CN203855052U - Powder tanker tank top walking platform and powder tanker - Google Patents
Powder tanker tank top walking platform and powder tanker Download PDFInfo
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- CN203855052U CN203855052U CN201420224049.0U CN201420224049U CN203855052U CN 203855052 U CN203855052 U CN 203855052U CN 201420224049 U CN201420224049 U CN 201420224049U CN 203855052 U CN203855052 U CN 203855052U
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- 239000000843 powder Substances 0.000 title claims abstract description 29
- 238000003466 welding Methods 0.000 claims abstract description 38
- 230000007704 transition Effects 0.000 claims description 3
- 238000009828 non-uniform distribution Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 230000004907 flux Effects 0.000 abstract description 4
- 238000010030 laminating Methods 0.000 abstract 1
- 229910000679 solder Inorganic materials 0.000 abstract 1
- 238000007789 sealing Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000003032 molecular docking Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种粉罐车罐,尤其涉及粉罐车罐顶行走平台。The utility model relates to a powder tank truck, in particular to a walking platform on the top of the powder tank truck.
背景技术Background technique
市场中现有的粉罐车罐顶行走平台主要有焊接式和装配式两种结构,其中装配式行走平台安装工程量较大,生产制作精度要求较高,对于工程机械而言,要保证安装精度,需要花费焊接和装配人员大量的时间和精力,无法提高生产制作效率。对于目前市场上的焊接式行走平台,通常采用通焊方式,即沿着行走平台的长度方向,贯通的焊接于粉罐车。对于行走平台而言,通焊结构焊接的效率低,工艺复杂,对于行走平台的组装十分浪费人力和物力,并且若罐体卷制存在误差,通焊方式会造成的罐体与上平板贴合不严的问题,影响焊接强度。The existing walking platforms on the top of powder tank trucks in the market mainly have two structures: welded and assembled. Among them, the installation of the assembled walking platform is relatively large, and the production accuracy is high. For construction machinery, the installation accuracy must be ensured. , It needs to spend a lot of time and energy for welding and assembly personnel, and the production efficiency cannot be improved. For the welded walking platform currently on the market, the through-welding method is usually adopted, that is, it is welded to the powder tanker along the length direction of the walking platform. For the walking platform, the welding efficiency of the through-welding structure is low and the process is complicated, which is a waste of manpower and material resources for the assembly of the walking platform, and if there is an error in the rolling of the tank body, the through-welding method will cause the tank body to fit on the upper plate The lax problem will affect the welding strength.
实用新型内容Utility model content
基于上述问题,本实用新型提供了一种粉罐车罐顶行走平台及粉罐车,使得粉罐车罐顶行走平台与粉罐车的对接方便、简单,更加节约人力和物力。Based on the above problems, the utility model provides a powder tank truck tank top walking platform and a powder tank truck, so that the docking between the powder tank truck tank roof walking platform and the powder tank truck is convenient and simple, and saves manpower and material resources.
为达成上述目的,本实用新型提供一种粉罐车罐顶行走平台,包括:一对上平板,每一上平板的一侧边凸设多个间隔设置的焊接部,通过焊接部与粉罐车的罐体焊接固定;及支撑部,其支撑并连接在上平板与罐体之间,每一上平板下方设有至少一个支撑部。In order to achieve the above purpose, the utility model provides a walking platform on the top of a powder tank truck, which includes: a pair of upper plates, each side of which is protruded with a plurality of welded parts arranged at intervals, through the welded parts and the powder tank car The tank body is welded and fixed; and the support part is supported and connected between the upper plate and the tank body, and at least one support part is provided under each upper plate.
根据上述实施方式,焊接部形成在该对上平板的邻近两侧边。According to the above-mentioned embodiment, the welded portion is formed on adjacent two sides of the pair of upper flat plates.
根据上述实施方式,每一上平板的一侧边于相邻焊接部之间设有凹入部。According to the above embodiment, one side of each upper plate is provided with a concave portion between adjacent welding portions.
根据上述实施方式,凹入部与焊接部的衔接处具有圆角过渡。According to the above embodiment, the joint between the concave part and the welding part has a round corner transition.
根据上述实施方式,焊接部与粉罐车的罐体焊接固定后,凹入部与罐体不接触。According to the above embodiment, after the welding part is welded and fixed to the tank body of the powder tank truck, the concave part does not contact the tank body.
