CN204021292U - A kind of hand-held automatic tie tool - Google Patents
A kind of hand-held automatic tie tool Download PDFInfo
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- CN204021292U CN204021292U CN201420414439.4U CN201420414439U CN204021292U CN 204021292 U CN204021292 U CN 204021292U CN 201420414439 U CN201420414439 U CN 201420414439U CN 204021292 U CN204021292 U CN 204021292U
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Abstract
本实用新型提供了一种手持式自动扎带工具,包括主机、枪头、送料管及数据线,所述主机通过送料管及数据线与所述枪头相连接,还包括振动盘、直振器,所述振动盘位于所述主机左侧,所述振动盘右侧连接有直振器,所述直振器与所述推料室相连,所述振动盘及直振器对散装扎带筛选排序,光纤感应器检测到最靠前的一根扎带到位后,由气缸将最靠前的一根扎带推入送料管中,用手扣动扳机,压缩空气将扎带送入枪头,枪头自动完成缠绕、穿孔、拉紧、切断动作,本实用新型的有益效果在于:大大提高扎带捆扎操作的效率;人手不需触碰扎带即可自动完成扎带工作,大大减轻了工人的劳动强度;枪头尺寸小,重量轻,且枪头与主机采用柔性管线连接。
The utility model provides a hand-held automatic cable tie tool, which includes a main machine, a gun head, a feeding pipe and a data line. The vibrating plate is located on the left side of the main machine, and the right side of the vibrating plate is connected with a direct vibrator, and the direct vibrator is connected with the pushing chamber. Screening and sorting, after the optical fiber sensor detects that the frontmost cable tie is in place, the cylinder pushes the frontmost cable tie into the feeding tube, pulls the trigger by hand, and the compressed air sends the cable tie into the gun The gun head can automatically complete the actions of winding, perforating, tightening, and cutting. The utility model has the beneficial effects of: greatly improving the efficiency of the strapping operation; manpower can automatically complete the strapping work without touching the strapping, greatly reducing the The labor intensity of the workers is reduced; the gun head is small in size and light in weight, and the gun head is connected to the host with a flexible pipeline.
Description
技术领域 technical field
本实用新型涉及一种自动扎带工具,尤其涉及一种手持式自动扎带工具。 The utility model relates to an automatic cable tie tool, in particular to a hand-held automatic cable tie tool.
背景技术 Background technique
目前,用扎带对电线、管路的捆扎大都是手工完成的,市面上有手动扎带枪,本身没有动力,依靠手动杠杆作用拉紧并利用突发机构切断扎带尾部,使用这种手动扎带枪,仍然需要手动拿取扎带,手动穿孔,稍微拉紧后再使用手动扎带枪,工作效率低,劳动强度大,一般一个工作周期需要7-10秒钟; At present, the binding of wires and pipelines with cable ties is mostly done manually. There are manual cable tie guns on the market, which have no power. The cable tie gun still needs to manually take the cable tie, manually perforate it, and then use the manual cable tie gun after a little tension. The work efficiency is low and the labor intensity is high. Generally, a working cycle takes 7-10 seconds;
市面上也有一种桌面式扎带机,这种机器存在以下缺点:1.机器固定不动,只能移动工件,使用不灵活,只适合小批量生产;2. 因空间限制,它无法用于飞机、船舶、火车、汽车、家电、通信设备的管线、隧道或空中缆线等的现场或内部施工;3. 因其体积大,无法并入流水线作业;4.这种机器只能水平放置,不能用于液体或粉末的袋装封口(袋口必须朝上);5. 这种机器在原理设计上相对粗糙:它是将一串扎带横向排列,用马达提供推力推动一串扎带,推力作用在第一根,用爪子去勾住最后一根,推动的过程中一旦出现歪斜,就不能成功,因此可靠性不高。 There is also a desktop cable tie machine on the market. This machine has the following disadvantages: 1. The machine is fixed and can only move the workpiece. It is not flexible to use and is only suitable for small batch production; 2. Due to space constraints, it cannot be used for On-site or internal construction of aircraft, ships, trains, automobiles, household appliances, communication equipment pipelines, tunnels or aerial cables; 3. Because of its large size, it cannot be incorporated into the assembly line; 4. This machine can only be placed horizontally, It cannot be used for bag sealing of liquid or powder (the mouth of the bag must face up); 5. The principle design of this machine is relatively rough: it arranges a string of cable ties horizontally, and uses a motor to provide thrust to push a string of cable ties. The thrust acts on the first one, and the claws are used to hook the last one. Once it is skewed during the pushing process, it will not succeed, so the reliability is not high.
实用新型内容 Utility model content
本实用新型目的在于解决市面上有手动扎带枪,本身没有动力,依靠手动杠杆作用拉紧并利用突发机构切断扎带尾部,使用这种手动扎带枪,仍然需要手动拿取扎带,手动穿孔,稍微拉紧后再使用手动扎带枪,工作效率低,劳动强度大的不足而提供的一种新型手持式自动扎带工具。 The purpose of this utility model is to solve the problem that there are manual cable tie guns on the market, which have no power themselves, rely on manual leverage to tighten and use the sudden mechanism to cut off the tail of the cable tie. Using this manual cable tie gun, it is still necessary to manually take the cable tie. It is a new type of hand-held automatic cable tie tool provided by manual piercing, and then using a manual cable tie gun after a little tension, low work efficiency and high labor intensity.
