CN203856402U - Reinforcing drilling machine for cultural relics - Google Patents
Reinforcing drilling machine for cultural relics Download PDFInfo
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- CN203856402U CN203856402U CN201420279064.5U CN201420279064U CN203856402U CN 203856402 U CN203856402 U CN 203856402U CN 201420279064 U CN201420279064 U CN 201420279064U CN 203856402 U CN203856402 U CN 203856402U
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- 238000005553 drilling Methods 0.000 title claims abstract description 55
- 230000003014 reinforcing effect Effects 0.000 title 1
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 29
- 230000007246 mechanism Effects 0.000 claims abstract description 19
- 230000002787 reinforcement Effects 0.000 abstract description 16
- 238000000034 method Methods 0.000 abstract description 9
- 239000004575 stone Substances 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 6
- 230000006378 damage Effects 0.000 abstract description 5
- 239000011449 brick Substances 0.000 abstract description 3
- 239000012530 fluid Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000013016 damping Methods 0.000 description 2
- 238000005336 cracking Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 201000010099 disease Diseases 0.000 description 1
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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Abstract
本实用新型公开了一种文物加固钻机,包括导轨底板、钻杆以及用于驱动钻杆旋转的旋转驱动机构和设置在旋转驱动机构底部且用于带动钻杆钻进的丝杠螺母钻进机构,导轨底板底部固定有支架管,导轨底板顶部固定有导正板,旋转驱动机构包括电机和减速器,电机安装在减速器上,电机输出轴与减速器输入轴固连,减速器输出轴与钻杆一端固连,钻杆另一端穿过导正板且端部安装有钻头,钻杆和钻头均为中空结构,钻头上开有通孔,减速器上设有一端与钻杆连通的导流管,导流管和钻杆的轴线位于同一直线上。本实用新型可用于石刻、石像、土遗址、砖结构、古城墙等文物的加固钻孔,钻进无振动,钻进容易控制,减少了钻进过程中对文物的破坏,提高了钻孔质量。
The utility model discloses a cultural relic reinforcement drilling rig, which comprises a guide rail bottom plate, a drill rod, a rotary drive mechanism for driving the drill rod to rotate, and a screw nut drilling mechanism arranged at the bottom of the rotary drive mechanism and used for driving the drill rod to drill. , the bottom of the guide rail bottom plate is fixed with a bracket tube, and the top of the guide rail bottom plate is fixed with a guide plate. The rotating drive mechanism includes a motor and a reducer. The motor is installed on the reducer. The output shaft of the motor is fixedly connected with the input shaft of the reducer. One end of the drill pipe is fixedly connected, the other end of the drill pipe passes through the guide plate and a drill bit is installed at the end, the drill pipe and the drill bit are both hollow structures, the drill bit has a through hole, and the reducer is provided with a guide that communicates with the drill pipe at one end. The axes of the flow tube, the draft tube and the drill pipe are on the same straight line. The utility model can be used for reinforcement drilling of cultural relics such as stone carvings, stone statues, earth ruins, brick structures, and ancient city walls. The drilling has no vibration, and the drilling is easy to control, which reduces the damage to cultural relics during the drilling process and improves the drilling quality. .
Description
技术领域technical field
本实用新型涉及一种钻机,尤其是涉及一种文物加固钻机。The utility model relates to a drilling machine, in particular to a cultural relic reinforcement drilling machine.
背景技术Background technique
文物及各种古遗址属于不可再生资源,具有重要的历史和社会价值。由于环境变化、营力侵蚀、人为破坏等因素,大量的砖石文物与土质文物存在各种病害,如石刻裂隙发育、石像断裂、土遗址节理开裂等。锚杆、加筋、注浆、排水孔等方法在文物加固中得到了广泛运用,这类方法都需要在文物上钻孔。传统钻机钻孔振动较大,且钻进过程不易控制,在对文物加固过程中对文物本体有较大的破坏,不能满足文物加固的要求。Cultural relics and various ancient sites are non-renewable resources with important historical and social value. Due to factors such as environmental changes, industrial erosion, and human destruction, a large number of masonry cultural relics and soil cultural relics have various diseases, such as the development of cracks in stone carvings, fracture of stone statues, and cracking of joints in earthen sites. Anchor rods, reinforcement, grouting, drainage holes and other methods have been widely used in the reinforcement of cultural relics, and these methods all require drilling holes in cultural relics. The drilling vibration of the traditional drilling rig is relatively large, and the drilling process is not easy to control. During the process of strengthening the cultural relics, it will cause great damage to the cultural relics, which cannot meet the requirements of cultural relics reinforcement.
