CN203883667U - Thyristor self-cooling power module - Google Patents
Thyristor self-cooling power module Download PDFInfo
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Abstract
一种晶闸管自冷功率模块,其特征在于,包括单元侧板(1)、单元隔板(2)、环氧支撑杆(3)、晶闸管组件(4)、进出线母排(5)、组件内连接排(6)、散热器前支撑件(7)、散热器前限位件(8)、组件间连接排(9)、单元底板(10)、小隔板(11)、均压电阻(12)、散热器后定位件(13)、吸收电阻(14)、吸收电容(15),其特征在于,单元侧板、单元隔板、单元底板和环氧支撑杆组成外壳,5个晶闸管组件依次排列,用组件间连接排将其串联起来,散热器前支撑件、散热器前限位件和散热器后定位件将其位置固定,均压电阻、吸收电阻和吸收电容用母排固定在每个晶闸管组件上。其优点为:节约原材料,降低成本,提高加工维护效率,增强了模块的整体美观程度。
A thyristor self-cooling power module, characterized in that it includes unit side plates (1), unit partitions (2), epoxy support rods (3), thyristor components (4), incoming and outgoing busbars (5), components Inner connection row (6), radiator front support (7), radiator front limiter (8), component connection row (9), unit bottom plate (10), small partition (11), voltage equalizing resistor (12), radiator rear positioner (13), absorbing resistor (14), absorbing capacitor (15), it is characterized in that, unit side plate, unit partition, unit bottom plate and epoxy support bar form shell, 5 thyristors The components are arranged in sequence, connected in series with the connecting row between the components, the position of the radiator front support, the radiator front limiter and the radiator rear positioning piece are fixed, and the voltage equalizing resistors, absorbing resistors and absorbing capacitors are fixed with busbars on each thyristor assembly. Its advantages are: saving raw materials, reducing costs, improving processing and maintenance efficiency, and enhancing the overall aesthetics of the module.
Description
技术领域technical field
本实用新型涉及半导体开关领域,具体提供一种高压软起晶闸管功率模块,尤其是一种适用于10kV/240A及以下范围内的新型晶闸管自冷功率模块。The utility model relates to the field of semiconductor switches, and specifically provides a high-voltage soft-start thyristor power module, in particular a new thyristor self-cooling power module suitable for 10kV/240A and below.
技术背景technical background
目前市场上的高压软起装置,电路拓扑结构主要采用调整输入电压大小来控制电机软启停的方式,即在电源与被控电机之间串联加入三相反并联晶闸管功率模块,通过控制晶闸管的导通角实现对交流三相电源斩波,控制输出电压的幅值,在电机起动过程中,高压软起装置按照设定的起动曲线增加电机的端电压使电机平滑加速。而在反并联晶闸管功率模块的结构设计方面,市场上大多采用自冷式散热器和晶闸管垂直叠加排布的方式,这种结构,散热器散热过程中,热量自下而上逐渐累积,造成上部散热器温度升高,散热不畅,而且这种结构阻容吸收和均压电阻等安放困难,整体结构复杂。这样的结构布局,不仅影响装置的电气性能和可靠性能,降低散热效率和装配效率,造成原材料浪费,还会导致后期加工维护不便,同时也影响整体的简洁、美观程度。At present, the circuit topology of the high-voltage soft start device on the market mainly adopts the method of adjusting the input voltage to control the soft start and stop of the motor, that is, a three-inverse parallel thyristor power module is added in series between the power supply and the controlled motor, and by controlling the conduction of the thyristor The pass angle realizes the chopping of the AC three-phase power supply and controls the amplitude of the output voltage. During the starting process of the motor, the high-voltage soft starter increases the terminal voltage of the motor according to the set starting curve to make the motor accelerate smoothly. In terms of structural design of anti-parallel thyristor power modules, most of the market adopts a self-cooling radiator and thyristor vertical stacking arrangement. In this structure, heat gradually accumulates from bottom to top during the heat dissipation process of the radiator, causing the upper The temperature of the radiator rises, the heat dissipation is not smooth, and it is difficult to place the resistance capacitance absorption and voltage equalizing resistors of this structure, and the overall structure is complicated. Such a structural layout not only affects the electrical performance and reliability of the device, reduces heat dissipation efficiency and assembly efficiency, causes waste of raw materials, but also causes inconvenience in post-processing and maintenance, and also affects the overall simplicity and aesthetics.