本实用新型是通过以下技术方案来实现的:一种手持式自动扎带工具,包括主机、枪头、送料管及数据线,所述主机通过送料管及数据线与所述枪头相连接,所述主机包括推料气缸、推料气缸座、推料块、导向块、送料管连接件、阀门、阀门气缸、电控及气控系统,所述主机下方设有电控及气控系统,所述送料管连接于所述主机右端上方,所述送料管与主机连接处的端口下方设有阀门,阀门及推料块上有气道及小孔,气道及小孔与压缩空气源相连,推料块将扎带推进送料管后会吹气一次,将扎带推到送料管中部,阀门关闭时,压缩空气在送料管内形成压力推动扎带高速进入枪头; The utility model is realized through the following technical solutions: a hand-held automatic cable tie tool, including a main machine, a gun head, a feeding pipe and a data line, the main machine is connected with the gun head through the feeding pipe and the data line, The main engine includes a material pushing cylinder, a material pushing cylinder seat, a material pushing block, a guide block, a feeding pipe connector, a valve, a valve cylinder, an electric control and an air control system, and an electric control and an air control system are arranged under the main engine. The feeding pipe is connected above the right end of the main engine, and a valve is provided under the port where the feeding pipe connects with the main engine. There are air passages and small holes on the valve and the pushing block, and the air passage and small holes are connected with the compressed air source. , the pushing block pushes the cable tie into the feeding tube and blows once, pushing the cable tie to the middle of the feeding tube, when the valve is closed, the compressed air forms pressure in the feeding tube to push the cable tie into the gun head at high speed;
所述阀门下方设有阀门气缸,所述阀门上方设有送料管连接件,所述送料管连接件后方设有导向块,所述导向块后方设有推料室,所述推料室下方设有光纤感应器,所述推料室后方设有推料块,所述推料块后方设有推料气缸座,所述推料气缸座后方设有推料气缸,还包括振动盘、直振器,所述振动盘位于所述主机左侧,所述振动盘右侧连接有直振器,所述直振器与所述推料室相连,所述振动盘对散装扎带筛选排序,排序好的扎带由直振器将扎带变成肩并肩的横向排列,光纤感应器检测到最靠前的一根扎带到位后,由气缸将最靠前的一根扎带推入送料管中; A valve cylinder is arranged below the valve, a feeding pipe connector is arranged above the valve, a guide block is arranged behind the feed pipe connector, a push chamber is arranged behind the guide block, and a push chamber is arranged below the push chamber. There is an optical fiber sensor, a pushing block is arranged behind the pushing chamber, a pushing cylinder seat is arranged behind the pushing block, a pushing cylinder is arranged behind the pushing cylinder seat, and a vibrating plate, a direct vibrating The vibrating plate is located on the left side of the main machine, and the right side of the vibrating plate is connected with a direct vibrator, and the direct vibrator is connected with the pushing chamber, and the vibrating plate sorts and sorts the bulk cable ties. A good cable tie is turned into a side-by-side horizontal arrangement by the straight vibrator. After the optical fiber sensor detects that the frontmost cable tie is in place, the cylinder pushes the frontmost cable tie into the feeding tube. middle;
所述枪头包括壳体、数据线连接器、内部送料管、马达、减速箱、计数齿轮、太阳齿轮、内外齿轮、主动卷带齿轮、主动卷带轮轴、主动卷带轮、被动卷带轮、被动卷带齿轮、被动卷带轮轴、行星齿轮、行星轮轴、行星轮底座、切刀拔销、切刀、捆扎松紧度调节机构、上爪机构、上爪、下爪、上下爪连接件、凸轮,所述壳体右侧连有数据线连接器,所述数据线连接器与数据线相连接,所述壳体右侧下方连有送料管连接件,所述送料管连接件右侧连接有送料管,所述送料管连接件左侧连接有内部送料管,所述内部送料管开口于壳体左端的上下爪连接件及下爪之间,所述上下爪连接件内部设计有特征,用于给扎带头部定位,所述数据线连接器左侧设有马达,所述马达左侧设有减速箱,所述减速箱左侧连接有计数齿轮,所述计数齿轮一侧设有凸轮,所述计数齿轮前方连接有太阳齿轮,所述内外齿轮与所述太阳齿轮同轴安装,所述内外齿轮前方相互咬合有主动卷带齿轮,所述主动卷带齿轮中间设有主动卷带轮轴,所述主动卷带轮轴还连有主动卷带轮,所述主动卷带齿轮前方与所述被动卷带齿轮相互咬合,所述被动卷带齿轮中间设有被动卷带轮轴,所述被动卷带轮轴还连有被动卷带轮; The gun head includes a housing, a data line connector, an internal feeding pipe, a motor, a reduction box, a counting gear, a sun gear, an internal and external gear, a driving take-up gear, a driving take-up wheel shaft, a driving take-up wheel, and a passive take-up wheel , passive winding gear, passive winding wheel shaft, planetary gear, planetary wheel shaft, planetary wheel base, cutter pull pin, cutter, binding tightness adjustment mechanism, upper claw mechanism, upper claw, lower claw, upper and lower claw connectors, Cam, the right side of the housing is connected with a data line connector, the data line connector is connected with the data line, the lower right side of the housing is connected with a feeding tube connector, and the right side of the feeding tube connector is connected to There is a feeding pipe, and the left side of the connecting part of the feeding pipe is connected with an internal feeding pipe. The internal feeding pipe is opened between the upper and lower claw connectors and the lower claw at the left end of the housing. The internal design of the upper and lower claw connectors has characteristics, It is used to position the head of the cable tie. There is a motor on the left side of the data cable connector, a reduction box on the left side of the motor, a counting gear connected to the left side of the reduction box, and a cam on the side of the counting gear. , the front of the counting gear is connected with a sun gear, the inner and outer gears are installed coaxially with the sun gear, and the front of the inner and outer gears is interlocked with a driving take-up gear, and the middle of the driving take-up gear is provided with a driving take-up wheel shaft , the driving winding wheel shaft is also connected with the driving winding wheel, the front of the driving winding gear and the passive winding gear are engaged with each other, the passive winding wheel shaft is arranged in the middle of the passive winding gear, and the passive winding gear The pulley shaft is also connected with a passive take-up pulley;
所述内外齿轮的内齿圈咬合有所述行星齿轮,所述行星齿轮套合在行星轮轴上,所述行星轮轴固定在行星轮底座上,所述行星轮底座同轴安装在所述太阳齿轮上并布置在所述内外齿轮的一侧,所述行星轮底座外侧设有切刀拔销,所述切刀拔销上套有切刀,所述行星轮底座上方设有捆扎松紧度调节机构,所述太阳齿轮、行星齿轮、内外齿轮、行星轮轴、行星轮底座组成行星轮系,所述行星轮系将动力分为两条支路输出,一个输出为所述内外齿轮的转动,用于拉紧扎带,另一个输出为所述行星轮底座的转动,用于切断扎带; The inner ring gear of the inner and outer gears is engaged with the planetary gear, the planetary gear fits on the planetary gear shaft, the planetary gear shaft is fixed on the planetary gear base, and the planetary gear base is coaxially installed on the sun gear and arranged on one side of the internal and external gears, the outer side of the planetary wheel base is provided with a cutter pull pin, the cutter pull pin is covered with a cutter, and a binding tightness adjustment mechanism is provided above the planetary wheel base , the sun gear, planetary gears, internal and external gears, planetary gear shafts, and planetary gear bases form a planetary gear train, and the planetary gear train divides power into two branches for output, and one output is the rotation of the internal and external gears for Tighten the cable tie, and another output is the rotation of the planetary wheel base, which is used to cut off the cable tie;
所述壳体左下方设有扳机,所述壳体左前端下方设有下爪,所述扳机通过扳机连杆与所述下爪相连接,所述扳机上方,紧邻扳机设置有扳机感应器,扳机上设置特征,扳机感应器检测到扳机扣动信号并传给主机,控制送料、送气及马达启动,所述扳机与壳体之间设有扳机复位弹簧,扣动扳机下爪向上运动,所述下爪上方设有上爪机构。 A trigger is provided at the lower left of the housing, a lower claw is provided at the lower left front end of the housing, the trigger is connected with the lower claw through a trigger connecting rod, and a trigger sensor is arranged above the trigger and adjacent to the trigger. Features are set on the trigger. The trigger sensor detects the trigger pull signal and transmits it to the host to control feeding, air supply and motor start. There is a trigger return spring between the trigger and the housing, and the lower claw of the trigger moves upward. An upper claw mechanism is arranged above the lower claw.
