CN203957136U - A kind of multiaxis displacement multipurpose mixer - Google Patents
A kind of multiaxis displacement multipurpose mixer Download PDFInfo
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- CN203957136U CN203957136U CN201420438934.9U CN201420438934U CN203957136U CN 203957136 U CN203957136 U CN 203957136U CN 201420438934 U CN201420438934 U CN 201420438934U CN 203957136 U CN203957136 U CN 203957136U
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Abstract
本实用新型公开了一种多轴变距多用途搅拌机,包括搅拌箱、搅拌桨、搅拌轴、传动装置和变距搅拌轴,所述搅拌箱上的变距搅拌轴的副搅拌桨能够边旋转边在主搅拌轴的搅拌桨之间往复运动,能够有效的提高搅拌效果;所述搅拌桨上设置的耐磨衬板和耐磨层,耐磨层设置于耐磨衬板上并呈网状结构的布置于耐磨衬板与物料的接触面上,耐磨层上形成有多个用于粘结、填充搅拌物料的凹坑。搅拌机的搅拌桨搅拌水泥混凝土和沥青混凝土时,搅拌物料可以粘结、填充在凹坑里面,从而使物料与物料摩擦,提高了易磨损部位的耐磨性和耐冲击性,延长了搅拌桨的使用寿命,搅拌桨结构简单,制作时间短,减少了维护更换次数,降低了劳动强度和用户的使用成本。
The utility model discloses a multi-axis variable-pitch multi-purpose mixer, which comprises a stirring box, a stirring paddle, a stirring shaft, a transmission device and a variable-pitch stirring shaft, and the auxiliary stirring paddle of the variable-pitch stirring shaft on the stirring box can rotate while While reciprocating between the stirring paddles of the main stirring shaft, the stirring effect can be effectively improved; the wear-resistant liner and the wear-resistant layer are set on the stirring paddle, and the wear-resistant layer is set on the wear-resistant liner and has a mesh shape The structure is arranged on the contact surface between the wear-resistant liner and the material, and a plurality of pits are formed on the wear-resistant layer for bonding and filling the mixing material. When the mixing blade of the mixer is mixing cement concrete and asphalt concrete, the mixing material can be bonded and filled in the pit, so that the material can be rubbed against the material, which improves the wear resistance and impact resistance of the parts that are easy to wear, and prolongs the life of the mixing paddle. The service life, the structure of the stirring paddle is simple, the production time is short, the number of maintenance and replacement is reduced, the labor intensity and the user's use cost are reduced.
Description
技术领域 technical field
本实用新型涉及一种搅拌机,具体是一种多轴变距多用途搅拌机。 The utility model relates to a mixer, in particular to a multi-purpose mixer with multiple shafts and variable distances.
背景技术 Background technique
一般在工业领域中使用的搅拌机都是单轴式搅拌结构,这种单轴式搅拌结构的桨叶在工作时只能单方向转动,搅拌桨叶外圈的转速高、内圈转速低,物料容易顺着桨叶作单方向的圆周运动,而且每层桨叶间的距离是固定不变的,所以只能满足基本的搅拌作用,在一些对搅拌质量要求高、搅拌速度快,产量高的场合其搅拌混合作用难以达到要求,需要进一步改进。 Generally, the mixers used in the industrial field have a single-shaft stirring structure. The blades of this single-shaft stirring structure can only rotate in one direction during work. The speed of the outer ring of the stirring blade is high, and the speed of the inner ring is low. It is easy to make circular motion in one direction along the blades, and the distance between the blades of each layer is fixed, so it can only meet the basic stirring effect. In some places that require high stirring quality, fast stirring speed and high output Occasionally, its stirring and mixing effect is difficult to meet the requirements, and further improvement is needed.