实用新型内容Utility model content
本实用新型针对以上不足,立足于常规的高压软起电路拓扑结构,提供一种简单、优化、可靠的晶闸管自冷功率模块结构设计,在满足电气性能的前提下,提高散热效率,便于装配制作,节约原材料,降低装置成本,提高加工维护效率,增强装置的整体美观程度。Aiming at the above deficiencies, the utility model provides a simple, optimized and reliable thyristor self-cooling power module structure design based on the conventional high-voltage soft-start circuit topology, improves heat dissipation efficiency and facilitates assembly and production under the premise of satisfying electrical performance , save raw materials, reduce device cost, improve processing and maintenance efficiency, and enhance the overall aesthetics of the device.
本实用新型解决其技术问题采用的技术方案如下:The technical scheme that the utility model solves its technical problem adopts is as follows:
一种新型晶闸管自冷功率模块,其中,包括两个单元侧板、两个单元隔板、四根环氧支撑杆、晶闸管组件、进出线母排、散热器前支撑件、散热器前限位件、组件间连接排、单元底板、四个小隔板、均压电阻、散热器后定位件、吸收电阻、吸收电容,其中,两单元侧板和四根环氧支撑杆、单元底板、组成外部长方体框架,两单元侧板的内侧面个衬有1个单元隔板,四个小隔板将两个单元隔板、单元底板所组织的内部空间分割成五个独立的空间;五个独立的空间内,各安装有一个晶闸管组件;五个独立的空间内,散热器前支撑件、散热器前限位件和散热器后定位件将晶闸管组件固定在单元底板上;五个独立的空间内,均压电阻、吸收电阻和吸收电容固定在每个晶闸管组件上、组件间连接排将5个晶闸管组件连接在一起。A new thyristor self-cooling power module, including two unit side plates, two unit partitions, four epoxy support rods, thyristor components, incoming and outgoing busbars, radiator front support, radiator front limit Components, connection row between components, unit bottom plate, four small partitions, voltage equalizing resistors, radiator rear positioning parts, absorption resistors, absorption capacitors, among them, two unit side plates and four epoxy support rods, unit bottom plate, composition The outer cuboid frame, the inner side of the two unit side panels is lined with a unit partition, and the four small partitions divide the internal space organized by the two unit partitions and the unit bottom plate into five independent spaces; five independent In each space, a thyristor assembly is installed; in the five independent spaces, the radiator front support, the radiator front limit piece and the radiator rear positioning piece fix the thyristor assembly on the unit bottom plate; the five independent spaces Inside, the voltage equalizing resistors, absorbing resistors and absorbing capacitors are fixed on each thyristor assembly, and the connection bar between the assemblies connects the 5 thyristor assemblies together.
本实用新型一种新型晶闸管自冷功率模块,其中,散热器后定位件与前支撑件上设置有相对应的凹槽,使晶闸管组件可以通过凹槽所形成的导轨放入散热器后定位件与前支撑件之间以方便单个晶闸管组件安装拆卸。The utility model is a novel thyristor self-cooling power module, wherein the radiator rear positioning part and the front supporting part are provided with corresponding grooves, so that the thyristor assembly can be put into the radiator rear positioning part through the guide rail formed by the groove Between the front support and the installation and disassembly of a single thyristor assembly.
本实用新型一种新型晶闸管自冷功率模块,其中,晶闸管组件由晶闸管、晶闸管、第一小散热器、第二小散热器、大散热器、均压电阻、吸收电阻和吸收电容组成,晶闸管和晶闸管方向相反放在小散热器、小散热器和大散热器中间,均压电阻一端固定在正极,另一端固定在负极,吸收电阻固定在正极,吸收电容固定在负极,组件内连接排或T字形组件间连接排的头部将第一小散热器、和第二小散热器联系固定。The utility model is a novel thyristor self-cooling power module, wherein the thyristor assembly is composed of a thyristor, a thyristor, a first small radiator, a second small radiator, a large radiator, a voltage equalizing resistor, an absorbing resistor and an absorbing capacitor, and the thyristor and Thyristors are placed in the middle of the small radiator, small radiator and large radiator in opposite directions. One end of the voltage equalizing resistor is fixed on the positive pole, the other end is fixed on the negative pole, the absorption resistor is fixed on the positive pole, and the absorption capacitor is fixed on the negative pole. The head of the connecting row between the glyph components connects and fixes the first small radiator and the second small radiator.
本实用新型一种新型晶闸管自冷功率模块,其中,散热器竖直放置,与散热齿散热方向保持一致,不存在散热器之间热量相互叠加,散热效率大大提高。The utility model discloses a novel thyristor self-cooling power module, wherein the radiator is placed vertically and keeps consistent with the heat dissipation direction of the heat dissipation teeth, there is no superimposition of heat between the radiators, and the heat dissipation efficiency is greatly improved.
