CN203820802U - Leather dyeing machine - Google Patents
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- CN203820802U CN203820802U CN201420221187.3U CN201420221187U CN203820802U CN 203820802 U CN203820802 U CN 203820802U CN 201420221187 U CN201420221187 U CN 201420221187U CN 203820802 U CN203820802 U CN 203820802U
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Abstract
本实用新型提供了一种皮革染色机,属于皮革加工设备技术领域。它解决了现有皮革染色机存在牵引装置结构复杂且染色效率低下等问题。本皮革染色机,包括机架和设置在机架一侧的工作台,机架的中部固定有染色槽和收集槽,染色槽处于收集槽的正上方,其特征在于,工作台的出口端设有能够对皮革进行清洗的清洗装置,染色槽的进口端设有能够使皮革处于蓬松状态的拉松装置,染色槽中设有能够将皮革从进口端牵引至出口端的牵引装置,染色槽的出口端设有能够对皮革进行挤压处理的挤压装置。本实用新型能够在皮革染色前对皮革进行清洗,并且还具有牵引装置结构简单,染色效率高等优点。
The utility model provides a leather dyeing machine, which belongs to the technical field of leather processing equipment. The invention solves the problems of complex structure of traction device and low dyeing efficiency in existing leather dyeing machines. Genuine leather dyeing machine, including a frame and a workbench arranged on one side of the frame, a dyeing tank and a collecting tank are fixed in the middle of the frame, and the dyeing tank is directly above the collecting tank. There is a cleaning device that can clean the leather. The inlet end of the dyeing tank is equipped with a stretching device that can make the leather fluffy. The dyeing tank is equipped with a traction device that can pull the leather from the inlet end to the outlet end. The outlet of the dyeing tank The end is provided with an extrusion device capable of extruding the leather. The utility model can clean the leather before the leather is dyed, and also has the advantages of simple structure of the traction device, high dyeing efficiency and the like.
Description
技术领域technical field
本实用新型属于皮革加工设备技术领域,涉及一种皮革染色机。The utility model belongs to the technical field of leather processing equipment and relates to a leather dyeing machine.
背景技术Background technique
在21世纪的今天,皮革制品深受人们的欢迎,当然对皮革的性能要求也不断地提高,取得均匀而饱满的染色效果已成为染色工序的基本要求。但在现有技术中,皮革染色后由于加工设备存在的不足,往往会造成在水洗性、摩擦性差,而且不耐晒,一段时间后也会出现褪色、加速老化、变形等各种问题。Today in the 21st century, leather products are very popular among people. Of course, the performance requirements for leather are also constantly improving. Obtaining a uniform and full dyeing effect has become the basic requirement of the dyeing process. However, in the prior art, due to the lack of processing equipment after leather dyeing, it often causes poor washability and friction, and is not light-resistant, and various problems such as fading, accelerated aging, and deformation will also occur after a period of time.
目前,人们研发出了各式各样的皮革染色机,经检索,如中国专利文献公开了一种快速皮革染色机【专利号:ZL200620064114.3;授权公告号:CN200971422Y】。这种快速皮革染色机,包括机架,其中机架上设有染液槽、夹持皮革通过该染液槽的上、下层输送网帘装置、和位于上、下层输送网帘装置出口的挤压装置,在染液槽底部还设有一个以上与超声波发生器连接的超声波振头。At present, people have developed various leather dyeing machines. After searching, for example, Chinese patent documents disclose a fast leather dyeing machine [Patent No.: ZL200620064114.3; Authorized Notice No.: CN200971422Y]. This fast leather dyeing machine includes a frame, wherein the frame is provided with a dye solution tank, an upper and a lower conveying net curtain device for clamping the leather through the dye solution tank, and a squeezer at the outlet of the upper and lower conveying net curtain device. pressure device, and more than one ultrasonic vibrating head connected to the ultrasonic generator is arranged at the bottom of the dyeing liquid tank.
但是,上述的快速皮革染色机还是存在诸多不足的地方,比如皮革在染色之前不具备清洗装置,皮革表面的杂质会影响到皮革的染色效率;同时,牵引装置存在的不稳定系数较大,并且结构复杂导致牵引效果不好;还有生产成本较高。所以,面对上述的各项缺点,对于本领域内的技术人员,还有待对现有的皮革染色机进行改进,研发出一种生产成本低的皮革染色机以提高染色效果,同时简化皮革染色机的结构是迫在眉睫的。But above-mentioned fast leather dyeing machine still has many deficiencies, such as leather does not have cleaning device before dyeing, and the impurity on leather surface can affect the dyeing efficiency of leather; The complex structure leads to poor traction effect; and the production cost is relatively high. Therefore, in the face of the above-mentioned shortcomings, for those skilled in the art, it is still necessary to improve the existing leather dyeing machine, develop a leather dyeing machine with low production cost to improve the dyeing effect, and simplify leather dyeing simultaneously. Machine structure is imminent.
发明内容Contents of the invention
本实用新型的目的是针对现有的技术存在上述问题,提出了一种皮革染色机,本实用新型所要解决的技术问题是:如何提供一种既能够对皮革进行清洗,又具有牵引效果好且染色效率高的皮革染色机。The purpose of this utility model is to solve the above-mentioned problems in the existing technology, and propose a leather dyeing machine. Leather dyeing machine with high dyeing efficiency.
本实用新型的目的可通过下列技术方案来实现:一种皮革染色机,包括机架和设置在机架一侧的工作台,所述机架的中部固定有染色槽和收集槽,染色槽处于收集槽的正上方,且染色槽的开口面积小于收集槽的开口面积,其特征在于,所述工作台的出口端设有能够对皮革进行清洗的清洗装置,所述染色槽的进口端设有能够使皮革处于蓬松状态的拉松装置,所述的染色槽中设有能够将皮革从进口端牵引至出口端的牵引装置,所述染色槽的出口端设有能够对皮革进行挤压处理的挤压装置。The purpose of this utility model can be achieved through the following technical solutions: a leather dyeing machine, including a frame and a workbench arranged on one side of the frame, a dyeing tank and a collection tank are fixed in the middle of the frame, and the dyeing tank is in the directly above the collecting tank, and the opening area of the dyeing tank is smaller than the opening area of the collecting tank, it is characterized in that the outlet end of the workbench is provided with a cleaning device capable of cleaning the leather, and the inlet end of the dyeing tank is provided with A stretching device capable of keeping the leather in a fluffy state, the dyeing tank is provided with a pulling device capable of pulling the leather from the inlet end to the outlet end, and the outlet end of the dyeing tank is provided with a squeezing device capable of squeezing the leather pressure device.