实用新型内容Utility model content
本实用新型的目的在于克服上述现有技术中的不足,提供一种文物加固钻机,其结构简单、设计合理且操作方便、制造成本低,可很好的用于石刻、石像、土遗址、砖结构、古城墙等文物的加固钻孔,有效解决了现有技术中钻机存在钻进振动、钻进难以控制的问题,减少了钻进过程中对文物的破坏,提高了钻孔质量。The purpose of this utility model is to overcome the deficiencies in the above-mentioned prior art, and provide a cultural relic reinforcement drilling rig, which has a simple structure, reasonable design, convenient operation, and low manufacturing cost, and can be well used for stone carvings, stone statues, earth ruins, bricks, etc. Reinforced drilling of cultural relics such as structures and ancient city walls effectively solves the problems of drilling vibration and difficult control of drilling rigs in the prior art, reduces damage to cultural relics during drilling, and improves drilling quality.
为实现上述目的,本实用新型采用的技术方案是:一种文物加固钻机,其特征在于:包括导轨底板、钻杆以及用于驱动钻杆旋转的旋转驱动机构和设置在所述旋转驱动机构底部且用于带动钻杆钻进的丝杠螺母钻进机构,所述导轨底板的底部固定有支架管,所述导轨底板的顶部固定有导正板,所述旋转驱动机构包括电机和减速器,所述电机安装在减速器上,所述电机的输出轴与减速器的输入轴固定连接,所述减速器的输出轴与钻杆的一端固定连接,所述钻杆的另一端穿过导正板且端部安装有钻头,所述钻杆与导正板转动连接,所述钻杆和钻头均为中空结构,所述钻头上开有通孔,所述减速器上设置有一端与钻杆连通的导流管,所述导流管和钻杆的轴线位于同一条直线上。In order to achieve the above purpose, the technical solution adopted by the utility model is: a cultural relics reinforcement drilling rig, which is characterized in that it includes a guide rail bottom plate, a drill pipe, and a rotary drive mechanism for driving the drill pipe to rotate, and is arranged at the bottom of the rotary drive mechanism And the screw nut drilling mechanism used to drive the drill pipe to drill, the bottom of the guide rail bottom plate is fixed with a bracket tube, the top of the guide rail bottom plate is fixed with a guide plate, and the rotary drive mechanism includes a motor and a reducer. The motor is installed on the reducer, the output shaft of the motor is fixedly connected with the input shaft of the reducer, the output shaft of the reducer is fixedly connected with one end of the drill rod, and the other end of the drill rod passes through the guide plate and a drill bit is installed at the end, the drill rod is connected with the guide plate in rotation, the drill rod and the drill bit are both hollow structures, the drill bit has a through hole, and the reducer is provided with an end connected to the drill rod A connected draft tube, the axes of the draft tube and the drill pipe are located on the same straight line.
上述的文物加固钻机,其特征在于:所述丝杠螺母钻进机构包括手柄、摇臂、丝杠、螺母、支撑板和滑动卡板,所述手柄与摇臂的一端固定连接,所述摇臂的另一端与丝杠的一端固定连接,所述丝杠的另一端穿过支撑板且与支撑板转动连接,所述支撑板固定在导轨底板的顶部,所述支撑板位于导正板的后侧,所述支撑板的数量为两根且两根支撑板前后设置,所述螺母套在丝杠上且与丝杠相配合,所述滑动卡板的下部套在导轨底板上且能够沿着导轨底板滑动;所述导轨底板和螺母的顶部均与减速器的壳体底部固定连接。The above-mentioned cultural relics reinforcement drilling rig is characterized in that: the screw nut drilling mechanism includes a handle, a rocker arm, a screw, a nut, a support plate and a sliding clamp, the handle is fixedly connected to one end of the rocker arm, and the rocker The other end of the arm is fixedly connected with one end of the lead screw, the other end of the lead screw passes through the support plate and is rotatably connected with the support plate, the support plate is fixed on the top of the bottom plate of the guide rail, and the support plate is located at the center of the guide plate On the rear side, the number of the support plates is two and the two support plates are arranged front and back, the nut is sleeved on the lead screw and matched with the lead screw, the lower part of the sliding clamp is set on the bottom plate of the guide rail and can be moved along the slide along the bottom plate of the guide rail; the top of the bottom plate of the guide rail and the nut are both fixedly connected with the bottom of the reducer housing.
上述的文物加固钻机,其特征在于:所述导轨底板的数量为四块,两块导轨底板位于滑动卡板的左侧,另两块滑动卡板位于滑动卡板的右侧。The above-mentioned cultural relics reinforcement drilling rig is characterized in that: the number of the guide rail base plates is four, two guide rail base plates are located on the left side of the sliding clamping plate, and the other two sliding clamping plates are located on the right side of the sliding clamping plate.
