CN203976075U - Roll to Roll Pipeline - Google Patents

Abstract

The utility model discloses a roll-to-roll production line, comprising a double-axis unwinding machine, an IR furnace and a double-axis material receiving mechanism disposed at one side of the output end of the double-axis unwinding machine, the film material passes through the lower reel of the double-axis unwinding machine to reel the protective layer on the lower surface of the film material, passes through the upper reel to reel the protective layer on the upper surface of the film material, and then passes through the lower protective film feeding and pasting component to paste a new protective layer on the lower surface of the film material, and then the film material passes through the IR furnace for baking, and finally passes through the upper material fixing shaft and the box paper fixing shaft of the double-axis material receiving mechanism to sequentially paste the material and the box paper on the upper surface of the film material, and finally completes the film collection on the first material receiving shaft or the second material receiving shaft. The utility model roll-to-roll production line automatically completes the film tearing, film pasting and baking processes of the film material, thereby improving product quality and production efficiency.

Description

Roll to Roll Pipeline

technical field

The utility model relates to the mechanical field, in particular to a roll-to-roll assembly line.

Background technique

According to different needs, the film material usually needs to be processed by baking, tearing off the protective film and pasting other protective layers. At present, the above process is usually done manually, which has low process precision and low production efficiency.

Therefore, there is an urgent need for a roll-to-roll assembly line with high production efficiency and high product precision.

Contents of the invention

The purpose of the utility model is to provide a roll-to-roll assembly line with high production efficiency and high product precision.

In order to achieve the above object, the technical solution of the utility model is to provide a roll-to-roll assembly line, including a biaxial unwinding machine, an IR furnace placed on the output end side of the biaxial unwinding machine, and a biaxial rewinding machine. mechanism, the two-axis discharge machine includes a discharge frame, a control panel, a tension controller, and a first discharge shaft, a second discharge shaft, a number of conveying rollers, and a vertical rotation mounted on the discharge frame. The discharge roller, the discharge pressure roller, the film pressure roller, the film roller, the upper reel and the lower protective film delivery assembly, the first discharge shaft and the second discharge shaft are sequentially installed on the discharge shaft from bottom to top. The rear end of the frame, the upper ends of the conveying rollers, the film rollers and the discharging rollers are located on the same horizontal line and are arranged on the front top of the second discharging shaft from back to front, and the lower winding shaft is located on the Below the conveying roller, the film sticking roller is tangent to the upper end of the film sticking roller, the lower protective film feeding assembly is located below the film sticking roller, and the upper winding shaft is arranged in front of the film sticking roller Above, the discharge pinch wheel is tangent to the upper end of the discharge roller, the tension controller and the control panel are installed above the corresponding conveying roller on the discharge frame; the IR furnace includes Feed dust removal mechanism, a number of baking bellows and a discharge mechanism, the feed dust removal mechanism includes a feed chassis, sticky rollers, two sticky roller cylinders, upper conveying rollers, lower conveying rollers, deflection adjustment rollers, deflection adjustment photoelectric , a mesh belt and two slide table cylinders, the discharge mechanism is provided with mesh belt roller windings, the upper conveying roller and the lower conveying roller are all horizontally and vertically connected in the feeding machine box, and the lower conveying roller Located at the front and bottom of the upper conveying roller, the cylinders of the slide table are respectively installed on the front and above the two ends of the lower conveying roller corresponding to the feeder box, and the corresponding ends of the deflection adjustment rollers are horizontally connected to the slide table On the cylinder and can move left and right with the slide cylinder, the sticky roller cylinders are respectively installed in the feeder box below the two ends of the lower conveying rollers, and the output end of the sticky roller cylinders is equipped with rollers shaft hole, the corresponding end of the dust-sticking roller is rotatably connected in the roller shaft hole, and the beginning end of the mesh belt is wound around the upper conveying roller, the lower conveying roller and the deflection adjustment roller in turn, and the The end of the mesh belt passes through the baking bellows and is wound on the mesh belt roller winding, and then goes back through the baking bellows to connect with the beginning of the mesh belt to form a closed loop; the biaxial receiving mechanism Placed to the side of the IR furnace output.

