CN203805043U - Six-spindle reinforcing tension type puffed food rotary cutter - Google Patents
Six-spindle reinforcing tension type puffed food rotary cutter Download PDFInfo
- Publication number
- CN203805043U CN203805043U CN201420127471.4U CN201420127471U CN203805043U CN 203805043 U CN203805043 U CN 203805043U CN 201420127471 U CN201420127471 U CN 201420127471U CN 203805043 U CN203805043 U CN 203805043U
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Abstract
The utility model relates to a six-spindle reinforcing tension type puffed food rotary cutter. The six-spindle reinforcing tension type puffed food rotary cutter comprises a housing, a speed adjusting motor and a rotary machine core. The speed adjusting motor and the rotary machine core are mounted inside the housing, and the speed adjusting motor drives the rotary machine core through a ribbed belt. According to the six-spindle reinforcing tension type puffed food rotary cutter, two pairs of reverse rollers are used for performing screw type traction on materials on the rotary machine core, a cutting roller is matched with a cutting jacking roller to cut the materials, so that a PCB (printed circuit board) for controlling cutters can be omitted; the cutters are mounted on the cutting roller inside the rotary machine core, material cutting time and length can be controlled by the size of a cutting roller transmission gear as well as the cutting roller and the number of the cutters, so that relatively stable mechanical control can be obtained.
Description
Technical field
The utility model relates to a kind of dilated food peeler, and particularly a kind of six axles are strengthened tension type dilated food peeler, belong to food processing machinery technical field.
Background technology
At present, existing dilated food peeler on market, is all first the empty tubular materials of being extruded by bulking machine to be tightened into cord shape, then cuts into nearly round strip.Blank length is by the rotary speed of PCB circuit board step motor control cutting knife, what namely in the unit interval, blank number of times was controlled.The heating power consuming due to front operation (bulking machine) is large, is to be again interrupted heating, once there be the heater of several bulking machines to start simultaneously, causes that voltage pulsation is large.Cause peeler rotation movement and cutting knife rotating speed to change, even cutting knife pauses.Do not cut off on time if had for several times, feed blocking, at whirler in-core, can be directed at machine halt trouble.When peeler quits work, bulking machine can not hard stop, after the material in bulking machine all must being extruded, could shut down, and each fault all causes a lot of wastes.The speed regulator (approved product) and the compatible difficulty of the pcb board of controlling cutting knife of controlling rotation movement, cause again blank length inhomogeneous.
Summary of the invention
The purpose of this utility model be to solve existing dilated food peeler particularly PCB circuit stepper motor peeler weak point and provide a kind of six axles to strengthen tension type dilated food peelers.
The technical solution of the utility model is: a kind of six axles are strengthened tension type dilated food peeler, comprise shell, buncher and rotation movement, buncher and rotation movement are arranged in shell, buncher, by polywedge bet transmission rotation movement, is characterized in that: rotation movement forms a roller casing by movement front end-plate, two movement wallboards, multi-wedge belt pulleys; Reverse roller, roller is cut on top and blank roller is arranged in roller casing by the transverse axis on movement wallboard; Be provided with intermeshing linkage gear, mesomerism gear, blank roller travelling gear in a side of roller casing; Opposite side at roller casing is provided with bevel gear pair; The bevel gear wheel of bevel gear pair is arranged on an axle of linkage gear; The small coning gear shaft of bevel gear pair is arranged on the movement front end-plate of roller casing; On small coning gear shaft, be provided with planetary gear, be meshed with the main drive gear on the front support axle sleeve of movement casing front end; The front end of rotation movement is connected with front support axle sleeve by bearing, and front support axle sleeve is fixed on the front support holder of shell feed end; The rear end of rotation movement is connected with outer shell outlet by bearing.
The utility model is provided with front support holder at the feed end of shell, front support axle sleeve and main drive gear is fixed with supporting seat pressing plate; Movement front end-plate buried bearing, front support axle sleeve rotates movement feed end by bearings; Discharging opening is fixed on the shell corresponding with feed end, rotates movement discharge end by bearings.
Torsion roller described in the utility model is two pairs, is oppositely arranged on side by side in movement casing by transverse axis, and the external diameter of torsion roller is got on the bus and is shaped with deep-slotted chip breaker.
