CN203904266U - Bamboo wood carbonization furnace with smoke waste heat utilization function - Google Patents
Bamboo wood carbonization furnace with smoke waste heat utilization function Download PDFInfo
- Publication number
- CN203904266U CN203904266U CN201420304480.6U CN201420304480U CN203904266U CN 203904266 U CN203904266 U CN 203904266U CN 201420304480 U CN201420304480 U CN 201420304480U CN 203904266 U CN203904266 U CN 203904266U
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- CN
- China
- Prior art keywords
- kiln
- bamboo wood
- chamber
- combustion chamber
- temperature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 235000017166 Bambusa arundinacea Nutrition 0.000 title claims abstract description 70
- 235000017491 Bambusa tulda Nutrition 0.000 title claims abstract description 70
- 241001330002 Bambuseae Species 0.000 title claims abstract description 70
- 235000015334 Phyllostachys viridis Nutrition 0.000 title claims abstract description 70
- 239000011425 bamboo Substances 0.000 title claims abstract description 70
- 239000002023 wood Substances 0.000 title claims abstract description 46
- 239000000779 smoke Substances 0.000 title claims abstract description 19
- 238000003763 carbonization Methods 0.000 title abstract description 10
- 239000002918 waste heat Substances 0.000 title abstract 4
- 238000002485 combustion reaction Methods 0.000 claims abstract description 41
- 239000011449 brick Substances 0.000 claims abstract description 4
- 239000007789 gas Substances 0.000 claims description 30
- 239000003517 fume Substances 0.000 claims description 19
- 239000002184 metal Substances 0.000 claims description 5
- 239000004575 stone Substances 0.000 claims description 5
- 239000003610 charcoal Substances 0.000 abstract description 22
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000001035 drying Methods 0.000 abstract description 6
- 238000007789 sealing Methods 0.000 abstract 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 26
- 239000003546 flue gas Substances 0.000 description 26
- 238000000034 method Methods 0.000 description 14
- 239000000446 fuel Substances 0.000 description 7
- 239000004449 solid propellant Substances 0.000 description 6
- 238000009656 pre-carbonization Methods 0.000 description 5
- 239000000047 product Substances 0.000 description 4
- 230000001105 regulatory effect Effects 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000018044 dehydration Effects 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 244000050510 Cunninghamia lanceolata Species 0.000 description 1
- 230000000274 adsorptive effect Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010000 carbonizing Methods 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000000197 pyrolysis Methods 0.000 description 1
- 239000012265 solid product Substances 0.000 description 1
- 238000001149 thermolysis Methods 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
- Y02P20/129—Energy recovery, e.g. by cogeneration, H2recovery or pressure recovery turbines
Landscapes
- Coke Industry (AREA)
- Solid Fuels And Fuel-Associated Substances (AREA)
Abstract
The utility model discloses a bamboo wood carbonization furnace with a smoke waste heat utilization function. The bamboo wood carbonization furnace comprises a plurality of chambers built by using a plurality of refractory bricks, wherein the upper end of each chamber is provided with an openable sealing cover, the plurality of chambers include a combustion chamber, a preheating chamber and a drying chamber which are sequentially connected through smoke pipelines, and the combustion chamber is internally provided with a combustion cavity for holding firewood. The bamboo wood carbonization furnace with the smoke waste heat utilization function, disclosed by the utility model, has the advantages that the smoke waste heat of the furnace can be sufficiently utilized, so that the utilization ratio of energy sources is increased, in addition, the production period of bamboo charcoal is greatly shortened as a whole, and the production of the bamboo charcoal is increased.
Description
Technical field
The utility model relates to bamboo charcoal production unit technical field, and specifically a kind of bamboo wood carbonized kiln that utilizes function with fume afterheat is that one can make full use of fume afterheat, charing bamboo wood and safeguard bamboo wood carbonized kiln simply and easily can circulate.
