CN203911741U - Protection circuit of module power supply - Google Patents
Protection circuit of module power supply Download PDFInfo
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- CN203911741U CN203911741U CN201420172803.0U CN201420172803U CN203911741U CN 203911741 U CN203911741 U CN 203911741U CN 201420172803 U CN201420172803 U CN 201420172803U CN 203911741 U CN203911741 U CN 203911741U
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Abstract
一种模块电源的保护电路,保护功能不受输入电压和带容性负载的影响,可以自由设定调节电路的保护延时,从而调整电源带容性负载能力,不但提高了全输入电压范围的带容性负载能力,而且还具有长时间负载短路时功耗小的特点,本实用新型结构简单,成本低廉,便于调试,该短路保护电路配合电流型PWM控制芯片应用电路,有效解决了模块电源在不同输入电压下负载长时间短路保护的问题,尤其适合低压隔离型的模块电源。
A protection circuit for a module power supply, the protection function is not affected by the input voltage and capacitive load, and the protection delay of the adjustment circuit can be set freely, so as to adjust the capacity of the power supply with capacitive load, which not only improves the protection of the full input voltage range With capacitive load capacity, it also has the characteristics of low power consumption when the load is short-circuited for a long time. The utility model has a simple structure, low cost, and is easy to debug. The short-circuit protection circuit cooperates with the current-type PWM control chip application circuit, which effectively solves the problem of module power supply The problem of long-term short-circuit protection of loads under different input voltages is especially suitable for low-voltage isolated module power supplies.
Description
技术领域technical field
本实用新型涉及模块电源技术领域,具体涉及一种模块电源的保护电路。The utility model relates to the technical field of a module power supply, in particular to a protection circuit of a module power supply.
背景技术Background technique
短路保护是衡量模块电源可靠性的重要因素。随着模块电源在各行各业的广泛应用,用户对其可靠性也要求更高。这就要求模块电源在各种异常情况下,能够保护自身及设备的安全。在模块电源的各种保护中,短路保护尤为重要。模块电源短路时,各功率器件上会流过很大的电流,是的功率器件产生大量的热量甚至损坏功率器件,致使整个模块电源瘫痪。所以,设计一种在短路情况下能够保护自身及设备安全的电路,是解决此问题的关键。Short-circuit protection is an important factor in measuring the reliability of a module's power supply. With the wide application of modular power supplies in various industries, users have higher requirements for their reliability. This requires the module power supply to be able to protect itself and the safety of the equipment under various abnormal conditions. Among the various protections of the module power supply, the short circuit protection is particularly important. When the module power supply is short-circuited, a large current will flow through each power device, and some power devices will generate a lot of heat and even damage the power device, resulting in the paralysis of the entire module power supply. Therefore, designing a circuit that can protect itself and the equipment in the event of a short circuit is the key to solving this problem.
现在的模块电源普遍采用PWM(脉宽调制)控制技术,其中UCC2800作为流行的电流型PWM控制芯片,具有精度高、工作稳定、外围电路简单等优点,在模块电源中得到广泛的应用。2800芯片的过流、短路保护功能是利用电阻或电流互感器检测变压器原边电流,将取得的电流采样信号送至2800的3脚,当电源过流或短路时,变压器原边电流增大使3脚电流采样信号电压高于1.5V,芯片过流保护动作,减小6脚输出的占空比,进而减小功率MOS管的导通时间,降低输出电压,降低功耗,实现保护。这种保护方式虽然响应速度快,可实现逐个周期的保护,但在长时间过流或短路时平均功耗仍然很大,特别是在输入电压范围较宽的模块电源中,在输入电压较高长时间过载或短路的情况下,仍然很容易使模块的功率器件损坏,不能实现长时间的负载短路保护。The current module power supply generally adopts PWM (Pulse Width Modulation) control technology, among which UCC2800 is a popular current-mode PWM control chip, which has the advantages of high precision, stable operation, simple peripheral circuit, etc., and is widely used in module power supply. The over-current and short-circuit protection function of the 2800 chip is to use a resistor or a current transformer to detect the current on the primary side of the transformer, and send the obtained current sampling signal to pin 3 of the 2800. When the power supply is over-current or short-circuited, the current on the primary side of the transformer increases to make 3 When the pin current sampling signal voltage is higher than 1.5V, the chip over-current protection action will reduce the duty cycle of the 6-pin output, thereby reducing the conduction time of the power MOS tube, reducing the output voltage, reducing power consumption, and realizing protection. Although this protection method has a fast response and can realize cycle-by-cycle protection, the average power consumption is still large during long-term overcurrent or short-circuit conditions, especially in module power supplies with a wide input voltage range. In the case of long-term overload or short-circuit, it is still easy to damage the power device of the module, and the long-term load short-circuit protection cannot be realized.