根据上述实施方式,上平板上开设多个通孔。According to the above embodiment, a plurality of through holes are opened on the upper plate.
根据上述实施方式,所述通孔为长圆孔,多个通孔均匀或非均匀分布。According to the above embodiment, the through holes are oblong holes, and the plurality of through holes are evenly or non-uniformly distributed.
根据上述实施方式,通孔周围具有凸台,使得通孔所在平面高于上平板所在平面。According to the above embodiment, there is a boss around the through hole, so that the plane where the through hole is located is higher than the plane where the upper plate is located.
根据上述实施方式,每一上平板下方均匀设有多个支撑部,其垂直的支撑在上平板与罐体之间。According to the above-mentioned embodiment, a plurality of supporting parts are uniformly arranged under each upper plate, and are vertically supported between the upper plate and the tank body.
根据上述实施方式,相邻支撑部的间距为1000-1500mm,支撑部的宽度为100mm。According to the above embodiment, the distance between adjacent supporting parts is 1000-1500 mm, and the width of the supporting parts is 100 mm.
根据上述实施方式,支撑部与罐体接触部分具有弧度,以与罐体表面贴合。According to the above-mentioned embodiment, the contact portion of the supporting part and the tank body has a radian, so as to be attached to the surface of the tank body.
根据上述实施方式,还包括前封板和后封板,其固定位于每一上平板的两端,并封闭上平板的两端与罐体之间的空间。According to the above embodiment, it also includes a front sealing plate and a rear sealing plate, which are fixedly located at both ends of each upper plate and close the space between the two ends of the upper plate and the tank body.
根据上述实施方式,前封板和后封板与罐体接触的一侧具有弧度,以与罐体贴合。According to the above embodiment, the sides of the front sealing plate and the rear sealing plate that are in contact with the tank body have radians to fit the tank body.
本实用新型还提供一种粉罐车,其包括罐体和上述的罐顶行走平台,罐顶行走平台与罐体焊接固定。The utility model also provides a powder tank truck, which includes a tank body and the above-mentioned tank top walking platform, and the tank top walking platform is welded and fixed to the tank body.
本实用新型相较于现有技术的有益效果在于:本实用新型通过分析行走平台对接时出现的罐体与行走平台对接贴合不严的问题,通过间隔设置的焊接部将行走平台焊接于粉罐车,与现有的通焊结构相比,本实用新型不仅可减少与罐体的焊接量,从而极大地减轻了生产劳动强度、提高了生产效率,降低了焊丝、焊剂及能源的消耗,增加了车辆的运输效益,并且,减少行走平台与罐体的接触面积,更好的避免了行走平台与罐体贴合不严的问题,提升产品质量,还增加了行走平台外观美观。Compared with the prior art, the utility model has the beneficial effects that: the utility model analyzes the problem of lax docking and lamination of the tank body and the walking platform when the walking platform is docked, and welds the walking platform to the powder through the welding parts arranged at intervals. Tank car, compared with the existing through-welding structure, the utility model can not only reduce the amount of welding with the tank body, thereby greatly reducing the production labor intensity, improving production efficiency, reducing the consumption of welding wire, flux and energy, and increasing The transportation efficiency of the vehicle is improved, and the contact area between the walking platform and the tank body is reduced, which better avoids the problem of lax fit between the walking platform and the tank body, improves product quality, and increases the appearance of the walking platform.
附图说明Description of drawings
图1为本实用新型的罐顶行走平台与罐体结合的立体图。Figure 1 is a perspective view of the combination of the tank top walking platform and the tank body of the present invention.
图2为本实用新型的罐顶行走平台与罐体结合的另一立体图。Fig. 2 is another perspective view of the combination of the tank top walking platform and the tank body of the present invention.
图3为本实用新型的罐顶行走平台的上平板的立体图。Fig. 3 is a perspective view of the upper plate of the tank top walking platform of the present invention.
图3A为图3中A部分的局部放大图。FIG. 3A is a partially enlarged view of part A in FIG. 3 .
图4为本实用新型的罐顶行走平台的加固板的示意图。Fig. 4 is a schematic diagram of the reinforcing plate of the tank roof walking platform of the present invention.