本皮革染色机的工作原理是这样的,皮革在动力传递的作用下,经过工作台,并进入染色程序,首先,在清洗装置的作用下,可对处于机架中的皮革进行清洗,以清除皮革表面的杂质,从而消除染色过程中可避免的瑕疵,提高皮革的染色质量;其次,在拉松装置的作用下,使皮革表皮毛孔扩散处于松弛状态,保证了染液的快速渗透,既可提高染色质量,又可提高染色效率;然后,在牵引装置的作用下,可使皮革顺利的通过染色槽,并使皮革具备一定的动力;最后,在挤压装置的作用下,将多余的染液挤出并进行循环再利用,消除染液四处滴流而造成的污染和浪费。The working principle of the leather dyeing machine is as follows. Under the action of power transmission, the leather passes through the workbench and enters the dyeing process. First, under the action of the cleaning device, the leather in the rack can be cleaned to remove Impurities on the surface of the leather can be removed to eliminate the avoidable defects in the dyeing process and improve the dyeing quality of the leather; secondly, under the action of the loosening device, the pores of the leather epidermis can be diffused in a relaxed state, ensuring the rapid penetration of the dye solution, which can Improving the dyeing quality can also improve the dyeing efficiency; then, under the action of the traction device, the leather can pass through the dyeing tank smoothly, and the leather has a certain power; finally, under the action of the extrusion device, the excess dyeing The liquid is squeezed out and recycled to eliminate the pollution and waste caused by the dripping of the dyeing liquid.
在上述的皮革染色机中,所述的清洗装置包括储水箱、水泵和喷头,所述的储水箱固定在机架上,所述水泵的进水口通过连接管一与储水箱相连通,所述水泵的出水口通过连接管二与喷头相连通,且所述的喷头处于收集槽的正上方,所述的水泵还与一当皮革进入到喷头下方时能够自动感应打开水泵的红外感应机构相连。当皮革运动至工作台的出口端时,机架上的红外感应机构会自动感应到皮革进入,从而打开水泵,使水从储水箱通过连接管一到水泵出水口,再通过连接管二输送到喷头,最后对皮革进行清洗处理,清洗皮革在染色前粘有的杂物。In the above-mentioned leather dyeing machine, the cleaning device includes a water storage tank, a water pump and a spray head, the water storage tank is fixed on the frame, and the water inlet of the water pump communicates with the water storage tank through a connecting pipe one. The water outlet of the water pump communicates with the nozzle through the connecting pipe 2, and the nozzle is directly above the collection tank, and the water pump is also connected with an infrared sensor mechanism that can automatically sense and open the water pump when the leather enters under the nozzle. When the leather moves to the outlet of the workbench, the infrared sensing mechanism on the frame will automatically sense the entry of the leather, thereby turning on the water pump, so that the water will flow from the water storage tank to the water pump outlet through the connecting pipe 1, and then be transported to the water pump through the connecting pipe 2. The nozzle is used to clean the leather at the end to clean the sundries stuck on the leather before dyeing.
在上述的皮革染色机中,所述的红外感应机构包括红外线发射器和红外线接收器,所述的红外线接收器与红外线发射器之间能够形成一条感应直线,所述的红外线发射器固定在机架的上方,所述的红外线接收器固定在机架的下方,且红外线发射器朝向所述的红外线接收器,所述的红外线接收器通过线路与上述的水泵相连;所述的红外线发射器通过螺钉固定在机架的上方,所述的红外线接收器通过定位磁铁固定在机架的下方。当皮革从工作台中出来并伸入到感应范围内时,皮革会切断由红外线发射器和红外线接收器形成的感应直线,红外线接收器接收不到红外线发射器发出的信号,自动打开水泵,对皮革进行清洗处理;红外线接收器接收到红外线发射器发出的信号,水泵停止工作。In the above-mentioned leather dyeing machine, the infrared sensing mechanism includes an infrared emitter and an infrared receiver, an induction line can be formed between the infrared receiver and the infrared emitter, and the infrared emitter is fixed on the machine Above the frame, the infrared receiver is fixed below the frame, and the infrared transmitter faces the infrared receiver, and the infrared receiver is connected with the above-mentioned water pump through a line; the infrared transmitter passes through Screws are fixed on the top of the frame, and the infrared receiver is fixed on the bottom of the frame by positioning magnets. When the leather comes out of the workbench and extends into the sensing range, the leather will cut off the sensing line formed by the infrared transmitter and the infrared receiver. Carry out cleaning treatment; the infrared receiver receives the signal from the infrared transmitter, and the water pump stops working.
在上述的皮革染色机中,所述的拉松装置包括安装支架、负压风机一和负压风机二,所述的安装支架固定在机架上,所述的负压风机一固定在安装支架的上端,所述的负压风机二固定在安装支架的下端,负压风机一与负压风机二相对设置,且负压风机一的开口端朝向下,负压风机二的开口端朝向上;所述的安装支架包括主板和固定在主板两端的安装板一和安装板二,所述的安装板一和安装板二处于主板的同一侧,且安装板一处于安装板二的上方,所述的安装板一上开设有供负压风机一的吸风口通过的安装孔一,所述的安装板二上开设有供负压风机二的吸风口通过的安装孔二,所述安装板一的下部处固定有吸风罩一,所述安装板二的上部处固定有吸风罩二。皮革继续运动被送到染色槽的进口端,通过固定在安装支架上的一对相对设置的负风压机一和负风压机二对皮革进行拉松处理,使皮革表皮毛孔扩散处于松弛状态,以保证了皮革染色时染液的快速渗透。In the above leather dyeing machine, the loosening device includes a mounting bracket, a negative pressure fan one and a negative pressure fan two, the mounting bracket is fixed on the frame, and the negative pressure fan one is fixed on the mounting bracket The upper end of the upper end of the negative pressure fan 2 is fixed on the lower end of the mounting bracket, the negative pressure fan 1 and the negative pressure fan 2 are arranged oppositely, and the opening end of the negative pressure fan 1 is facing downward, and the opening end of the negative pressure fan 2 is facing upward; The installation bracket includes a main board and a first installation board and a second installation board fixed on two ends of the main board, the first installation board and the second installation board are on the same side of the main board, and the first installation board is above the second installation board. The first mounting plate is provided with a mounting hole 1 for the suction port of the negative pressure fan 1 to pass through, and the second mounting plate is provided with a mounting hole 2 for the suction port of the negative pressure fan 2 to pass through. A suction hood 1 is fixed at the lower part, and a suction hood 2 is fixed at the upper part of the mounting plate 2. The leather continues to move and is sent to the entrance of the dyeing tank, and the leather is loosened by a pair of negative air pressure machines 1 and 2 oppositely fixed on the mounting bracket, so that the pores of the leather epidermis are diffused and in a relaxed state , to ensure the rapid penetration of the dye solution during leather dyeing.