上述的文物加固钻机,其特征在于:所述支架管的数量为两根且两根支架管前后对称设置,两根支架管相平行。The above-mentioned cultural relics reinforcement drilling rig is characterized in that: the number of the support pipes is two, and the two support pipes are symmetrically arranged front and back, and the two support pipes are parallel to each other.
上述的文物加固钻机,其特征在于:所述通孔的数量为多个,多个通孔均匀布设。The above-mentioned cultural relics reinforcement drilling machine is characterized in that: the number of said through holes is multiple, and the multiple through holes are evenly arranged.
本实用新型与现有技术相比具有以下优点:Compared with the prior art, the utility model has the following advantages:
1、本实用新型结构简单、设计合理且使用操作方便。1. The utility model has simple structure, reasonable design and convenient operation.
2、本实用新型在作业时无振动、低噪音,钻进过程人为可控,钻进速度手动控制,可以根据实际钻进情况控制钻进的快慢,最大限度的减少了对文物本体的破坏,保护了文物的完整性。2. The utility model has no vibration and low noise during operation. The drilling process is artificially controllable, and the drilling speed is manually controlled. The speed of drilling can be controlled according to the actual drilling situation, and the damage to the cultural relics body is minimized. The integrity of cultural relics is protected.
3、本实用新型有效解决了现有技术中钻机存在钻进振动、钻进难以控制的问题,可很好的适用于石刻、石像、土遗址、砖结构、古城墙等文物的加固钻孔,应用范围较广,钻孔质量高。3. The utility model effectively solves the problem of drilling vibration and difficult control of the drilling rig in the prior art, and can be well applied to reinforcement drilling of cultural relics such as stone carvings, stone statues, earthen ruins, brick structures, and ancient city walls. Wide range of applications and high drilling quality.
4、本实用新型可以钻小孔,钻孔直径在20mm-60mm,钻孔长度可达15m,可以在0-360°任意角度钻孔。4. The utility model can drill small holes, the diameter of the hole is 20mm-60mm, the length of the hole can reach 15m, and the hole can be drilled at any angle of 0-360°.
5、本实用新型所有的部件可拆卸,可根据设计要求,更换钻头和钻杆。5. All parts of the utility model are detachable, and the drill bit and drill pipe can be replaced according to the design requirements.
6、本实用新型质量轻,体积小,总质量约为20kg,长度约为1.2m,可以用于各种文物加固钻孔场合。6. The utility model is light in weight and small in size, with a total mass of about 20kg and a length of about 1.2m, and can be used in various cultural relic reinforcement drilling occasions.
7、本实用新型制作方便,制造成本低,工作故障率低。7. The utility model has the advantages of convenient manufacture, low manufacturing cost and low working failure rate.
下面通过附图和实施例,对本实用新型做进一步的详细描述。Below by accompanying drawing and embodiment, the utility model is described in further detail.
附图说明Description of drawings
图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图2为图1的俯视图。FIG. 2 is a top view of FIG. 1 .
图3为图1的左视图。Fig. 3 is a left side view of Fig. 1 .
图4为图1的右视图。Fig. 4 is a right side view of Fig. 1 .
附图标记说明:Explanation of reference signs:
1—电机; 2—减速器; 3—钻杆;1—motor; 2—reducer; 3—drill pipe;
4—钻头; 4-1—通孔; 5—导流管;4—drill bit; 4-1—through hole; 5—drain tube;
6—丝杠; 7—支撑板; 8—导正板;6—Lead screw; 7—Support plate; 8—Guide plate;
9—支架管; 10—滑动卡板; 11—摇臂;9—bracket tube; 10—sliding card plate; 11—rocker arm;
12—手柄; 13—导轨底板; 14—螺母。12—handle; 13—rail bottom plate; 14—nut.