图5为本实用新型的罐顶行走平台的前封板或后封板的示意图。Fig. 5 is a schematic diagram of the front or rear sealing plate of the tank roof walking platform of the present invention.
具体实施方式Detailed ways
现在将参考附图更全面地描述示例实施方式。然而,示例实施方式能够以多种形式实施,且不应被理解为限于在此阐述的实施方式;相反,提供这些实施方式使得本实用新型更全面和完整,并将示例实施方式的构思全面地传达给本领域的技术人员。在图中,为了清晰,可能夸大了区域和层的厚度。在图中相同的附图标记表示相同或类似的结构,因而将省略它们的详细描述。Example embodiments will now be described more fully with reference to the accompanying drawings. Example embodiments may, however, be embodied in many forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concepts of example embodiments. communicated to those skilled in the art. In the drawings, the thicknesses of regions and layers may be exaggerated for clarity. The same reference numerals in the drawings denote the same or similar structures, and thus their detailed descriptions will be omitted.
此外,所描述的特征、结构或特性可以以任何合适的方式结合在一个或更多实施例中。在下面的描述中,提供许多具体细节从而给出对本实用新型的实施例的充分理解。然而,本领域技术人员将意识到,可以实践本实用新型的技术方案而没有所述特定细节中的一个或更多,或者可以采用其它的方法、组元、材料等。在其它情况下,不详细示出或描述公知结构、材料或者操作以避免模糊本实用新型的主要技术创意。Furthermore, the described features, structures, or characteristics may be combined in any suitable manner in one or more embodiments. In the following description, numerous specific details are provided in order to give a thorough understanding of embodiments of the invention. However, those skilled in the art will appreciate that the technical solutions of the present invention may be practiced without one or more of the specific details, or other methods, components, materials, etc. may be used. In other cases, well-known structures, materials or operations are not shown or described in detail to avoid obscuring the main technical idea of the present invention.
本实用新型提供一种粉罐车,其包括罐体2和罐顶行走平台1,罐顶行走平台1与罐体2焊接固定。以下对罐顶行走平台1进行详细说明。The utility model provides a powder tank truck, which comprises a tank body 2 and a tank top walking platform 1, and the tank top walking platform 1 and the tank body 2 are welded and fixed. The tank top walking platform 1 will be described in detail below.
罐顶行走平台1包括一对上平板10和支撑部20。每一上平板10的一侧边11凸设多个间隔设置的焊接部30,通过焊接部30与粉罐车的罐体2焊接固定。支撑部20支撑并连接在上平板10与罐体2之间,每一上平板10下方设有至少一个支撑部20。The tank roof walking platform 1 includes a pair of upper flat plates 10 and a support portion 20 . One side 11 of each upper plate 10 protrudes from a plurality of welding parts 30 arranged at intervals, through which the welding parts 30 are welded and fixed to the tank body 2 of the powder tank truck. The supporting parts 20 are supported and connected between the upper plate 10 and the tank body 2 , and at least one supporting part 20 is provided under each upper plate 10 .
因此,本实用新型的顶行走平台是通过间隔设置的焊接部焊接于粉罐车,与现有的通焊结构相比,本实用新型不仅可减少与罐体的焊接量,从而极大地减轻了生产劳动强度、提高了生产效率,降低了焊丝、焊剂及能源的消耗,增加了车辆的运输效益,并且,减少行走平台与罐体的接触面积,更好的避免了行走平台与罐体贴合不严的问题,提升产品质量。Therefore, the top walking platform of the utility model is welded to the powder tank truck through the welding parts arranged at intervals. Compared with the existing through-welding structure, the utility model can not only reduce the amount of welding with the tank body, thereby greatly reducing the production cost. Labor intensity, improve production efficiency, reduce the consumption of welding wire, flux and energy, increase the transportation efficiency of the vehicle, and reduce the contact area between the walking platform and the tank body, and better avoid the tight fit between the walking platform and the tank body problems and improve product quality.
本实施例中,焊接部30形成在该对上平板10的邻近两侧边。上平板10的另一侧被支撑部20撑起,水平的设置于罐体2上。In this embodiment, the welding portion 30 is formed on adjacent two sides of the pair of upper plates 10 . The other side of the upper plate 10 is supported by the supporting part 20 and is horizontally arranged on the tank body 2 .