The baking bellows includes a bellows shell, a bellows liner, a fan, a wind wheel, a conveying roller, a fan filter, an IR lamp tube and a stainless steel heating wire. The bellows liner is installed on the upper part of the bellows shell. The fan is installed in the bellows shell corresponding to the lower part of the bellows liner, and the conveying roller is horizontally and horizontally connected to the bellows liner and is in contact with the inner surface of the upper end of the mesh belt. The bellows liner The lower end and the upper end of the inner tank are respectively provided with an inner tank air inlet and an inner tank air outlet, and the bottom of the bellows inner tank is provided with a fan shaft hole, and the output end of the fan passes through the fan shaft hole and is fixed to the wind wheel. Next, the stainless steel heating wire is installed on an inner side of the bellows inner tank, the fan filter is installed in the bellows inner tank corresponding to the top of the conveying roller, and the bellows shell is corresponding to the inlet of the inner tank. The air outlet and the air outlet of the inner tank are respectively provided with an air inlet and an air outlet of the casing, and an operation panel is provided on the outer wall of the bellows casing.

The lower protective film sending and pasting assembly includes a lower material fixing shaft, a transition shaft, a lower tearing film shaft and a transition roller, and the lower material fixing shaft and the lower tearing film shaft are sequentially located below the film sticking roller from front to back. The transition shaft and the transition rollers are sequentially installed between the lower film tearing shaft and the film sticking rollers from bottom to top.

The biaxial unwinding machine also includes a blanking guide wheel, and the blanking guide wheel is vertically rotatably connected to the unwinding frame and is tangent to the front end of the discharge roller.

The top of the discharge rack is also equipped with an air filter and a three-color warning light.

 There are two material clips installed between the conveying rollers.

The biaxial material receiving mechanism includes a material receiving frame and a material feeding left roller, a material feeding left pressure wheel, a material feeding right roller, a material feeding right pressure wheel, a middle roller, an upper material feeding frame vertically connected to the material receiving frame. Material left roller, feeding left edge guide wheel, feeding right roller, feeding right edge guide wheel, receiving film roller, film pressing wheel, discharging left roller, discharging right roller, upper material fixed shaft, box The paper fixed shaft, the first material receiving shaft, the second material receiving shaft, the material receiving control panel, the material receiving tension controller and the deviation correction controller, the feeding left roller and the feeding right roller are installed on the receiving machine in sequence from left to right. On the right side of the material rack, the left feeding roller is located above the left feeding roller and is tangent to the left feeding roller, and the right feeding roller is located above the right feeding roller And it is tangent to the feeding right roller, the middle roller is located at the lower right of the feeding right roller, the feeding left roller is located at the upper right of the middle roller, and the feeding right roller is located at the On the upper right of the left roller, the material receiving film sticking roller, the discharging left roller and the discharging right roller are placed on the right side of the feeding right roller in sequence from left to right, and the feeding left edge guide wheel is located at the The upper left of the left loading roller is tangent to the left loading roller, and the right blanking guide wheel is located on the upper left of the right loading roller and is tangent to the right loading roller. The film sticking roller is located above the receiving film sticking roller and is tangent to the receiving film sticking roller, the upper material fixed axis is located above the film sticking roller, and the carton fixed axis is located at the discharge On the upper right of the right roller, the first rewinding shaft and the second rewinding shaft are located at the bottom right of the box paper fixed shaft from top to bottom, and the rewinding control panel and the rewinding tension controller are arranged on the The receiving frame corresponds to the upper part of the feeding left roller, and the deviation correction controller is arranged on the receiving frame corresponding to the lower side of the discharging left roller.

The top of the receiving frame is also provided with a receiving air filter.

Compared with the prior art, the roll-to-roll assembly line of the utility model automatically completes the film tearing, film sticking and baking processes of the film material, thereby improving product quality and production efficiency.

The utility model will become clearer through the following description in conjunction with the accompanying drawings, which are used to explain the embodiments of the utility model.

Description of drawings

Fig. 1 is a structural schematic diagram of the roll-to-roll assembly line of the present invention.

Fig. 2 is a structural schematic diagram of the double-shaft unwinding machine of the roll-to-roll assembly line of the present invention.

Fig. 3 is a structural schematic diagram of the IR furnace of the roll-to-roll assembly line of the present invention.