本实用新型的优点为:The utility model has the advantages of:
散热器竖直放置,与散热齿散热方向保持一致,散热方向上没有散热器叠加,每个散热器都独自作用直接将热量散发到空气中,不存在散热器之间热量的相互叠加,大大提高了散热效率。The radiator is placed vertically, consistent with the heat dissipation direction of the cooling teeth. There is no superposition of radiators in the direction of heat dissipation. Each radiator works independently to directly dissipate heat into the air. There is no mutual superposition of heat between radiators, which greatly improves the heat dissipation efficiency.
散热器后定位件、散热器前支撑件和散热器前限位件一起作用,在将晶闸管组件位置限定的同时,还增加了主回路器件与接地导电器件之间的绝缘间隔,增大了爬电距离,提高了安全性能。The rear positioning part of the radiator, the front support part of the radiator and the front limiting part of the radiator work together to limit the position of the thyristor assembly and increase the insulation interval between the main circuit device and the grounding conductive device, increasing the creepage. Electrical distance improves safety performance.
散热器后定位件和散热器前支撑件一起作用,为晶闸管组件提供了导轨式设计,极大的方便了组件安装拆卸过程,提高了效率。The rear positioning part of the radiator and the front support part of the radiator work together to provide a guide rail design for the thyristor assembly, which greatly facilitates the assembly and disassembly process of the assembly and improves the efficiency.
五个晶闸管组件之间相对独立,在需要将某一个晶闸管组件抽出时,只需将与其相连的母排拆开,其他组件无需拆卸,就可以将这个组件抽出,大大缩短了维护时间,提高了维护效率。The five thyristor components are relatively independent. When it is necessary to pull out a certain thyristor component, you only need to disassemble the busbar connected to it, and the other components can be pulled out without disassembly, which greatly shortens the maintenance time and improves the efficiency. Maintenance efficiency.
均压电阻、吸收电阻和吸收电容直接用母排固定在晶闸管组件上,母排既起到同定作用,又起到电气连接作用,节省了电缆,同时使整体结构更加紧凑。The voltage equalizing resistors, absorbing resistors and absorbing capacitors are directly fixed on the thyristor components with busbars. The busbars not only play the role of fixing, but also play the role of electrical connection, which saves cables and makes the overall structure more compact.
组件间连接排设计为“T”字型,将左边的组件内大散热器与右边的同相两个散热器连接在了一起,一个结构件连接三个散热器,提高了连接效率,降低了成本。The connecting row between components is designed as a "T" shape, which connects the large radiator in the left component with the two radiators in the same phase on the right. One structural part connects three radiators, which improves the connection efficiency and reduces the cost. .
附图说明Description of drawings
图1为本实用新型的正面等轴侧视图Fig. 1 is the front isometric side view of the utility model
图2为本实用新型的背面等轴侧视图Fig. 2 is the back isometric side view of the utility model
图3为未装配晶闸管组件时本实用新型的正面等轴侧视图Fig. 3 is a front isometric side view of the utility model when the thyristor assembly is not assembled
图4为本实用新型晶闸管组件的局部放大图Figure 4 is a partial enlarged view of the thyristor assembly of the present invention
具体实施方式Detailed ways
如图1、2所示一种新型晶闸管自冷功率模块,其中,包括两个单元侧板1、两个单元隔板2、四根环氧支撑杆3、晶闸管组件4、进出线母排5、散热器前支撑件7、散热器前限位件8、组件间连接排9、单元底板10、四个小隔板11、均压电阻12、散热器后定位件13、吸收电阻14、吸收电容15,其中,两单元侧板1和四根不氧支撑杆3、单元底板10、组成外部长方体框架,两单元侧板1的内侧面个衬有1个单元隔板2,四个小隔板11将两个单元隔板2、单元底板2所组织的内部空间分割成五个独立的空间;五个独立的空间内,各安装有一个晶闸管组件4;五个独立的空间内,散热器前支撑件7、散热器前限位件8和散热器后定位件13将晶闸管组件4固定在单元底板10上;五个独立的空间内,均压电阻12、吸收电阻14和吸收电容15固定在每个晶闸管组件4上、组件间连接排9将5个晶闸管组件4连接在一起。As shown in Figures 1 and 2, a new thyristor self-cooling power module includes two unit side plates 1, two unit partitions 2, four epoxy support rods 3, thyristor components 4, and incoming and outgoing busbars 5 , radiator front support 7, radiator front limiter 8, connecting row 9 between components, unit bottom plate 10, four small partitions 11, voltage equalizing resistor 12, radiator rear positioning piece 13, absorbing resistor 14, absorbing Capacitor 15, wherein, the two unit side plates 1 and four anaerobic support rods 3, the unit bottom plate 10, form an external cuboid frame, the inner sides of the two unit side plates 1 are lined with a unit partition 2, four small partitions The board 11 divides the internal space organized by the two unit partitions 2 and the unit bottom plate 2 into five independent spaces; each of the five independent spaces is equipped with a thyristor assembly 4; in the five independent spaces, the radiator The front support piece 7, the radiator front limiting piece 8 and the radiator rear positioning piece 13 fix the thyristor assembly 4 on the unit bottom plate 10; in five independent spaces, the voltage equalizing resistor 12, the absorbing resistor 14 and the absorbing capacitor 15 are fixed On each thyristor assembly 4, an inter-assembly connecting row 9 connects five thyristor assemblies 4 together.