进一步地,还包括计数齿轮感应器,所述计数齿轮感应器设置在计数齿轮轴向方向并紧邻布置,计数齿轮上设置特征,计数齿轮感应器能检测到该特征并发出信号,控制马达停止运动,完成一个扎带工作周期。 Further, it also includes a counting gear sensor, the counting gear sensor is arranged in the axial direction of the counting gear and is arranged adjacent to it, a feature is set on the counting gear, the counting gear sensor can detect the feature and send a signal to control the motor to stop moving , to complete a cable tie work cycle.
进一步地,所述捆扎松紧度调节机构包括调节螺杆、游标、调节弹簧、滑块,所述滑块、调节弹簧、游标同轴安装在所述调节螺杆上,所述调节螺杆的一端套接在机架上并且所述调节螺杆只能绕其自身的轴线转动,所述调节螺杆的其它自由度被机架限制,所述游标与所述调节螺杆采用螺纹联接,所述游标上有防止转动的结构,转动调节螺杆,所述游标沿着所述调节螺杆轴线移动并压缩或释放所述调节弹簧,所述行星轮底座上方设置有叉形结构,所述滑块紧邻行星轮底座上方的叉形结构布置,所述调节弹簧的弹力作用在所述滑块上,所述滑块再将所述弹力作用在所述行星轮底座上方的叉形结构上并使行星轮底座上方的叉形结构紧靠所述机架,所述捆扎松紧度调节机构利用弹力锁定行星轮底座,转动所述捆扎松紧度调节机构的所述调节螺杆即调节弹力的大小,即设定切刀切断的阈值,亦即调节捆扎松紧度。 Further, the binding tightness adjustment mechanism includes an adjustment screw, a vernier, an adjustment spring, and a slider. The slider, the adjustment spring, and the vernier are coaxially installed on the adjustment screw, and one end of the adjustment screw is sleeved on the On the frame and the adjusting screw can only rotate around its own axis, the other degrees of freedom of the adjusting screw are limited by the frame, the vernier and the adjusting screw are threadedly connected, and the vernier has an anti-rotation structure, turn the adjustment screw, the vernier moves along the axis of the adjustment screw and compresses or releases the adjustment spring, a fork-shaped structure is arranged above the base of the planetary wheel, and the slider is adjacent to the fork above the base of the planetary wheel Structural arrangement, the elastic force of the adjustment spring acts on the slider, and the slider then acts the elastic force on the fork structure above the planetary wheel base and tightens the fork structure above the planetary wheel base. Relying on the frame, the binding tightness adjustment mechanism locks the planetary wheel base with elastic force, and the adjustment screw of the binding tightness adjustment mechanism is rotated to adjust the elastic force, that is, to set the threshold for cutting by the cutter, that is, Adjust the tightness of the binding.
进一步地,所述上爪机构包括上爪、摆动杆、凸轮从动杆,所述上爪一端与所述摆动杆相连接,所述摆动杆另一端与所述凸轮从动杆相连接,所述凸轮从动杆通过所述凸轮控制,所述下爪与上爪之间设有上下爪连接件,上爪与下爪及上下爪连接件均开有槽,对扎带进行导向,扣动所述扳机后,下爪通过扳机连杆向上摆动,上爪与下爪及上下爪连接件组成一个封闭圈;扎带被压缩空气推入上爪与下爪及上下爪连接件所组成的闭合圈内定位,上爪在马达驱动下向内摆动,使扎带尾部穿入扎带头部的孔中,下爪的运动由扳机、扳机连杆手动控制,扳机复位弹簧复位;弹簧在复位位置时,上爪与下爪处于张开状态。 Further, the upper claw mechanism includes an upper claw, a swing lever, and a cam follower lever, one end of the upper claw is connected to the swing lever, and the other end of the swing lever is connected to the cam follower lever, so The cam follower lever is controlled by the cam, and the upper and lower claw connecting parts are arranged between the lower claw and the upper claw. After the trigger, the lower claw swings upwards through the trigger link, and the upper claw, the lower claw and the upper and lower claw connectors form a closed circle; the cable tie is pushed into the closed circle formed by the upper claw, the lower claw and the upper and lower claw connectors by compressed air. Positioning in the circle, the upper jaw swings inward under the drive of the motor, so that the tail of the cable tie penetrates into the hole at the head of the cable tie, the movement of the lower jaw is manually controlled by the trigger and the trigger connecting rod, and the trigger reset spring resets; when the spring is in the reset position , the upper paw and the lower paw are in an open state.
