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CN203831354U - Spiral spring replacing tool - Google Patents

Spiral spring replacing tool Download PDF

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Publication number
CN203831354U
CN203831354U CN201420268895.2U CN201420268895U CN203831354U CN 203831354 U CN203831354 U CN 203831354U CN 201420268895 U CN201420268895 U CN 201420268895U CN 203831354 U CN203831354 U CN 203831354U
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China
Prior art keywords
shaped
spring
coil spring
clamping plates
bolts
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Expired - Fee Related
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CN201420268895.2U
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Chinese (zh)
Inventor
张华�
张东亮
高树军
刘景宇
赵雨
李冬
史彦军
赵志军
李铠
冀辉
吴寒江
梁毅涵
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State Grid Corp of China SGCC
Langfang Power Supply Co of State Grid Jibei Electric Power Co Ltd
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State Grid Corp of China SGCC
Langfang Power Supply Co of State Grid Jibei Electric Power Co Ltd
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Abstract

本实用新型公开了一种螺旋弹簧更换工具,包括:两块夹紧板、四个螺栓及四个螺母;夹紧板上开设有U型切口,其一侧具有U型凹陷部,另一侧具有半个U型凹陷部,半个U型凹陷部位于U型切口中部一端有止动面;U型切口嵌入螺旋弹簧两端簧丝间隙中,U型凹陷部和半个U型凹陷部的底面与簧丝抵靠,止动面与簧丝的端面抵靠,四个螺栓的自由端分别对应穿过两块夹紧板的四个通孔,并通过每个螺栓自由端上的螺母的旋入迫使螺旋弹簧压缩。本实用新型的螺旋弹簧更换工具的两块夹紧板通过螺母的旋入不断靠近,迫使处于收缩状态的螺旋弹簧继续收缩,直至螺旋弹簧两端脱离阻挡结构,此时可以将螺旋弹簧更换工具和螺旋弹簧一起从安装结构里安全、方便的取出。

The utility model discloses a helical spring replacement tool, which comprises: two clamping plates, four bolts and four nuts; a U-shaped cutout is opened on the clamping plate, one side of which has a U-shaped concave part, and the other side It has a half U-shaped depression, and the half U-shaped depression is located in the middle of the U-shaped cutout, and one end has a stop surface; the U-shaped cutout is embedded in the gap between the spring wires at both ends of the coil spring, and the U-shaped depression and the half U-shaped depression The bottom surface is against the spring wire, and the stop surface is against the end surface of the spring wire. The free ends of the four bolts respectively pass through the four through holes of the two clamping plates, and pass through the nuts on the free ends of each bolt. Screwing in forces the coil spring to compress. The two clamping plates of the helical spring replacement tool of the utility model are continuously approached by screwing in the nut, forcing the helical spring in the shrinking state to continue shrinking until the two ends of the helical spring break away from the blocking structure. At this time, the helical spring replacement tool and The coil spring can be safely and easily removed from the installation structure together.

Description

一种螺旋弹簧更换工具A coil spring replacement tool

技术领域technical field

本实用新型涉及一种弹簧更换工具,尤其涉及一种螺旋弹簧更换工具。The utility model relates to a spring replacement tool, in particular to a coil spring replacement tool.