Blank roller described in the utility model is cut roller with top and is arranged in movement casing by transverse axis is corresponding, and blank roller is not identical with the diameter that roller is cut on top.
Blank roller external diameter described in the utility model is got on the bus and is shaped with deep-slotted chip breaker, one or decile is set on its blank roller deep-slotted chip breaker and arranges many cutting knife.
On blank roller described in the utility model, guide runner is housed, combines and form blank roller set component with blank roller travelling gear.
Movement wallboard described in the utility model is provided with guide runner draw-in groove, matches with guide runner, and draw-in groove top is provided with slide block pressing plate, on the guide runner between guide runner and slide block pressing plate, is provided with spring.
Top described in the utility model is cut two discharging guide plates is housed between roller and multi-wedge belt pulley.
At least one discharging guide finger is housed between blank roller described in the utility model and multi-wedge belt pulley.
The method of change blank length described in the utility model has: change the size of blank roller and the number of teeth of blank roller travelling gear or/and the blank roller of the varying number cutting knife that changes the outfit.
Top described in the utility model is cut roller and is manufactured by polyurethane.
The utility model adopts on movement two pairs to reverse pair of rollers materials and carry out spiral traction in rotation, cuts roller coordinate and carry out blank with a blank roller and a top, does not need pcb board control cutting knife.Cutting knife is contained on the blank roller of whirler in-core, cut off time of material and length and be by the size of blank roller travelling gear and blank roller and cutting knife number control, be the machinery control of quite stable.Successfully solve pcb board stepper motor price unsettled defect again.
Brief description of the drawings
Fig. 1 is the utility model structural representation;
Fig. 2 is the utility model side-looking direction cross-sectional schematic;
Fig. 3 is that the utility model is overlooked direction cross-sectional schematic;
Fig. 4 is the utility model rotation movement schematic diagram;
Fig. 5 is the left apparent direction schematic diagram of the utility model rotation movement;
Fig. 6 is that the utility model rotation movement is overlooked direction schematic diagram;
Fig. 7 is that the utility model rotation movement is looked up direction schematic diagram;
Fig. 8 is the right apparent direction schematic diagram of the utility model rotation movement;
Fig. 9 is that the utility model rotation movement draws material blank schematic diagram;
Figure 10 is the utility model rotation movement blank roller set component schematic diagram;
Figure 11 is that Figure 10 overlooks direction schematic diagram;
Figure 12 is the utility model rotation movement Trolley case body schematic diagram;
Figure 13 is the left apparent direction schematic diagram of Figure 12;
Figure 14 is that Figure 12 overlooks direction schematic diagram;
Figure 15 is the utility model shell schematic diagram;
Figure 16 is the utility model rotation movement discharging guide plate position view.
In figure: 1, front support axle sleeve; 2, main drive gear; 3, planetary gear; 4, right movement wallboard; 5, reverse roller; 6, roller is cut on top; 7, blank roller; 8, guide runner; 9, slide block pressing plate; 10, spring; 11, mesomerism gear; 12, linkage gear; 13, back shaft pressing plate; 14, material; 15, front support holder; 16, discharging opening; 17, bevel gear pair; 18, movement front end-plate; 19, left movement wallboard; 20, multi-wedge belt pulley; 21, cutting knife; 22, roller bearing is cut on top; 23, discharging guide plate; 24, discharging guide finger; 25, blank roller travelling gear; 26, shell; 27, buncher; 28, rotation movement; 29, blank roller set component; 30, expanded head; 31, material extrusion spiral; 32, roller casing; 33, machine governor; 34, guide runner draw-in groove.
Detailed description of the invention
Embodiment 1
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 9, the utility model is made up of shell 26, buncher 27, the large parts of rotation movement 28 3.Rotation movement 28, buncher 27 are arranged in shell 26, and buncher 27 is by polywedge bet transmission rotation movement 28, and user can be according to the rotating speed of the discharging speed adjustment rotation movement of bulking machine.
