CN203936209U - A kind of rebound Manual hydraulic puncher - Google Patents
A kind of rebound Manual hydraulic puncher Download PDFInfo
- Publication number
- CN203936209U CN203936209U CN201420217003.6U CN201420217003U CN203936209U CN 203936209 U CN203936209 U CN 203936209U CN 201420217003 U CN201420217003 U CN 201420217003U CN 203936209 U CN203936209 U CN 203936209U
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- China
- Prior art keywords
- rebound
- manual hydraulic
- formwork
- punching
- fixed
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- Expired - Lifetime
Links
- 238000004080 punching Methods 0.000 claims abstract description 27
- 238000005520 cutting process Methods 0.000 claims description 3
- 238000010008 shearing Methods 0.000 abstract description 12
- 238000009415 formwork Methods 0.000 abstract description 11
- 230000007704 transition Effects 0.000 abstract description 5
- 230000000712 assembly Effects 0.000 abstract description 3
- 238000000429 assembly Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 8
- 229910052782 aluminium Inorganic materials 0.000 description 8
- 238000000034 method Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Punching Or Piercing (AREA)
Abstract
本实用新型的一种过渡板手动液压冲孔机,主要由上模板、下模板以及对称分布在上、下模板之间的两组导向组件构成,导向组件包括固定在上梁和下模板之间的立柱以及固定在上模板上的导套,上模板与下模板之间连接有复位簧;复位簧套在一侧立柱外;上模板与上梁之间固定有千斤顶;上模板下方固定有冲剪工装;下模板上方连接有冲剪工装对应装置。本实用新型在使用时利用千斤顶液压活塞的推力,相对手工操作省时省力,并能保证产品质量,提高了生产效率,降低了劳动强度。
A manual hydraulic punching machine for a transition plate of the utility model is mainly composed of an upper template, a lower template and two sets of guide assemblies symmetrically distributed between the upper and lower templates. The column and the guide sleeve fixed on the upper formwork, a return spring is connected between the upper formwork and the lower formwork; the return spring is set outside the column on one side; a jack is fixed between the upper formwork and the upper beam; Shear tooling; the corresponding device of punching and shearing tooling is connected above the lower formwork. The utility model utilizes the thrust of the jack hydraulic piston when in use, saves time and labor compared with manual operation, can ensure product quality, improves production efficiency, and reduces labor intensity.
Description
技术领域 technical field
本实用新型涉及一种过渡板手动液压冲孔机,尤其是适用于电气设备联接铝板的联接长孔加工。 The utility model relates to a manual hydraulic punching machine for a transition plate, in particular, it is suitable for processing long holes for connecting aluminum plates connected with electrical equipment.
背景技术 Background technique
在220kV变电站新站建设、技改、大修工作中,电气设备联接过渡板需要大量使用。目前,作业人员配备的施工工具实现钻孔、铣槽等加工工艺时,效率低、劳动强度大,并无法保证质量。而使用现有冲孔机无法冲压长孔,待冲件会经常卡滞在冲头上,其技术及工艺不能达标,设备生产厂家无相应的配件可以提供,在市面购进的液压冲孔机也没有相应模具,无法冲击长孔,造成材料浪费,生产效率低。 In the construction, technical transformation and overhaul of 220kV substation new stations, electrical equipment connection transition boards need to be used in large quantities. At present, the construction tools equipped by operators are inefficient, labor-intensive, and unable to guarantee quality when performing drilling, slot milling and other processing techniques. However, it is impossible to punch long holes with existing punching machines, and the parts to be punched will often be stuck on the punch head. The technology and process cannot meet the standards, and equipment manufacturers have no corresponding accessories to provide. Without a corresponding mold, the long hole cannot be impacted, resulting in material waste and low production efficiency.
发明内容 Contents of the invention
本实用新型要解决的技术问题是提供一种设备,既能实现铝板切断功能,又能实现冲压长孔,避免待冲件卡滞在冲头上,提高效率,保证产品质量,降低劳动强度。为解决上述问题,提供一种过渡板的液压冲孔机。 The technical problem to be solved by the utility model is to provide a kind of equipment, which can not only realize the cutting function of the aluminum plate, but also realize the punching of the long hole, avoid the stuck parts to be punched on the punch, improve the efficiency, ensure the product quality and reduce the labor intensity. In order to solve the above problems, a hydraulic punching machine for transition plates is provided.