在上述的皮革染色机中,所述的牵引装置包括平行设置在染色槽中的转轴一和转轴二,转轴一的两端分别固定有皮带轮一和皮带轮二,转轴二的两端分别固定有与皮带轮一和皮带轮二相对应的皮带轮三和皮带轮四,皮带轮一与皮带轮三之间设置有皮带一,皮带轮二与皮带轮四之间设置有皮带二,所述的转轴一的一端还设有能够带动转轴一转动的传动机构一;所述转轴一的正上方设有转轴三,转轴二的正上方设有转轴四,转轴三的两端分别固定有皮带轮五和皮带轮六,转轴四的两端分别固定有皮带轮七和皮带轮八,皮带轮五与皮带轮七之间设置有皮带三,皮带轮六与皮带轮八之间设置有皮带四,所述的转轴四的一端还设有能够带动转轴四转动的传动机构二;所述的皮带一和皮带三之间具有供皮革通过的间隙,所述的皮带二和皮带四之间具有供皮革通过的间隙。皮革进入染色槽后,在传动机构一的作用下,可带动转轴一转动,转轴一上的皮带轮一和皮带轮二转动,通过皮带一和皮带二带动转轴二上的皮带轮三和皮带轮四转动,同时带动转轴二转动;在传动机构二的作用下,可带动转轴四转动,转轴四上的皮带轮七和皮带轮八转动,通过皮带三和皮带四带动转轴三上的皮带轮五和皮带轮六转动,同时带动转轴三转动;皮革通过皮带一和皮带三、皮带二和皮带四之间的间隙从皮带轮一、皮带轮二、皮带轮五和皮带轮六进入,由于皮带是一直处于转动状态的,皮革就会从皮带轮三、皮带轮四、皮带轮七和皮带轮八中出来。In the above-mentioned leather dyeing machine, the traction device includes rotating shaft 1 and rotating shaft 2 arranged in parallel in the dyeing tank, the two ends of rotating shaft 1 are respectively fixed with pulley 1 and pulley 2, and the two ends of rotating shaft 2 are respectively fixed with Pulley 1 and pulley 2 correspond to pulley 3 and pulley 4. Belt 1 is arranged between pulley 1 and pulley 3, and belt 2 is arranged between pulley 2 and pulley 4. One end of the rotating shaft 1 is also provided with a belt capable of driving The transmission mechanism 1 that the rotating shaft 1 rotates; the rotating shaft 3 is arranged directly above the rotating shaft 1, the rotating shaft 4 is arranged directly above the rotating shaft 2, and the two ends of the rotating shaft 3 are respectively fixed with a pulley 5 and a pulley 6, and the two ends of the rotating shaft 4 are respectively Pulley 7 and pulley 8 are fixed, belt 3 is arranged between pulley 5 and pulley 7, belt 4 is arranged between pulley 6 and pulley 8, and one end of the rotating shaft 4 is provided with a transmission mechanism capable of driving the rotating shaft 4 2. There is a gap between the belt 1 and the belt 3 for the passage of leather, and there is a gap between the belt 2 and the belt 4 for the passage of leather. After the leather enters the dyeing tank, under the action of transmission mechanism 1, it can drive shaft 1 to rotate, pulley 1 and pulley 2 on shaft 1 to rotate, and belt 1 and belt 2 to drive pulley 3 and pulley 4 on shaft 2 to rotate, at the same time Drive shaft 2 to rotate; Under the action of transmission mechanism 2, shaft 4 can be driven to rotate, pulley 7 and pulley 8 on shaft 4 rotate, and belt pulley 5 and pulley 6 on shaft 3 are driven by belt 3 and belt 4 to rotate, and at the same time drive The rotating shaft 3 rotates; the leather enters from the pulley 1, the pulley 2, the pulley 5 and the pulley 6 through the gap between the belt 1 and the belt 3, the belt 2 and the belt 4, since the belt is always rotating, the leather will flow from the pulley 3 , pulley four, pulley seven and pulley eight come out.
在上述的皮革染色机中,所述的传动机构一包括传动电机一、主动齿轮一、从动齿轮一和链条一,所述的传动电机一固定在机架上,所述的主动齿轮一固定在传动电机一的输出轴上,所述的从动齿轮一固定在上述转轴一的一端,所述的链条一设置在主动齿轮一和从动齿轮一之间;所述的传动机构二包括传动电机二、主动齿轮二、从动齿轮二和链条二,所述的传动电机二固定在机架上,所述的主动齿轮二固定在传动电机二的输出轴上,所述的从动齿轮二固定在上述转轴四的一端,所述的链条二设置在主动齿轮二和从动齿轮二之间。传动机构一和传动机构二利用链传动的方式带动转轴一和转轴四转动,传动比较平稳,无滑动,结构紧凑,传动效率高,在高温环境恶劣的场合都适用。In the above-mentioned leather dyeing machine, the transmission mechanism one includes a transmission motor one, a driving gear one, a driven gear one and a chain one, the transmission motor one is fixed on the frame, and the driving gear one is fixed On the output shaft of the transmission motor 1, the driven gear 1 is fixed on one end of the above-mentioned rotating shaft 1, and the chain 1 is arranged between the driving gear 1 and the driven gear 1; the transmission mechanism 2 includes a transmission Motor two, driving gear two, driven gear two and chain two, described transmission motor two is fixed on the frame, described driving gear two is fixed on the output shaft of transmission motor two, and described driven gear two Fixed on one end of the above-mentioned rotating shaft 4, the chain 2 is arranged between the driving gear 2 and the driven gear 2. Transmission mechanism 1 and transmission mechanism 2 use chain transmission to drive shaft 1 and shaft 4 to rotate. The transmission is relatively stable without slipping, the structure is compact, and the transmission efficiency is high. It is suitable for occasions with harsh high-temperature environments.
在上述的皮革染色机中,所述的挤压装置包括上挤压辊和下挤压辊,所述上挤压辊处于下挤压辊的正上方,且上挤压辊和下挤压辊之间形成供皮革通过的间隙,所述的上挤压辊与一能带动其靠近或远离下挤压辊的调节机构相连,所述的下挤压辊的两端分别通过轴承轴向固定周向转动的方式设置在机架上,所述的下挤压辊的一端还与一能够带动下挤压辊转动的转动机构相连;所述的转动机构包括传动电机三、主动齿轮三、从动齿轮三和链条三,所述的传动电机三固定在机架上,所述的主动齿轮三固定在传动电机三的输出轴上,所述的从动齿轮三固定在上述下挤压辊的一端,所述的链条三设置在主动齿轮三和从动齿轮三之间。在调节机构的作用下,可以调节上挤压辊与下挤压辊之间的间距,使该间距能够与皮革的厚度相对应,在转动机构的作用下,可带动下挤压辊转动,并通过皮革同时带动上挤压辊转动,由于皮革设置在上挤压辊和下挤压辊之间,在上挤压辊与下挤压辊转动的同时,就可将皮革上经染色后多余的染液挤压出,并回收染液于收集槽中以达到节省原料的目的,皮革经挤压后被送出上挤压辊与下挤压辊。In the above-mentioned leather dyeing machine, the extruding device includes an upper extruding roller and a lower extruding roller, the upper extruding roller is directly above the lower extruding roller, and the upper extruding roller and the lower extruding roller A gap is formed between them for the leather to pass through. The upper squeeze roller is connected with an adjustment mechanism that can drive it close to or away from the lower squeeze roller. The two ends of the lower squeeze roller are respectively axially fixed around It is arranged on the frame in a rotating manner, and one end of the lower extrusion roller is also connected with a rotating mechanism that can drive the lower extrusion roller to rotate; the rotating mechanism includes a transmission motor three, a driving gear three, a driven Gear three and chain three, the transmission motor three is fixed on the frame, the driving gear three is fixed on the output shaft of the transmission motor three, and the driven gear three is fixed on one end of the above-mentioned lower extrusion roller , the chain three is arranged between the driving gear three and the driven gear three. Under the action of the adjusting mechanism, the distance between the upper squeeze roller and the lower squeeze roller can be adjusted so that the distance can correspond to the thickness of the leather; under the action of the rotating mechanism, the lower squeeze roller can be driven to rotate, and The upper extrusion roller is driven to rotate by the leather at the same time, since the leather is arranged between the upper extrusion roller and the lower extrusion roller, while the upper extrusion roller and the lower extrusion roller are rotating, the excess dyed excess on the leather can be The dye liquor is squeezed out, and the dye liquor is recycled in the collection tank to save raw materials. After the leather is squeezed, it is sent out of the upper squeeze roller and the lower squeeze roller.