Background technology
Bamboo charcoal is the solid product obtaining after the process thermolysiss such as super-dry, pre-charing, charing under the hot conditions of anaerobic or restriction oxygen supply, and it has special adsorptive power and larger specific surface area.The configuration of kiln is the determinative of bamboo charcoal production efficiency and bamboo charcoal quality.
China is the big producing country of bamboo charcoal, and earth kiln is the main mode of production that China fires bamboo charcoal.Generally speaking, every kiln can hold 4000-5000 kilogram of bamboo wood, can go out charcoal 600-900 kilogram.Every kiln firing time is generally 18-23 days, within 1 year, can become to produce bamboo charcoal 10-15 time.
Earth kiln legal system is for bamboo charcoal, yields poorly, the production cycle is long, and excessive if air capacity enters, productive rate can be lower than 20%; The temperature in each bamboo charcoal one-tenth each stage of product of bamboo charcoal one-tenth product and charing rate " are observed nasil " by operator and are realized, and constant product quality is poor.In addition, the heat utilization rate of earth kiln method is lower, need to consume a large amount of fuel such as timber and coal and keep the temperature in kiln, has increased on the one hand production cost, small size fuel can produce a lot of dusty gass and refuse, the requirement of not compound present cleaner production and save energy on the other hand.
Become to produce efficiency, reduce pollutant emission and prepare high-quality bamboo charcoal product in order to improve bamboo charcoal, need to invent a kind ofly can be continuously become to produce, kiln that heat utilization rate is high.
Summary of the invention
The utility model, for prior art deficiency, provides one to have bamboo wood continuously carbonizing, fume afterheat utilization, the bamboo wood carbonized kiln that the charing cycle is short, maintenance utilizes function simply and easily with fume afterheat.
In order to solve the problems of the technologies described above, the utility model is solved by following technical proposals: a kind of bamboo wood carbonized kiln that utilizes function with fume afterheat, comprise some some chambers that form of being piled up by refractory brick, some described chambers upper end is openable capping, described some chambers comprise combustion chamber, preheating chamber and kiln, described combustion chamber, preheating chamber are connected by exhaust gases passes successively with kiln, are provided with the burning chamber for placing firewood in described combustion chamber.
In technique scheme, described burning chamber top is provided with stone or metal plate for standing a stove on as a precaution against fire, and described burning chamber below is provided with fire grate.Stone or metal plate for standing a stove on as a precaution against fire top is used for placing retort, and between described burning chamber, for combustion fuel, described fire grate bottom is for the rear lime-ash producing of fuel-in-storage burning.
In technique scheme, described kiln is connected with smoke eliminator by exhaust gases passes, in described smoke eliminator, be provided with induced draft fan, smoke eliminator is set makes chimney expellant gas can meet the requirement of environmental protection, and can by regulate induced draft fan rotating speed regulate flue gas flow, thereby realize each chamber temperature regulate.
In technique scheme, described smoke eliminator is connected with chimney by exhaust gases passes, and chimney is for being discharged to atmosphere by the flue gas after purifying.
In technique scheme, preferred, the exhaust gases passes between described combustion chamber is positioned at the first half of described combustion chamber.Because the gas in combustion chamber all can up move after heated, therefore exhaust gases passes is arranged at the combustion chamber first half and is relatively applicable to flow of flue gas.
In technique scheme, preferred, the exhaust gases passes between described preheating chamber, between described preheating chamber and described kiln and between described kiln is interspersed in the first half and the Lower Half of described chamber.Due to the flue gas between described preheating chamber, between described preheating chamber and described kiln and between described kiln, no longer to heat the time that can make flue gas stop in chamber of being therefore interspersed longer, and the heat exchanger time between retort is elongated, heat utilization ratio is improved.
In technique scheme, preferred, in described burning chamber, be provided with gas pipeline, gas pipeline is set and replaces solid fuel ignition to retort heat supply.