背景技术Background technique

弹簧作为一种弹性连接件广泛应用于工业和日常生活领域中。一些弹性系数大的弹簧(弹性系数越大,单位力的压缩量或伸长量越小,即弹力越大)在对其拆装更换时并不方便。例如,GW7型隔离开关主闸通常安装在高处,图1示出了GW7型隔离开关主闸的内部结构,矩形箱体内部安装了一个静触头2,静触头通过活塞杆4在缸体3中轴向移动的方式与箱体侧壁连接,静触头2与缸体3的自由端用销轴5转动连接,箱体与活塞杆4的自由端用销轴5转动连接,在缸体3上安装了一个弹性系数较大的螺旋弹簧1,以通过螺旋弹簧1顶紧静触头2,此时螺旋弹簧1处于压缩状态。通常有两种方法更换螺旋弹簧1,一种是将连接静触头2和缸体3的销轴5直接拆下,这种方法的缺陷是缸体3在弹簧力的作用下会以很大的速度弹出,容易伤人;另一种是利用一根撬棍,将撬棍插入螺旋弹簧1簧丝的间隙中,然后用力撬动螺旋弹簧1使之收缩,这种方法的缺陷是由于箱体结构的限制无法找到一个稳定的支点,且操作的空间较小,由于属于高空作业,如若撬棍撬空,工作人员有从高空跌落的危险。因此,如何将类似于GW7型隔离开关主闸结构的螺旋弹簧安全、快速的更换是本领域技术人员急需解决的问题。As a kind of elastic connector, spring is widely used in industry and daily life. Some springs with a large elastic coefficient (the larger the elastic coefficient, the smaller the compression or elongation per unit force, that is, the greater the elastic force) is inconvenient to disassemble and replace. For example, the main gate of the GW7 type disconnector is usually installed at a high place. Figure 1 shows the internal structure of the main gate of the GW7 type disconnector. A static contact 2 is installed inside the rectangular box, and the static contact passes through the piston rod 4 in the cylinder. The axial movement of the body 3 is connected with the side wall of the box body, the fixed contact 2 is connected with the free end of the cylinder body 3 with the pin shaft 5, and the free end of the box body and the piston rod 4 is connected with the pin shaft 5 with rotation. A helical spring 1 with a large elastic coefficient is installed on the cylinder body 3, so as to press the static contact 2 tightly through the helical spring 1, and the helical spring 1 is in a compressed state at this time. There are usually two ways to replace the coil spring 1. One is to directly remove the pin shaft 5 connecting the static contact 2 and the cylinder body 3. The other is to use a crowbar, insert the crowbar into the gap between the spring wires of the coil spring 1, and then forcefully pry the coil spring 1 to shrink it. The defect of this method is that the box Due to the limitations of the body structure, it is impossible to find a stable fulcrum, and the space for operation is small. Since it belongs to high-altitude operations, if the crowbar is used to pry the air, the staff will be in danger of falling from a high altitude. Therefore, how to safely and quickly replace the coil spring similar to the main gate structure of the GW7 type disconnector is an urgent problem to be solved by those skilled in the art.

实用新型内容Utility model content

针对在更换较大弹性系数的螺旋弹簧过程中现有技术存在的缺陷,本实用新型提供一种结构简单的螺旋弹簧更换工具,该螺旋弹簧更换工具能够安全、快速的更换具有较大弹性系数的螺旋弹簧。Aiming at the defects existing in the prior art in the process of replacing a coil spring with a large elastic coefficient, the utility model provides a coil spring replacement tool with a simple structure, which can safely and quickly replace a coil spring with a large elastic coefficient. coil spring.

为解决上述技术问题,本实用新型采用的技术方案是:一种螺旋弹簧更换工具,包括:两块相对设置的夹紧板、四个螺栓以及四个螺母;每块所述夹紧板上均开设有U型切口,两块所述夹紧板的相对的一侧具有沿所述U型切口的外缘形成的U型凹陷部,另一侧具有沿所述U型切口的外缘自所述U型切口位于开口侧的一端至所述U型切口的中部形成的半个U型凹陷部,所述半个U型凹陷部位于所述U型切口中部的一端形成有止动面;两块所述夹紧板的所述U型切口分别嵌入所述螺旋弹簧两端簧丝的间隙中,所述U型凹陷部和所述半个U型凹陷部与所述簧丝抵靠,且所述簧丝的末端的端面与所述止动面抵靠,两块所述夹紧板位于所述U型切口外侧分别对应开设有四个通孔,所述四个螺栓的自由端分别对应穿过两块所述夹紧板的四个通孔,并通过设置在每个螺栓自由端上的螺母的旋入迫使螺旋弹簧压缩。In order to solve the above-mentioned technical problems, the technical solution adopted by the utility model is: a coil spring replacement tool, comprising: two oppositely arranged clamping plates, four bolts and four nuts; There is a U-shaped cutout, and the opposite side of the two clamping plates has a U-shaped recess formed along the outer edge of the U-shaped cutout, and the other side has a U-shaped recess formed along the outer edge of the U-shaped cutout. The half U-shaped recess formed from one end of the U-shaped notch on the opening side to the middle of the U-shaped notch, and a stop surface is formed at one end of the half U-shaped recess located in the middle of the U-shaped notch; The U-shaped cutouts of the clamping plate are respectively embedded in the gaps between the spring wires at both ends of the coil spring, the U-shaped recessed part and the half U-shaped recessed part are against the spring wires, and The end face of the end of the spring wire abuts against the stop surface, and the two clamping plates are respectively provided with four through holes on the outside of the U-shaped cutout, and the free ends of the four bolts correspond to The helical springs are forced to compress by screwing in the four through holes of the two clamping plates and by the nuts provided on the free ends of each bolt.