在上述的皮革染色机中,所述的调节机构包括安装架、气缸一、气缸二、轴承座一和轴承座二,所述的安装架固定在机架上,所述的气缸一的缸体和气缸二的缸体均固定在安装架上,气缸一的活塞杆穿过安装架与轴承座一的上部相连,气缸二的活塞杆穿过安装架与轴承座二的上部相连,上述上挤压辊的一端通过轴承轴向固定周向转动设置在轴承座一中,上挤压辊的另一端通过轴承轴向固定周向转动设置在轴承座二中。这样设计是利用气缸一和气缸二的活塞杆的升降运动来带动上挤压辊的升降运动,从而控制上挤压辊和下挤压辊之间的距离,操作非常方便。而且气缸的适应性强,受载荷的影响小,整体结构简单。In the above-mentioned leather dyeing machine, the adjustment mechanism includes a mounting frame, cylinder one, cylinder two, bearing seat one and bearing seat two, the mounting frame is fixed on the frame, and the cylinder body of the cylinder one The cylinder body of cylinder 2 and cylinder 2 are fixed on the mounting frame, the piston rod of cylinder 1 passes through the mounting frame and connects with the upper part of bearing seat 1, and the piston rod of cylinder 2 passes through the mounting frame and connects with the upper part of bearing seat 2. One end of the pressure roller is arranged in the first bearing seat through the axial fixed circumferential rotation of the bearing, and the other end of the upper squeeze roller is arranged in the second bearing seat through the axial fixed circumferential rotation of the bearing. This design is to utilize the lifting movement of the piston rods of cylinder one and cylinder two to drive the lifting movement of the upper squeeze roller, thereby controlling the distance between the upper squeeze roller and the lower squeeze roller, and the operation is very convenient. Moreover, the cylinder has strong adaptability, is less affected by load, and has a simple overall structure.
在上述的皮革染色机中,所述的机架上竖直固定有导轨一和导轨二,所述导轨一和导轨二相平行,所述轴承座一的外侧固定有滑块一,所述轴承座二的外侧固定有滑块二,滑块一滑动设置在导轨一中,滑块二滑动设置在导轨二中。这样设计就可以使轴承座一在导轨一内上下移动,轴承座二在导轨二内上下移动,防止偏离。In the above-mentioned leather dyeing machine, a guide rail 1 and a guide rail 2 are vertically fixed on the frame, the guide rail 1 and the guide rail 2 are parallel, the outer side of the bearing seat 1 is fixed with a slider 1, and the bearing The outer side of seat two is fixed with slide block two, and slide block one is slidably arranged in guide rail one, and slide block two is slidably arranged in guide rail two. This design can make the bearing seat one move up and down in the guide rail one, and the bearing seat two move up and down in the guide rail two, so as to prevent deviation.
在上述的皮革染色机中,所述的收集槽通过隔板将其分成集水腔和集液腔,所述的隔板焊接在收集槽的内壁上;所述的机架上固定有废水回收箱和废液回收箱,所述的集水腔的底部通过连接管三与所述废水回收箱相连通,所述染色槽和集液腔的底部分别通过连接管四和连接管五与所述废液回收箱相连通。将通过喷头清洗过皮革后流向集水腔的污水通过连接管三收集到废水回收箱内,对染色后的流向染色槽和集液腔的染液通过连接管四和连接管五收集到废液回收箱内。这种分开回收保证染液起到循环再利用、环保节能的作用。In the above-mentioned leather dyeing machine, the collection tank is divided into a water collection chamber and a liquid collection chamber by a partition, and the partition is welded on the inner wall of the collection tank; tank and waste liquid recovery tank, the bottom of the water collecting chamber is connected with the waste water recovery tank through the connecting pipe three, and the bottom of the dyeing tank and the liquid collecting chamber are respectively connected with the The waste liquid recovery tank is connected. Collect the sewage flowing to the water collection chamber after cleaning the leather through the nozzle into the waste water recovery tank through the connecting pipe three, and collect the dyeing liquid flowing to the dyeing tank and the liquid collecting chamber after dyeing into the waste liquid through the connecting pipe four and five Inside the recycling bin. This separate recovery ensures that the dye liquor plays the role of recycling, environmental protection and energy saving.
与现有技术相比,本皮革染色机具有以下优点:Compared with the prior art, the genuine leather dyeing machine has the following advantages:
1、本实用新型通过对皮革染色前进行清洗可以清除皮革表面的杂物,改善染色质量,消除染色过程中可避免的瑕疵,提高皮革制品的质量。1. The utility model can remove sundries on the leather surface by cleaning the leather before dyeing, improve the dyeing quality, eliminate avoidable defects in the dyeing process, and improve the quality of leather products.
2、本实用新型通过红外感应机构能够自动感应皮革是否通过并自动控制水泵开闭,节水功能显著。2. The utility model can automatically sense whether the leather passes through the infrared sensing mechanism and automatically control the opening and closing of the water pump, and the water saving function is remarkable.
3、本实用新型在皮革染色前利用负风压机一和负风压机二对皮革进行表面毛孔拉松,可使皮革表面毛孔扩大并处于松弛状态,可将染液快速渗透到皮革里,从而大大提高染色质量,同时提高染色效率。3. The utility model uses negative air pressure machine 1 and negative air pressure machine 2 to loosen the surface pores of the leather before the leather is dyed, so that the surface pores of the leather can be enlarged and in a relaxed state, and the dye solution can be quickly penetrated into the leather. Thereby greatly improving the dyeing quality, while improving the dyeing efficiency.
4、本实用新型通过气缸一、气缸二、轴承座一和轴承座二可实现上挤压辊和下挤压辊之间间隙的调节,从而适应不同厚度的皮革,使用范围广。4. The utility model can adjust the gap between the upper extrusion roller and the lower extrusion roller through the first cylinder, the second cylinder, the first bearing seat and the second bearing seat, so as to adapt to leathers of different thicknesses and has a wide application range.
5、本实用新型通过转轴一、转轴二、转轴三和转轴四,皮带一、皮带二、皮带三和皮带四,以及皮带轮一、皮带轮二、皮带轮三、皮带轮四、皮带轮五、皮带轮六、皮带轮七和皮带轮八之间的运动牵引皮革,结构简单,运行稳定,就可大大提高皮革的染色效率。5. The utility model passes through rotating shaft one, rotating shaft two, rotating shaft three and rotating shaft four, belt one, belt two, belt three and belt four, and pulley one, pulley two, pulley three, pulley four, pulley five, pulley six, pulley The movement between the pulley seven and the pulley eight pulls the leather, the structure is simple, and the operation is stable, which can greatly improve the dyeing efficiency of the leather.
6、本实用新型中机架上固定有废水回收箱和废液回收箱,对污水和染液的分开回收避免相互污染,也可以对染液起到循环再利用的作用,减少能耗和降低环境污染。6. The waste water recovery box and the waste liquid recovery box are fixed on the frame of the utility model, and the separate recovery of sewage and dyeing liquid can avoid mutual pollution, and can also play a role in recycling the dyeing liquid, reducing energy consumption and reducing environmental pollution.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是本实用新型中清洗装置的结构示意图;Fig. 2 is the structural representation of cleaning device in the utility model;
图3是本实用新型中拉松装置的结构示意图;Fig. 3 is the structural representation of loosening device in the utility model;
图4是本实用新型中牵引装置的结构示意图;Fig. 4 is the structural representation of traction device in the utility model;
图5是本实用新型中挤压装置的结构示意图。Fig. 5 is a schematic structural view of the extruding device in the present invention.
