CN203875750U - Monopod supported grinding head device - Google Patents
Monopod supported grinding head device Download PDFInfo
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- CN203875750U CN203875750U CN201420345992.7U CN201420345992U CN203875750U CN 203875750 U CN203875750 U CN 203875750U CN 201420345992 U CN201420345992 U CN 201420345992U CN 203875750 U CN203875750 U CN 203875750U
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- 238000003825 pressing Methods 0.000 claims abstract description 4
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 229910001651 emery Inorganic materials 0.000 claims 1
- 230000005540 biological transmission Effects 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000009347 mechanical transmission Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本实用新型公开了一种单腿支撑磨头装置,包括机架及设置在机架前端的磨头组件,及位于机架后端并依次安装在其右侧的箱体和电机,所述磨头组件还包括轴、轴承、带轮和砂轮,轴的大径端固定在机架上,轴承套置于轴的小径端外圆上,其内圈的右侧与轴的台阶固定,左侧通过设置在轴上的锁紧螺母固定,带轮套在轴承的外圈上,砂轮安装在带轮的左端,在带轮的左侧还固定有用于压置轴承外圈和砂轮的端盖,并且在端盖与砂轮之间设有大垫圈,端盖与轴承外圈之间设有小垫圈,所述电机的轴端延伸至机架的内部,并通过同步带与带轮相连,该磨头装置具有结构设计合理,拆卸方便和实用有效等优点。
The utility model discloses a single-leg supporting grinding head device, which comprises a frame, a grinding head assembly arranged at the front end of the frame, and a box body and a motor which are located at the rear end of the frame and installed on the right side in turn. The head assembly also includes shafts, bearings, pulleys and grinding wheels. The large-diameter end of the shaft is fixed on the frame, and the bearing sleeve is placed on the outer circle of the small-diameter end of the shaft. The right side of the inner ring is fixed to the step of the shaft, and the left side It is fixed by the lock nut set on the shaft, the pulley is sleeved on the outer ring of the bearing, the grinding wheel is installed on the left end of the pulley, and an end cover for pressing the outer ring of the bearing and the grinding wheel is fixed on the left side of the pulley. In addition, a large washer is provided between the end cover and the grinding wheel, and a small washer is provided between the end cover and the outer ring of the bearing. The shaft end of the motor extends to the inside of the frame and is connected with the pulley through a timing belt. The head device has the advantages of reasonable structural design, convenient disassembly, practicality and effectiveness.
Description
技术领域technical field
本实用新型涉及一种单腿支撑磨头装置,属于齿轮磨削技术领域。The utility model relates to a single-leg supporting grinding head device, which belongs to the technical field of gear grinding.
背景技术Background technique
齿轮传动是一种应用最广的机械传动形式,具有传动效率高、结构紧凑等特点。但由于不可避免地存在制造和安装误差,齿轮传动装置的振动和噪声往往较大,特别是在一些大功率传动装置中(如兆瓦级风力发电增速器、船用齿轮减速器等)以及对舒适性要求较高的传动装置中(如汽车变速箱等),振动和噪声问题尤为突出。磨齿是降低齿轮传动装置振动和噪声的一种成熟而有效的技术。Gear transmission is the most widely used form of mechanical transmission, which has the characteristics of high transmission efficiency and compact structure. However, due to the inevitable manufacturing and installation errors, the vibration and noise of gear transmissions are often relatively large, especially in some high-power transmissions (such as megawatt-level wind power speed increasers, marine gear reducers, etc.) Vibration and noise problems are particularly prominent in transmissions with high comfort requirements (such as automobile gearboxes, etc.). Grinding is a mature and effective technology to reduce the vibration and noise of gear transmission.
一般磨齿机的磨具部件的砂轮架采用双腿支撑,这样对于皮带和带轮零件更换非常麻烦,增加机械加工辅助时间,降低加工效率,影响加工进度。Generally, the grinding wheel frame of the grinding tool part of the gear grinding machine is supported by double legs, which is very troublesome for the replacement of the belt and pulley parts, increases the auxiliary time of mechanical processing, reduces the processing efficiency, and affects the processing progress.
实用新型内容Utility model content
(一)要解决的技术问题(1) Technical problems to be solved
为解决上述问题,本实用新型提出了一种结构简单、拆卸方便和实用有效单腿支撑磨头装置。In order to solve the above problems, the utility model proposes a simple structure, convenient disassembly, practical and effective single-leg support grinding head device.