优选地,所述螺栓为六角螺栓,所述夹紧板的四个通孔位于所述螺栓的穿入侧开设有阻止所述六角螺栓转动的六边形止动沉孔。Preferably, the bolts are hexagonal bolts, and the four through holes of the clamping plate are located on the penetration side of the bolts, and are provided with hexagonal stopper holes for preventing the rotation of the hexagonal bolts.

优选地,所述U型切口位于所述U型凹陷部一侧开设有倒角。Preferably, the U-shaped cutout is provided with a chamfer on one side of the U-shaped recessed part.

与现有技术相比,本实用新型的螺旋弹簧更换工具的有益效果是:Compared with the prior art, the beneficial effects of the coil spring replacement tool of the present utility model are:

两块夹紧板的U型切口分别嵌入螺旋弹簧两端的簧丝间隙中,四个螺栓和四个螺母将两块夹紧板连接,通过不断旋入螺母,迫使两块夹紧板不断靠近,两块夹紧板的U型凹陷部的底面紧抵簧丝,带动处于收缩状态的螺旋弹簧继续收缩,直至螺旋弹簧两端脱离使其处于收缩状态的阻挡结构,此时可以将螺旋弹簧更换工具和螺旋弹簧一起从安装结构里安全、方便的取出;为防止两块夹紧板带动螺旋弹簧收缩过程中,螺旋弹簧自身发生旋转,半个U型凹陷部末端形成的止动面与簧丝末端的端面紧抵,止动面能有效阻止螺旋弹簧自身发生旋转,增加了操作的稳定性。因此,相比现有技术中直接拆卸更换或通过撬棍更换的方式,利用螺旋弹簧更换工具能够安全、快速的更换具有较大弹性系数的螺旋弹簧。The U-shaped cutouts of the two clamping plates are respectively embedded in the spring wire gaps at both ends of the coil spring. Four bolts and four nuts connect the two clamping plates. By continuously screwing in the nuts, the two clamping plates are forced to approach each other continuously. The bottom surfaces of the U-shaped recesses of the two clamping plates are tightly pressed against the spring wire, which drives the contracted coil spring to continue to contract until the two ends of the coil spring are separated from the blocking structure that makes it contracted. At this time, the coil spring can be replaced with a tool Together with the coil spring, it can be safely and conveniently removed from the installation structure; in order to prevent the coil spring from rotating when the two clamping plates drive the coil spring to shrink, the stop surface formed at the end of the half U-shaped recess and the end of the spring wire The end faces of the springs are tightly abutted, and the stop faces can effectively prevent the rotation of the coil spring itself, increasing the stability of the operation. Therefore, compared with the method of directly disassembling and replacing or replacing by crowbars in the prior art, using the coil spring replacement tool can safely and quickly replace the coil spring with a large elastic coefficient.

附图说明Description of drawings

图1为现有的GW7型隔离开关主闸的内部结构示意图;Figure 1 is a schematic diagram of the internal structure of the main gate of the existing GW7 type disconnector;

图2为本实用新型的螺旋弹簧更换工具的夹紧板一侧的结构示意图;Fig. 2 is a structural schematic diagram of one side of the clamping plate of the coil spring replacement tool of the present invention;

图3为本实用新型的螺旋弹簧更换工具的夹紧板另一侧的结构示意图;Fig. 3 is a schematic structural view of the other side of the clamping plate of the coil spring replacement tool of the present invention;

图4为本实用新型的螺旋弹簧更换工具更换螺旋弹簧的使用状态示意图。Fig. 4 is a schematic diagram of the use state of the coil spring replacement tool of the present invention for replacing the coil spring.