搅拌机主要是用于对各种物料进行搅拌、混料,使物料混合均匀,当搅拌机的搅拌臂和搅拌叶片与混合料接触时会对其造成磨损。现有的搅拌臂一般采用Q235A,45钢、40Cr、铸钢材料等材料制成,Q235A价格便宜但耐磨性差,45钢和40Cr力学性能好、加工方便、但价格贵,铸钢的生产工艺简单、适合大批量生产、制造成本低、但易断裂;现有的搅拌叶片一般采用A3钢板、锰钢钢板、Hardox钢板、高铬铸铁、高分子塑料、喷涂材料和堆焊材料等材料制成,A3钢板价格便宜但耐磨性差,锰钢钢板、Hardox钢板、高铬铸铁、高分子塑料等材料力学性能好、加工方便、但价格贵。虽然搅拌叶片和搅拌臂的磨损是必然发生、无法根除、只能改进,但是如何针对搅拌机的使用功能开发一种耐磨损、使用成本低的搅拌叶片和搅拌臂,提高搅拌叶片和搅拌臂的使用寿命、降低生产成本,是搅拌行业需解决的问题。 The mixer is mainly used to stir and mix various materials to make the materials evenly mixed. When the mixing arm and mixing blade of the mixer come into contact with the mixture, it will cause wear. The existing stirring arms are generally made of Q235A, 45 steel, 40Cr, cast steel and other materials. Q235A is cheap but has poor wear resistance. 45 steel and 40Cr have good mechanical properties and are easy to process, but expensive. The production process of cast steel Simple, suitable for mass production, low manufacturing cost, but easy to break; the existing mixing blades are generally made of A3 steel plate, manganese steel plate, Hardox steel plate, high chromium cast iron, polymer plastic, spraying materials and surfacing materials and other materials , A3 steel plate is cheap but poor wear resistance, manganese steel plate, Hardox steel plate, high chromium cast iron, polymer plastic and other materials have good mechanical properties, easy processing, but expensive. Although the wear of mixing blades and stirring arms is inevitable, cannot be eradicated, and can only be improved, how to develop a wear-resistant and low-cost mixing blade and stirring arm for the use function of the mixer, and improve the performance of the mixing blade and stirring arm The service life and the reduction of production cost are the problems to be solved in the mixing industry.
实用新型内容 Utility model content
本实用新型的目的在于提供一种多轴变距多用途搅拌机,以解决上述背景技术中提出的问题。 The purpose of this utility model is to provide a multi-purpose mixer with multi-axis and variable pitch, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案: In order to achieve the above object, the utility model provides the following technical solutions:
一种多轴变距多用途搅拌机,包括搅拌箱、搅拌桨、搅拌轴、电机、传动装置和变距搅拌轴,所述搅拌箱上设有一个搅拌轴,搅拌轴上设有搅拌桨,所述搅拌箱上还设有变距搅拌轴,变距搅拌轴上设有副搅拌桨,所述变距搅拌轴安装在搅拌箱上的螺旋搅拌机座上;所述搅拌轴和变距搅拌轴之间设有传动装置;所述搅拌桨包括搅拌桨和副搅拌桨,所述搅拌桨由搅拌叶片和搅拌臂组成;所述搅拌叶片由叶片安装接口、叶片基板、叶片耐磨层和叶片耐磨衬板组成,所述叶片耐磨衬板设置在叶片基板与物料接触的一侧,所述叶片耐磨层呈菱形网状结构,布置在叶片耐磨衬板与物料的接触面上,且叶片耐磨层上形成有多个菱形的叶片凹坑;所述搅拌臂由搅拌臂基板、搅拌轴安装接口、搅拌臂叶片安装接口、搅拌臂耐磨层和搅拌臂耐磨衬板组成,所述搅拌臂耐磨衬板设置在搅拌臂基板与物料接触的一侧,所述搅拌臂耐磨层呈菱形网状结构,布置在搅拌臂耐磨衬板与物料的接触面上,且搅拌臂耐磨层上形成有多个菱形的搅拌臂凹坑。 A multi-axis variable-pitch multi-purpose mixer, including a stirring box, a stirring paddle, a stirring shaft, a motor, a transmission device, and a variable-pitch stirring shaft. The stirring box is provided with a stirring shaft, and the stirring shaft is provided with a stirring paddle. The stirring box is also provided with a variable-pitch stirring shaft, and the variable-pitch stirring shaft is provided with an auxiliary stirring paddle, and the variable-pitch stirring shaft is installed on the screw mixer seat on the stirring box; There is a transmission device between them; the stirring paddle includes a stirring paddle and a secondary stirring paddle, and the stirring paddle is composed of a stirring blade and a stirring arm; the stirring blade is composed of a blade installation interface, a blade base plate, a blade wear-resistant layer and a blade wear-resistant The blade wear-resistant lining is arranged on the side of the blade base plate in contact with the material. The blade wear-resistant layer has a diamond-shaped mesh structure and is arranged on the contact surface between the blade wear-resistant lining and the material. A plurality of diamond-shaped blade pits are formed on the wear-resistant layer; the stirring arm is composed of the stirring arm base plate, the stirring shaft installation interface, the stirring arm blade installation interface, the stirring arm wear-resistant layer and the stirring arm wear-resistant liner. The wear-resistant lining plate of the stirring arm is arranged on the side where the base plate of the stirring arm is in contact with the material. A plurality of diamond-shaped stirring arm pits are formed on the grinding layer.