进一步地,所述送料管为柔性的方形截面送料管。 Further, the feeding tube is a flexible square-section feeding tube.
进一步地,所述主动卷带轮及被动卷带轮的周边设计成齿形,所述主动卷带轮及被动卷带轮分别与所述主动卷带齿轮及被动卷带齿轮、所述主动卷带轮轴及所述被动卷带轮轴装配后,不论转动到任何角度方位,所述主动卷带轮与被动卷带轮的周边齿形始终成凸凹相对。 Further, the periphery of the driving winding wheel and the passive winding wheel is designed in a tooth shape, and the driving winding wheel and the passive winding wheel are respectively connected with the driving winding gear, the passive winding gear, and the driving winding wheel. After the pulley shaft and the driven winding wheel shaft are assembled, no matter they are rotated to any angle or orientation, the peripheral tooth profiles of the driving winding wheel and the passive winding wheel are always facing each other in convex-concave shape. the
进一步地,所述捆扎松紧度调节机构采用调节螺杆、滑块、调节弹簧、游标,所述捆扎松紧度调节机构的弹力锁定行星轮底座,为切刀切断动作设定阻力,确保卷带动作优先于切断动作进行;当切刀切断扎带后,所述捆扎松紧度调节机构推动行星轮底座绕所述太阳齿轮轴线转动使切刀复位。 Further, the binding tightness adjustment mechanism adopts an adjustment screw, a slider, an adjustment spring, and a vernier, and the elastic force of the binding tightness adjustment mechanism locks the planetary wheel base to set resistance for the cutting action of the cutter, ensuring that the winding action takes priority The cutting action is carried out; when the cutter cuts the cable tie, the binding tightness adjustment mechanism pushes the planetary wheel base to rotate around the axis of the sun gear to reset the cutter.
本实用新型的有益效果在于: The beneficial effects of the utility model are:
1、大大提高扎带捆扎操作的效率; 1. Greatly improve the efficiency of strapping operation;
2、带的拉紧力及切断留尾长度更能均匀一致; 2. The tension force of the belt and the length of the tail after cutting can be more uniform;
3、人手不需触碰扎带即可自动完成扎带工作,大大减轻了工人的劳动强度; 3. The manpower can automatically complete the work of the cable tie without touching the cable tie, which greatly reduces the labor intensity of the workers;
4、枪头尺寸小,重量轻,且枪头与主机采用柔性管线连接,可以用于飞机、火车、船舶、汽车、通信设备的内部狭小空间内的现场装配时管线的捆扎,也可适用于空中缆线捆扎固定,可以用于液体及粉末的袋装封口,对于流水线作业,只需移动枪头,让产品连续在流水线的皮带上移动,节省搬运时间。 4. The gun head is small in size and light in weight, and the gun head is connected to the host with a flexible pipeline, which can be used for bundling of pipelines during on-site assembly in narrow spaces inside airplanes, trains, ships, automobiles, and communication equipment, and is also applicable to The aerial cable is bundled and fixed, which can be used for bag sealing of liquid and powder. For assembly line operation, only need to move the gun head, so that the product can continuously move on the belt of the assembly line, saving handling time.
附图说明 Description of drawings
图1是本实用新型手持式自动扎带工具总体结构示意图; Fig. 1 is a schematic diagram of the overall structure of the utility model hand-held automatic cable tie tool;
图2是主机主视图结构示意图; Fig. 2 is a schematic structural diagram of the front view of the host;
图3是主机的俯视局部视图结构示意图; Fig. 3 is a structural schematic diagram of a top view partial view of the host;
图4是主机的局部剖面图B-B结构示意图; Fig. 4 is a partial sectional view B-B structural schematic diagram of the host;
图5是枪头立体图结构示意图; Fig. 5 is a structural schematic diagram of a three-dimensional view of the gun head;
图6是枪头俯视图结构示意图; Fig. 6 is a structural schematic diagram of a top view of the gun head;
图7是枪头主视图结构示意图; Fig. 7 is a structural schematic diagram of the front view of the gun head;
图8是枪头的局部剖面图V-V结构示意图; Fig. 8 is a partial sectional view V-V structural schematic view of the gun head;
图9是卷带、切带及捆扎松紧度调节机构左视结构示意图; Fig. 9 is a left view structural diagram of the winding, cutting and binding tightness adjustment mechanism;
图10是卷带、切带及捆扎松紧度调节机构右视结构示意图; Fig. 10 is a right-view structure diagram of the tape winding, tape cutting and binding tightness adjustment mechanism;
图11是行星轮系结构示意图; Fig. 11 is a schematic structural diagram of the planetary gear train;
图12是扎带示意图; Figure 12 is a schematic diagram of cable ties;
附图标记:1主机;11、推料气缸;12、推料气缸座;13、推料块;14、推料室;15、导向块;16、送料管连接件;17、阀门;18、阀门气缸;19、电控及气控系统;20、光纤感应器;2、枪头;21、壳体;210、扳机;211、扳机连杆;212、扳机感应器;213、扳机复位弹簧;22、数据线连接器;23、内部送料管;24、马达;25、减速箱;26、计数齿轮;27、太阳齿轮;28、内外齿轮;29、主动卷带齿轮;30、主动卷带轮轴;31、主动卷带轮;32、被动卷带轮;33、被动卷带齿轮;34、被动卷带轮轴;35、行星齿轮;36、行星轮轴;37、行星轮底座;38、切刀拔销;39、切刀;40、捆扎松紧度调节机构;401、调节螺杆;402、游标;403、调节弹簧;404、滑块;41、上爪机构;410、上爪;411、摆动杆;412、凸轮从动杆;42、下爪;43、上下爪连接件;44、凸轮;45、机架,3、送料管;4、数据线;5、振动盘;6、直振器;7、计数齿轮感应器;8、扎带。 Reference signs: 1 main engine; 11, material pushing cylinder; 12, material pushing cylinder seat; 13, material pushing block; 14, material pushing chamber; 15, guide block; 16, feeding pipe connector; 17, valve; 18, Valve cylinder; 19. Electric control and air control system; 20. Optical fiber sensor; 2. Gun head; 21. Shell; 210. Trigger; 211. Trigger connecting rod; 212. Trigger sensor; 213. Trigger return spring; 22. Data cable connector; 23. Internal feeding pipe; 24. Motor; 25. Gearbox; 26. Counting gear; 27. Sun gear; 28. Internal and external gear; ; 31, active winding wheel; 32, passive winding wheel; 33, passive winding gear; 34, passive winding wheel shaft; 35, planetary gear; 36, planetary wheel shaft; 37, planetary wheel base; 38, cutter pull Pin; 39, cutter; 40, binding tightness adjustment mechanism; 401, adjustment screw rod; 402, vernier; 403, adjustment spring; 404, slide block; 41, upper claw mechanism; 410, upper claw; 411, swing lever; 412, cam follower lever; 42, lower claw; 43, upper and lower claw connector; 44, cam; 45, frame, 3, feeding pipe; 4, data line; 5, vibrating plate; 6, direct vibrator; 7 , Counting gear sensor; 8, Cable tie.