(二)技术方案(2) Technical solution
本实用新型的单腿支撑磨头装置,包括机架及设置在机架前端的磨头组件,及位于机架后端并依次安装在其右侧的箱体和电机,所述磨头组件还包括轴、轴承、带轮和砂轮,轴的大径端固定在机架上,轴承套置于轴的小径端外圆上,其内圈的右侧与轴的台阶固定,左侧通过设置在轴上的锁紧螺母固定,带轮套在轴承的外圈上,砂轮安装在带轮的左端,在带轮的左侧还固定有用于压置轴承外圈和砂轮的端盖,并且在端盖与砂轮之间设有大垫圈,端盖与轴承外圈之间设有小垫圈,所述电机的轴端延伸至机架的内部,并通过同步带与带轮相连。The single-leg supporting grinding head device of the present invention includes a frame and a grinding head assembly arranged at the front end of the frame, and a box body and a motor which are located at the rear end of the frame and are installed on the right side in turn, and the grinding head assembly is also Including shaft, bearing, pulley and grinding wheel, the large diameter end of the shaft is fixed on the frame, the bearing sleeve is placed on the outer circle of the small diameter end of the shaft, the right side of the inner ring is fixed with the step of the shaft, and the left side is set on the The lock nut on the shaft is fixed, the pulley is set on the outer ring of the bearing, the grinding wheel is installed on the left end of the pulley, and an end cover for pressing the outer ring of the bearing and the grinding wheel is fixed on the left side of the pulley. A large washer is provided between the cover and the grinding wheel, and a small washer is provided between the end cover and the outer ring of the bearing. The shaft end of the motor extends to the inside of the frame and is connected with the pulley through a synchronous belt.
进一步地,所述电机通过安装板安装在箱体上,该安装板通过腰型孔与箱体固定,并在其左侧、右侧和下侧均设有凸台,在下侧凸台上装有两个用于调节电机轴与砂轮垂直距离来实现同步带张紧的调节螺柱。Further, the motor is installed on the box body through a mounting plate, and the mounting plate is fixed to the box body through a waist-shaped hole, and bosses are provided on the left, right and lower sides thereof, and the lower bosses are equipped with Two adjustment studs are used to adjust the vertical distance between the motor shaft and the grinding wheel to realize the tension of the synchronous belt.
进一步地,所述端盖通过多个螺栓与带轮固定。Further, the end cover is fixed to the pulley by a plurality of bolts.
进一步地,所述的支架和砂轮之间还装有罩壳。Further, a casing is installed between the support and the grinding wheel.
进一步地,所述的轴承还带有一防尘盖。Further, the bearing is also provided with a dustproof cover.
(三)有益效果(3) Beneficial effects
本实用新型与现有技术相比较,其具有以下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
本实用新型的单腿支撑磨头装置采用了单腿支撑结构,其整体结构设计合理,拆卸方便,使皮带和带轮等零部件的更换更加便捷,从而有效地增加机械加工时间,提高工作效率,且还具有简单实用,调节方便等优点。The single-leg support grinding head device of the utility model adopts a single-leg support structure, and its overall structure design is reasonable and easy to disassemble, which makes the replacement of parts such as belts and pulleys more convenient, thereby effectively increasing the machining time and improving work efficiency , and also has the advantages of simple and practical, convenient adjustment and so on.
附图说明Description of drawings
图1是本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图2是本实用新型的磨头组件结构示意图;Fig. 2 is a schematic structural view of the grinding head assembly of the present utility model;
图3是本实用新型的结安装板结构示意图。Fig. 3 is a structural schematic diagram of the junction mounting plate of the present invention.
1-机架;2-磨头组件;3-箱体;4-电机;5-轴;6-轴承;7-带轮;8-砂轮;9-锁紧螺母;10-端盖;11-大垫圈;12-小垫圈;13-同步带;14-安装板;15-凸台;16-调节螺柱;17-螺栓。1-frame; 2-grinding head assembly; 3-box; 4-motor; 5-axis; 6-bearing; 7-pulley; 8-grinding wheel; 9-lock nut; 10-end cover; 11- Large washer; 12-small washer; 13-synchronous belt; 14-installation plate; 15-boss; 16-adjusting stud; 17-bolt.