作为本实用新型进一步的方案:所述副搅拌桨位于搅拌轴的搅拌桨之间。 As a further solution of the present utility model: the auxiliary stirring paddles are located between the stirring paddles of the stirring shaft.
作为本实用新型再进一步的方案:所述叶片耐磨衬板和叶片耐磨层为碳化钨合金材质。 As a further solution of the utility model: the blade wear-resistant liner and the blade wear-resistant layer are made of tungsten carbide alloy.
作为本实用新型再进一步的方案:所述搅拌臂耐磨层和搅拌臂耐磨衬板为碳化钨合金材质。 As a further solution of the utility model: the stirring arm wear-resistant layer and the stirring arm wear-resistant liner are made of tungsten carbide alloy.
与现有技术相比,本实用新型的有益效果是:采用上述结构,在搅拌设备上设置主搅拌轴和变距搅拌轴,变距搅拌轴的副搅拌桨能够边旋转边在主搅拌轴的搅拌桨之间往复运动,使罐体内的物料向多方向的流动,阻止被搅拌的物料只做单方向的圆周运动,增加被搅拌物料的湍动,能够有效的提高搅拌效果。而搅拌机的搅拌桨在搅拌物料时,特别是搅拌水泥混凝土和沥青混凝土时,搅拌物料可以粘结、填充在凹坑里面,从而使物料与物料摩擦,避免物料与搅拌桨直接接触,提高了易磨损部位的耐磨性和耐冲击性,延长了搅拌桨的使用寿命,搅拌桨结构简单,制作时间短,减少了维护更换次数,降低了劳动强度和用户的使用成本。 Compared with the prior art, the beneficial effect of the utility model is: adopting the above-mentioned structure, the main stirring shaft and the variable-pitch stirring shaft are arranged on the stirring equipment, and the auxiliary stirring paddles of the variable-pitch stirring shaft can be rotated while rotating on the main stirring shaft. The reciprocating motion between the stirring paddles makes the material in the tank flow in multiple directions, prevents the material being stirred from only doing circular motion in one direction, increases the turbulence of the material being stirred, and can effectively improve the mixing effect. When the stirring paddle of the mixer is mixing materials, especially when mixing cement concrete and asphalt concrete, the stirring material can be bonded and filled in the pit, so that the friction between the material and the material is avoided, and the direct contact between the material and the stirring paddle is avoided, which improves the ease of use. The wear resistance and impact resistance of the worn part prolong the service life of the stirring paddle. The structure of the stirring paddle is simple, the production time is short, the maintenance and replacement times are reduced, and the labor intensity and user's use cost are reduced.
附图说明 Description of drawings
图1为多轴变距多用途搅拌机的结构示意图。 Figure 1 is a schematic structural view of a multi-axis variable-pitch multi-purpose mixer.
图2为多轴变距多用途搅拌机中搅拌叶片的结构示意图。 Fig. 2 is a schematic structural view of the mixing blades in the multi-shaft variable-pitch multi-purpose mixer.
图3为多轴变距多用途搅拌机中搅拌叶片的侧视示意图。 Fig. 3 is a schematic side view of the mixing blades in the multi-shaft variable-pitch multi-purpose mixer.
图4为多轴变距多用途搅拌机中搅拌臂的结构示意图。 Fig. 4 is a structural schematic diagram of a stirring arm in a multi-purpose multi-purpose mixer with variable pitch.
图5为多轴变距多用途搅拌机中搅拌臂的侧视示意图。 Fig. 5 is a schematic side view of a stirring arm in a multi-shaft variable-pitch multi-purpose mixer.
图中:搅拌箱1、搅拌桨2、搅拌叶片3、搅拌臂4、搅拌轴5、电机6、传动装置7、螺旋搅拌机座8、变距搅拌轴9、副搅拌桨10、叶片安装接口31、叶片基板32、叶片耐磨层33、叶片凹坑34、叶片耐磨衬板35、搅拌臂基板41、搅拌轴安装接口42、搅拌臂叶片安装接口43、搅拌臂耐磨层44、搅拌臂凹坑45、搅拌臂耐磨衬板46。 In the figure: stirring box 1, stirring paddle 2, stirring blade 3, stirring arm 4, stirring shaft 5, motor 6, transmission device 7, screw mixer base 8, variable pitch stirring shaft 9, auxiliary stirring paddle 10, blade installation interface 31 , blade substrate 32, blade wear-resistant layer 33, blade pit 34, blade wear-resistant lining plate 35, stirring arm base plate 41, stirring shaft installation interface 42, stirring arm blade installation interface 43, stirring arm wear-resistant layer 44, stirring arm Dimple 45, stirring arm wear-resistant liner 46.
