CN204002801U - A kind of TBM driving geological environment analogue means - Google Patents
A kind of TBM driving geological environment analogue means Download PDFInfo
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- CN204002801U CN204002801U CN201420424082.8U CN201420424082U CN204002801U CN 204002801 U CN204002801 U CN 204002801U CN 201420424082 U CN201420424082 U CN 201420424082U CN 204002801 U CN204002801 U CN 204002801U
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- 230000005484 gravity Effects 0.000 claims abstract description 35
- 238000004088 simulation Methods 0.000 claims abstract description 30
- 230000008878 coupling Effects 0.000 claims abstract description 17
- 238000010168 coupling process Methods 0.000 claims abstract description 17
- 238000005859 coupling reaction Methods 0.000 claims abstract description 17
- 238000009412 basement excavation Methods 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims description 19
- 239000004567 concrete Substances 0.000 claims description 4
- 235000019738 Limestone Nutrition 0.000 claims description 3
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 239000010438 granite Substances 0.000 claims description 3
- 239000006028 limestone Substances 0.000 claims description 3
- 239000011435 rock Substances 0.000 abstract description 7
- 238000009434 installation Methods 0.000 abstract 1
- 230000005641 tunneling Effects 0.000 abstract 1
- 208000022971 Tuberculous meningitis Diseases 0.000 description 28
- 208000001223 meningeal tuberculosis Diseases 0.000 description 28
- 238000006243 chemical reaction Methods 0.000 description 8
- 238000010276 construction Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 3
- 239000004575 stone Substances 0.000 description 3
- 230000008602 contraction Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000001141 propulsive effect Effects 0.000 description 2
- 206010008469 Chest discomfort Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000013332 literature search Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Landscapes
- Excavating Of Shafts Or Tunnels (AREA)
Abstract
本实用新型公开了一种TBM掘进地质环境模拟装置。前、后护套相固接同轴放置在地支撑上，姿态部件安装在前护套的外壳面上，姿态板的圆弧面与样机护盾上的球铰相切，姿态油缸两端铰接于姿态板和姿态块，护盾下方经重力安装法兰、轴承、称重传感器连接到水平重力滑轨进行支撑导向，负载模拟泵由中心罩法兰安装在增速器输出端，增速器输入端经联轴器与样机刀盘连接，增速器安装架可沿前护套导轨滑动。通过构建闭环的掘进环境，真实模拟了TBM掘进时岩石的扭矩负载和约束作用。利用液压系统作为负载模拟，通过改变压力、流量设定，重复模拟TBM实际掘进时的不同地质条件；推进油缸和推力负载油缸同向安装，相对于油缸对顶布置，有效节约了空间。
The utility model discloses a TBM tunneling geological environment simulation device. The front and rear sheaths are fixedly connected and coaxially placed on the ground support, the attitude parts are installed on the shell surface of the front sheath, the arc surface of the attitude plate is tangent to the spherical hinge on the shield of the prototype, and the two ends of the attitude cylinder are hinged For the attitude plate and the attitude block, the lower part of the shield is connected to the horizontal gravity slide rail through the gravity installation flange, bearing and load cell for support and guidance. The load simulation pump is installed on the output end of the speed increaser by the center cover flange, and the speed increaser The input end is connected to the cutter head of the prototype machine through a coupling, and the mounting frame of the speed increaser can slide along the guide rail of the front sheath. By constructing a closed-loop excavation environment, the torque load and restraint of the rock during TBM excavation are truly simulated. Using the hydraulic system as a load simulation, by changing the pressure and flow settings, the different geological conditions during the actual excavation of the TBM can be repeatedly simulated; the propulsion cylinder and the thrust load cylinder are installed in the same direction, which effectively saves space compared to the top-to-bottom arrangement of the cylinder.
Description
Technical field
The utility model relates to analogue means, especially relates to a kind of TBM driving geological environment analogue means.
Background technology
Complete-section tunnel boring machine (Tunnel Boring Machine), is called for short TBM, is the large-scale tunnel excavation lining cutting outfit that integrates the multidisciplinary technology such as mechanical, electric, hydraulic pressure, measurement, control.Excavation, muck removal, preliminary bracing, the dust removal by ventilation of TBM collection constructing tunnel, laying tunnel path and geomantic omen electricity extends one, have fast, the advantage such as high-quality, safety, is the state-of-the-art constructing tunnel mode of growing up in the world at present.
