CN203889096U - Assembling and filling machine for iodine solution protective caps - Google Patents
Assembling and filling machine for iodine solution protective caps Download PDFInfo
- Publication number
- CN203889096U CN203889096U CN201420171608.6U CN201420171608U CN203889096U CN 203889096 U CN203889096 U CN 203889096U CN 201420171608 U CN201420171608 U CN 201420171608U CN 203889096 U CN203889096 U CN 203889096U
- Authority
- CN
- China
- Prior art keywords
- assembling
- iodine liquid
- liquid tin
- bottle placer
- oscillatory system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 title claims abstract description 41
- 229910052740 iodine Inorganic materials 0.000 title claims abstract description 41
- 239000011630 iodine Substances 0.000 title claims abstract description 41
- 230000001681 protective effect Effects 0.000 title abstract 6
- 239000000463 material Substances 0.000 claims abstract description 12
- 238000003825 pressing Methods 0.000 claims abstract description 12
- 230000003534 oscillatory effect Effects 0.000 claims description 35
- 239000007788 liquid Substances 0.000 claims description 34
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 31
- 239000002699 waste material Substances 0.000 claims description 16
- 238000007599 discharging Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000000034 method Methods 0.000 description 10
- 238000000502 dialysis Methods 0.000 description 9
- 208000001647 Renal Insufficiency Diseases 0.000 description 6
- 201000006370 kidney failure Diseases 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- 230000008901 benefit Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- CPKVUHPKYQGHMW-UHFFFAOYSA-N 1-ethenylpyrrolidin-2-one;molecular iodine Chemical compound II.C=CN1CCCC1=O CPKVUHPKYQGHMW-UHFFFAOYSA-N 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009924 canning Methods 0.000 description 1
- 208000020832 chronic kidney disease Diseases 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 208000028208 end stage renal disease Diseases 0.000 description 1
- 201000000523 end stage renal failure Diseases 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 208000015181 infectious disease Diseases 0.000 description 1
- 210000003734 kidney Anatomy 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000001225 therapeutic effect Effects 0.000 description 1
- 238000002560 therapeutic procedure Methods 0.000 description 1
Landscapes
- Basic Packing Technique (AREA)
Abstract
The utility model relates to an assembling and filling machine for iodine solution protective caps, which comprises a frame and a conveying rotary disc. A first vibrating device, a second vibrating device, a precision filling machine, a third vibrating device, a cap pressing device and an outlet are sequentially arranged along the conveying direction of the vibrating device. The first vibrating device is used for loading iodine solution protective caps, and the second vibrating device is used for loading sponge material. The precision filling machine is used for filling the iodine solution. The third vibrating device is used for loading the outer covers of iodine solution protective caps. The cap pressing device is used for assembling the outer covers with cap bodies. The first vibrating device, the second vibrating device, the third vibrating device and the cap pressing device are controlled by a PLC. According to the technical scheme of the utility model, the assembling and filling machine for iodine solution protective caps functions as automatic assembling and filling equipment, wherein the overall production process of an entire product, including loading, filling and assembling steps, can be realized by means of a louvered laminar flow hood. The automated operation of the entire system is enabled. The problem in the prior art that the conventional production process of iodine solution protective caps is complicated and low in production efficiency can be solved. Therefore, the product quality is ensured.
Description
Technical field
The utility model relates to medical device product production facilities technical field, relates in particular to a kind of iodine liquid tin hat assembling bottle placer.
Background technology
Along with China's expanding economy, the raising of people's living standard, end stage renal failure attack rate improves constantly.In recent years, patients with renal failure number is with annual more than 10% speed increment.Dialysis therapy is the main method for the treatment of at present kidney failure, peritoneal dialysis wherein particularly continuous ambulatory peritoneal dialysis (CAPD) is dialysed voluntarily because treatment is inexpensive, easy and simple to handle, patient can be in, being applicable to nearly all person having renal failure, is a kind of method of effective treatment kidney failure.In Chinese kidney trouble annual meeting in 2010, expert points out, during 12, peritoneal dialysis, as a kind of therapeutic modality of effective treatment kidney failure, should be greatly developed.But peritoneal dialysis related infection is one of major reason of restriction peritoneal dialysis development, and iodine liquid tin hat is a kind of lid shape medical device product for peritoneal dialysis treatment sterilizing.It is mainly comprised of cap body, enclosing cover, sponge and Betagen Solution, mainly for the protection of peritoneal dialysis external short tube, prevents that bacterium from infecting, and is the indispensable medical disposable material of patients with renal failure that carries out peritoneal dialysis.
