A kind of high-precision linear driver
Technical field
The utility model relates to a kind of high-precision linear driver, be particularly useful for the narrow and small practical space of high-resolution control requirement, show wide application prospect in fields such as Precision Machining, precision optics, biomedical engineering, MEMS (micro electro mechanical system), and be applicable to vacuum environment.
Background technology
Linear actuator of a great variety, most widely used is linear electric motors.At present, there is the linear actuator that utilizes new material and piezo technology development, for example miniature linear actuator based on marmem, electromagnetic type linear actuator, piezoelectricity stepping linear actuator etc.But these linear actuators are all difficult to reach high-precision control requirement, although piezoelectric type linear actuator can be realized higher resolution, but internal structure complexity, volume is large, especially, in the situation that needs meet compared with heavy load and narrow installation space requirement, almost cannot realize.In many occasions that need hi-Fix, the deficiency of linear actuator is brought many difficulties, has also affected experiment effect and the quality of production simultaneously.
Summary of the invention
In order to overcome the not high enough deficiency of current linear actuator control precision, the utility model provides a kind of high-precision linear driver, and this linear actuator can not only reach high-precision control requirement, and is applicable to small space and vacuum environment.For needing the straight-line various occasions of high accuracy that a kind of new driver is provided.
For achieving the above object, design of the present utility model is:
Eliminate the errors of principles, realize the high accuracy control of driver, and structure simplifies compactness, possess certain interchangeability.
Driver adopts cylindrical-shaped structure, has saved to greatest extent space, arranges successively and transmit the part of motion on axis, makes the integral structure layout of driver compacter, reasonable.Driver by rear end stepping motor as power source, through carrying after decelerator deceleration, by the rotation of shaft coupling band moving axis, then utilize the structure of differential head inner classes like " screw mandrel ", " nut ", successfully on axis, be converted into the rectilinear motion needing by rotatablely moving.Changing after motion mode through decelerator deceleration and differential head, realize high-precision rectilinear motion.The guiding of the precision that differential head is high and Miniature ball guide rail is also for the high accuracy control of driver provides favourable guarantee.For the requirement of different driving power, need to change the motor of different model and decelerator time, only need to change the size of motor cabinet rear end, strengthen like this parts interchangeability of driver.
according to above-mentioned utility model design, the utility model adopts technology as follows:
1, a kind of high-precision linear driver, comprise motor cabinet, be mounted on stepping motor and the decelerator of motor cabinet rearward end, it is characterized in that: described stepping motor is extreme environment stepping motor, its output diameter of axle decelerator is connected an intermediate connecting shaft with shaft coupling, intermediate connecting shaft connects a top cover through a differential head with feed screw nut sports conversion structure.
2, described motor cabinet is the cylindrical body with ladder, and its rear end is by the stepping motor of soket head cap screw connecting band decelerator; Motor cabinet rear portion inner chamber is installed shaft coupling, and two bearings of anterior inner chamber mounting support intermediate connecting shaft, bearing is by an end cap axial location, and end cap is fixedly connected with motor cabinet front end by screw.
The differential head 3, with feed screw nut's sports conversion structure is: a rhizoid thick stick rear end endoporus spins by screw thread and intermediate connecting shaft front end, has spring washer realization screw and do not get loose between the two; A described and nut screws, and nut is fixedly connected with a sleeve pipe by a connector, and sleeve pipe and a spherical guide slip cap are joined, and spherical guide is fixed on the front end face of motor cabinet by a guide rail pad; Described top cover rearward end endoporus and leading screw leading section slip cap are joined, and top cover rear end is fixedly connected with connector.
the utility model compared with prior art, has following apparent substantive distinguishing features and technological progress:
The beneficial effects of the utility model are to realize efficient rotational motion to linear motion, reach the control of high accuracy rectilinear motion, compact conformation, and volume is little.And the stepping motor that the utility model adopts has interchangeability, has high-adaptability for different index requests.
Brief description of the drawings
Fig. 1 is activation configuration figure in the design embodiment
Fig. 2 is driver outside drawing in the design embodiment
1. top covers in figure, 2. differential head, 3. end cap, 4. bearing, 5. shaft coupling, 6. decelerator, 7. stepping motor, 8. intermediate connecting shaft, 9. motor cabinet, 10. track base, 11. spring washers, 12. connectors, 13. spherical guides, 14. soket head cap screws.
Embodiment
Details are as follows by reference to the accompanying drawings for preferred embodiment of the present utility model
:
Embodiment mono-:
Referring to figure mono-and figure bis-, this high accuracy comprises motor cabinet (9), is mounted on stepping motor (7) and the decelerator (6) of motor cabinet (9) rearward end, it is characterized in that: described stepping motor (7) is extreme environment stepping motor, its output diameter of axle decelerator (6) is connected an intermediate connecting shaft (8) with shaft coupling (5), and intermediate connecting shaft (8) connects a top cover (1) through a differential head (2) with feed screw nut sports conversion structure.
Embodiment bis-:
The present embodiment and embodiment mono-are basic identical, and special feature is as follows: described motor cabinet (9) is the cylindrical body with ladder, and its rear end is by the stepping motor (7) of soket head cap screw (14) connecting band decelerator (6); Motor cabinet (9) rear portion inner chamber is installed shaft coupling (5), and two bearings (4) of anterior inner chamber mounting support intermediate connecting shaft (8), bearing (4) is by an end cap (3) axial location, and end cap (3) is fixedly connected with motor cabinet (9) front end by screw.
The differential head (2) of the described feed screw nut's of having sports conversion structure is: rhizoid thick stick (2-1) rear end endoporus spins by screw thread and intermediate connecting shaft (8) front end, has spring washer (11) realization screw and do not get loose between the two; Described (2-1) screws with a nut (2-2), nut (2-2) is fixedly connected with a sleeve pipe (2-3) by a connector (12), sleeve pipe (2-3) is joined with a spherical guide (13) slip cap, and spherical guide (13) is fixed on the front end face of motor cabinet (9) by a guide rail pad (10); Described top cover (1) rearward end endoporus and leading screw (2-1) leading section slip cap are joined, and top cover (1) rear end is fixedly connected with connector (12).
Embodiment tri-:
Shown in Fig. 1, this high-precision linear driver, supplies actuating force by stepping motor (7).By PLC, single-chip microcomputer etc., stepping motor is sent to specified quantity pulse, stepping motor is turned an angle, slow down through decelerator (6), output to shaft coupling (5), drive connecting axle (8) to rotate.Connecting axle (8) is threaded connection with differential head (2) threaded rod, and provides pretightning force by spring washer (11).In spherical guide (13) assembly, guide rod is fixed on track base (10).Differential head (2) outer ring and spherical guide (13) are connected by holding screw by connector (12), and top cover (1) is to be threaded connection on connector (12).Because differential head (2) threaded rod has been locked axial motion, and differential head (2) outer ring has been locked circumferential rotation, in the time that jack shaft drives differential head (2) threaded rod to rotate, differential head (2) outer ring, connector (12) and top cover (1) will move along axis.
Realize the calculation specifications of high accuracy control:
According to the parameter of the extreme environment stepping motor of selecting, stepping motor is two-phase hybrid motor, 200 steps/circle, and stepper motor driver, by frequency division, improves the resolution of motor.The speed reducing ratio of supporting decelerator is 5:1.The scale division value of high-resolution differential head is 0.01mm, i.e. 0.5mm/ circle.
Obtain driver theoretical resolution computing formula:
In formula, n is driver divider ratio.