具体实施方式 Detailed ways
下面结合附图及具体实施方式对本实用新型做进一步描述: The utility model will be further described below in conjunction with the accompanying drawings and specific implementation methods:
实施例1: Example 1:
如图1、图2、图3、图4、图5、图6、图7、图8、图9、图10、图11、图12所示:一种手持式自动扎带工具,包括主机1、枪头2、送料管3及数据线4,所述主机1通过送料管3及数据线4与所述枪头2相连接,所述主机1包括推料气缸11、推料气缸座12、推料块13、导向块15、送料管连接件16、阀门17、阀门气缸18、电控及气控系统19,所述主机1下方设有电控及气控系统19,所述送料管3连接于所述主机1右端上方,所述送料管3与主机1连接处的端口下方设有阀门17; As shown in Figure 1, Figure 2, Figure 3, Figure 4, Figure 5, Figure 6, Figure 7, Figure 8, Figure 9, Figure 10, Figure 11, and Figure 12: a hand-held automatic cable tie tool, including a host 1. Gun head 2, feeding tube 3 and data line 4, the host 1 is connected to the gun head 2 through the feeding tube 3 and data line 4, the host 1 includes a pushing cylinder 11, a pushing cylinder seat 12 , pusher block 13, guide block 15, feed pipe connector 16, valve 17, valve cylinder 18, electric control and air control system 19, described main engine 1 below is provided with electric control and air control system 19, and described feed pipe 3 is connected above the right end of the host 1, and a valve 17 is provided below the port where the feeding pipe 3 is connected to the host 1;
所述阀门17下方设有阀门气缸18,所述阀门17上方设有送料管连接件16,所述送料管连接件16后方设有导向块15,所述导向块15后方设有推料室14,所述推料室14下方设有光纤感应器20,所述推料室14后方设有推料块13,所述推料块13后方设有推料气缸座12,所述推料气缸座12后方设有推料气缸11,还包括振动盘5、直振器6,所述振动盘5位于所述主机1左侧,所述振动盘5右侧连接有直振器6,所述直振器6与所述推料室14相连,所述振动盘5对散装扎带8筛选排序,排序好的扎带8由直振器6将扎带8变成肩并肩的横向排列,光纤感应器20检测到最靠前的一根扎带8到位后,由气缸将最靠前的一根扎带8推入送料管3中;所述推料块13及阀门17上有气道及小孔,气道及小孔与压缩空气源相连,所述推料块13将扎带8推到最左端位置后,所述电控及气控系统19通过所述推料块13内的气道及小孔对所述扎带8吹气一次,将所述扎带8推到所述送料管3的中部,所述阀门17随之关闭,使所述送料管3的入口封闭; A valve cylinder 18 is provided below the valve 17, a feed pipe connector 16 is provided above the valve 17, a guide block 15 is provided behind the feed pipe connector 16, and a push chamber 14 is provided behind the guide block 15. , the bottom of the pushing chamber 14 is provided with an optical fiber sensor 20, the rear of the pushing chamber 14 is provided with a pushing block 13, the rear of the pushing block 13 is provided with a pushing cylinder seat 12, and the pushing cylinder seat 12 rear is provided with pushing material cylinder 11, also comprises vibrating plate 5, straight vibrator 6, and described vibrating plate 5 is positioned at the left side of described main engine 1, and the right side of described vibrating plate 5 is connected with direct vibrator 6, and described direct vibrator The vibrator 6 is connected to the pushing chamber 14, and the vibrating plate 5 screens and sorts the loose cable ties 8, and the sorted cable ties 8 are arranged side by side by the direct vibrator 6, and the optical fiber induction After the device 20 detects that the most forward cable tie 8 is in place, the cylinder pushes the most forward cable tie 8 into the feeding pipe 3; the pushing block 13 and the valve 17 have air channels and small Holes, air passages and small holes are connected to the compressed air source. After the pusher block 13 pushes the cable tie 8 to the leftmost position, the electric control and air control system 19 passes through the air passage in the pusher block 13 and the small hole to blow the cable tie 8 once, push the cable tie 8 to the middle of the feeding pipe 3, and then close the valve 17, so that the entrance of the feeding pipe 3 is closed;
所述枪头2包括壳体21、数据线连接器22、内部送料管23、马达24、减速箱25、计数齿轮26、太阳齿轮27、内外齿轮28、主动卷带齿轮29、主动卷带轮轴30、主动卷带轮31、被动卷带轮32、被动卷带齿轮33、被动卷带轮轴34、行星齿轮35、行星轮轴36、行星轮底座37、切刀拔销38、切刀39、捆扎松紧度调节机构40、上爪机构41、下爪42、上下爪连接件43,凸轮44,所述上下爪连接件43内设计有给扎带8头部定位的结构,所述壳体21右侧连有数据线连接器22,所述数据线连接器22与数据线4相连接,所述壳体22右侧下方连有送料管连接件16,所述送料管连接件16右侧连接有送料管3,所述送料管连接件16左侧连接有内部送料管23,所述内部送料管23开口于壳体1左端的上下爪连接件43及下爪42之间,所述数据线连接器22左侧设有马达24,所述马达24左侧设有减速箱25,所述减速箱25左侧连接有计数齿轮26,所述计数齿轮26一侧设有凸轮44,所述计数齿轮26前方连接有太阳齿轮27,所述太阳齿轮27一侧连接有所述内外齿轮28,所述内外齿轮28前方相互咬合有主动卷带齿轮29,所述主动卷带齿轮29中间设有主动卷带轮轴30,所述主动卷带轮轴30还连有主动卷带轮31,所述主动卷带齿轮29前方与所述被动卷带齿轮33相互咬合,所述被动卷带齿轮33中间设有被动卷带轮轴34,所述被动卷带轮轴34还联接有被动卷带轮32; The gun head 2 includes a housing 21, a data line connector 22, an internal feeding pipe 23, a motor 24, a reduction box 25, a counting gear 26, a sun gear 27, an internal and external gear 28, a driving winding gear 29, and a driving winding wheel shaft 30. Active winding wheel 31, passive winding wheel 32, passive winding gear 33, passive winding wheel shaft 34, planetary gear 35, planetary wheel shaft 36, planetary wheel base 37, cutter pin 38, cutter 39, binding The tightness adjustment mechanism 40, the upper claw mechanism 41, the lower claw 42, the upper and lower claw connectors 43, and the cam 44, the structure for positioning the head of the cable tie 8 is designed in the upper and lower claw connectors 43, and the housing 21 right The side is connected with a data line connector 22, and the data line connector 22 is connected with