At present, in the production of iodine liquid tin hat, due to assembling product, filling process more complicated, adopt the filling mode of hand fitting to carry out always, have pollution, chemical feeding quantity inequality, quality heterogeneity equivalent risk; And production efficiency is low, cannot meet supply requirement in batches, therefore need a kind of actv. equipment or method to solve above problem.
utility model content
In order to overcome a series of production difficult problems for current existence; the utility model takes full advantage of accurate Canning Technique, automatic vibration feeding device, pressing device etc.; a kind of automatic assembling filling apparatus is provided; can under hundred grades of laminar flow hood, realize whole product from material loading, filling, assembling overall process, total system automated job; iodine liquid tin hat complex manufacturing, problem that production efficiency is low have been solved; ensure the quality of product, avoided the generation of hidden danger of quality.
For solving the problems of the technologies described above, the utility model provides a kind of iodine liquid tin hat assembling bottle placer, comprise frame and conveying rotating disc, around described conveying rotating disc along throughput direction, set gradually the first oscillatory system that is useful on iodine liquid tin hat cap body material loading, the second oscillatory system for sponge material loading, for the filling accurate bottle placer of iodine liquid, the 3rd oscillatory system for iodine liquid tin hat enclosing cover material loading, be used for pressing device and the outlet of enclosing cover and the assembling of cap body, described conveying rotating disc, accurate bottle placer, the first oscillatory system, the second oscillatory system, the 3rd oscillatory system and pressing device are controlled by PLC controller.
Further, described conveying rotating disc is driven by motor.
Further, described conveying rotating disc evenly offers a plurality of for the fixing draw-in groove of iodine liquid tin hat.
Further, described the first oscillatory system, the second oscillatory system, the 3rd oscillatory system form by vibrating base, vibrating disk and delivery track, and the discharging opening of described delivery track is positioned at conveying rotating disc top.
Further, described outlet comprises the waste product outlet of flowing out for waste product and the product outlet flowing out for acceptable product, is provided for detecting the scanner unit of waste product in outlet.
Further, described scanner unit is light sensor.
Further, described iodine liquid tin hat assembling bottle placer is arranged under hundred grades of laminar flow hood.
The beneficial effect of technique scheme of the present utility model is as follows:
1, the utility model has solved iodine liquid tin hat and from handwork, has been converted into the problem of automated job, has effectively avoided the problem of the unstable product quality brought due to manual operation;
2, the utility model has solved and has used a large amount of artificial problems, effectively reduces production cost;
3, the utility model speed of production is fast, efficiency is high, easy to operate, quality better, has effectively improved the capacity rating of product.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of iodine liquid tin hat assembling bottle placer;
Reference numeral: 1-frame, 2-conveying rotating disc, 3-the first oscillatory system, 4-the second oscillatory system, the accurate bottle placer of 5-, 6-the 3rd oscillatory system, 7-pressing device, 8-PLC controller, the outlet of 9-waste product, 10-product outlet, 11-scanner unit.
The specific embodiment
For making technical problem to be solved in the utility model, technical scheme and advantage clearer, be described in detail below in conjunction with the accompanying drawings and the specific embodiments.
As shown in Figure 1, the iodine liquid tin hat assembling bottle placer that the utility model embodiment provides, comprise frame 1 and conveying rotating disc 2, around described conveying rotating disc 2 along throughput direction, set gradually the first oscillatory system 3 that is useful on iodine liquid tin hat cap body material loading, the second oscillatory system 4 for sponge material loading, for the filling accurate bottle placer 5 of iodine liquid, the 3rd oscillatory system 6 for iodine liquid tin hat enclosing cover material loading, be used for pressing device 7 and the outlet of enclosing cover and the assembling of cap body, described conveying rotating disc 2, accurate bottle placer 5, the first oscillatory system 3, the second oscillatory system 4, the 3rd oscillatory system 6 and pressing device 7 are controlled by PLC controller 8.
Conveying rotating disc is driven by motor, and those skilled in the art can select according to working condition requirement in existing motor, are preferably stepping motor.
Conveying rotating disc evenly offers a plurality of for the fixing draw-in groove of iodine liquid tin hat, thereby guarantees that in conveying rotating disc rotation process, cap body is stably fixed on conveying rotating disc.
The first oscillatory system 3, the second oscillatory system 4, the 3rd oscillatory system 6 form by vibrating base, vibrating disk and delivery track; the discharging opening of described delivery track is positioned at conveying rotating disc top, and the cap body of iodine liquid tin hat, enclosing cover, sponge fall in conveying rotating disc in the effect of vibrating disk.
Outlet comprises the waste product outlet 9 of flowing out for waste product and the product outlet 10 flowing out for acceptable product, is provided for detecting the scanner unit 11 of waste product in outlet.Product scans through scanner unit, to the waste product of not adding a cover, can identify rejecting, and waste product can flow out rotating disk pay-off along waste product outlet, and qualified product flows out from product outlet.Scanner unit is preferably light sensor.
Iodine liquid tin hat assembling bottle placer is arranged under hundred grades of laminar flow hood, can further reduce the probability of environment to contamination of products, improves product clean level and defect level.