图中,1、机架;2、工作台;3、染色槽;4、收集槽;5、清洗装置;51、储水箱;52、水泵;53、喷头;54、连接管一;55、连接管二;56、红外线发射器;57、红外线接收器;58、定位磁铁;6、拉松装置;61、安装支架;611、主板;612、安装板一;613、安装板二;62、负压风机一;63、负压风机二;64、吸风罩一;65、吸风罩二;7、牵引装置;701、转轴一;702、转轴二;703、皮带轮一;704、皮带轮二;705、皮带轮三;706、皮带轮四;707、皮带一;708、皮带二;709、传动电机一;710、主动齿轮一;711、从动齿轮一;712、链条一;713、转轴三;714、转轴四;715、皮带轮五;716、皮带轮六;717、皮带轮七;718、皮带轮八;719、皮带三;720、皮带四;721、传动电机二;722、主动齿轮二;723、从动齿轮二;724、链条二;8、挤压装置;801、上挤压辊;802、下挤压辊;803、传动电机三;804、主动齿轮三;805、从动齿轮三;806、链条三;807、安装架;808、气缸一;809、气缸二;810、轴承座一;811、轴承座二;9、导轨一;10、导轨二;11、滑块一;12、滑块二;13、隔板;14、废水回收箱;15、废液回收箱;16、连接管三;17、连接管四;18、连接管五。In the figure, 1. Rack; 2. Workbench; 3. Dyeing tank; 4. Collection tank; 5. Cleaning device; 51. Water storage tank; 52. Water pump; 53. Nozzle; Tube two; 56, infrared transmitter; 57, infrared receiver; 58, positioning magnet; 6, loosening device; 61, mounting bracket; 611, main board; 63, negative pressure fan two; 64, suction cover one; 65, suction cover two; 7, traction device; 701, rotating shaft one; 702, rotating shaft two; 703, belt pulley one; 704, belt pulley two; 705, pulley three; 706, pulley four; 707, belt one; 708, belt two; 709, transmission motor one; 710, driving gear one; 711, driven gear one; 712, chain one; 713, rotating shaft three; 714 , shaft four; 715, pulley five; 716, pulley six; 717, pulley seven; 718, pulley eight; 719, belt three; 720, belt four; 721, transmission motor two; 722, drive gear two; 723, driven Gear two; 724, chain two; 8, extrusion device; 801, upper extrusion roller; 802, lower extrusion roller; 803, transmission motor three; 804, driving gear three; 805, driven gear three; 806, chain Three; 807, mounting frame; 808, cylinder one; 809, cylinder two; 810, bearing seat one; 811, bearing seat two; 9, guide rail one; 10, guide rail two; 11, slider one; 12, slider two ; 13, clapboard; 14, waste water recovery tank; 15, waste liquid recovery tank; 16, connecting pipe three; 17, connecting pipe four; 18, connecting pipe five.
具体实施方式Detailed ways
以下是本实用新型的具体实施例并结合附图,对本实用新型的技术方案作进一步的描述,但本实用新型并不限于这些实施例。The following are specific embodiments of the utility model and in conjunction with the accompanying drawings, the technical solution of the utility model is further described, but the utility model is not limited to these embodiments.
如图1所示,一种皮革染色机,包括机架1和设置在机架1一侧的工作台2,机架1的中部固定有染色槽3和收集槽4,染色槽3处于收集槽4的正上方,且染色槽3的开口面积小于收集槽4的开口面积。收集槽4通过隔板13将其分成集水腔和集液腔,隔板13焊接在收集槽4的内壁上。机架1上固定有废水回收箱14和废液回收箱15,集水腔的底部通过连接管三16与废水回收箱14相连通,染色槽3和集液腔的底部分别通过连接管四17和连接管五18与废液回收箱15相连通。将通过喷头53清洗过皮革后流向集水腔的污水通过连接管三16收集到废水回收箱14内,对染色后的流向染色槽3和集液腔的染液通过连接管四17和连接管五18收集到废液回收箱15内。这种分开回收保证染液起到循环再利用、环保节能的作用。As shown in Figure 1, a leather dyeing machine includes a frame 1 and a workbench 2 arranged on one side of the frame 1, a dyeing tank 3 and a collection tank 4 are fixed in the middle of the frame 1, and the dyeing tank 3 is located in the collection tank 4, and the opening area of the dyeing tank 3 is smaller than the opening area of the collecting tank 4. The collection tank 4 is divided into a water collection chamber and a liquid collection chamber by a partition 13 , and the partition 13 is welded on the inner wall of the collection tank 4 . The waste water recovery tank 14 and the waste liquid recovery tank 15 are fixed on the frame 1, the bottom of the water collection chamber is connected with the waste water recovery tank 14 through the connection pipe three 16, and the bottom of the dyeing tank 3 and the liquid collection chamber are respectively connected through the connection pipe four 17 And the connecting pipe five 18 is in communication with the waste liquid recovery box 15. After cleaning the leather by the nozzle 53, the sewage flowing to the water collecting chamber is collected into the waste water recovery tank 14 through the connecting pipe three 16, and the dyeing liquid flowing to the dyeing tank 3 and the liquid collecting chamber after dyeing is passed through the connecting pipe four 17 and the connecting pipe Five 18 is collected in the waste liquid recovery box 15. This separate recovery ensures that the dye liquor plays the role of recycling, environmental protection and energy saving.
如图2所示,工作台2的出口端设有能够对皮革进行清洗的清洗装置5,清洗装置5包括储水箱51、水泵52和喷头53,储水箱51固定在机架1上,水泵52的进水口通过连接管一54与储水箱51相连通,水泵52的出水口通过连接管二55与喷头53相连通,且喷头53处于收集槽4的正上方,水泵52还与一当皮革进入到喷头53下方时能够自动感应打开水泵52的红外感应机构相连。当皮革运动至工作台2的出口端时,机架1上的红外感应机构会自动感应到皮革进入,从而打开水泵52,使水从储水箱51通过连接管一54到水泵52出水口,再通过连接管二55输送到喷头53,最后对皮革进行清洗处理,清洗皮革在染色前粘有的杂物。As shown in Figure 2, the outlet end of workbench 2 is provided with the cleaning device 5 that can clean leather, and cleaning device 5 comprises water storage tank 51, water pump 52 and shower nozzle 53, and water storage tank 51 is fixed on the frame 1, and water pump 52 The water inlet of the water pump 52 is connected with the water storage tank 51 through the connecting pipe 1 54, and the water outlet of the water pump 52 is connected with the nozzle 53 through the connecting pipe 2 55, and the nozzle 53 is directly above the collection tank 4, and the water pump 52 is also connected with a water pump 52 when the leather enters When reaching below the shower nozzle 53, the infrared sensing mechanism that can automatically sense and open the water pump 52 is connected. When the leather moves to the outlet end of the workbench 2, the infrared sensing mechanism on the frame 1 can automatically sense the leather entering, thereby turning on the water pump 52, so that water can pass through the connecting pipe 54 from the water storage tank 51 to the water pump 52 outlet, and then It is delivered to the nozzle 53 through the connecting pipe 2 55, and finally the leather is cleaned to clean the sundries that the leather adheres to before dyeing.