如图3所示,每一上平板10的一侧边11于相邻焊接部30之间设有凹入部40,即,行走平台1的罐体焊接的一侧冲豁,形成相对突出的焊接部30以及凹入的凹入部40。此工艺简单,容易实施。相邻焊接部30间隔大致为200mm,凹入部40的宽度大致为20-35mm,长度大致为150-200mm。焊接部30与粉罐车的罐体焊接固定后,凹入部40与罐体基本上不接触。通过多个焊接部30及支撑部20,可保证罐顶行走平台在罐体上的稳定性。优选的,凹入部40与焊接部30的衔接处具有圆角过渡,即,行走平台的一侧为带有圆弧豁口的结构,该圆弧结构可防止连接处开裂。As shown in Figure 3, one side 11 of each upper plate 10 is provided with a recessed part 40 between adjacent welded parts 30, that is, one side of the tank body welding of the walking platform 1 is punched out to form a relatively prominent weld. portion 30 and the recessed recessed portion 40 . This process is simple and easy to implement. The distance between adjacent welding parts 30 is about 200 mm, the width of the concave part 40 is about 20-35 mm, and the length is about 150-200 mm. After the welding part 30 is welded and fixed to the tank body of the powder tank truck, the recessed part 40 is basically not in contact with the tank body. Through a plurality of welding parts 30 and supporting parts 20, the stability of the tank roof traveling platform on the tank body can be ensured. Preferably, the connection between the concave part 40 and the welding part 30 has a round transition, that is, one side of the walking platform is a structure with a circular arc gap, and the circular arc structure can prevent the joint from cracking.
本实施例中,如图3、3A所示,上平板10上开设多个通孔50。通孔50为长圆孔,例如椭圆孔、锯齿孔,多个通孔均匀或非均匀分布。通孔50周围具有凸台51,使得通孔所在平面高于上平板所在平面。多个凸起的通孔的设计能够大幅减轻车辆自重,还可增大摩擦,提高使用安全性。In this embodiment, as shown in FIGS. 3 and 3A , a plurality of through holes 50 are opened on the upper plate 10 . The through hole 50 is an oblong hole, such as an oval hole or a zigzag hole, and a plurality of through holes are evenly or non-uniformly distributed. There is a boss 51 around the through hole 50, so that the plane where the through hole is located is higher than the plane where the upper plate is located. The design of multiple raised through holes can greatly reduce the weight of the vehicle, increase friction and improve the safety of use.
本实施例中,每一上平板10下方均匀设有多个支撑部20,其垂直的支撑在上平板10与罐体2之间。相邻支撑部20的间距为1000-1500mm,支撑部20的宽度为100mm。有效保证人员行走时上平板不稳或下凹。如图4所示,支撑部20大致为直角梯形,其与罐体接触的一侧21具有弧度,以与罐体表面贴合。In this embodiment, a plurality of supporting parts 20 are uniformly arranged under each upper plate 10 , and are vertically supported between the upper plate 10 and the tank body 2 . The distance between adjacent supporting parts 20 is 1000-1500 mm, and the width of the supporting parts 20 is 100 mm. Effectively ensure that the upper plate is unstable or concave when walking. As shown in FIG. 4 , the supporting portion 20 is approximately a right-angled trapezoid, and the side 21 of the supporting portion 20 which is in contact with the tank body has a radian to conform to the surface of the tank body.
本实施例中,还包括前封板60和后封板70,其固定位于每一上平板10的两端,并封闭上平板10的两端与罐体2之间的空间。如图5所示,前封板60和后封板70与罐体接触的一侧61、71具有弧度,以与罐体2贴合。In this embodiment, a front sealing plate 60 and a rear sealing plate 70 are also included, which are fixed at both ends of each upper plate 10 and close the space between the two ends of the upper plate 10 and the tank body 2 . As shown in FIG. 5 , the sides 61 , 71 of the front sealing plate 60 and the rear sealing plate 70 which are in contact with the tank body have radians to fit the tank body 2 .