具体实施方式Detailed ways
如图1至图4所示,本实用新型包括导轨底板13、钻杆3以及用于驱动钻杆3旋转的旋转驱动机构和设置在所述旋转驱动机构底部且用于带动钻杆3钻进的丝杠螺母钻进机构,所述导轨底板13的底部固定有支架管9,所述导轨底板13的顶部固定有导正板8,所述旋转驱动机构包括电机1和减速器2,所述电机1安装在减速器2上,所述电机1的输出轴与减速器2的输入轴固定连接,所述减速器2的输出轴与钻杆3的一端固定连接,所述钻杆3的另一端穿过导正板8且端部安装有钻头4,所述钻杆3与导正板8转动连接,所述钻杆3和钻头4均为中空结构,所述钻头4上开有通孔4-1,所述减速器2上设置有一端与钻杆3连通的导流管5,所述导流管5和钻杆3的轴线位于同一条直线上。其中,导正板8用于保证钻杆3平直。As shown in Figures 1 to 4, the utility model includes a guide rail bottom plate 13, a drill rod 3, and a rotary drive mechanism for driving the drill rod 3 to rotate, and is arranged at the bottom of the rotary drive mechanism and is used to drive the drill rod 3 to drill screw nut drilling mechanism, the bottom of the guide rail base plate 13 is fixed with a bracket tube 9, the top of the guide rail base plate 13 is fixed with a guide plate 8, and the rotary drive mechanism includes a motor 1 and a reducer 2. The motor 1 is installed on the reducer 2, the output shaft of the motor 1 is fixedly connected with the input shaft of the reducer 2, the output shaft of the reducer 2 is fixedly connected with one end of the drill rod 3, and the other end of the drill rod 3 One end passes through the guide plate 8 and a drill bit 4 is installed at the end, the drill rod 3 is rotationally connected with the guide plate 8, the drill rod 3 and the drill bit 4 are both hollow structures, and the drill bit 4 has a through hole 4-1, the speed reducer 2 is provided with a guide tube 5 whose end communicates with the drill pipe 3, and the axes of the guide tube 5 and the drill pipe 3 are located on the same straight line. Wherein, the guide plate 8 is used to ensure that the drill pipe 3 is straight.
如图1至图4所示,所述丝杠螺母钻进机构包括手柄12、摇臂11、丝杠6、螺母14、支撑板7和滑动卡板10,所述手柄12与摇臂11的一端固定连接,所述摇臂11的另一端与丝杠6的一端固定连接,所述丝杠6的另一端穿过支撑板7且与支撑板7转动连接,所述支撑板7固定在导轨底板13的顶部,所述支撑板7位于导正板8的后侧,所述支撑板7的数量为两根且两根支撑板7前后设置,所述螺母14套在丝杠6上且与丝杠6相配合,所述滑动卡板10的下部套在导轨底板13上且能够沿着导轨底板13滑动;所述导轨底板13和螺母14的顶部均与减速器2的壳体底部固定连接。使用时,转动手柄12,则手柄12带动摇臂11转动,摇臂11带动丝杠6转动,因螺母14与丝杠6配合,则螺母14前后移动,带动减速器2前后移动,因钻杆3与减速器2的输出轴固定连接,所以钻杆3进退,在钻杆3进退过程中,滑动卡板10沿着导轨底板13滑动。As shown in Figures 1 to 4, the screw nut drilling mechanism includes a handle 12, a rocker arm 11, a lead screw 6, a nut 14, a support plate 7 and a sliding clamp 10, and the handle 12 is connected to the rocker arm 11. One end is fixedly connected, the other end of the rocker arm 11 is fixedly connected with one end of the lead screw 6, the other end of the lead screw 6 passes through the support plate 7 and is rotatably connected with the support plate 7, and the support plate 7 is fixed on the guide rail The top of the base plate 13, the support plate 7 is located at the rear side of the guide plate 8, the number of the support plate 7 is two and the two support plates 7 are arranged front and back, the nut 14 is sleeved on the leading screw 6 and is connected with the The lead screw 6 is matched, and the lower part of the sliding clamp 10 is set on the guide rail bottom plate 13 and can slide along the guide rail bottom plate 13; the tops of the guide rail bottom plate 13 and the nut 14 are fixedly connected with the bottom of the housing of the reducer 2 . When in use, turn the handle 12, the handle 12 drives the rocker arm 11 to rotate, and the rocker arm 11 drives the lead screw 6 to rotate. Because the nut 14 cooperates with the lead screw 6, the nut 14 moves back and forth, and drives the reducer 2 to move back and forth. 3 is fixedly connected with the output shaft of the reducer 2, so the drill pipe 3 advances and retreats, and during the advance and retreat process of the drill pipe 3, the sliding clamping plate 10 slides along the guide rail bottom plate 13.
如图1、图3和图4所示,所述导轨底板13的数量为四块,两块导轨底板13位于滑动卡板10的左侧,另两块滑动卡板10位于滑动卡板10的右侧;四块导轨底板13的设置,能保证滑动平稳性。As shown in Fig. 1, Fig. 3 and Fig. 4, the quantity of described guide rail bottom plate 13 is four, and two pieces of guide rail bottom plates 13 are positioned at the left side of sliding pallet 10, and other two sliding pallets 10 are positioned at the left side of sliding pallet 10. Right side; the setting of four guide rail bottom plates 13 can ensure the smoothness of sliding.
