en) * 2017-06-13 2018-12-25 江苏瑞丰科技实业有限公司 A kind of anti-PM2.5 antibacterial mask filter core of the anti-haze of rechargeable type
CN111820498A (en) * 2019-04-19 2020-10-27 天津大学 PM2.5 mask based on electrostatic adsorption and polymer water-absorbing resin
CN112080859A (en) * 2020-09-03 2020-12-15 怡佳(福建)卫生用品有限公司 Low-air-resistance aromatic melt-blown non-woven fabric, planar mask with melt-blown non-woven fabric and manufacturing method of planar mask

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106820343A (en) * 2016-11-04 2017-06-13 广东乐惠购网络科技有限公司 A kind of Electrostatic Absorption haze mouth mask
CN109077372A (en) * 2017-06-13 2018-12-25 江苏瑞丰科技实业有限公司 A kind of anti-PM2.5 antibacterial mask filter core of the anti-haze of rechargeable type
CN108992820A (en) * 2018-07-30 2018-12-14 西安交通大学 Filter core for mask
CN108992820B (en) * 2018-07-30 2021-03-30 西安交通大学 filter element for face mask
CN111820498A (en) * 2019-04-19 2020-10-27 天津大学 PM2.5 mask based on electrostatic adsorption and polymer water-absorbing resin
CN112080859A (en) * 2020-09-03 2020-12-15 怡佳(福建)卫生用品有限公司 Low-air-resistance aromatic melt-blown non-woven fabric, planar mask with melt-blown non-woven fabric and manufacturing method of planar mask

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