综上所述,本实用新型通过分析行走平台对接时出现的罐体与行走平台对接贴合不严的问题,通过间隔设置的焊接部将行走平台焊接于粉罐车,与现有的通焊结构相比,本实用新型不仅可减少与罐体的焊接量,从而极大地减轻了生产劳动强度、提高了生产效率,降低了焊丝、焊剂及能源的消耗,增加了车辆的运输效益,并且,减少行走平台与罐体的接触面积,更好的避免了行走平台与罐体贴合不严的问题,提升产品质量,还增加了行走平台外观美观。To sum up, the utility model analyzes the problem of lax connection between the tank body and the walking platform when the walking platform is docked, and welds the walking platform to the powder tank car through the welding parts arranged at intervals, which is different from the existing through-welding structure. In comparison, the utility model can not only reduce the amount of welding with the tank body, thereby greatly reducing the labor intensity of production, improving production efficiency, reducing the consumption of welding wire, flux and energy, increasing the transportation efficiency of vehicles, and reducing The contact area between the walking platform and the tank body better avoids the problem of lax fit between the walking platform and the tank body, improves product quality, and increases the appearance of the walking platform.
虽然已参照几个典型实施例描述了本实用新型,但应当理解,所用的术语是说明和示例性、而非限制性的术语。由于本实用新型能够以多种形式具体实施而不脱离实用新型的精神或实质,所以应当理解,上述实施例不限于任何前述的细节,而应在随附权利要求所限定的精神和范围内广泛地解释,因此落入权利要求或其等效范围内的全部变化和改型都应为随附权利要求所涵盖。While the invention has been described with reference to a few exemplary embodiments, it is understood that the words which have been used are words of description and illustration, rather than of limitation. Since the invention can be embodied in various forms without departing from the spirit or essence of the invention, it should be understood that the above-described embodiments are not limited to any of the foregoing details, but should be broadly defined within the spirit and scope of the appended claims. Therefore, all changes and modifications that fall within the scope of the claims or their equivalents should be covered by the appended claims.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110603208A (en) * | 2016-12-20 | 2019-12-20 | 迈克尔·克洛普弗 | Cylindrical semi-trailer |
USD915945S1 (en) | 2016-12-20 | 2021-04-13 | Michael Kloepfer | Cylindrical semi-trailer |
US11034278B2 (en) | 2016-12-20 | 2021-06-15 | Titan Trailers Inc. | Cylindrical cargo container construction |
US11840398B2 (en) | 2017-09-22 | 2023-12-12 | Titan Trailers Inc. | Quasi-cylindrical cargo container and construction |
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2014
- 2014-04-30 CN CN201420224049.0U patent/CN203855052U/en not_active Expired - Fee Related
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110603208A (en) * | 2016-12-20 | 2019-12-20 | 迈克尔·克洛普弗 | Cylindrical semi-trailer |
USD915945S1 (en) | 2016-12-20 | 2021-04-13 | Michael Kloepfer | Cylindrical semi-trailer |
US11034278B2 (en) | 2016-12-20 | 2021-06-15 | Titan Trailers Inc. | Cylindrical cargo container construction |
CN110603208B (en) * | 2016-12-20 | 2021-11-09 | 迈克尔·克洛普弗 | Trailer, railcar, cylindrical cargo container, and squeeze panel |
US11780359B2 (en) | 2016-12-20 | 2023-10-10 | Michael Kloepfer | Cylindrical semi-trailer |
US11850989B2 (en) | 2016-12-20 | 2023-12-26 | Titan Trailers Inc. | Cylindrical cargo container construction |
US11840398B2 (en) | 2017-09-22 | 2023-12-12 | Titan Trailers Inc. | Quasi-cylindrical cargo container and construction |
US12234085B2 (en) | 2017-09-22 | 2025-02-25 | Titan Trailers Inc. | Quasi-cylindrical cargo container and construction |
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Effective date of registration: 20210428 Address after: 463000 middle section of Xingye Avenue, Zhumadian City, Henan Province Patentee after: ZHUMADIAN CIMC HUAJUN VEHICLE Co.,Ltd. Address before: 463000, No. 736, Cedar Road, Henan, Zhumadian Patentee before: ZHUMADIAN CIMC HUAJUN VEHICLE Co.,Ltd. Patentee before: CHINA INTERNATIONAL MARINE CONTAINERS (GROUP) Ltd. |
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Granted publication date: 20141001 |