具体实施方式Detailed ways

为使本领域技术人员更好的理解本实用新型的技术方案,下面结合附图和具体实施方式对本实用新型作详细说明。In order to enable those skilled in the art to better understand the technical solution of the utility model, the utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

如图2-3所示,本实用新型的一个实施例公开了一种螺旋弹簧更换工具,包括:两块相对设置的夹紧板6、四个螺栓7以及四个螺母8;每块夹紧板6上均开设有U型切口67,两块夹紧板6的相对的一侧具有沿U型切口67的外缘形成的U型凹陷部61,其另一侧具有沿所述U型切口67的外缘自U型切口67位于开口侧的一端至U型切口67的中部形成的半个U型凹陷部64,半个U型凹陷部64位于U型切口67中部的一端形成有止动面66;两块夹紧板6的U型切口67分别嵌入螺旋弹簧1两端簧丝的间隙中,U型凹陷部61和半个U型凹陷部64分别与簧丝抵靠,,且簧丝的末端的端面与所述止动面66抵靠,两块夹紧板6上位于U型切口67的外侧分别对应开设有四个通孔62,四个螺栓7的自由端分别对应穿过两块夹紧板6的四个通孔62,并通过设置在每个螺栓7自由端上的螺母8的旋入迫使螺旋弹簧1压缩。两块夹紧板6均由钢板制成,钢板的厚度、U型凹陷部61和半个U型凹陷部64的深度由所夹持的螺旋弹簧1的簧丝的半径和螺旋升角决定,U型凹陷部61和半个U型凹陷部64的深度最好大于簧丝的半径,以使簧丝能够更好的嵌入U型凹陷部61和半个U型凹陷部64中,且半个U型凹陷部64末端的止动面66能够与簧丝末端的端面的多半个圆面抵靠。在簧丝直径一定的情况下,升角越大的螺旋弹簧1,其簧丝间的间隙越大,为防止夹紧板6在夹紧时晃动,夹紧板6需采用较厚的钢板。As shown in Figure 2-3, an embodiment of the present utility model discloses a coil spring replacement tool, including: two opposite clamping plates 6, four bolts 7 and four nuts 8; Plates 6 are provided with U-shaped cutouts 67, and the opposite sides of the two clamping plates 6 have U-shaped recesses 61 formed along the outer edges of the U-shaped cutouts 67, and the other side has U-shaped recesses 61 formed along the U-shaped cutouts. The outer edge of 67 forms a half U-shaped recess 64 from one end of the U-shaped notch 67 on the opening side to the middle of the U-shaped notch 67, and the half U-shaped recess 64 is formed with a stop at one end of the U-shaped notch 67 middle. surface 66; the U-shaped cutouts 67 of the two clamping plates 6 are respectively embedded in the gaps between the spring wires at both ends of the coil spring 1, and the U-shaped recessed part 61 and half of the U-shaped recessed part 64 respectively abut against the spring wires, and the springs The end surface of the end of the wire abuts against the stop surface 66, and the two clamping plates 6 are respectively provided with four through holes 62 on the outer sides of the U-shaped cutout 67, and the free ends of the four bolts 7 are respectively passed through. The four through holes 62 of the two clamping plates 6 force the coil spring 1 to compress by screwing in the nut 8 arranged on the free end of each bolt 7 . The two clamping plates 6 are all made of steel plates, and the thickness of the steel plate, the depth of the U-shaped recess 61 and half of the U-shaped recess 64 are determined by the radius and helix angle of the spring wire of the clamped coil spring 1, The depth of U-shaped recessed portion 61 and half U-shaped recessed portion 64 is preferably greater than the radius of spring wire, so that spring wire can be better embedded in U-shaped recessed portion 61 and half U-shaped recessed portion 64, and half The stop surface 66 at the end of the U-shaped recess 64 can abut against most of the round surface of the end surface of the spring wire end. In the case of a certain spring wire diameter, the larger the helical spring 1 with the larger lift angle, the larger the gap between the spring wires. In order to prevent the clamping plate 6 from shaking during clamping, the clamping plate 6 needs to adopt a thicker steel plate.