Fig. 4 is a structural schematic diagram of an angle of the feeding and dedusting mechanism of the IR furnace of the roll-to-roll assembly line of the present invention.

Fig. 5 is a structural schematic view from another angle of the feeding and dedusting mechanism of the IR furnace of the roll-to-roll assembly line of the present invention.

Fig. 6 is a structural diagram of the baking bellows of the IR furnace of the roll-to-roll assembly line of the present invention.

Fig. 7 is a schematic diagram of the internal structure of the baking bellows of the IR furnace of the roll-to-roll assembly line of the present invention.

Fig. 8 is a structural schematic diagram of the biaxial material receiving mechanism of the roll-to-roll assembly line of the present invention.

Detailed ways

1 to 8 , the roll-to-roll assembly line 1000 of the present invention includes a biaxial unwinding machine 100 , an IR furnace 200 placed on the output side of the biaxial unwinding machine 100 and a biaxial receiving mechanism 300 . The biaxial receiving mechanism 300 is placed on one side of the output end of the IR furnace 200 .

The biaxial discharge machine 100 comprises a discharge frame 10, a control panel 15, a tension controller 20 and a first discharge shaft 25 vertically rotatably mounted on the discharge frame 10, a second discharge shaft 30, several Conveying roller 35, lower winding shaft 352, film sticking roller 40, film sticking roller 45, discharging roller 50, discharging pressing wheel 55, upper winding shaft 60, lower protective film feeding assembly and edge guide wheel 70.

The first discharging shaft 25 and the second discharging shaft 30 are sequentially installed on the rear end of the discharging frame 10 from bottom to top. The upper ends of the conveying roller 35 , the film sticking roller 45 and the discharging roller 50 are located on the same horizontal line and arranged on the upper front of the second discharging shaft 30 sequentially from back to front. Two material clips 351 are installed between the conveying rollers 35 . The lower winding shaft 352 is located below the conveying roller 35 . The film sticking roller 40 is tangent to the upper end of the film sticking roller 45 . The lower protective film sending and pasting assembly 65 is located below the film pasting roller 45 . The upper winding shaft 60 is arranged on the upper front of the film sticking roller 45 , and the discharging roller 55 is tangent to the upper end of the discharging roller 50 . The tension controller 20 and the control panel 15 are installed on the discharge frame 10 above the corresponding conveying rollers 35 . The blanking guide wheel 70 is vertically rotatably connected to the discharge frame 10 and is tangent to the front end of the discharge roller 50 .

Preferably, the lower protective film delivery assembly includes a lower material fixing shaft 651 , a transitional shaft 652 , a lower tearing film shaft 653 and a transitional roller 654 . The lower material fixing shaft 651 and the lower film tearing shaft 653 are located below the film sticking roller 45 sequentially from front to back. The transition shaft 652 and the transition roller 654 are sequentially installed between the lower film tearing shaft 653 and the film sticking roller 45 from bottom to top. An air filter 75 and a three-color warning light 80 are also provided on the top of the discharging frame 10 .

The IR furnace 200 includes a feed dust removal mechanism 210 , several baking bellows 220 and a discharge mechanism 230 . The discharge mechanism 230 is provided with a mesh belt roller winding 231 .

The feed dust removal mechanism 210 includes a feed cabinet 211, a sticky dust roller 212, two sticky dust roller cylinders 213, an upper conveying roller 214, a lower conveying roller 215, a deflection adjustment roller 216, a deflection adjustment photoelectric 217, a mesh belt 218 and two Slide table cylinder 219. Both the upper conveying roller 214 and the lower conveying roller 215 are horizontally and vertically connected in the feeding cabinet 211 , and the lower conveying roller 215 is located at the front and lower side of the upper conveying roller 214 . The slide table cylinder 219 is respectively mounted on the front upper side corresponding to the two ends of the lower conveying roller 215 in the feeding cabinet 211, and the corresponding end of the deflection adjustment roller 216 is horizontally connected to the slide table cylinder 219 and can be moved along with it. The slide table cylinder 219 moves left and right. The sticky roller cylinders 213 are respectively installed in the feeding cabinet 211 below the two ends of the lower conveying rollers 215 . The output end 2131 of the sticky roller cylinder 213 is provided with a roller shaft hole (not shown in the figure), and the corresponding end of the sticky roller 212 is rotatably connected in the roller shaft hole. The starting end of the mesh belt 218 is wound around the upper conveying roller 214, the lower conveying roller 215 and the deflection adjustment roller 216 in turn, and the terminal end of the mesh belt 218 passes through the baking bellows 220 and is wound around the The mesh belt roller winding 231 goes back through the baking bellows 220 and connects with the beginning of the mesh belt 218 to form a closed loop.