发明内容Contents of the invention
为了克服上述现有技术的不足,本实用新型的目的在于提供一种模块电源的保护电路,该短路保护电路配合电流型PWM控制芯片应用电路,有效解决了模块电源在不同输入电压下负载长时间短路保护的问题,尤其适合低压隔离型的模块电源。In order to overcome the deficiencies of the prior art above, the purpose of this utility model is to provide a protection circuit for a module power supply. The short-circuit protection circuit cooperates with the application circuit of the current-type PWM control chip to effectively solve the problem of the module power supply being loaded for a long time under different input voltages. The problem of short-circuit protection is especially suitable for low-voltage isolated module power supplies.
为了达到上述目的,本实用新型采取的技术方案为:In order to achieve the above object, the technical scheme that the utility model takes is:
一种模块电源的保护电路,包括运放U3,运放U3的1脚与电阻R8、电阻R9的一端连接,运放U3的2脚与电阻R10、电容C8、电容C9的一端连接并直接接地,运放U3的3脚与电容C8、电阻R10的另一端连接,运放U3的4脚与二极管D4、二极管D6的阴极连接,运放U3的5、6脚与PWM控制芯片U1的8脚连接;二极管D4的阳极与运放U3的1脚连接,二极管D5的阴极与电阻R10的一端连接,二极管D6的阳极与PWM控制芯片U1的1脚连接;电容C9一端与运放U3的5脚连接,另一端直接接地;电阻R11的一端接二极管D5的阳极,一端接二极管D6的阳极;电阻R8的另一端与PWM控制芯片U1的8脚连接;电阻R9的另一端直接接地。A protection circuit for a module power supply, including an operational amplifier U3, where pin 1 of the operational amplifier U3 is connected to one end of a resistor R8 and a resistor R9, and pin 2 of the operational amplifier U3 is connected to one end of a resistor R10, a capacitor C8, and a capacitor C9 and is directly grounded , pin 3 of op amp U3 is connected to the other end of capacitor C8 and resistor R10, pin 4 of op amp U3 is connected to the cathode of diode D4 and diode D6, pin 5 and pin 6 of op amp U3 are connected to pin 8 of PWM control chip U1 Connection; the anode of diode D4 is connected to pin 1 of op amp U3, the cathode of diode D5 is connected to one end of resistor R10, the anode of diode D6 is connected to pin 1 of PWM control chip U1; one end of capacitor C9 is connected to pin 5 of op amp U3 One end of the resistor R11 is connected to the anode of the diode D5, and the other end is connected to the anode of the diode D6; the other end of the resistor R8 is connected to the pin 8 of the PWM control chip U1; the other end of the resistor R9 is directly connected to the ground.
所述PWM控制芯片U1采用控制芯片2800或2803。The PWM control chip U1 adopts the control chip 2800 or 2803 .
所述运放U3采用TLV341。The operational amplifier U3 adopts TLV341.
所述的二极管D4、二极管D5、二极管D6为肖特基二极管。The diode D4, the diode D5 and the diode D6 are Schottky diodes.