the data line 4, and the lower right side of the housing 22 is connected with a feeding tube connector 16, and the right side of the feeding tube connector 16 is connected with a Feeding pipe 3, the left side of the feeding pipe connector 16 is connected with an internal feeding pipe 23, and the internal feeding pipe 23 is opened between the upper and lower claw connectors 43 and the lower claw 42 at the left end of the housing 1, and the data line is connected to A motor 24 is provided on the left side of the device 22, and a reduction box 25 is provided on the left side of the motor 24, and a counting gear 26 is connected to the left side of the reduction box 25, and a cam 44 is provided on one side of the counting gear 26, and the counting gear 26 is connected to a sun gear 27 in front, and the inner and outer gears 28 are connected to one side of the sun gear 27, and the front of the inner and outer gears 28 is engaged with a driving winding gear 29, and a driving winding gear 29 is arranged in the middle of the driving winding gear 29. The pulley shaft 30, the driving winding wheel shaft 30 is also connected with the driving winding wheel 31, the front of the driving winding gear 29 is engaged with the passive winding gear 33, and the passive winding gear 33 is provided with a passive The winding wheel shaft 34, the passive winding wheel shaft 34 is also connected with the passive winding wheel 32;
所述行星轮底座37同轴安装在所述太阳齿轮27上并且布置在所述内外齿轮28一侧,所述行星轮轴36固定在所述行星轮底座37上,所述行星齿轮35套合在行星轮轴36上,所述切刀拔销38也固定在所述行星轮底座37上的外侧,所述切刀拔销38上套有切刀39,所述行星轮底座37上方设有捆扎松紧度调节机构40,所述太阳齿轮27与所述行星齿轮35、所述内外齿轮28、所述行星轮底座37、所述行星轮轴36组成行星轮系,所述行星轮系将动力分为两条支路输出,一个输出为所述内外齿轮28的转动用于拉紧扎带8,另一个输出为所述行星轮底座37的转动用于切断扎带8;所述捆扎松紧度调节机构40的作用是为所述行星轮底座37的转动设定一定的阻力确保拉紧扎带8的动作优先进行; The planetary gear base 37 is coaxially installed on the sun gear 27 and arranged on one side of the internal and external gears 28, the planetary gear shaft 36 is fixed on the planetary gear base 37, and the planetary gear 35 fits on the On the planet wheel shaft 36, the cutter pin 38 is also fixed on the outer side of the planet wheel base 37, the cutter pin 38 is covered with a cutter 39, and the planet wheel base 37 is provided with a binding elastic. Degree adjustment mechanism 40, the sun gear 27, the planetary gear 35, the internal and external gear 28, the planetary wheel base 37, and the planetary wheel shaft 36 form a planetary gear train, and the planetary gear train divides power into two One output is the rotation of the internal and external gear 28 for tightening the strap 8, and the other output is the rotation of the planetary wheel base 37 for cutting the strap 8; the binding tightness adjustment mechanism 40 The effect is to set a certain resistance for the rotation of the planetary wheel base 37 to ensure that the action of tightening the cable tie 8 is given priority;
所述壳体21左下方设有扳机210,所述壳体21左前端下方设有下爪42,所述扳机210通过扳机连杆211与所述下爪42相连接,所述扳机210上方,紧邻扳机210设置有扳机感应器212,扳机210上设置结构,扳机感应器212检测到扳机210扣动信号并传给主机1,控制送料、送气及马达24启动,所述扳机210与壳体21之间设有扳机复位弹簧213,扣动扳机210下爪42向上运动,所述下爪42上方设有上爪机构41; A trigger 210 is provided on the lower left side of the housing 21 , and a lower claw 42 is provided below the left front end of the housing 21 . The trigger 210 is connected to the lower claw 42 through a trigger link 211 . Above the trigger 210 , A trigger sensor 212 is arranged next to the trigger 210, and a structure is arranged on the trigger 210. The trigger sensor 212 detects the pull signal of the trigger 210 and transmits it to the host 1 to control feeding, air feeding and starting of the motor 24. The trigger 210 and the housing 21 A trigger return spring 213 is arranged between, and the lower claw 42 moves upward when the trigger 210 is pulled, and an upper claw mechanism 41 is arranged above the lower claw 42;
所述扳机210扣动后,所述下爪42与所述上爪闭合,所述扳机感应器212检测到扳机210扣动信号并传给主机1,控制送料、送气及马达24启动,压缩空气在所述送料管3内形成压力,并推动停留在所述送料管3中部的扎带8高速进入枪头2直到扎带8在上爪410与下爪42及上下爪连接件43所组成的闭合圈内定位,此时扎带8已将被捆扎物体围绕,所述上爪410在凸轮44、上爪机构41驱动下向内摆动,使扎带8尾部穿入扎带8头部的孔中,所述捆扎松紧度调解机构40的弹力作用使行星轮底座37锁定不动,此时行星齿轮35只能绕行星轮轴36的轴心转动,即自转,所述马达24的动力通过所述减速箱25、计数齿轮26、太阳齿轮27、行星齿轮35自转、内外齿轮28、主动卷带齿轮29、主动卷带轮轴30、被动卷带齿轮33、被动卷带轮轴34驱动所述主动卷带轮31及被动卷带轮32,所述主动卷带轮31及被动卷带轮32咬住扎带8尾部并使扎带8逐步拉紧,当扎带8被拉紧到极限后,卷带阻力急剧增大,当该阻力增大到足以克服所述捆扎松紧度调节机构40的弹力时,所述星轮底座37开始克服所述调节弹簧403弹力转动,此时所述行星齿轮35由自转状态切换成绕所述太阳齿轮27的轴线公转,所述切刀拔销38驱动所述切刀39切断扎带8,扎带8被切断后,所述内外齿轮28、主动卷带轮31及被动卷带轮32又继续转动,卷出被切断的扎带8废料;同时,所述星轮底座37、切刀拔销38及切刀39在捆扎松紧度调节机构40的弹力作用下复位。 