The baking bellows 220 includes a bellows shell 221 , a bellows liner 222 , a fan 223 , a wind wheel 224 , a conveying roller 225 , a fan filter 226 , an IR lamp 227 and a stainless steel heating wire 228 . The bellows liner 222 is mounted on the upper part of the bellows shell 221 . The fan 223 is installed in the bellows shell 221 corresponding to the lower part of the bellows liner 222 . The conveying rollers 225 are horizontally and horizontally rotatably connected to the bellows liner 222 and are in contact with the inner surface of the upper end of the mesh belt 218 . The lower end and the upper end of the bellows liner 222 are respectively provided with an inner liner air inlet 2221 and an inner liner air outlet 2222 . The bottom of the bellows liner 222 is provided with a fan shaft hole 2223 . The output end of the fan 223 is fixedly connected to the wind wheel 224 through the fan shaft hole 2223 . The stainless steel heating wire 228 is mounted on an inner side of the bellows liner 222 . The fan filter 226 is installed in the bellows liner 222 corresponding to the top of the conveying roller 225 . The bellows shell 221 is respectively provided with a casing air inlet (not shown) and a casing air outlet 2212 corresponding to the inner tank air inlet 2221 and the inner tank air outlet 2222 . An operation panel 2213 is provided on the outer wall of the bellows housing 221 . An air inlet filter box 229 is provided at the air inlet 2221 of the liner.

When the IR furnace 100 is working, the film material is transported forward from the input end of the feeding dust removal mechanism 210 on the upper surface of the mesh belt 218 , and is output from the discharge mechanism 230 after being baked by the baking bellows 220 . The sticky roller cylinder 213 is started to push the sticky roller 212 to move up, and the mesh belt 218 corresponds to the lower end of the lower conveying roller 215, thereby sticking away the dust particles on the mesh belt 218, so as to ensure the dust-free baking of the film material. .

The biaxial material receiving mechanism 300 includes a material receiving frame 310 and a material feeding left roller 311 vertically connected to the material receiving frame 310, a material feeding left pressure wheel 312, a material feeding right roller 313, and a material feeding right pressing wheel. Wheel 314, middle roller 315, feeding left roller 316, feeding left edge guide wheel 317, feeding right roller 318, feeding right edge guide wheel 319, receiving film roller 320, film pressing wheel 321, discharging Left roller 322, discharging right roller 323, upper material fixed shaft 324, box paper fixed shaft 325, first receiving shaft 326, second receiving shaft 327, receiving control panel 328, receiving tension controller 329 and deviation correction controller 330 . The feeding left roller 311 and the feeding right roller 313 are installed on the right side of the receiving frame 310 from left to right, and the feeding left pressure roller 312 is located above the feeding left roller 311 and is in line with the feeding left roller 311. Describe feeding left roller 311 tangent. The feeding right pressing wheel 314 is located above the feeding right roller 313 and is tangent to the feeding right roller 313 . The middle roller 315 is positioned at the right bottom of the feeding right roller 313 . The feeding left roller 316 is located on the upper right of the middle roller 313 . The feeding right roller 318 is located on the upper right of the feeding left roller 316, and the receiving film sticking roller 320, the discharging left roller 322 and the discharging right roller 323 are placed on the feeding right from left to right. The right side of the roller 318. The left blank-holding guide wheel 317 of the feeding material is located at the upper left of the left loading material roller 311 and is tangent to the left blank-filling roller 311. 318 and is tangent to the right roller 318 for feeding. The film sticking roller 321 is located above the material receiving film sticking roller 320 and is tangent to the material receiving film sticking roller 320. The upper material fixing shaft 324 is located above the film pressing wheel 321 . The box paper fixing shaft 325 is located at the upper right of the discharging right roller 323 . The first receiving shaft 326 and the second receiving shaft 327 are located at the lower right of the box paper fixing shaft 325 from top to bottom. The material receiving control panel 328 and the material receiving tension controller 329 are arranged on the material receiving frame 310 corresponding to the top of the material feeding left roller 311 . The deviation correction controller 330 is located on the receiving frame 310 corresponding to the lower side of the discharging left roller 322 . The top of the receiving frame 310 is also provided with a receiving air filter 331 .