本实用新型提供的一种短路保护电路结构简单,成本低廉,便于调试,保护功能不受输入电压和带容性负载的影响,电阻R11和电容C8的值可以自由设定,调节电路的保护延时,从而调整电源带容性负载能力,不但提高了全输入电压范围的带容性负载能力,而且还具有长时间负载短路时功耗小的特点。The short-circuit protection circuit provided by the utility model has simple structure, low cost, and is convenient for debugging. The protection function is not affected by the input voltage and capacitive load. , so as to adjust the capacitive load capacity of the power supply, which not only improves the capacitive load capacity of the full input voltage range, but also has the characteristics of low power consumption when the load is short-circuited for a long time.
附图说明Description of drawings
附图是本实用新型的电路图。Accompanying drawing is the circuit diagram of the utility model.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步详细叙述。Below in conjunction with accompanying drawing, the utility model is described in further detail.
本实用新型提供的一种短路保护电路主要针对采用电流型PWM控制芯片2800系列模块电源设计的,该短路保护的具体电路连接如附图中虚线框所示,一种模块电源的保护电路,包括运放U3,运放U3的1脚与电阻R8、电阻R9的一端连接,运放U3的2脚与电阻R10、电容C8、电容C9的一端连接并直接接地,运放U3的3脚与电容C8、电阻R10的另一端连接,运放U3的4脚与二极管D4、二极管D6的阴极连接,运放U3的5、6脚与PWM控制芯片U1的8脚连接;二极管D4的阳极与运放U3的1脚连接,二极管D5的阴极与电阻R10的一端连接,二极管D6的阳极与PWM控制芯片U1的1脚连接;电容C9一端与运放U3的5脚连接,另一端直接接地;电阻R11的一端接二极管D5的阳极,一端接二极管D6的阳极;电阻R8的另一端与PWM控制芯片U1的8脚连接;电阻R9的另一端直接接地。A short-circuit protection circuit provided by the utility model is mainly designed for the module power supply using the current-type PWM control chip 2800 series. Operational amplifier U3, pin 1 of operational amplifier U3 is connected to one end of resistor R8 and resistor R9, pin 2 of operational amplifier U3 is connected to one end of resistor R10, capacitor C8, and capacitor C9 and directly grounded, and pin 3 of operational amplifier U3 is connected to capacitor C8, the other end of the resistor R10 is connected, the 4 pins of the op amp U3 are connected to the cathodes of the diode D4 and diode D6, the 5 and 6 pins of the op amp U3 are connected to the 8 pins of the PWM control chip U1; the anode of the diode D4 is connected to the op amp Connect pin 1 of U3, the cathode of diode D5 is connected to one end of resistor R10, the anode of diode D6 is connected to pin 1 of PWM control chip U1; one end of capacitor C9 is connected to pin 5 of operational amplifier U3, and the other end is directly grounded; resistor R11 One end of the resistor R8 is connected to the anode of the diode D5, and the other end is connected to the anode of the diode D6; the other end of the resistor R8 is connected to the pin 8 of the PWM control chip U1; the other end of the resistor R9 is directly grounded.
所述PWM控制芯片U1采用控制芯片2800或2803。The PWM control chip U1 adopts the control chip 2800 or 2803 .
所述运放U3采用TLV341。The operational amplifier U3 adopts TLV341.
所述的二极管D4、二极管D5、二极管D6为肖特基二极管。The diode D4, the diode D5 and the diode D6 are Schottky diodes.