红外感应机构包括红外线发射器56和红外线接收器57,红外线接收器57与红外线发射器56之间能够形成一条感应直线,红外线发射器56固定在机架1的上方,红外线接收器57固定在机架1的下方,且红外线发射器56朝向红外线接收器57,红外线接收器57通过线路与水泵52相连。红外线发射器56通过螺钉固定在机架1的上方,红外线接收器57通过定位磁铁58固定在机架1的下方。当皮革从工作台2中出来并伸入到感应范围内时,皮革会切断由红外线发射器56和红外线接收器57形成的感应直线,红外线接收器57接收不到红外线发射器56发出的信号,自动打开水泵52,对皮革进行清洗处理;红外线接收器57接收到红外线发射器56发出的信号,水泵52停止工作。The infrared sensing mechanism comprises an infrared transmitter 56 and an infrared receiver 57, an induction straight line can be formed between the infrared receiver 57 and the infrared transmitter 56, the infrared transmitter 56 is fixed on the top of the frame 1, and the infrared receiver 57 is fixed on the frame. The bottom of the frame 1, and the infrared transmitter 56 faces the infrared receiver 57, and the infrared receiver 57 is connected with the water pump 52 through a line. The infrared transmitter 56 is fixed on the top of the frame 1 by screws, and the infrared receiver 57 is fixed on the bottom of the frame 1 by a positioning magnet 58 . When the leather came out from the workbench 2 and stretched into the induction range, the leather would cut off the induction line formed by the infrared emitter 56 and the infrared receiver 57, and the infrared receiver 57 could not receive the signal that the infrared emitter 56 sent. The water pump 52 is automatically turned on to clean the leather; the infrared receiver 57 receives the signal sent by the infrared transmitter 56, and the water pump 52 stops working.
如图3所示,染色槽3的进口端设有能够使皮革处于蓬松状态的拉松装置6,拉松装置6包括安装支架61、负压风机一62和负压风机二63,安装支架61固定在机架1上,负压风机一62固定在安装支架61的上端,负压风机二63固定在安装支架61的下端,负压风机一62与负压风机二63相对设置,且负压风机一62的开口端朝向下,负压风机二63的开口端朝向上。安装支架61包括主板611和固定在主板611两端的安装板一612和安装板二613,安装板一612和安装板二613处于主板611的同一侧,且安装板一612处于安装板二613的上方,安装板一612上开设有供负压风机一62的吸风口通过的安装孔一,安装板二613上开设有供负压风机二63的吸风口通过的安装孔二,安装板一612的下部处固定有吸风罩一64,安装板二613的上部处固定有吸风罩二65。皮革继续运动被送到染色槽3的进口端,通过固定在安装支架61上的一对相对设置的负风压机一和负风压机二对皮革进行拉松处理,使皮革表皮毛孔扩散处于松弛状态,以保证了皮革染色时染液的快速渗透。As shown in Figure 3, the inlet end of dyeing tank 3 is provided with the stretching device 6 that can make leather be in fluffy state, and stretching device 6 comprises mounting bracket 61, negative pressure blower one 62 and negative pressure blower two 63, and mounting bracket 61 Be fixed on the frame 1, the negative pressure fan one 62 is fixed on the upper end of the mounting bracket 61, the negative pressure fan two 63 is fixed on the lower end of the mounting bracket 61, the negative pressure fan one 62 and the negative pressure fan two 63 are arranged oppositely, and the negative pressure The open end of fan one 62 faces downward, and the open end of negative pressure fan two 63 faces upward. The mounting bracket 61 includes a main board 611 and a mounting plate 612 and a mounting plate 2 613 fixed on the two ends of the main board 611, the mounting plate 612 and the mounting plate 2 613 are on the same side of the main board 611, and the mounting plate 612 is on the side of the mounting plate 2 613 Above, mounting plate one 612 is provided with mounting hole one for the suction port of negative pressure fan one 62 to pass through, mounting plate two 613 is provided with mounting hole two for the suction port of negative pressure fan two 63 to pass through, mounting plate one 612 The lower part of the mounting plate is fixed with a suction cover one 64, and the upper part of the mounting plate two 613 is fixed with a suction cover two 65. The leather continues to move and is sent to the inlet end of the dyeing tank 3, and the leather is loosened by a pair of oppositely arranged negative air pressure machines one and two negative air pressure machines fixed on the mounting bracket 61, so that the pores of the leather epidermis are diffused. Relaxed state to ensure the rapid penetration of the dye solution when the leather is dyed.
如图4所示,染色槽3中设有能够将皮革从进口端牵引至出口端的牵引装置7,牵引装置7包括平行设置在染色槽3中的转轴一701和转轴二702,转轴一701的两端分别固定有皮带轮一703和皮带轮二704,转轴二702的两端分别固定有与皮带轮一703和皮带轮二704相对应的皮带轮三705和皮带轮四706,皮带轮一703与皮带轮三705之间设置有皮带一707,皮带轮二704与皮带轮四706之间设置有皮带二708,转轴一701的一端还设有能够带动转轴一701转动的传动机构一。转轴一701的正上方设有转轴三713,转轴二702的正上方设有转轴四714,转轴三713的两端分别固定有皮带轮五715和皮带轮六716,转轴四714的两端分别固定有皮带轮七717和皮带轮八718,皮带轮五715与皮带轮七717之间设置有皮带三719,皮带轮六716与皮带轮八718之间设置有皮带四720,转轴四714的一端还设有能够带动转轴四714转动的传动机构二。皮带一707和皮带三719之间具有供皮革通过的间隙,皮带二708和皮带四720之间具有供皮革通过的间隙。皮革进入染色槽3后,在传动机构一的作用下,可带动转轴一701转动,转轴一701上的皮带轮一703和皮带轮二704转动,通过皮带一707和皮带二708带动转轴二702上的皮带轮三705和皮带轮四706转动,同时带动转轴二702转动;在传动机构二的作用下,可带动转轴四714转动,转轴四714上的皮带轮七717和皮带轮八718转动,通过皮带三719和皮带四720带动转轴三713上的皮带轮五715和皮带轮六716转动,同时带动转轴三713转动;皮革通过皮带一707和皮带三719、皮带二708和皮带四720之间的间隙从皮带轮一703、皮带轮二704、皮带轮五715和皮带轮六716进入,由于皮带是一直处于转动状态的,皮革就会从皮带轮三705、皮带轮四706、皮带轮七717和皮带轮八718中出来。As shown in Figure 4, the dyeing tank 3 is provided with a traction device 7 capable of pulling the leather from the inlet end to the outlet end, and the traction device 7 includes a rotating shaft 701 and a rotating shaft 2 702 arranged in parallel in the dyeing tank 3, the rotating shaft 701 The two ends are respectively fixed with pulley one 703 and pulley two 704, and the two ends of rotating shaft two 702 are respectively fixed with pulley three 705 and pulley four 706 corresponding to pulley one 703 and pulley two 704, between pulley one 703 and pulley three 705 A belt 1 707 is provided, a belt 2 708 is provided between the pulley 2 704 and the pulley 4 706, and one end of the rotating shaft 701 is also provided with a transmission mechanism 1 capable of driving the rotating shaft 701 to rotate. A rotating shaft three 713 is provided directly above the rotating shaft one 701, and a rotating shaft four 714 is provided directly above the rotating shaft two 702. The two ends of the rotating shaft three 713 are respectively fixed with a belt pulley five 715 and a belt pulley six 716, and the two ends of the rotating shaft four 714 are respectively fixed with Belt pulley seven 717 and belt pulley eight 718, belt three 719 is provided between belt pulley five 715 and belt pulley seven 717, belt four 720 is provided between belt pulley six 716 and belt pulley eight 718, and one end of rotating shaft four 714 is also provided with a belt that can drive rotating shaft four. 714 rotating transmission mechanisms two. There is a gap for leather to pass between belt one 707 and belt three 719 , and there is a gap for leather to pass between belt two 708 and belt four 720 . After leather enters dyeing tank 3, under the effect of transmission mechanism one, can drive rotating shaft one 701 to rotate, belt pulley one 703 and belt pulley two 704 on the rotating shaft one 701 rotate, drive the belt on the rotating shaft two 702 by belt one 707 and belt two 708 Belt pulley three 705 and belt pulley four 706 rotate, drive rotating shaft two 702 to rotate simultaneously; Belt four 720 drive belt pulley five 715 and belt pulley six 716 on the rotating shaft three 713 to rotate, and drive rotating shaft three 713 to rotate simultaneously; , pulley two 704, pulley five 715 and pulley six 716 enter, because the belt is always in rotation, leather will come out from pulley three 705, pulley four 706, pulley seven 717 and pulley eight 718.