When the roll-to-roll assembly line 1000 of the utility model is working, the upper and lower surfaces of the film material are respectively pasted with a protective layer, and the film material passes through the protective layer on the lower surface of the film material wound by the lower winding shaft 352, and the upper surface of the film material is wound by the upper winding shaft 60. the protective layer, and then put a new protective layer on the lower surface of the film material through the lower protective film delivery assembly, and then the film material is baked by the IR furnace 200, and finally passes through the upper material fixing shaft 324 of the biaxial receiving mechanism 300, The carton paper fixing shaft 325 sticks the material and the carton paper on the upper surface of the film material in sequence, and finally completes the film wrapping on the first material receiving shaft 326 or the second material receiving shaft 327 .

The roll-to-roll assembly line of the utility model automatically completes the film tearing, film sticking and baking processes of the film material, thereby improving product quality and production efficiency.

The utility model is described above in conjunction with the best embodiment, but the utility model is not limited to the above-disclosed embodiment, but should cover various modifications and equivalent combinations based on the essence of the embodiment.

Claims (8)

1. a volume to volume conveyor line, is characterized in that, comprises

Twin shaft delivery machine, described twin shaft delivery machine comprises cement emptying rack, control panel, tension control assembly and vertical rotary are installed on the first dispensing shaft on described cement emptying rack, the second dispensing shaft, some conveying rollers, discharging roller, discharging pinch roller, pad pasting pinch roller, pad pasting roller, lower Scroll, upper Scroll and lower protective film send subsides assembly, described the first dispensing shaft, the second dispensing shaft is installed in the rear end of cement emptying rack, described conveying roller from bottom to top successively, the upper end of pad pasting roller and discharging roller is positioned on same level line and successively from the rear and front front upper place of being located at described the second dispensing shaft, described lower Scroll is positioned at the below of described conveying roller, described pad pasting pinch roller is tangential on the upper end of described pad pasting roller, described lower protective film send and pastes the below that assembly is positioned at described pad pasting roller, described upper Scroll is located at the front upper place of described pad pasting pinch roller, described discharging pinch roller is tangential on the upper end of described discharging roller, and described tension control assembly and described control panel are installed in the top of corresponding conveying roller on described cement emptying rack,

Be placed in the IR stove of mouth one side of described twin shaft delivery machine, described IR stove comprises charging dedusting mechanism, some baking bellows and discharging mechanism, described charging dedusting mechanism comprises charging cabinet, binding dust roller, two binding dust roller cylinders, upper conveying roller, lower conveying roller, tuningout roller, tuningout photoelectricity, guipure and two slide unit cylinders, described discharging mechanism is provided with guipure roller winding, described upper conveying roller and the equal horizontal vertical of described lower conveying roller are connected in described charging cabinet, described lower conveying roller is positioned at the front lower place of described upper conveying roller, described slide unit cylinder is installed on respectively the front upper place at corresponding described lower conveying roller two ends in described charging cabinet, the corresponding one end of described tuningout roller level connection joint is on described slide unit cylinder and can be with described slide unit cylinder sway, described binding dust roller cylinder is installed on respectively the below at corresponding described lower conveying roller two ends in described charging cabinet, the mouth of described binding dust roller cylinder offers roller axis hole, the corresponding one end of described binding dust roller rotary connection is in described roller axis hole, the top of described guipure is wound in described upper conveying roller successively, outside lower conveying roller and described tuningout roller, the terminal of described guipure after being wound on described guipure roller winding through described baking bellows back through the top of described baking bellows and the described guipure formation closed-loop that joins, and

Twin shaft receiving mechanism, described twin shaft receiving mechanism is placed in a side of described IR stove mouth.