如图1所示,所述支架管9的数量为两根且两根支架管9前后对称设置,两根支架管9相平行;两根支架管9的设置,使得整个钻机固定稳定。As shown in Figure 1, the number of the support pipes 9 is two and the two support pipes 9 are symmetrically arranged front and back, and the two support pipes 9 are parallel; the setting of the two support pipes 9 makes the whole drilling machine fixed and stable.
如图1和图2所示,所述通孔4-1的数量为多个,多个通孔4-1均匀布设,可使得风、水、减震液均匀快速喷出。As shown in FIG. 1 and FIG. 2 , there are multiple through holes 4 - 1 , and the multiple through holes 4 - 1 are evenly arranged, so that wind, water, and shock absorbing fluid can be ejected evenly and quickly.
本实用新型的工作原理为:当钻机作业时,首先通过支架管9固定整个钻机,启动电机1,电机1带动减速器2转动,减速器2带动钻杆3和其端部安装的钻头4转动;通过操作手柄12,带动钻头4向前推进,即可实现对文物的钻进。当减速器2靠近后侧支撑板7时一个行程结束,将钻杆3移除,摇动手柄12,将减速器2沿导轨底板13返回初始位置,安装下一段钻杆。在作业过程中,通过手柄12控制钻头4的进退,根据文物的钻进的反应情况及时调整。在钻进过程中,导流管5中可以通风、通水及通减震液,风、水和减震液依次经导流管5和钻杆3,最后从钻头4的通孔4-1喷出。具体的,在土遗址加固时可通压力风,在石质文物加固时可通减震减磨冲洗液,还可通水实现对钻孔的清洗。另外,可设计多个不同直径的钻头4,根据需要更换。The working principle of the utility model is: when the drilling rig is working, the whole drilling rig is first fixed by the support pipe 9, the motor 1 is started, the motor 1 drives the reducer 2 to rotate, and the reducer 2 drives the drill pipe 3 and the drill bit 4 installed at its end to rotate ; By operating the handle 12, the drill bit 4 is driven forward to realize the drilling of cultural relics. When the speed reducer 2 is close to the rear side support plate 7, a stroke ends, the drill rod 3 is removed, the handle 12 is shaken, the speed reducer 2 is returned to the initial position along the guide rail bottom plate 13, and the next section of drill rod is installed. During the operation, the advance and retreat of the drill bit 4 is controlled by the handle 12, which is adjusted in time according to the response of the drilling of cultural relics. During the drilling process, ventilation, water and damping fluid can be passed through the guide tube 5, and the wind, water and damping fluid pass through the guide tube 5 and the drill pipe 3 in turn, and finally pass through the through hole 4-1 of the drill bit 4. squirt. Specifically, pressure wind can be passed during the reinforcement of earthen relics, shock-absorbing and wear-reducing flushing fluid can be passed through during the reinforcement of stone cultural relics, and water can also be passed to clean the borehole. In addition, multiple drill bits 4 with different diameters can be designed and replaced as required.
以上所述,仅是本实用新型的较佳实施例,并非对本实用新型作任何限制,凡是根据本实用新型技术实质对以上实施例所作的任何简单修改、变更以及等效结构变换,均仍属于本实用新型技术方案的保护范围内。The above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any simple modifications, changes and equivalent structural transformations made to the above embodiments according to the technical essence of the present utility model still belong to Within the scope of protection of the technical solution of the utility model.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105003204A (en) * | 2015-08-05 | 2015-10-28 | 重庆大学 | Punching device for coalbed methane mining physical simulation test |
CN106223854A (en) * | 2016-10-09 | 2016-12-14 | 兰州理工大学 | Controllable type efficient drilling device for earthen ruins |
CN107956495A (en) * | 2017-11-21 | 2018-04-24 | 浙江双林古建园林工程有限公司 | A kind of stone cultural artifact anchoring process |
-
2014
- 2014-05-28 CN CN201420279064.5U patent/CN203856402U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105003204A (en) * | 2015-08-05 | 2015-10-28 | 重庆大学 | Punching device for coalbed methane mining physical simulation test |
CN106223854A (en) * | 2016-10-09 | 2016-12-14 | 兰州理工大学 | Controllable type efficient drilling device for earthen ruins |
CN106223854B (en) * | 2016-10-09 | 2018-09-11 | 兰州理工大学 | Controllable type efficient drilling device for earthen ruins |
CN107956495A (en) * | 2017-11-21 | 2018-04-24 | 浙江双林古建园林工程有限公司 | A kind of stone cultural artifact anchoring process |
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