After the trigger 210 is pulled, the lower claw 42 and the upper claw are closed, and the trigger sensor 212 detects the pull signal of the trigger 210 and sends it to the host 1 to control the feeding, air feeding and motor 24 start, and the compressed air Pressure is formed in the feeding tube 3, and the cable tie 8 staying in the middle of the feeding tube 3 is pushed into the gun head 2 at a high speed until the cable tie 8 is formed by the upper claw 410, the lower claw 42 and the upper and lower claw connectors 43. Positioning in the closed circle, at this moment, the cable tie 8 has been surrounded by the bundled objects, and the upper claw 410 is driven by the cam 44 and the upper claw mechanism 41 to swing inward, so that the tail of the cable tie 8 penetrates into the hole at the head of the cable tie 8 Among them, the elastic force of the binding tightness adjustment mechanism 40 makes the planetary wheel base 37 locked, at this time, the planetary gear 35 can only rotate around the axis of the planetary wheel shaft 36, that is, rotate, and the power of the motor 24 passes through the The reduction box 25, the counting gear 26, the sun gear 27, the planetary gear 35 rotation, the internal and external gear 28, the driving winding gear 29, the driving winding wheel shaft 30, the passive winding gear 33, and the passive winding wheel shaft 34 drive the driving winding The belt pulley 31 and the passive winding pulley 32, the active winding pulley 31 and the passive winding pulley 32 bite the tail of the cable tie 8 and gradually tighten the cable tie 8. When the cable tie 8 is stretched to the limit, the winding The belt resistance increases sharply. When the resistance increases enough to overcome the elastic force of the binding tightness adjustment mechanism 40, the star wheel base 37 begins to rotate against the elastic force of the adjustment spring 403. At this time, the planetary gear 35 is The self-rotation state is switched to revolve around the axis of the sun gear 27, and the cutter pull pin 38 drives the cutter 39 to cut off the cable tie 8. After the cable tie 8 is cut, the inner and outer gears 28, the driving take-up wheel 31 And the passive take-up wheel 32 continues to rotate again, and rolls out the cut cable tie 8 waste; meanwhile, the star wheel base 37, the cutter pull pin 38 and the cutter 39 reset under the elastic force of the binding tightness adjustment mechanism 40 .
优选地,还包括计数齿轮感应器7,所述计数齿轮感应器7设置在计数齿轮26轴向方向并紧邻布置,计数齿轮26上设置结构,计数齿轮感应器7能检测到该结构并发出信号,控制马达24停止运动,完成一个扎带8工作周期。 Preferably, a counting gear sensor 7 is also included. The counting gear sensor 7 is arranged in the axial direction of the counting gear 26 and is arranged adjacent to the counting gear 26. A structure is arranged on the counting gear 26. The counting gear sensor 7 can detect the structure and send a signal , control the motor 24 to stop moving, and complete a cable tie 8 working cycle.
优选地,所述捆扎松紧度调节机构40包括调节螺杆401、游标402、调节弹簧403、滑块404,所述游标402、调节弹簧403、滑块404同轴安装在所述调节螺杆401上,所述调节螺杆401的一端套接在机架45上并且所述调节螺杆401只能绕其自身的轴线转动,所述调节螺杆401的其它自由度被机架45限制,所述游标402与所述调节螺杆401采用螺纹连接,所述游标402上有防止转动的结构,转动所述调节螺杆401,所述游标402沿着所述调节螺杆401轴线移动并压缩或释放所述调节弹簧403,所述行星轮底座37上方设有叉形结构,所述滑块404紧邻行星轮底座37上方的叉形结构布置,所述调节弹簧403的弹力作用在所述滑块404上,所属滑块404再将所述弹力作用在所述行星轮底座37上方的叉形结构上并使行星轮底座37上方的叉形结构紧靠所述机架45,转动所述捆扎松紧度调节机构40的所述调节螺杆401即可调节弹力的大小,即设定切刀39切断扎带8的阈值,亦即调节捆扎松紧度,当所述切刀39切断扎带8后,所述捆扎松紧度调节机构40的弹力作用推动所述行星轮底座37反转使所述切刀39复位。 Preferably, the binding tightness adjustment mechanism 40 includes an adjusting screw 401, a vernier 402, an adjusting spring 403, and a slider 404, and the vernier 402, the adjusting spring 403, and the slider 404 are coaxially installed on the adjusting screw 401, One end of the adjusting screw 401 is sleeved on the frame 45 and the adjusting screw 401 can only rotate around its own axis, the other degrees of freedom of the adjusting screw 401 are limited by the frame 45, the vernier 402 and the The adjustment screw 401 is threaded, and the cursor 402 has a structure to prevent rotation. When the adjustment screw 401 is rotated, the cursor 402 moves along the axis of the adjustment screw 401 and compresses or releases the adjustment spring 403. A fork-shaped structure is arranged above the planetary wheel base 37, and the slider 404 is arranged adjacent to the fork-shaped structure above the planetary wheel base 37. The elastic force of the adjustment spring 403 acts on the slider 404, and the slider 404 is further Apply the elastic force to the fork-shaped structure above the planetary wheel base 37 and make the fork-shaped structure above the planetary wheel base 37 close to the frame 45, turn the adjustment of the binding tightness adjustment mechanism 40 The screw 401 can adjust the size of the elastic force, that is, set the threshold for the cutter 39 to cut off the strap 8, that is, adjust the tightness of the bundle. When the cutter 39 cuts off the strap 8, the strap tightness adjustment mechanism 40 The elastic force pushes the planet wheel base 37 to reverse to reset the cutter 39 . the