2. volume to volume conveyor line as claimed in claim 1, it is characterized in that: described baking bellows comprise bellows casing, bellows inner bag, blower fan, wind wheel, conveying roller, fan filter, IR fluorescent tube and corrosion-resistant steel heating wire, described bellows inner bag is installed on the top in described bellows casing, the below of described assembling corresponding described bellows inner bag in described bellows casing, described conveying roller transverse horizontal rotary connection contacts in described bellows inner bag and with the inside face of described guipure upper end, the lower end of described bellows inner bag and upper end are respectively equipped with inner bag ventilation inlet and inner bag air outlet, the bottom of described bellows inner bag is provided with blower fan axis hole, the mouth of described blower fan is through described blower fan axis hole and described wind wheel Joint, described corrosion-resistant steel heating wire is installed in an inner side of described bellows inner bag, described fan filter is installed on the top of corresponding described conveying roller in described bellows inner bag, the corresponding described inner bag ventilation inlet of described bellows casing and inner bag air outlet are respectively equipped with shell ventilation inlet and air outlet of casing, the lateral wall of described bellows casing offers guidance panel.

3. volume to volume conveyor line as claimed in claim 1; it is characterized in that: described lower protective film send subsides assembly to comprise lower material anchor shaft, transition axis, lower dyestripping axle and transition roller; described lower material anchor shaft and described lower dyestripping axle are from the front below that is then positioned at successively described pad pasting roller, and described transition axis and described transition roller are installed between described lower dyestripping axle and described pad pasting roller from bottom to top successively.

4. volume to volume conveyor line as claimed in claim 1, is characterized in that: described twin shaft delivery machine also comprises flanging guide wheel, and described flanging guide wheel vertical rotary is connected on described cement emptying rack and is tangent with the front end of described discharging roller.

5. volume to volume conveyor line as claimed in claim 1, is characterized in that: the top of described cement emptying rack is also provided with air filter and three look Warning lights.

6. volume to volume conveyor line as claimed in claim 1, is characterized in that: between described conveying roller, be equiped with two feed collets.

7. volume to volume conveyor line as claimed in claim 1, it is characterized in that: described twin shaft receiving mechanism comprises rewinding frame and is vertically connected at the pan feeding left wheel in described rewinding frame, the left pinch roller of pan feeding, the right roller of pan feeding, the right pinch roller of pan feeding, intermediate roller, material loading left wheel, the left flanging guide wheel of material loading, the right roller of material loading, the right flanging guide wheel of material loading, rewinding pad pasting roller, pad pasting pinch roller, discharging left wheel, the right roller of discharging, upper material anchor shaft, box paper anchor shaft, the first collecting shaft, the second collecting shaft, rewinding control panel, rewinding tension control assembly and deviation correcting device, described pan feeding left wheel and the right roller of pan feeding are from the left and right right side that is installed on successively rewinding frame, the left pinch roller of described pan feeding is positioned at the top of described pan feeding left wheel and tangent with described pan feeding left wheel, the right pinch roller of described pan feeding is positioned at the top of the right roller of described pan feeding and tangent with the right roller of described pan feeding, intermediate roller is positioned at the lower right of the right roller of described pan feeding, described material loading left wheel is positioned at the upper right side of described intermediate roller, the right roller of described material loading is positioned at the upper right side of described material loading left wheel, described rewinding pad pasting roller, the right roller of discharging left wheel and discharging is from left and right the right-hand of the right roller of described material loading that be placed in successively, the left flanging guide wheel of described material loading is positioned at the upper left side of described material loading left wheel and tangent with described material loading left wheel, the right flanging guide wheel of described material loading is positioned at the upper left side of the right roller of described material loading and tangent with the right roller of described material loading, described pad pasting pinch roller is positioned at the top of described rewinding pad pasting roller and tangent in described rewinding pad pasting roller, described upper material anchor shaft is positioned at the top of described pad pasting pinch roller, described box paper anchor shaft is positioned at the upper right side of the right roller of described discharging, described the first collecting shaft and the second collecting shaft are positioned at the lower right of described box paper anchor shaft from top to bottom successively, described rewinding control panel and rewinding tension control assembly are arranged at the top of corresponding described pan feeding left wheel in described rewinding frame, described deviation correcting device is located at the below of corresponding described discharging left wheel in described rewinding frame.

8. volume to volume conveyor line as claimed in claim 7, is characterized in that: the top of described rewinding frame is also provided with rewinding air filter.