本实用新型的工作原理为:The working principle of the utility model is:
当负载发生过流或短路时,反馈光耦隔离器原边电流减小,副边电流也随之减小,使PWM控制芯片1脚电压升高,当升高到一定程度时,运放U3动作,运放U3的4脚输出低电位(大约为0.2V),二极管D4、二极管D6导通,运放U3的1脚电位被二极管D4钳位在0.5V左右,PWM控制芯片U1的1脚电位被二极管D6钳位在0.5V左右,使得PWM控制芯片U1的6脚迅速减小占空比的输出,从而降低输出电压,实现保护。因为有电容C8的存在,使得运放U3的3脚电压比运放U3的1脚电压下降的缓慢,这样运放U3的4脚就能持续一段时间的低电位,从而二极管D6也持续导通一段时间使得PWM控制芯片U1的1脚电位被持续拉低。在电容C8中储存的能量释放到一定程度时,运放U3的3脚电位低于运放U3的1脚电位时,运放U3的4脚输出高电位接近5V,二极管D4、二极管D6截止,PWM控制芯片U1的1脚电位上升,PWM控制芯片U1的6脚占空比变大,模块恢复输出。如果此时过流、短路状态没有解除,PWM控制芯片U1的1脚电压再次升高,二极管D6再次导通,PWM控制芯片U1的1脚电位又被拉低至地电位,减小占空比的输出,降低输出电压,再次实现保护;在过流、短路状况解除后,输出电压建立是反馈电路中光耦隔离器原边和副边电流增大,从而PWM控制芯片U1的1脚电位被拉低,使得运放U3不动作,二极管D6截止,PWM控制芯片U1的6脚恢复正常的占空比输出,从而模块恢复正常工作。When the load is over-current or short-circuited, the current of the primary side of the feedback optocoupler isolator decreases, and the current of the secondary side also decreases, so that the voltage of pin 1 of the PWM control chip rises. When it rises to a certain level, the operational amplifier U3 Action, pin 4 of op amp U3 outputs low potential (about 0.2V), diode D4 and diode D6 conduct, pin 1 potential of op amp U3 is clamped at about 0.5V by diode D4, pin 1 of PWM control chip U1 The potential is clamped at about 0.5V by the diode D6, so that the pin 6 of the PWM control chip U1 quickly reduces the output of the duty cycle, thereby reducing the output voltage and realizing protection. Because of the existence of capacitor C8, the voltage of pin 3 of op amp U3 drops more slowly than the voltage of pin 1 of op amp U3, so that pin 4 of op amp U3 can continue to be at a low potential for a period of time, so that diode D6 also continues to conduct For a period of time, the potential of pin 1 of the PWM control chip U1 is continuously pulled down. When the energy stored in capacitor C8 is released to a certain extent, when the potential of pin 3 of op amp U3 is lower than that of pin 1 of op amp U3, the output high potential of pin 4 of op amp U3 is close to 5V, and diode D4 and diode D6 are cut off. The potential of pin 1 of PWM control chip U1 rises, the duty cycle of pin 6 of PWM control chip U1 becomes larger, and the module resumes output. If the over-current and short-circuit state is not released at this time, the voltage of pin 1 of PWM control chip U1 rises again, diode D6 conducts again, and the potential of pin 1 of PWM control chip U1 is pulled down to ground potential again, reducing the duty cycle output, reduce the output voltage, and achieve protection again; after the overcurrent and short circuit conditions are released, the output voltage is established because the current of the primary side and secondary side of the optocoupler isolator in the feedback circuit increases, so that the potential of pin 1 of the PWM control chip U1 is controlled. Pull it low, so that the operational amplifier U3 does not operate, the diode D6 is cut off, and the pin 6 of the PWM control chip U1 returns to the normal duty ratio output, so that the module resumes normal operation.
本实用新型不仅适用于采用2800的模块电源,对采用其他类似的电流型PWM控制芯片如2803等同样适用。The utility model is not only applicable to the module power supply adopting 2800, but also applicable to adopting other similar current-type PWM control chips such as 2803 and the like.
以上所述,仅是本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本领域的技术人员在本实用新型所揭露的技术范围内,可不经过创造性劳动想到的劳动或替换,都应涵盖在本实用新型的保护范围之内。The above is only a specific embodiment of the utility model, but the scope of protection of the utility model is not limited thereto, and any person familiar with the art can think of it without creative work within the technical scope disclosed in the utility model. Labor or replacement should be covered within the protection scope of the present utility model.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108809069A (en) * | 2018-07-30 | 2018-11-13 | 广州金升阳科技有限公司 | A kind of monocycle peak current limit circuit |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108809069A (en) * | 2018-07-30 | 2018-11-13 | 广州金升阳科技有限公司 | A kind of monocycle peak current limit circuit |
CN108809069B (en) * | 2018-07-30 | 2023-09-08 | 广州金升阳科技有限公司 | A single-cycle peak current limiting circuit |
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