优选地,所述上爪机构41包括上爪410、摆动杆411、凸轮从动杆412,所述上爪410一端与所述摆动杆411相连接,所述摆动杆411另一端与所述凸轮从动杆412相连接,所述凸轮从动杆412通过所述凸轮控制,所述下爪42与上爪410之间设有上下爪连接件43,上爪410与下爪42及上下爪连接件43均开有槽,对扎带8进行导向,扣动所述扳机210后,下爪42通过扳机连杆211向上摆动,上爪410与下爪42及上下爪连接件组成一个封闭圈;扎带8被压缩空气推入上爪410与下爪42及上下爪连接件所组成的闭合圈内定位,上爪410在马达24驱动下向内摆动,使扎带8尾部穿入扎带8头部的孔中,下爪42的运动由扳机、扳机连杆211手动控制,扳机210复位弹簧复位;弹簧在复位位置时,上爪410与下爪42处于张开状态。 Preferably, the upper claw mechanism 41 includes an upper claw 410, a swing lever 411, and a cam follower lever 412. One end of the upper claw 410 is connected to the swing lever 411, and the other end of the swing lever 411 is connected to the cam. The driven lever 412 is connected, and the cam follower lever 412 is controlled by the cam. An upper and lower claw connector 43 is provided between the lower claw 42 and the upper claw 410, and the upper claw 410 is connected with the lower claw 42 and the upper and lower claws. The parts 43 are all provided with grooves to guide the cable tie 8. After the trigger 210 is pulled, the lower claw 42 swings upward through the trigger connecting rod 211, and the upper claw 410 forms a closed circle with the lower claw 42 and the connecting parts of the upper and lower claws; The cable tie 8 is pushed into the closed circle formed by the upper claw 410, the lower claw 42 and the upper and lower claw connectors by the compressed air for positioning, and the upper claw 410 is driven by the motor 24 to swing inward, so that the tail of the cable tie 8 penetrates into the cable tie 8 In the hole of the head, the movement of the lower paw 42 is manually controlled by the trigger and the trigger link 211, and the trigger 210 is reset by a reset spring;
优选地,所述送料管3为柔性的方形截面送料管。 Preferably, the feeding pipe 3 is a flexible square-section feeding pipe.
优选地,所述主动卷带轮31及被动卷带轮32的周边设计成齿形,所述主动卷带轮31及被动卷带轮32分别与所述主动卷带齿轮29及被动卷带齿轮33、所述主动卷带轮轴30及所述被动卷带轮轴34装配后,不论转动到任何角度方位,所述主动卷带轮31与被动卷带轮32的周边齿形始终成凸凹相对。 Preferably, the periphery of the driving winding wheel 31 and the passive winding wheel 32 is designed in a tooth shape, and the driving winding wheel 31 and the passive winding wheel 32 are connected with the driving winding gear 29 and the passive winding gear respectively. 33. After the driving reel shaft 30 and the passive reel shaft 34 are assembled, the peripheral tooth shapes of the driving reel 31 and the passive reel 32 are always in a concave-convex position regardless of the rotation angle. the
优选地,所述捆扎松紧度调节机构40采用调节螺杆401、滑块404、调节弹簧403、游标402,所述捆扎松紧度调节机构40的弹力锁定行星轮底座37,为切刀39切断动作设定阻力,确保卷带动作优先于切断动作进行;当切刀39切断扎带8后,所述捆扎松紧度调节机构40推动行星轮底座37绕所述太阳齿轮27轴线转动使切刀39复位。 Preferably, the binding tightness adjustment mechanism 40 adopts an adjustment screw 401, a slide block 404, an adjustment spring 403, and a vernier 402. The elastic force of the binding tightness adjustment mechanism 40 locks the planetary wheel base 37, and is set for the cutting action of the cutter 39. Constant resistance ensures that the winding action takes precedence over the cutting action; when the cutter 39 cuts off the cable tie 8, the binding tightness adjustment mechanism 40 pushes the planetary wheel base 37 to rotate around the axis of the sun gear 27 to reset the cutter 39. the
根据上述说明书的揭示和教导,本实用新型所属领域的技术人员还可以对上述实施方式进行适当的变更和修改。因此,本实用新型并不局限于上面揭示和描述的具体实施方式,对本实用新型的一些修改和变更也应当落入本实用新型的权利要求的保护范围内。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本实用新型构成任何限制。 According to the disclosure and teaching of the above specification, those skilled in the art to which the utility model belongs can also make appropriate changes and modifications to the above embodiment. Therefore, the utility model is not limited to the specific implementation manners disclosed and described above, and some modifications and changes to the utility model should also fall within the scope of protection of the claims of the utility model. In addition, although some specific terms are used in this specification, these terms are only for convenience of description and do not constitute any limitation to the present utility model.
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CN104150006A (en) * | 2013-09-02 | 2014-11-19 | 许修义 | Hand-held automatic binding tool |
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JP3242081B2 (en) * | 1998-12-11 | 2001-12-25 | 鋼鈑工業株式会社 | Strap tightening welding tool |
US20100139805A1 (en) * | 2008-12-10 | 2010-06-10 | Panduit Corp. | Power Tool for Stainless Steel Metal Locking Ties |
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CN202244155U (en) * | 2011-09-07 | 2012-05-30 | 东莞市赞合实业有限公司 | Strapping gun |
CN204021292U (en) * | 2013-09-02 | 2014-12-17 | 许修义 | A kind of hand-held automatic tie tool |
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2014
- 2014-07-25 CN CN201420414439.4U patent/CN204021292U/en not_active Expired - Fee Related
- 2014-07-25 CN CN201410358162.2A patent/CN104150006B/en active Active
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CN104150006B (en) | 2016-09-14 |
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