本实用新型的目的是以下述方式实现的: The purpose of this utility model is achieved in the following manner:
本实用新型主要由上模板、下模板以及对称分布在上、下模板之间的两组导向组件构成,导向组件包括固定在上梁和下模板之间的立柱以及固定在上模板上的导套,其特征在于:所述上模板与下模板之间连接有复位簧;所述复位簧附在一侧立柱外;所述上模板与上梁之间固定有千斤顶;所述上模板下方固定有冲剪工装;所述下模板上方通过定位销连接有冲剪工装对应装置;所述的冲剪工装为单刃切刀和冲头。所述的冲剪工装对应装置为定刀和脱料板。所述的上模板上设有降帽。所述的下模板上设有与冲头对应的凹模。所述的下模板设置在底座上。 The utility model is mainly composed of an upper template, a lower template and two sets of guide assemblies symmetrically distributed between the upper and lower templates. The guide assembly includes a column fixed between the upper beam and the lower template and a guide sleeve fixed on the upper template. , characterized in that: a return spring is connected between the upper template and the lower template; Punching and shearing tool; above the lower template is connected with a punching and shearing tool corresponding device through positioning pins; the punching and shearing tool is a single-edged cutter and a punch. The corresponding devices of the punching and shearing tool are a fixed knife and a stripper. The upper template is provided with a drop cap. The lower template is provided with a die corresponding to the punch. The lower template is set on the base.
相对于现有技术,本实用新型具有以下有益效果:1、冲剪工装有冲头和单刃切刀,工作时,先采用单刃切刀和定刀,将铝板切割为所需形状后,将单刃切刀换成冲头,将定刀和下料定位板取下,将脱料板固定,即可完成所需形状的工件。一个设备可实现两种用途。2、一侧立柱外设有复位簧,可使上模板在没有压力的情况下恢复原状。3、上模板上设有降帽,可以调整冲头距凹模的行程及复位弹簧的弹力大小。4、冲头和定位板之间增加了一个卸料版,冲料完成后,卸料板可使待冲件留着定位台上,避免了待冲件卡滞在冲头上。5、使用时利用千斤顶液压活塞的推力,相对手工操作省时省力,并能保证产品质量,提高了生产效率,降低了劳动强度。 Compared with the prior art, the utility model has the following beneficial effects: 1. The punching and shearing tool is equipped with a punch and a single-edged cutter. During work, the single-edged cutter and the fixed knife are first used to cut the aluminum plate into the desired shape. Replace the single-edged cutter with a punch, remove the fixed knife and the blanking positioning plate, and fix the stripping plate to complete the required shape of the workpiece. One device serves two purposes. 2. There is a return spring outside the column on one side, which can make the upper formwork return to its original shape without pressure. 3. There is a drop cap on the upper template, which can adjust the stroke of the punch from the die and the elastic force of the return spring. 4. An unloading plate is added between the punch and the positioning plate. After the punching is completed, the unloading plate can keep the parts to be punched on the positioning table, preventing the parts to be punched from being stuck on the punch. 5. The thrust of the hydraulic piston of the jack is used during use, which saves time and labor compared with manual operation, and can ensure product quality, improve production efficiency, and reduce labor intensity.
附图说明 Description of drawings
图1是一种过渡板手动液压冲孔机。 Figure 1 is a transition plate manual hydraulic punching machine.
图中,1、降帽;2、上梁;3、立柱;4、上模板;5、导套;6、下模板;7、底座;8、千斤顶;9、冲剪工装;10、定位销;11、凹模;12、复位簧;13、冲剪工装对应装置;14、止回阀。 In the figure, 1. Lowering cap; 2. Upper beam; 3. Column; 4. Upper formwork; 5. Guide sleeve; 6. Lower formwork; 7. Base; 8. Jack; 9. Punching and shearing tooling; 10. Positioning pin ; 11. Die; 12. Return spring; 13. Corresponding device for punching and shearing tooling; 14. Check valve.