TBM huge structure, system complex, with high costs.Because the requirement of model, material and the drive system of different geological conditions to cutter and corollary system is different, single type TBM is only applicable to a few fixing geological conditions, and before construction, contractor and manufacturer will spend the plenty of time and make relevant selection for concrete geological environment.Thereby the matching relationship of clear and definite TBM key parameter and different geological environments is especially important for the development of TBM construction as early as possible.But tunnel construction environment has restricted the degree of accuracy that construction data gathers, existing theoretical calculating cannot take into account complicated construction environment, and therefore carrying out physical simulation experiment is the main feasible program of TBM design and key technology progress.
The particularity of TBM drivage method is there is complicated interaction relationship between development machine and driving object.TBM cutterhead system plays brokenly rock function, and support shoe system need to provide support boots stretching propelling counter-force support girder, the country rock of cutterhead surrounding also to play a part to support cutterhead and constraint cutterhead attitude on country rock.Therefore, carry out the necessary impact of considering construction environment of TBM research.
Due to the particularity of TBM driving environment, in order to simulate different geological environments, conventional analogue means often adopts the method for changing stone material.Although this mode has some superiority in the accuracy of data, the replacing of each stone material all needs corresponding replacing cutter, and the cost depletions of cutter and stone material is larger; And existing analogue means only can simulate the interaction of TBM cutterhead system and rock mostly, cannot take into account complete machine stretching, advance, change step, posture adjusting system, more cannot the posture adjustment effect of contraction of simulation tunnel country rock to TBM.
Through the literature search of prior art is found, also there is no the device of a kind of TBM of being applicable to driving geological environment simulation at present.
Utility model content
The purpose of this utility model is to propose a kind of TBM driving geological environment analogue means, whole device is connected to form by front and back sheath, front sheath is realized flexible constraint by the attitude parts in upper, left and right three directions to shield, shield below is connected to horizontal gravity guideway through thrust articulated bearing and the LOAD CELLS that can realize certain angle deflection, ensure cutterhead can axially tunnel with all directions on posture adjustment.The combine analog driving load of load simulation pump and thrust load oil cylinder, support boots stretching is at the support boots pad material of replaceable material, set the condition of matter variously running into when simulation TBM driving by replacement pad material and the hydraulic system pressure that changes load pump, thrust load oil cylinder, attitude parts.
The technical solution adopted in the utility model is:
The utility model comprises that load simulation pump, central cover, speed increaser parts, Hooks coupling universal coupling, front sheath, three attitude parts, Gravity support horizontal slide rail parts, junction plate, rear sheath, rear sheath cover plate, support boots pad material and ground that structure is identical support, after front sheath and rear sheath are axially affixed by junction plate, are coaxially placed on and support, each attitude parts: include two attitude pieces, attitude plate and two attitude oil cylinders, the cylinder barrel of two attitude oil cylinders respectively with attitude piece bottom-hinged separately, the piston rod of two attitude oil cylinders is hinged with the two ends of attitude plate upper surface respectively, three attitude parts, two attitude pieces are separately arranged on respectively on front sheath, on the front sheath shell of three directions in left and right, ball pivot on lower end arc surface and the model machine shield of three blocks of attitude plates is tangent, each attitude oil cylinder is through through hole corresponding on front sheath, and model machine shield below is connected to horizontal gravity slide rail through gravity mounting flange, thrust articulated bearing, LOAD CELLS, Gravity support horizontal slide rail parts: comprise gravity mounting flange, thrust articulated bearing, LOAD CELLS and horizontal gravity slide rail, horizontal gravity slide rail is arranged on the ground at front sheath center, speed increaser parts: comprise speed increaser installing rack and coaxial speed increaser mounted thereto, two front sheath guide rail symmetrical front sheath outsides that are arranged on away from rear sheath respectively, below speed increaser installing rack, two side angle seats and two front sheath guide rails form sliding pair, load simulation pump is arranged on speed increaser output by central cover flange, speed increaser input is connected with model machine cutterhead through Hooks coupling universal coupling, the earrings that four connection thrust load oil cylinders are housed of symmetry on rear sheath, four thrust load cylinder piston rods, cylinder barrel is articulated with respectively between model machine shield and rear sheath earrings, install in the same way with four propelling cylinders of model machine, the horizontal stretching of model machine support boots is in support boots pad material and the isodiametric rounded internal surface of model machine support boots, support boots pad material is fixed in the planar inner wall of rear sheath, model machine tail boots drop on rear sheath below arc inner wall downwards, the rear sheath cover plate of arc is contained on rear sheath.