Working process of the present utility model:
The utility model in use, first adds the cap body of iodine liquid tin hat, enclosing cover, sponge respectively in corresponding oscillatory system, and Betagen Solution is added in accurate bottle placer 5.Power-on, operation along with oscillatory system, cap body, enclosing cover, sponge can fitly arrive conveying rotating disc 2 places automatically along the delivery track of oscillatory system, wherein cap body is introduced in conveying rotating disc 2, rotation along with conveying rotating disc 2, when arriving the second oscillatory system 4, sponge can fall into cap body, with conveying rotating disc 2, continue operation, arrive accurate bottle placer 5 places, accurate bottle placer 5 can add a certain amount of Betagen Solution in the sponge of cap body, with conveying rotating disc 2, continue operation, when pouring into cap body arrival the 3rd oscillatory system 6 of PVP-I, enclosing cover enters conveying rotating disc 2, just in time be placed in the top of cap body, pressing device 7 actions fit together enclosing cover and cap body, complete the assembling process that adds enclosing cover.After assembling finishes, product scans through light sensor, to the waste product of not adding a cover, can identify rejecting, waste product can export 9 outflow rotating disk pay-offs along waste product, qualified product flows out from product outlet 10, and conveying rotating disc 2 remains in operation, and repeats above-mentioned filling assembling process.Wherein, the iodine liquid tin hat assembling running velocity of bottle placer and the addition of Betagen Solution can be by PLC controller 8 setup controls.
The above is preferred implementation of the present utility model; should be understood that; for those skilled in the art; do not departing under the prerequisite of principle described in the utility model; can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present utility model.
Claims (7)
1. an iodine liquid tin hat is assembled bottle placer, comprise frame (1) and conveying rotating disc (2), it is characterized in that: around described conveying rotating disc (2) along throughput direction, set gradually the first oscillatory system (3) that is useful on iodine liquid tin hat cap body material loading, the second oscillatory system (4) for sponge material loading, for the filling accurate bottle placer (5) of iodine liquid, the 3rd oscillatory system (6) for iodine liquid tin hat enclosing cover material loading, be used for pressing device (7) and the outlet of enclosing cover and the assembling of cap body, described conveying rotating disc (2), accurate bottle placer (5), the first oscillatory system (3), the second oscillatory system (4), the 3rd oscillatory system (6) and pressing device (7) are controlled by PLC controller (8).
2. iodine liquid tin hat assembling bottle placer according to claim 1, is characterized in that, described conveying rotating disc is driven by motor.
3. iodine liquid tin hat according to claim 1 assembling bottle placer, is characterized in that, described conveying rotating disc evenly offers a plurality of for the fixing draw-in groove of iodine liquid tin hat.
4. iodine liquid tin hat according to claim 1 is assembled bottle placer; it is characterized in that; described the first oscillatory system (3), the second oscillatory system (4), the 3rd oscillatory system (6) form by vibrating base, vibrating disk and delivery track, and the discharging opening of described delivery track is positioned at conveying rotating disc top.
5. iodine liquid tin hat according to claim 1 is assembled bottle placer; it is characterized in that; described outlet comprises the waste product outlet (9) of flowing out for waste product and the product outlet (10) flowing out for acceptable product, is provided for detecting the scanner unit (11) of waste product in outlet.
6. iodine liquid tin hat assembling bottle placer according to claim 5, is characterized in that, described scanner unit is light sensor.
7. according to the iodine liquid tin hat assembling bottle placer described in claim 1-6 any one, it is characterized in that, described iodine liquid tin hat assembling bottle placer is arranged under hundred grades of laminar flow hood.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420171608.6U CN203889096U (en) | 2014-04-10 | 2014-04-10 | Assembling and filling machine for iodine solution protective caps |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420171608.6U CN203889096U (en) | 2014-04-10 | 2014-04-10 | Assembling and filling machine for iodine solution protective caps |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203889096U true CN203889096U (en) | 2014-10-22 |
Family
ID=51715531
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420171608.6U Expired - Fee Related CN203889096U (en) | 2014-04-10 | 2014-04-10 | Assembling and filling machine for iodine solution protective caps |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203889096U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106864854A (en) * | 2017-03-15 | 2017-06-20 | 上海中华药业南通有限公司 | A kind of full-automatic cooling ointment bulking system based on PLC on-line monitorings |
| CN112340082A (en) * | 2019-08-08 | 2021-02-09 | 北京罗麦科技有限公司 | Filling capping equipment of abnormal shape lid |
-
2014
- 2014-04-10 CN CN201420171608.6U patent/CN203889096U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106864854A (en) * | 2017-03-15 | 2017-06-20 | 上海中华药业南通有限公司 | A kind of full-automatic cooling ointment bulking system based on PLC on-line monitorings |
| CN106864854B (en) * | 2017-03-15 | 2023-07-28 | 上海中华药业南通有限公司 | Full-automatic essential balm filling system based on PLC on-line monitoring |
| CN112340082A (en) * | 2019-08-08 | 2021-02-09 | 北京罗麦科技有限公司 | Filling capping equipment of abnormal shape lid |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141022 |