In technique scheme, preferred, on described some chambers, be provided with the first temperature-measuring port.Insert thermopair at the first temperature-measuring port and can record the temperature in each chamber, and by regulating combustible gas or solid fuel feed rate in combustion chamber to carry out the indoor temperature of control combustion, and then control bamboo charcoal carbonization temperature; By regulating the frequency of induced draft fan in smoke eliminator, control the flue gas flow of flow through preheating chamber and kiln, and then control pre-carbonization temperature and the drying temperature of bamboo wood.Regulate and control by said temperature, control bamboo wood carbonized temperature between 400 ~ 900 DEG C, can realize the control of bamboo wood low-temperature carbonization, middle temperature charing and high temperature carbonization, the pre-carbonization temperature of bamboo wood is between 150 ~ 300 DEG C, and bamboo wood drying temperature is between room temperature ~ 150 DEG C.
In technique scheme, preferably, on described chimney, be provided with the second temperature-measuring port, similarly insert thermopair at the first temperature-measuring port and can record the flue-gas temperature in chimney, prevent the too high waste that causes heat of flue-gas temperature, and can be by the flue-gas temperature in the frequency adjustment chimney of the combustible gas in adjusting combustion chamber or solid fuel feed rate or induced draft fan.
The utility model compared with prior art, there is following beneficial effect: the utility model is this utilizes the bamboo wood carbonized kiln of function can make full use of the fume afterheat of kiln with fume afterheat, improve energy utilization rate, and greatly shortened on the whole the bamboo charcoal production cycle, improve bamboo charcoal turnout.
Brief description of the drawings
Fig. 1 is the sectional structure schematic diagram of the utility model embodiment.
Fig. 2 is the schematic top plan view of Fig. 1.
Embodiment
Below in conjunction with accompanying drawing and embodiment, the utility model is described in further detail: referring to Fig. 1 to Fig. 2, a kind of bamboo wood carbonized kiln that utilizes function with fume afterheat, comprise some some chambers 1 that form of being piled up by refractory brick, some described chambers 1 upper end is openable capping 2, described some chambers 1 comprise combustion chamber 11, preheating chamber 12 and kiln 13, in the present embodiment, be eight chambers 1, be respectively three combustion chambers 11, three preheating chambers 12, two kilns 13, described combustion chamber 11, preheating chamber 12 is connected by exhaust gases passes 3 successively with kiln 13, in described combustion chamber 11, be provided with the burning chamber 111 for placing firewood.
Described burning chamber 111 tops are provided with stone or metal plate for standing a stove on as a precaution against fire 112, and described burning chamber 111 belows are provided with fire grate 113.Stone or metal plate for standing a stove on as a precaution against fire 112 tops are used for placing retort, and described burning chamber 111 is for combustion fuel, and described fire grate 113 bottoms are for the rear lime-ash producing of fuel-in-storage burning.
Described kiln 13 is connected with smoke eliminator 4 by exhaust gases passes 3, in described smoke eliminator 4, be provided with induced draft fan 41, smoke eliminator 4 is set makes chimney 5 expellant gas can meet the requirement of environmental protection, and can by regulate induced draft fan 41 rotating speed regulate flue gas flow, thereby realize each chamber temperature regulate.
Described smoke eliminator 4 is connected with chimney 5 by exhaust gases passes 3, and chimney 5 is for being discharged to atmosphere by the flue gas after purifying.
Exhaust gases passes 3 between described combustion chamber 11 is positioned at the first half of described combustion chamber 11.Because the gas in combustion chamber 11 all can up move after heated, therefore exhaust gases passes 3 is arranged at combustion chamber 11 first halves and is relatively applicable to flow of flue gas.
Exhaust gases passes 3 between described preheating chamber 12, between described preheating chamber 12 and described kiln 13 and between described kiln 13 is interspersed in the first half and the Lower Half of described chamber 1.Because no longer heating to be therefore interspersed, the flue gas between described preheating chamber 12, between described preheating chamber 12 and described kiln 13 and between described kiln 13 can make flue gas longer in the time of chamber 1 interior stop, and the heat exchanger time between retort is elongated, heat utilization ratio is improved.