Described six attitude oil cylinders, four propelling cylinders, four thrust load oil cylinders are all supporting pressure meter and a displacement transducer, and load simulation pump is furnished with pressure meter and torque sensor, and torque sensor is arranged in central cover with form of flanges.
The support boots pad material of installing on described rear sheath is concrete, limestone or granite.
The beneficial effect the utlity model has is:
The utility model utilizes junction plate to connect front and back sheath, and sheath guide rail before installing on front sheath, form horizontally-sliding guide pair with speed increaser parts, between hinged thrust load oil cylinder and shield and rear sheath, and support boots stretching with the affixed support boots pad material of rear sheath on, construct the TBM driving geological environment analogue means of a set of closed loop, thrust and torque loads when TBM driving is provided.Driving torque reaction torque when TBM tunnels is simultaneously after model machine is delivered on sheath, and the premenstrual sheath upper rail of load simulation reaction torque sheath after junction plate is delivered to, realizes and offsetting from closed loop reaction torque; Propulsive force counter-force sheath after model machine is delivered in TBM when driving, thrust load counter-force through thrust load oil cylinder with after sheath be connected, realization is offset from closed loop thrust reaction forces; Attitude oil cylinder distributes (on vertical direction, having LOAD CELLS) in pairs, realizes from closed loop restraint forces and constraint reaction and offsetting; Gravity support piece and gravity horizontal guide rail are only as Gravity support.By building the driving environment of closed loop, real simulation load and the effect of contraction of rock when actual TBM driving.Utilize hydraulic system as load simulation, by changing pressure, flow set, can low cost repeat to simulate different geological conditions when TBM is actual to tunnel; Propelling cylinder and thrust load oil cylinder are installed in the same way, and the mode of top being arranged with respect to oil cylinder, has effectively saved space.
Brief description of the drawings
Fig. 1 is geological environment analogue means view of the present utility model.
Fig. 2 is the TBM model machine view in the utility model.
Fig. 3 is Gravity support horizontal guide rail topology view in the utility model.
Fig. 4 is attitude component view Gravity support horizontal guide rail topology view in the utility model.
Fig. 5 is the axial view such as geological environment analogue means and the assembling of TBM model machine in the utility model.
Fig. 6 be with the utility model in geological environment analogue means and TBM model machine assembling left view
In figure: 1, load simulation pump, 2, central cover, 3, speed increaser parts, 4, Hooks coupling universal coupling, 5, front sheath, 6, attitude parts, 7, Gravity support horizontal slide rail parts, 8, junction plate, 9, rear sheath, 10, rear sheath cover plate, 11, support boots pad material, 12, ground supports, 13, model machine cutterhead, 14, model machine shield, 15, propelling cylinder, 16, model machine support boots, 17, model machine tail boots, 18, thrust load oil cylinder, 91, thrust load oil cylinder Mounting Earrings, 31, speed increaser installing rack, 32, speed increaser, 51, front sheath guide rail, 61, attitude piece, 62, attitude oil cylinder, 63, attitude plate, 71, horizontal gravity slide rail, 72, steady pin, 73, gravity mounting flange, 74, thrust articulated bearing, 75, LOAD CELLS, 141, shield ball pivot.
Detailed description of the invention
Below in conjunction with drawings and Examples, the utility model is described further.