如图3所示本实用新型1一种新型晶闸管自冷功率模块,散热器后定位件13与前支撑件(7)上设置有相对应的凹槽,使晶闸管组件4可以通过凹槽所形成的导轨放入散热器后定位件13与前支撑件(7)之间以方便单个晶闸管组件安装拆卸。As shown in Figure 3, the utility model 1 is a new type of thyristor self-cooling power module. Corresponding grooves are arranged on the radiator rear positioning part 13 and the front support part (7), so that the thyristor assembly 4 can be formed through the grooves. The guide rail is placed between the radiator rear locator 13 and the front support (7) to facilitate the installation and disassembly of a single thyristor assembly.
如图4所示,其中,晶闸管组件4由晶闸管4A、晶闸管4B、第一小散热器4C、第二小散热器4D、大散热器4E、均压电阻12、吸收电阻14和吸收电容15组成,晶闸管4A和晶闸管4B方向相反放在小散热器4C、小散热器4D和大散热器4E中间,均压电阻12一端固定在正极,另一端固定在负极,吸收电阻14固定在正极,吸收电容15固定在负极,组件内连接排6或T字形组件间连接排9的头部将第一小散热器4C、和第二小散热器4D联系固定,散热器竖直放置,与散热齿散热方向保持一致,不存在散热器之间热量相互叠加,散热效率大大提高。As shown in Figure 4, wherein, the thyristor assembly 4 is made up of a thyristor 4A, a thyristor 4B, a first small radiator 4C, a second small radiator 4D, a large radiator 4E, a voltage equalizing resistor 12, a snubber resistor 14 and a snubber capacitor 15 Thyristor 4A and thyristor 4B are placed in the middle of small radiator 4C, small radiator 4D and large radiator 4E in opposite directions, one end of voltage equalizing resistor 12 is fixed on the positive pole, the other end is fixed on the negative pole, the absorption resistor 14 is fixed on the positive pole, and the absorption capacitor 15 is fixed on the negative pole, and the head of the connecting row 6 in the component or the connecting row 9 between the T-shaped components connects and fixes the first small radiator 4C and the second small radiator 4D. Keep consistent, there is no mutual heat superposition between radiators, and the heat dissipation efficiency is greatly improved.
以上描述是对本实用新型的解释,不是对实用新型的限定,本实用新型所限定的范围参见权利要求,在不违背本实用新型的精神的情况下,本实用新型可以作任何形式的修改。The above description is an explanation of the utility model, not a limitation of the utility model. For the limited scope of the utility model, please refer to the claims. The utility model can be modified in any form without violating the spirit of the utility model.
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WO2017016389A1 (en) * | 2015-07-28 | 2017-02-02 | 南京南瑞继保电气有限公司 | Converter valve thyristor module radiator |
CN108417547A (en) * | 2018-04-17 | 2018-08-17 | 全球能源互联网研究院有限公司 | A thyristor press-fit structure |
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WO2017016389A1 (en) * | 2015-07-28 | 2017-02-02 | 南京南瑞继保电气有限公司 | Converter valve thyristor module radiator |
CN105489572A (en) * | 2015-12-04 | 2016-04-13 | 许继集团有限公司 | Power component module and heat sink thereof |
CN105489572B (en) * | 2015-12-04 | 2018-01-23 | 许继集团有限公司 | Power component module and its radiator |
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CN108417547B (en) * | 2018-04-17 | 2024-03-29 | 全球能源互联网研究院有限公司 | Thyristor press-fitting structure |
CN108428683B (en) * | 2018-04-17 | 2024-03-29 | 全球能源互联网研究院有限公司 | Thyristor assembly, thyristor press-fitting structure and direct-current transmission converter valve |
CN111128927A (en) * | 2020-03-31 | 2020-05-08 | 深圳市永联科技股份有限公司 | High-power thyristor module heat abstractor |
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