In described burning chamber 11, be provided with gas pipeline 114, gas pipeline 114 be set and replace solid fuel ignition to retort heat supply.
On described some chambers 1, be provided with the first temperature-measuring port 14.Insert thermopair at the first temperature-measuring port 14 and can record the temperature in each chamber 1, and by regulating combustible gas or solid fuel feed rate in combustion chamber 11 to carry out the temperature in control combustion chamber 11, and then control bamboo charcoal carbonization temperature; By regulating the frequency of induced draft fan 41 in smoke eliminator 4, control the flue gas flow of flow through preheating chamber 12 and kiln 13, and then control pre-carbonization temperature and the drying temperature of bamboo wood.Regulate and control by said temperature, control bamboo wood carbonized temperature between 400 ~ 900 DEG C, can realize the control of bamboo wood low-temperature carbonization, middle temperature charing and high temperature carbonization, the pre-carbonization temperature of bamboo wood is between 150 ~ 300 DEG C, and bamboo wood drying temperature is between room temperature ~ 150 DEG C.
On described chimney 5, be provided with the second temperature-measuring port 51, similarly insert thermopair at the second temperature-measuring port 51 and can record in chimney 5 flue-gas temperature, prevent the too high waste that causes heat of flue-gas temperature, and can be by the flue-gas temperature in the frequency adjustment chimney 5 of the combustible gas in adjusting combustion chamber 11 or solid fuel feed rate or induced draft fan 41.
The utility model, in the time implementing, is all placed a retort in each cavity, be placed with the bamboo material of different states in each retort, the fuel in ignition combustion chamber, fuel combustion heating retort.Bamboo wood in retort in combustion chamber 11 completes charing under high-temperature flue gas effect; Flue gas in front side combusion chamber 11 enters by flue in the combustion chamber 11 of rear side, and boosting is carried out in the combustion chamber 11 of rear side; Flue gas in combustion chamber 11 enters in preheating chamber 12 by flue, and high-temperature flue gas is wrapped in retort and it is conducted heat, and destructive distillation temperature in the kettle raises gradually, reaches bamboo wood carbonized condition, and bamboo wood is pre-charing in retort; Reducing and be not enough to reach bamboo wood carbonized temperature through flue-gas temperature after three preheating chambers 12, therefore enter into kiln 13 when interior at flue gas by flue, flue gas conducts heat to retort, bamboo wood carries out drying and dehydrating with this understanding, and the blower unit in smoke eliminator after kiln 13 is extracted the flue gas in kiln 13 discharge by chimney out.Thus, the utility model takes full advantage of fume afterheat, and energy utilization rate is high, and can control by the adjusting of fuel input and induced draft fan frequency the temperature of each chamber, makes bamboo wood charing at optimal temperature.
Utilize kiln of the present utility model, can realize bamboo charcoal produces continuously, its technological process is as follows: after the bamboo wood carbonized in the interior retort in arbitrary combustion chamber 11 completes, the retort that bamboo wood in combustion chamber 11 is completed to charing by lifting appliance hangs out and is positioned over the outer naturally cooling of stove, again the retort in arbitrary preheating chamber 12 is hung in this combustion chamber 11, due to the pre-charing of process, the bamboo wood carbonized time in this retort can shorten greatly so; The interior retort of arbitrary kiln 13 is hung in the preheating chamber 12 that hangs out retort and carries out pre-charing simultaneously, similarly, because bamboo wood is at the red preliminary thermal dehydration of kiln 13, therefore in the time that the retort in kiln 13 hangs in preheating chamber 12, the intensification of bamboo wood and pre-carbonization process are comparatively easy; And then the retort of filling bamboo material outside kiln is hung in kiln 13.Circulation successively, produces continuously.