参考图4,并继续参考图2-3,在使用本实用新型的螺旋弹簧更换工具更换螺旋弹簧1时,两块夹紧板6的U型切口67首先分别嵌入螺旋弹簧1两端的簧丝间隙中,使间隙两侧的簧丝分别与U型凹陷部61、半个U型凹陷部64抵靠,四个螺栓7和四个螺母8将两夹紧板6连接,通过不断旋入螺母8,迫使两块夹紧板6不断靠近,两块夹紧板6的U型凹陷部61紧抵簧丝,带动处于收缩状态的螺旋弹簧1继续收缩,直至螺旋弹簧1两端脱离使其处于收缩状态的阻挡结构,此时可以将螺旋弹簧更换工具和螺旋弹簧1一起从安装结构里安全、方便的取出;为防止两块夹紧板6带动螺旋弹簧1收缩过程中,螺旋弹簧1自身发生旋转,半个U型凹陷部64末端形成的止动面66与簧丝末端的端面紧抵,止动面66能有效阻止螺旋弹簧1自身发生旋转,增加了操作的稳定性。因此,相比现有技术中直接拆卸更换或通过撬棍更换的方式,利用螺旋弹簧更换工具能够安全、快速的更换具有较大弹性系数的螺旋弹簧1。Referring to Fig. 4 and continuing to refer to Fig. 2-3, when using the helical spring replacement tool of the present utility model to replace the helical spring 1, the U-shaped cutouts 67 of the two clamping plates 6 are first inserted into the spring wire gaps at both ends of the helical spring 1 respectively In the middle, the spring wires on both sides of the gap are respectively abutted against the U-shaped recessed part 61 and half of the U-shaped recessed part 64, and the two clamping plates 6 are connected by four bolts 7 and four nuts 8. By continuously screwing in the nuts 8 , the two clamping plates 6 are forced to keep approaching, and the U-shaped recesses 61 of the two clamping plates 6 are pressed against the spring wire, which drives the contracted coil spring 1 to continue to contract until both ends of the coil spring 1 are detached so that it is contracted At this time, the coil spring replacement tool and the coil spring 1 can be safely and conveniently taken out from the installation structure; in order to prevent the two clamping plates 6 from driving the coil spring 1 to shrink, the coil spring 1 itself rotates The stop surface 66 formed at the end of the half U-shaped recess 64 is in close contact with the end surface of the end of the spring wire. The stop surface 66 can effectively prevent the rotation of the coil spring 1 itself, increasing the stability of the operation. Therefore, compared with the methods of direct disassembly and replacement or replacement by crowbar in the prior art, the coil spring 1 with a larger elastic coefficient can be safely and quickly replaced by using the coil spring replacement tool.

应该理解,本实用新型的螺旋弹簧更换工具的使用范围由其结构特点和原理限定,不能认为只适用于更换GW7型隔离开关主闸内的螺旋弹簧。It should be understood that the scope of use of the helical spring replacement tool of the present invention is limited by its structural features and principles, and it cannot be considered only suitable for replacing the helical spring in the main gate of the GW7 type isolating switch.

为防止在旋紧螺母过程中,螺栓7随螺母8一起转动,螺栓7选用六角螺栓,并在其中一个夹紧板6的螺栓7插入侧的四个通孔62上开设六边形止动沉孔65,通过限制六角螺栓的螺栓帽转动来阻止螺栓7随螺母8一起转动。In order to prevent the bolt 7 from rotating together with the nut 8 during the nut tightening process, the bolt 7 is selected from a hexagonal bolt, and a hexagonal stop sink is provided on the four through holes 62 on the insertion side of the bolt 7 of one of the clamping plates 6. The hole 65 prevents the bolt 7 from rotating together with the nut 8 by restricting the rotation of the bolt cap of the hexagon bolt.