具体实施方式 Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。 The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1~4,本实用新型实施例中,一种多轴变距多用途搅拌机,包括搅拌箱1、搅拌桨2、搅拌轴5、电机6、传动装置7和变距搅拌轴9,所述搅拌箱1上设有一个搅拌轴5,搅拌轴5上设有搅拌桨2,所述搅拌箱1上还设有变距搅拌轴9,变距搅拌轴9上设有副搅拌桨10,所述副搅拌桨10位于搅拌轴5的搅拌桨2之间,所述变距搅拌轴9安装在搅拌箱1上的螺旋搅拌机座8上,使副搅拌桨10边旋转边在搅拌轴5的搅拌桨2之间往复运动;所述搅拌轴5和变距搅拌轴9之间设有传动装置7,使搅拌轴5和变距搅拌轴9可共用电机6驱动;所述搅拌桨包括搅拌桨2和副搅拌桨10,所述搅拌桨由搅拌叶片3和搅拌臂4组成;所述搅拌叶片3由叶片安装接口31、叶片基板32、叶片耐磨层33和叶片耐磨衬板35组成,所述叶片耐磨衬板35和叶片耐磨层33为碳化钨合金材质,叶片耐磨衬板35设置在叶片基板32与物料接触的一侧,所述叶片耐磨层33呈菱形网状结构,布置在叶片耐磨衬板35与物料的接触面上,且叶片耐磨层33上形成有多个菱形的叶片凹坑34;所述搅拌臂由搅拌臂基板41、搅拌轴安装接口42、搅拌臂叶片安装接口43、搅拌臂耐磨层44和搅拌臂耐磨衬板46组成,所述搅拌臂耐磨层44和搅拌臂耐磨衬板46为碳化钨合金材质,搅拌臂耐磨衬板46设置在搅拌臂基板41与物料接触的一侧,所述搅拌臂耐磨层44呈菱形网状结构,布置在搅拌臂耐磨衬板46与物料的接触面上,且搅拌臂耐磨层44上形成有多个菱形的搅拌臂凹坑45;所述搅拌臂叶片安装接口43和叶片安装接口31连接,搅拌轴安装接口42连接在搅拌轴上。 Please refer to Figures 1 to 4. In the embodiment of the utility model, a multi-axis variable-pitch multi-purpose mixer includes a stirring box 1, a stirring paddle 2, a stirring shaft 5, a motor 6, a transmission device 7 and a variable-pitch stirring shaft 9, The stirring box 1 is provided with a stirring shaft 5, the stirring shaft 5 is provided with a stirring paddle 2, the stirring box 1 is also provided with a variable-pitch stirring shaft 9, and the variable-pitch stirring shaft 9 is provided with an auxiliary stirring paddle 10 , the auxiliary stirring paddle 10 is located between the stirring paddles 2 of the stirring shaft 5, and the variable-pitch stirring shaft 9 is installed on the screw mixer seat 8 on the stirring box 1, so that the auxiliary stirring paddle 10 rotates while rotating on the stirring shaft 5 reciprocating motion between the stirring paddles 2; a transmission device 7 is provided between the stirring shaft 5 and the variable-pitch stirring shaft 9, so that the stirring shaft 5 and the variable-pitch stirring shaft 9 can be driven by a common motor 6; the stirring paddle includes a stirring Paddle 2 and secondary stirring paddle 10, said stirring paddle is made up of stirring blade 3 and stirring arm 4; Said stirring blade 3 is made up of blade installation interface 31, blade substrate 32, blade wear-resistant layer 33 and blade wear-resistant liner 35 , the blade wear-resistant liner 35 and the blade wear-resistant layer 33 are made of tungsten carbide alloy, the blade wear-resistant liner 35 is arranged on the side of the blade base plate 32 in contact with the material, and the blade wear-resistant layer 33 is in the shape of a diamond mesh The structure is arranged on the contact surface between the blade wear-resistant liner 35 and the material, and a plurality of diamond-shaped blade pits 34 are formed on the blade wear-resistant layer 33; , stirring arm blade installation interface 43, stirring arm wear-resistant layer 44 and stirring arm wear-resistant liner 46, the stirring arm wear-resistant layer 44 and stirring arm wear-resistant liner 46 are made of tungsten carbide alloy, and the stirring arm is wear-resistant The liner 46 is arranged on the side where the stirring arm base plate 41 is in contact with the material, and the wear-resistant layer 44 of the stirring arm is in a diamond-shaped mesh structure, and is arranged on the contact surface between the wear-resistant liner 46 of the stirring arm and the material, and the stirring arm is resistant to A plurality of diamond-shaped stirring arm pits 45 are formed on the grinding layer 44; the stirring arm blade installation interface 43 is connected to the blade installation interface 31, and the stirring shaft installation interface 42 is connected to the stirring shaft.