传动机构一包括传动电机一709、主动齿轮一710、从动齿轮一711和链条一712,传动电机一709固定在机架1上,主动齿轮一710固定在传动电机一709的输出轴上,从动齿轮一711固定在上述转轴一701的一端,链条一712设置在主动齿轮一710和从动齿轮一711之间。传动机构一利用链传动的方式带动转轴一701转动,传动比较平稳,无滑动,结构紧凑,传动效率高,在高温环境恶劣的场合都适用。Transmission mechanism one comprises transmission motor one 709, driving gear one 710, driven gear one 711 and chain one 712, transmission motor one 709 is fixed on the frame 1, driving gear one 710 is fixed on the output shaft of transmission motor one 709, The driven gear 1 711 is fixed on one end of the rotating shaft 1 701 , and the chain 1 712 is arranged between the driving gear 1 710 and the driven gear 1 711 . The transmission mechanism drives the rotating shaft 701 to rotate by means of chain transmission. The transmission is relatively stable without slipping, the structure is compact, and the transmission efficiency is high. It is suitable for occasions with severe high temperature environments.
传动机构二包括传动电机二721、主动齿轮二722、从动齿轮二723和链条二724,传动电机二721固定在机架1上,主动齿轮二722固定在传动电机二721的输出轴上,从动齿轮二723固定在上述转轴四714的一端,链条二724设置在主动齿轮二722和从动齿轮二723之间。传动机构二利用链传动的方式带动转轴四714转动,传动比较平稳,无滑动,结构紧凑,传动效率高,在高温环境恶劣的场合都适用。Transmission mechanism two comprises transmission motor two 721, driving gear two 722, driven gear two 723 and chain two 724, transmission motor two 721 is fixed on the frame 1, driving gear two 722 is fixed on the output shaft of transmission motor two 721, The second driven gear 723 is fixed on one end of the fourth rotating shaft 714, and the second chain 724 is arranged between the second driving gear 722 and the second driven gear 723. The transmission mechanism 2 drives the rotating shaft 4 714 to rotate by means of chain transmission. The transmission is relatively stable, without slippage, compact in structure, and high in transmission efficiency.
如图5所示,染色槽3的出口端设有能够对皮革进行挤压处理的挤压装置8,挤压装置8包括上挤压辊801和下挤压辊802,上挤压辊801处于下挤压辊802的正上方,且上挤压辊801和下挤压辊802之间形成供皮革通过的间隙,上挤压辊801与一能带动其靠近或远离下挤压辊802的调节机构相连,下挤压辊802的两端分别通过轴承轴向固定周向转动的方式设置在机架1上,下挤压辊802的一端还与一能够带动下挤压辊802转动的转动机构相连。转动机构包括传动电机三803、主动齿轮三804、从动齿轮三805和链条三806,传动电机三803固定在机架1上,主动齿轮三804固定在传动电机三803的输出轴上,从动齿轮三805固定在下挤压辊802的一端,链条三806设置在主动齿轮三804和从动齿轮三805之间。在调节机构的作用下,可以调节上挤压辊801与下挤压辊802之间的间距,使该间距能够与皮革的厚度相对应,在转动机构的作用下,可带动下挤压辊802转动,并通过皮革同时带动上挤压辊801转动,由于皮革设置在上挤压辊801和下挤压辊802之间,在上挤压辊801与下挤压辊802转动的同时,就可将皮革上经染色后多余的染液挤压出,并回收染液于收集槽4中以达到节省原料的目的,皮革经挤压后被送出上挤压辊801与下挤压辊802。As shown in Figure 5, the outlet end of the dyeing tank 3 is provided with an extruding device 8 capable of extruding the leather. The extruding device 8 includes an upper extruding roller 801 and a lower extruding roller 802, and the upper extruding roller 801 is in the position of Just above the lower squeeze roller 802, and between the upper squeeze roller 801 and the lower squeeze roller 802, a gap is formed for leather to pass through. The two ends of the lower squeeze roller 802 are respectively arranged on the frame 1 through the axially fixed and circumferential rotation of the bearing, and one end of the lower squeeze roller 802 is also connected with a rotating mechanism that can drive the lower squeeze roller 802 to rotate. connected. The rotating mechanism comprises transmission motor 3 803, driving gear 3 804, driven gear 3 805 and chain 3 806, transmission motor 3 803 is fixed on the frame 1, driving gear 3 804 is fixed on the output shaft of transmission motor 3 803, from The third driving gear 805 is fixed on one end of the lower squeeze roller 802, and the third chain 806 is arranged between the third driving gear 804 and the third driven gear 805. Under the action of the adjusting mechanism, the distance between the upper squeeze roller 801 and the lower squeeze roller 802 can be adjusted so that the distance can correspond to the thickness of the leather, and under the action of the rotating mechanism, the lower squeeze roller 802 can be driven Rotate, and drive upper extrusion roller 801 to rotate simultaneously by leather, because leather is arranged between upper extrusion roller 801 and lower extrusion roller 802, when upper extrusion roller 801 and lower extrusion roller 802 rotate, just can Squeeze out the excess dye liquor after dyeing on the leather, and recycle the dye liquor in the collection tank 4 to save raw materials.