为能够顺利将U型切口67插入螺旋弹簧1两端簧丝的间隙中,增加螺旋弹簧1更换工具可操作性,U型切口67位于U型凹陷部61一侧开设一个倒角63。In order to smoothly insert the U-shaped notch 67 into the gap between the spring wires at both ends of the coil spring 1 and increase the operability of the coil spring 1 for tool replacement, a chamfer 63 is provided on one side of the U-shaped recess 61 of the U-shaped notch 67 .

Claims (3)

1.一种螺旋弹簧更换工具,其特征在于,包括:两块相对设置的夹紧板、四个螺栓以及四个螺母;每块所述夹紧板上均开设有U型切口,两块所述夹紧板的相对的一侧具有沿所述U型切口的外缘形成的U型凹陷部,另一侧具有沿所述U型切口的外缘自所述U型切口位于开口侧的一端至所述U型切口的中部形成的半个U型凹陷部,所述半个U型凹陷部位于所述U型切口中部的一端形成有止动面;两块所述夹紧板的所述U型切口分别嵌入所述螺旋弹簧两端簧丝的间隙中,所述U型凹陷部和所述半个U型凹陷部与所述簧丝抵靠,且所述簧丝的末端的端面与所述止动面抵靠,两块所述夹紧板位于所述U型切口外侧分别对应开设有四个通孔,所述四个螺栓的自由端分别对应穿过两块所述夹紧板的四个通孔,并通过设置在每个螺栓自由端上的螺母的旋入迫使螺旋弹簧压缩。1. A helical spring replacement tool is characterized in that, comprising: two oppositely arranged clamping plates, four bolts and four nuts; each said clamping plate is provided with a U-shaped cut, and the two clamping plates The opposite side of the clamping plate has a U-shaped recess formed along the outer edge of the U-shaped cutout, and the other side has an end located on the opening side from the U-shaped cutout along the outer edge of the U-shaped cutout. To the half U-shaped recess formed in the middle of the U-shaped incision, one end of the half U-shaped recess located in the middle of the U-shaped incision forms a stop surface; the two clamping plates The U-shaped cutouts are respectively embedded in the gaps between the spring wires at both ends of the coil spring, the U-shaped recessed part and the half U-shaped recessed part are against the spring wire, and the end faces of the ends of the spring wire are in contact with the spring wire. The stop surface is abutted against, and the two clamping plates are respectively provided with four through holes on the outside of the U-shaped cutout, and the free ends of the four bolts respectively pass through the two clamping plates The four through-holes of the bolts, and the coil springs are forced to compress by screwing in the nuts arranged on the free ends of each bolt. 2.根据权利要求1所述的螺旋弹簧更换工具,其特征在于,所述螺栓为六角螺栓,所述夹紧板的四个通孔位于所述螺栓的穿入侧开设有阻止所述六角螺栓转动的六边形止动沉孔。2. The coil spring replacement tool according to claim 1, wherein the bolts are hexagonal bolts, and the four through holes of the clamping plate are located on the penetration side of the bolts to prevent the hexagonal bolts from Turning hexagon stop counterbore. 3.根据权利要求1所述的螺旋弹簧更换工具,其特征在于,所述U型切口位于所述U型凹陷部一侧开设有倒角。3 . The coil spring replacement tool according to claim 1 , wherein the U-shaped cutout is provided with a chamfer on one side of the U-shaped recessed part. 4 .
CN201420268895.2U 2014-05-23 2014-05-23 Spiral spring replacing tool Expired - Fee Related CN203831354U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106335021A (en) * 2016-10-13 2017-01-18 重庆长安工业(集团)有限责任公司 Multi-purpose buffer spring mounting and dismounting tool
CN106837665A (en) * 2015-12-03 2017-06-13 上海电气风电设备有限公司 A kind of gear case elastic support for ocean current power generation unit

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106837665A (en) * 2015-12-03 2017-06-13 上海电气风电设备有限公司 A kind of gear case elastic support for ocean current power generation unit
CN106335021A (en) * 2016-10-13 2017-01-18 重庆长安工业(集团)有限责任公司 Multi-purpose buffer spring mounting and dismounting tool

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