本实用新型在工作时,变距搅拌轴的副搅拌桨能够边旋转边在主搅拌轴的搅拌桨之间往复运动,使罐体内的物料向多方向的流动,阻止被搅拌的物料只做单方向的圆周运动,增加被搅拌液体的湍动,而搅拌机的搅拌桨在搅拌物料时,特别是搅拌水泥混凝土和沥青混凝土时,搅拌物料可以粘结、填充在凹坑里面,从而使物料与物料摩擦,避免物料与搅拌臂直接接触,提高了易磨损部位的耐磨性和耐冲击性。 When the utility model is working, the auxiliary stirring paddles of the variable-pitch stirring shaft can reciprocate between the stirring paddles of the main stirring shaft while rotating, so that the materials in the tank flow in multiple directions, preventing the stirred materials from only being single. The circular motion in the direction increases the turbulence of the liquid being stirred, and when the stirring paddle of the mixer is stirring the material, especially when mixing cement concrete and asphalt concrete, the stirring material can be bonded and filled in the pit, so that the material and the material Friction avoids direct contact between the material and the stirring arm, improving the wear resistance and impact resistance of the parts that are prone to wear.
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。 It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to fall within the scope of the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. Any reference sign in a claim should not be construed as limiting the claim concerned. the
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。 In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
Claims (4)
Priority Applications (1)
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104526874A (en) * | 2014-12-25 | 2015-04-22 | 朱建雄 | Material mixing machine |
CN104552602A (en) * | 2014-12-30 | 2015-04-29 | 长安大学 | Polymer-modified concrete mixing device and method |
CN105459264A (en) * | 2015-12-04 | 2016-04-06 | 宜兴天山水泥有限责任公司 | Cement stirring device |
CN107351253A (en) * | 2017-09-14 | 2017-11-17 | 安徽金贺财建筑工程有限公司 | A kind of constructional engineering mud agitating device |
CN107913619A (en) * | 2017-11-28 | 2018-04-17 | 泰州市振亚机械设备有限公司 | A kind of ore pulp mixer with three axis mixed structures |
CN109621769A (en) * | 2018-12-21 | 2019-04-16 | 温岭市泽国化工机械有限公司 | A kind of solid blender |
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2014
- 2014-08-06 CN CN201420438934.9U patent/CN203957136U/en not_active Expired - Fee Related
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104526874A (en) * | 2014-12-25 | 2015-04-22 | 朱建雄 | Material mixing machine |
CN104552602A (en) * | 2014-12-30 | 2015-04-29 | 长安大学 | Polymer-modified concrete mixing device and method |
CN104552602B (en) * | 2014-12-30 | 2016-08-17 | 长安大学 | A kind of polymer modification concrete central mix plant and method |
CN105459264A (en) * | 2015-12-04 | 2016-04-06 | 宜兴天山水泥有限责任公司 | Cement stirring device |
CN107351253A (en) * | 2017-09-14 | 2017-11-17 | 安徽金贺财建筑工程有限公司 | A kind of constructional engineering mud agitating device |
CN107913619A (en) * | 2017-11-28 | 2018-04-17 | 泰州市振亚机械设备有限公司 | A kind of ore pulp mixer with three axis mixed structures |
CN107913619B (en) * | 2017-11-28 | 2020-10-09 | 泰州市振亚机械设备有限公司 | Ore pulp mixer with triaxial mixed structure |
CN109621769A (en) * | 2018-12-21 | 2019-04-16 | 温岭市泽国化工机械有限公司 | A kind of solid blender |
WO2020125063A1 (en) * | 2018-12-21 | 2020-06-25 | 温岭市泽国化工机械有限公司 | Solid mixer |
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