调节机构包括安装架807、气缸一808、气缸二809、轴承座一810和轴承座二811,安装架807固定在机架1上,气缸一808的缸体和气缸二809的缸体均固定在安装架807上,气缸一808的活塞杆穿过安装架807与轴承座一810的上部相连,气缸二809的活塞杆穿过安装架807与轴承座二811的上部相连,上挤压辊801的一端通过轴承轴向固定周向转动设置在轴承座一810中,上挤压辊801的另一端通过轴承轴向固定周向转动设置在轴承座二811中。这样设计是利用气缸一808和气缸二809的活塞杆的升降运动来带动上挤压辊801的升降运动,从而控制上挤压辊801和下挤压辊802之间的距离,操作非常方便。而且气缸的适应性强,受载荷的影响小,整体结构简单。机架1上竖直固定有导轨一9和导轨二10,所述导轨一9和导轨二10相平行,所述轴承座一810的外侧固定有滑块一11,所述轴承座二811的外侧固定有滑块二12,滑块一11滑动设置在导轨一9中,滑块二12滑动设置在导轨二10中。这样设计就可以使轴承座一810在导轨一9内上下移动,轴承座二811在导轨二10内上下移动,防止偏离。The adjustment mechanism includes a mounting frame 807, a cylinder one 808, a cylinder two 809, a bearing block 810 and a bearing block two 811, the mounting frame 807 is fixed on the frame 1, the cylinder body of the cylinder one 808 and the cylinder body of the cylinder two 809 are all fixed On the mounting frame 807, the piston rod of the cylinder one 808 passes through the mounting frame 807 and links to each other with the top of the bearing seat one 810, and the piston rod of the cylinder two 809 passes through the mounting frame 807 and links to each other with the top of the bearing seat two 811, and the upper extrusion roller One end of 801 is set in the first bearing seat 810 through the axial fixed circumferential rotation of the bearing, and the other end of the upper squeeze roller 801 is set in the second bearing seat 811 through the axial fixed circumferential rotation of the bearing. This design is to utilize the lifting motion of the piston rod of cylinder one 808 and cylinder two 809 to drive the lifting motion of the upper squeeze roller 801, thereby controlling the distance between the upper squeeze roller 801 and the lower squeeze roller 802, and the operation is very convenient. Moreover, the cylinder has strong adaptability, is less affected by load, and has a simple overall structure. Guide rail one 9 and guide rail two 10 are vertically fixed on the frame 1, the guide rail one 9 and guide rail two 10 are parallel, the outer side of the bearing seat one 810 is fixed with a slide block one 11, the bearing seat two 811 The outer side is fixed with slide block two 12, and slide block one 11 is slidably arranged in the guide rail one 9, and slide block two 12 is slidably arranged in the guide rail two 10. Such design just can make bearing seat one 810 move up and down in guide rail one 9, and bearing seat two 811 move up and down in guide rail two 10, prevents deviation.
本皮革染色机的工作原理是这样的,皮革在动力传递的作用下,经过工作台2,并进入染色程序,首先,在清洗装置5的作用下,可对处于机架1中的皮革进行清洗,以清除皮革表面的杂质,从而消除染色过程中可避免的瑕疵,提高皮革的染色质量;其次,在拉松装置6的作用下,使皮革表皮毛孔扩散处于松弛状态,保证了染液的快速渗透,既可提高染色质量,又可提高染色效率;然后,在牵引装置7的作用下,可使皮革顺利的通过染色槽3,并使皮革具备一定的动力;最后,在挤压装置8的作用下,将多余的染液挤出并进行循环再利用,消除染液四处滴流而造成的污染和浪费。The working principle of the genuine leather dyeing machine is as follows. Under the action of power transmission, the leather passes through the workbench 2 and enters the dyeing process. First, under the action of the cleaning device 5, the leather in the frame 1 can be cleaned. , to remove the impurities on the leather surface, thereby eliminating the avoidable defects in the dyeing process and improving the dyeing quality of the leather; secondly, under the action of the loosening device 6, the pores of the leather epidermis are diffused in a relaxed state, ensuring the fast dyeing solution. Penetration can not only improve the dyeing quality, but also improve the dyeing efficiency; then, under the action of the traction device 7, the leather can pass through the dyeing tank 3 smoothly, and the leather has a certain power; Under the action, the excess dyeing liquid is squeezed out and recycled, eliminating the pollution and waste caused by the dripping of the dyeing liquid.
本文中所描述的具体实施例仅仅是对本实用新型精神作举例说明。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本实用新型的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are only examples to illustrate the spirit of the present invention. Those skilled in the technical field to which the utility model belongs can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, but they will not deviate from the spirit of the utility model or go beyond the appended claims defined range.
尽管本文较多地使用了1、机架;2、工作台;3、染色槽;4、收集槽;5、清洗装置;51、储水箱;52、水泵;53、喷头;54、连接管一;55、连接管二;56、红外线发射器;57、红外线接收器;58、定位磁铁;6、拉松装置;61、安装支架;611、主板;612、安装板一;613、安装板二;62、负压风机一;63、负压风机二;64、吸风罩一;65、吸风罩二;7、牵引装置;701、转轴一;702、转轴二;703、皮带轮一;704、皮带轮二;705、皮带轮三;706、皮带轮四;707、皮带一;708、皮带二;709、传动电机一;710、主动齿轮一;711、从动齿轮一;712、链条一;713、转轴三;714、转轴四;715、皮带轮五;716、皮带轮六;717、皮带轮七;718、皮带轮八;719、皮带三;720、皮带四;721、传动电机二;722、主动齿轮二;723、从动齿轮二;724、链条二;8、挤压装置;801、上挤压辊;802、下挤压辊;803、传动电机三;804、主动齿轮三;805、从动齿轮三;806、链条三;807、安装架;808、气缸一;809、气缸二;810、轴承座一;811、轴承座二;9、导轨一;10、导轨二;11、滑块一;12、滑块二;13、隔板;14、废水回收箱;15、废液回收箱;16、连接管三;17、连接管四;18、连接管五等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本实用新型的本质;把它们解释成任何一种附加的限制都是与本实用新型精神相违背的。Although this paper uses a lot of 1. frame; 2. workbench; 3. dyeing tank; 4. collection tank; 5. cleaning device; 51. water storage tank; ; 55, connecting pipe two; 56, infrared emitter; 57, infrared receiver; 58, positioning magnet; 6, loosening device; 61, mounting bracket; 611, main board; ; 62, negative pressure fan one; 63, negative pressure fan two; 64, suction cover one; 65, suction cover two; 7, traction device; 701, rotating shaft one; 702, rotating shaft two; 703, pulley one; 704 , pulley two; 705, pulley three; 706, pulley four; 707, belt one; 708, belt two; 709, transmission motor one; 710, driving gear one; 711, driven gear one; 712, chain one; 713, Rotating shaft three; 714, rotating shaft four; 715, belt pulley five; 716, belt pulley six; 717, belt pulley seven; 718, belt pulley eight; 719, belt three; 720, belt four; 721, transmission motor two; 722, driving gear two; 723, driven gear two; 724, chain two; 8, extrusion device; 801, upper extrusion roller; 802, lower extrusion roller; 803, transmission motor three; 804, driving gear three; 805, driven gear three ;806, chain three; 807, mounting frame; 808, cylinder one; 809, cylinder two; 810, bearing seat one; 811, bearing seat two; 9, guide rail one; 10, guide rail two; 11, slider one; 12 , slider two; 13, partition; 14, waste water recovery tank; 15, waste liquid recovery tank; 16, connecting pipe three; 17, connecting pipe four; 18, connecting pipe five and other terms, but do not exclude the use of other terms possibility. These terms are only used to describe and explain the essence of the utility model more conveniently; interpreting them as any kind of additional limitation is contrary to the spirit of the utility model.
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