具体实施方式 Detailed ways
如附图所示,本实用新型主要由上模板4、下模板6以及对称分布在上、下模板之间的两组导向组件构成,导向组件包括固定在上梁2和下模板6之间的立柱3以及固定在上模板4上的导套5,上模板4与下模板6之间连接有复位簧12;复位簧12附在一侧立柱3外;上模板4与上梁2之间固定有千斤顶8;所述上模板4下方固定有冲剪工装9;所述下模板6上方通过定位销10连接有冲剪工装对应装置13;所述的冲剪工装9为单刃切刀和冲头。所述的冲剪工装对应装置13为定刀和脱料板。所述的上模板2上设有降帽1。所述的下模板6上设有凹模11。所述的下模板6设置在底座7上。 As shown in the drawings, the utility model is mainly composed of an upper formwork 4, a lower formwork 6, and two sets of guide assemblies symmetrically distributed between the upper and lower formworks. The column 3 and the guide sleeve 5 fixed on the upper template 4, a return spring 12 is connected between the upper template 4 and the lower template 6; the return spring 12 is attached to the column 3 on one side; the upper template 4 and the upper beam 2 are fixed There is a jack 8; a punching and shearing tool 9 is fixed below the upper template 4; a punching and shearing tool corresponding device 13 is connected above the lower template 6 through a positioning pin 10; the punching and shearing tool 9 is a single-edged cutter and a punching tool. head. The punching and shearing tool corresponding device 13 is a fixed knife and a stripper. The upper template 2 is provided with a drop cap 1 . The lower template 6 is provided with a die 11 . The lower template 6 is set on the base 7 .
将本实用新型装置放在地面上,将冲头换成单刃切刀,脱料板更换成定刀,再加装一个下料定位板。将2mm铝板按要求放在定刀上,并参照下料定位板设定好尺寸。打开千斤顶止回阀,千斤顶液压活塞推动上模板向下运动,切割铝板。将铝板切割为所需形状后,将单刃切刀换成冲头,将定刀和下料定位板取下,将脱料板固定。将切割成型的铝板放在脱料板和下模板6之间,打开千斤顶止回阀14,利用千斤顶液压活塞的推力,使上模板产生一个向下的压力,带动冲头在铝板上冲击出厚度为2mm的圆孔。完成冲孔工序后,松开千斤顶止回阀,在复位弹簧的作用下,上模板上移,待冲件被脱料板挡住,冲头脱离待冲件上升至原始位置。 The utility model device is placed on the ground, the punch is replaced with a single-edged cutter, the stripping plate is replaced with a fixed knife, and a blanking positioning plate is installed. Put the 2mm aluminum plate on the fixed knife as required, and set the size with reference to the blanking positioning plate. Open the check valve of the jack, and the hydraulic piston of the jack pushes the upper template to move downward to cut the aluminum plate. After cutting the aluminum plate into the desired shape, replace the single-edged cutter with a punch, remove the fixed knife and the blanking positioning plate, and fix the stripping plate. Place the cut aluminum plate between the stripper plate and the lower template 6, open the jack check valve 14, and use the thrust of the hydraulic piston of the jack to generate a downward pressure on the upper template, driving the punch to impact the thickness of the aluminum plate 2mm round hole. After finishing the punching process, loosen the check valve of the jack, under the action of the return spring, the upper platen moves up, the parts to be punched are blocked by the stripper plate, and the punch separates from the parts to be punched and rises to the original position.
Claims (6)
Priority Applications (1)
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CN201420217003.6U CN203936209U (en) | 2014-04-30 | 2014-04-30 | A kind of rebound Manual hydraulic puncher |
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CN201420217003.6U CN203936209U (en) | 2014-04-30 | 2014-04-30 | A kind of rebound Manual hydraulic puncher |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104525705A (en) * | 2014-12-16 | 2015-04-22 | 江苏中宏机械制造有限公司 | Jack type gas cylinder waste judging device |
CN107649865A (en) * | 2017-11-10 | 2018-02-02 | 江苏森威集团飞达股份有限公司 | Novel fixture and its clamping method of a kind of drive gear with pressure brass |
CN110064939A (en) * | 2019-05-29 | 2019-07-30 | 淮南鑫丰工贸公司 | A kind of multifunctional combined punching and shearing machine |
-
2014
- 2014-04-30 CN CN201420217003.6U patent/CN203936209U/en not_active Expired - Lifetime
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104525705A (en) * | 2014-12-16 | 2015-04-22 | 江苏中宏机械制造有限公司 | Jack type gas cylinder waste judging device |
CN104525705B (en) * | 2014-12-16 | 2016-12-07 | 江苏中宏机械制造有限公司 | Waste-removing device sentenced by jack type gas cylinder |
CN107649865A (en) * | 2017-11-10 | 2018-02-02 | 江苏森威集团飞达股份有限公司 | Novel fixture and its clamping method of a kind of drive gear with pressure brass |
CN110064939A (en) * | 2019-05-29 | 2019-07-30 | 淮南鑫丰工贸公司 | A kind of multifunctional combined punching and shearing machine |
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Legal Events
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CX01 | Expiry of patent term | ||
CX01 | Expiry of patent term |
Granted publication date: 20141112 |