具体实施方式Detailed ways
如图1至图3所示的一种单腿支撑磨头装置,包括机架1及设置在机架1前端的磨头组件2,及位于机架1后端并依次安装在其右侧的箱体3和电机4,所述磨头组件2还包括轴5、轴承6、带轮7和砂轮8,轴5的大径端固定在机架1上,轴承6套置于轴5的小径端外圆上,其内圈的右侧与轴5的台阶固定,左侧通过设置在轴5上的锁紧螺母9固定,带轮7套在轴承6的外圈上,砂轮8安装在带轮7的左端,在带轮7的左侧还固定有用于压置轴承6外圈和砂轮8的端盖10,并且在端盖10与砂轮8之间设有大垫圈11,端盖10与轴承6外圈之间设有小垫圈12,所述电机4的轴端延伸至机架1的内部,并通过同步带13与带轮7相连。A single-leg supporting grinding head device as shown in Figures 1 to 3, includes a frame 1 and a grinding head assembly 2 arranged at the front end of the frame 1, and a grinding head assembly 2 located at the rear end of the frame 1 and installed on its right side in turn. Box 3 and motor 4, said grinding head assembly 2 also includes shaft 5, bearing 6, pulley 7 and grinding wheel 8, the large-diameter end of shaft 5 is fixed on the frame 1, and bearing 6 is sleeved on the small diameter of shaft 5 On the outer circle of the end, the right side of the inner ring is fixed to the step of the shaft 5, the left side is fixed by the lock nut 9 set on the shaft 5, the pulley 7 is set on the outer ring of the bearing 6, and the grinding wheel 8 is installed on the belt The left end of the wheel 7 is also fixed with an end cover 10 for pressing the outer ring of the bearing 6 and the grinding wheel 8 on the left side of the pulley 7, and a large washer 11 is arranged between the end cover 10 and the grinding wheel 8, the end cover 10 and the grinding wheel 8 A small washer 12 is arranged between the outer rings of the bearings 6 , and the shaft end of the motor 4 extends to the inside of the frame 1 and is connected to the pulley 7 through a synchronous belt 13 .
其中,所述电机4通过安装板14安装在箱体3上,该安装板14通过腰型孔与箱体3固定,并在其左侧、右侧和下侧均设有凸台15,在下侧凸台15上装有两个用于调节电机4轴与砂轮8垂直距离来实现同步带13张紧的调节螺柱16;所述端盖10通过多个螺栓17与带轮7固定;所述的支架1和砂轮8之间还装有罩壳;所述的轴承6还带有一防尘盖。Wherein, the motor 4 is installed on the box body 3 through a mounting plate 14, the mounting plate 14 is fixed with the box body 3 through a waist-shaped hole, and bosses 15 are provided on the left, right and lower sides thereof, and the bottom The side boss 15 is equipped with two adjusting studs 16 for adjusting the vertical distance between the 4 shafts of the motor and the grinding wheel 8 to realize the tension of the timing belt 13; the end cover 10 is fixed to the pulley 7 by a plurality of bolts 17; A casing is also installed between the support 1 and the grinding wheel 8; the bearing 6 also has a dust cover.
本实用新型的单腿支撑磨头装置采用了单腿支撑结构,其整体结构设计合理,拆卸方便,使皮带和带轮等零部件的更换更加便捷,从而有效地增加机械加工时间,提高工作效率,且还具有简单实用,调节方便等优点。The single-leg support grinding head device of the utility model adopts a single-leg support structure, and its overall structure design is reasonable and easy to disassemble, which makes the replacement of parts such as belts and pulleys more convenient, thereby effectively increasing the machining time and improving work efficiency , and also has the advantages of simple and practical, convenient adjustment and so on.
上面所述的实施例仅仅是对本实用新型的优选实施方式进行描述,并非对本实用新型的构思和范围进行限定。在不脱离本实用新型设计构思的前提下,本领域普通人员对本实用新型的技术方案做出的各种变型和改进,均应落入到本实用新型的保护范围,本实用新型请求保护的技术内容,已经全部记载在权利要求书中。The above-mentioned embodiments are only descriptions of preferred implementations of the present utility model, and are not intended to limit the concept and scope of the present utility model. Under the premise of not departing from the design concept of the present utility model, various modifications and improvements made by ordinary persons in the art to the technical solution of the present utility model should fall into the protection scope of the present utility model, and the technology claimed by the utility model The contents are all described in the claims.
Claims (5)
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CN201420345992.7U CN203875750U (en) | 2014-06-20 | 2014-06-20 | Monopod supported grinding head device |
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CN201420345992.7U CN203875750U (en) | 2014-06-20 | 2014-06-20 | Monopod supported grinding head device |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107336131A (en) * | 2017-08-31 | 2017-11-10 | 无锡七机机床有限公司 | Grinder structure |
CN108000354A (en) * | 2017-12-29 | 2018-05-08 | 广州群创数控机床有限公司 | A kind of emery wheel general assembly mechanism and grinding machine |
CN108098541A (en) * | 2017-12-27 | 2018-06-01 | 广州群创数控机床有限公司 | A kind of single arm type grinding machine |
-
2014
- 2014-06-20 CN CN201420345992.7U patent/CN203875750U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107336131A (en) * | 2017-08-31 | 2017-11-10 | 无锡七机机床有限公司 | Grinder structure |
CN108098541A (en) * | 2017-12-27 | 2018-06-01 | 广州群创数控机床有限公司 | A kind of single arm type grinding machine |
CN108098541B (en) * | 2017-12-27 | 2024-03-29 | 广州群创数控机床有限公司 | Single-arm grinding machine |
CN108000354A (en) * | 2017-12-29 | 2018-05-08 | 广州群创数控机床有限公司 | A kind of emery wheel general assembly mechanism and grinding machine |
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Granted publication date: 20141015 Termination date: 20170620 |