As shown in Fig. 1～Fig. 6, the utility model comprises that load simulation pump 1, central cover 2, speed increaser parts 3, Hooks coupling universal coupling 4, front sheath 5, three attitude Bu Jian 6, Gravity support horizontal slide rail parts 7, junction plate 8, rear sheath 9, rear sheath cover plate 10, support boots pad material 11 and ground that structure is identical support 12; After front sheath 5 and rear sheath 9 are axially affixed by junction plate 8, are coaxially placed on and support on 12.As shown in Figure 3, Figure 4, each attitude parts 6: include two attitude pieces 61, attitude plate 63 and two attitude oil cylinders 62; The cylinder barrel of two attitude oil cylinders 62 respectively with attitude piece 61 bottom-hinged separately, two attitude oil cylinders 62 piston rod hinged with the two ends of attitude plate 63 upper surfaces respectively; Three attitude parts 6, two attitude pieces 61 are separately arranged on respectively on front sheath 5, on front sheath 5 shells of three directions in left and right, ball pivot 141 on lower end arc surface and the model machine shield 14 of three blocks of attitude plates 63 is tangent, each attitude oil cylinder 62 is through through hole corresponding on front sheath 5, and model machine shield 14 belows are connected to horizontal gravity slide rail 71 through gravity mounting flange 73, thrust articulated bearing 74, LOAD CELLS 75; Gravity support horizontal slide rail parts 7: comprise gravity mounting flange 73, thrust articulated bearing 74, LOAD CELLS 75 and horizontal gravity slide rail 71; Horizontal gravity slide rail 71 is arranged on the ground at front sheath 5 centers.As shown in Figure 1, Figure 2, Figure 6 shows, speed increaser parts 3: comprise speed increaser installing rack 31 and coaxial speed increaser 32 mounted thereto, two front sheath guide rails 51 are symmetrical is respectively arranged on front sheath 5 outsides away from rear sheath 9, below speed increaser installing rack 31, two side angle seats and two front sheath guide rails 51 form sliding pair, load simulation pump 1 is arranged on speed increaser 32 outputs by central cover 2 flanges, speed increaser 32 inputs are connected with model machine cutterhead 13 through Hooks coupling universal coupling 4, the earrings 91 that four connection thrust load oil cylinders 14 are housed of symmetry on rear sheath 9, four thrust load oil cylinder 14 piston rods, cylinder barrel is articulated with respectively between model machine shield 14 and rear sheath earrings 91, install in the same way with four propelling cylinders 15 of model machine, the horizontal stretching of model machine support boots 16 is in support boots pad material 11 and the isodiametric rounded internal surface of model machine support boots 16, support boots pad material 11 is fixed in the planar inner wall of rear sheath 9, model machine tail boots 17 drop on rear sheath 9 below arc inner walls downwards, the rear sheath cover plate 10 of arc is contained on rear sheath 9.
Described six attitude oil cylinders, four propelling cylinders, four thrust load oil cylinders are all supporting pressure meter and a displacement transducer, and load simulation pump 1 is furnished with pressure meter and torque sensor, and torque sensor is arranged in central cover 2 with form of flanges.
The support boots pad material 11 of installing on described rear sheath 9 is concrete, limestone or granite.
Operating principle of the present utility model is as follows:
All parts is connected to the form shown in Fig. 5 and Fig. 6 according to the relation of Fig. 1～Fig. 4, in the time that experimental bench is not worked, not stretching of model machine support boots 16, model machine tail boots 17 are supported on rear sheath 9 intrados, coordinate Gravity support horizontal slide rail parts 7 to support model machine weight, load simulation pump 1 and attitude oil cylinder 62 are not all worked, when work, model machine support boots 16 stretchings provide support on support boots pad material 11, model machine tail boots 17 are mentioned, model machine is started working, now model machine tunnels forward along horizontal gravity slide rail 71, drive speed increaser parts 3 by Hooks coupling universal coupling 4, central cover 2 and load simulation pump 1 slide axially along front sheath guide rail 51, model machine cutterhead 13 links and drives load simulation pump 1 to rotate after speed increaser 32 speedups through Hooks coupling universal coupling 4, the 1 high pressure chest overflow of load simulation pump produces reaction torque torque loads is provided, the propulsive force of model machine propelling cylinder 15 acts on thrust load oil cylinder 18 loculuses through model machine shield 14, thrust load oil cylinder 18 loculuses are subject to pressurized overflow that thrust load is provided.Attitude oil cylinder 62 large chamber pressurization is carried out radial constraint to shield 14, in the time that model machine attitude is adjusted, and the large chamber overflow of attitude oil cylinder 62 on correspondence