Be charged to bamboo charcoal discharging process from bamboo wood, fill the retort of bamboo material first in the interior heating of arbitrary kiln 13, bamboo wood hangs in after dehydration gradually and in preheating chamber 12, carries out pre-charing, then in combustion chamber 11, carries out complete charing from hanging in preheating chamber 12.Improve thus the charing efficiency of bamboo charcoal entirety, and improve the heat utilization rate of kiln.
Claims (9)
1. one kind is utilized the bamboo wood carbonized kiln of function with fume afterheat, it is characterized in that: comprise some some chambers (1) that form of being piled up by refractory brick, some described chambers (1) upper end is openable capping (2), described some chambers (1) comprise combustion chamber (11), preheating chamber (12) and kiln (13), described combustion chamber (11), preheating chamber (12) are connected by exhaust gases passes (3) successively with kiln (13), are provided with the burning chamber (111) for placing firewood in described combustion chamber (11).
2. a kind of bamboo wood carbonized kiln that utilizes function with fume afterheat as claimed in claim 1, is characterized in that: described burning chamber (111) top is provided with stone or metal plate for standing a stove on as a precaution against fire (112), and described burning chamber (111) below is provided with fire grate (113).
3. a kind of bamboo wood carbonized kiln that utilizes function with fume afterheat as claimed in claim 1, it is characterized in that: described kiln (13) is connected with smoke eliminator (4) by exhaust gases passes (3), in described smoke eliminator (4), be provided with induced draft fan (41).
4. a kind of bamboo wood carbonized kiln that utilizes function with fume afterheat as claimed in claim 3, is characterized in that: described smoke eliminator (4) is connected with chimney (5) by exhaust gases passes (3).
5. a kind of bamboo wood carbonized kiln that utilizes function with fume afterheat as claimed in claim 1, is characterized in that: the exhaust gases passes (3) between described combustion chamber (11) is positioned at the first half of described combustion chamber (11).
6. a kind of bamboo wood carbonized kiln that utilizes function with fume afterheat as claimed in claim 1, is characterized in that: the exhaust gases passes (3) between described preheating chamber (12), between described preheating chamber (12) and described kiln (13) and between described kiln (13) is interspersed in the first half and the Lower Half of described chamber (1).
7. a kind of bamboo wood carbonized kiln that utilizes function with fume afterheat as claimed in claim 1, is characterized in that: in described burning chamber (111), be provided with gas pipeline (114).
8. as claim 1 or a kind of bamboo wood carbonized kiln that utilizes function with fume afterheat claimed in claim 3, it is characterized in that: on described some chambers (1), be provided with the first temperature-measuring port (14).
9. a kind of bamboo wood carbonized kiln that utilizes function with fume afterheat as claimed in claim 4, is characterized in that: on described chimney (5), be provided with the second temperature-measuring port (51).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420304480.6U CN203904266U (en) | 2014-06-10 | 2014-06-10 | Bamboo wood carbonization furnace with smoke waste heat utilization function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420304480.6U CN203904266U (en) | 2014-06-10 | 2014-06-10 | Bamboo wood carbonization furnace with smoke waste heat utilization function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203904266U true CN203904266U (en) | 2014-10-29 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420304480.6U Expired - Fee Related CN203904266U (en) | 2014-06-10 | 2014-06-10 | Bamboo wood carbonization furnace with smoke waste heat utilization function |
Country Status (1)
| Country | Link |
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| CN (1) | CN203904266U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104031666A (en) * | 2014-06-10 | 2014-09-10 | 宁波兴达炭业有限公司 | Bamboo charring kiln with flue gas residual heat recycling function |
-
2014
- 2014-06-10 CN CN201420304480.6U patent/CN203904266U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104031666A (en) * | 2014-06-10 | 2014-09-10 | 宁波兴达炭业有限公司 | Bamboo charring kiln with flue gas residual heat recycling function |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141029 Termination date: 20200610 |