position, piston rod retraction, for the posture adjustment of model machine provides space.Simultaneously model machine driving torque reaction torque and load torque reaction torque, advance counter-force and thrust load counter-force to be delivered in the closed-loop structure that front sheath 5, rear sheath 9 form to offset, left and right attitude parts radial constraint power and restraint forces counter-force are offset through model machine shield 14 and front sheath 5 respectively, upper attitude parts radial constraint power and restraint forces counter-force are offset with LOAD CELLS 73 and front sheath 5 respectively, Reality simulation tunnel force environment.The oil pressure relief of regulating load simulation pump 1, attitude oil cylinder 62, thrust load oil cylinder 18 is set, and can repeat to simulate the different driving of TBM geological environment.Model machine completes two propellings cutterhead 13 stalls after stroke of changing step, load pump 1, attitude oil cylinder 62,18 off-loads of thrust load oil cylinder, propelling cylinder 15 model machine of pulling back, model machine returns to original position, now no longer stretching of model machine support boots 16, model machine tail boots 17 fall makes Gravity support, for experiment is next time prepared.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420424082.8U CN204002801U (en) | 2014-07-30 | 2014-07-30 | A kind of TBM driving geological environment analogue means |
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| CN201420424082.8U CN204002801U (en) | 2014-07-30 | 2014-07-30 | A kind of TBM driving geological environment analogue means |
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| CN204002801U true CN204002801U (en) | 2014-12-10 |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104165058A (en) * | 2014-07-30 | 2014-11-26 | 浙江大学 | Device for simulating geological environment in TBM tunneling process |
| CN104807663A (en) * | 2015-04-23 | 2015-07-29 | 天津大学 | Loading device of experiment table for simulating real working condition of TBM (Tunnel Boring Machine) construction work |
| CN104807662A (en) * | 2015-04-23 | 2015-07-29 | 天津大学 | Experiment table for simulating real working condition of TBM (Tunnel Boring Machine) construction work |
| CN104863603A (en) * | 2015-05-10 | 2015-08-26 | 浙江大学 | Constraining system for cutter head of TBM experiment table |
| CN110284891A (en) * | 2019-07-09 | 2019-09-27 | 浙江大学 | A kind of active shield machine telescopic oscillating system |
| CN111255472A (en) * | 2020-02-25 | 2020-06-09 | 山东大学 | A TBM automatic trapping boot system and method for karst cave with poor geology |
| CN112483113A (en) * | 2020-11-25 | 2021-03-12 | 中铁隧道局集团有限公司 | Hard rock tunnel boring machine with protection function of propulsion system |
| CN117969071A (en) * | 2024-03-28 | 2024-05-03 | 陕西延长石油矿业有限责任公司 | Development machine support shoe slip detection device |
-
2014
- 2014-07-30 CN CN201420424082.8U patent/CN204002801U/en not_active Expired - Lifetime
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104165058A (en) * | 2014-07-30 | 2014-11-26 | 浙江大学 | Device for simulating geological environment in TBM tunneling process |
| CN104807663A (en) * | 2015-04-23 | 2015-07-29 | 天津大学 | Loading device of experiment table for simulating real working condition of TBM (Tunnel Boring Machine) construction work |
| CN104807662A (en) * | 2015-04-23 | 2015-07-29 | 天津大学 | Experiment table for simulating real working condition of TBM (Tunnel Boring Machine) construction work |
| CN104807663B (en) * | 2015-04-23 | 2017-06-20 | 天津大学 | A kind of loading device of simulation TBM construction operation real working condition experimental benches |
| CN104807662B (en) * | 2015-04-23 | 2017-06-20 | 天津大学 | A kind of experimental bench of simulation TBM construction operation real working conditions |
| CN104863603A (en) * | 2015-05-10 | 2015-08-26 | 浙江大学 | Constraining system for cutter head of TBM experiment table |
| CN110284891A (en) * | 2019-07-09 | 2019-09-27 | 浙江大学 | A kind of active shield machine telescopic oscillating system |
| CN110284891B (en) * | 2019-07-09 | 2020-06-16 | 浙江大学 | Active shield constructs flexible swing system of machine |
| CN111255472A (en) * | 2020-02-25 | 2020-06-09 | 山东大学 | A TBM automatic trapping boot system and method for karst cave with poor geology |
| CN112483113A (en) * | 2020-11-25 | 2021-03-12 | 中铁隧道局集团有限公司 | Hard rock tunnel boring machine with protection function of propulsion system |
| CN112483113B (en) * | 2020-11-25 | 2022-05-24 | 中铁隧道局集团有限公司 | Hard rock tunnel boring machine with protection function of propulsion system |
| CN117969071A (en) * | 2024-03-28 | 2024-05-03 | 陕西延长石油矿业有限责任公司 | Development machine support shoe slip detection device |
| CN117969071B (en) * | 2024-03-28 | 2024-05-31 | 陕西延长石油矿业有限责任公司 | Development machine support shoe slip detection device |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20141210 Effective date of abandoning: 20160413 |
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| C25 | Abandonment of patent right or utility model to avoid double patenting |