Production process of the present utility model and operation principle: in dilated food production process, peeler, as the second operation work of bulking machine, is generally arranged on apart from 5 to 8 meters of positions far away of bulking machine.Shell in bulking machine is equipped with heater, be heated to Celsius more than 100 while spending, under the effect of material extrusion spiral 31, from expanded head 30, become the light wall pipe shape of 50 millimeters out squeezed, (material is for the helical movement out time from expanded head), material extrusion spiral 31 direction of rotation are contrary with the direction of rotation of peeler.When start, workman is twisted into the material of light wall pipe shape with hand the rope form of 6-7 millimeters, from the support sleeve 1 of peeler, send to, the torsion roller 5 of peeler and top are cut roller 6 blank rollers 7 and are all done planetary motion around front support axle sleeve 1, material is reversed roller 5 by two pairs and clamps, in the time being screwed, move toward discharging opening 16 along front support cover axis again.Entering into top cuts between roller 6 and blank roller 7.Blank roller 7 external diameter cars are shaped with deep-slotted chip breaker, and the size of groove can be held the material being screwed and enter, and again material is had to clamping action.On blank roller, be equipped with decile several cutting knife 21, (or one).When the cutting knife 21 on blank roller is not when top is cut roller 6 and contacted, material can pass through from the groove of blank roller 7.When cutting knife 21 forwards to while cutting roller contact with top, cutting knife 21 blades are higher than the external diameter of blank roller, and blade is against top and cuts on roller, and material is cut off, and under the drive of cutting knife, move forward, and from discharging opening 16 out, drop on the belt feeder of peeler outside.Cutting knife 21 is cutting off when material, and cutting knife material is below for the helical movement under the effect of reversing roller and top and cut roller and blank roller, and while cutting roller contact with top for the second time to cutting knife 21, material is cut off for the second time, forms a continuous process.
Embodiment 2
As shown in Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8, the structure of core component rotation movement of the present utility model is such: form a roller casing 32 by movement front end-plate 18, right movement wallboard 4, left movement wallboard 19,20 4 parts of multi-wedge belt pulley.Torsion roller 5, top are cut 6 rollers such as roller 6, blank roller 7 and are contained in roller casing 32.Linkage gear 12 mesomerism gear 11 blank roller travelling gear 25 bevel gear pairs etc. are contained in roller casing 32 outsides.Front support holder 15 is contained in shell feed end.With supporting seat pressing plate 13 by fixing front support axle sleeve 1 and main drive gear 2.Movement front end-plate 18 buried bearings, front support axle sleeve 1 rotates movement feed end by bearings.Discharging opening 16 is fixed on shell, rotates movement 28 discharge ends by bearings.It is front support axle sleeve 1 that the front end of rotation movement 28 supports, and it is discharging opening 16 that rear end is supported.
Its operation principle: as shown in Fig. 2, Fig. 9, buncher 27 is by rotating movements 28 by multi-wedge belt pulley 20 transmissions.Main drive gear 1 maintains static, and in the time that rotation movement 28 rotates, planetary gear 3 passes through bevel gear pair 17 linkage gear 12 transmissions two to reversing roller 5 and blank roller 7.Torsion roller 5 overlaps 1 axis around front support and does planetary motion, and expanded head 30 material is out twisted into rope form by two pairs of torsion rollers 5, delivers to top cut between roller 6 and blank roller 7 along movement rotation.Be contained in cutting knife 21 on blank roller 7 and rotate to top and cut roller 6 contact positions, material 14 is cut off, out fall belt feeder from discharging opening 16.
Embodiment 3
Blank method of the present utility model is: as shown in Fig. 8, Fig. 9, Figure 10, top is cut roller 6 and manufactured by polyurethane, and bearing is inside housed.Blank roller 7 is contained on guide runner 8, by linkage gear 12, blank roller travelling gear 25 is rotated.Spring 10 is housed on guide runner 8, blank roller 7 is pressed on to top and cuts on roller 6, top is cut roller 6 and is contacted with blank roller 7 external diameters, cuts roller 6 with the frictional force transmission top at two roller contact places.The blank roller 7 external diameters arc groove processed of getting on the bus, material 14 is sent in blank roller arc groove by reversing roller 5, cuts roller 6 continue motion under driving on blank roller 7 and top.When cutting knife 21 forwards to while cutting roller contact place with top, material is cut off.
Owing to cutting in the guide runner of roller 6 spring is housed in top, blank roller 6 is subject to acting force of the spring to be pressed on top to cut on roller, and two-wheeled contact position linear velocity is substantially equal; But the diameter difference of two wheels.Therefore, cutting knife 21 is cut roller 6 with top at every turn and is contacted not at same position.Cutting knife 21 exceeds 0.5 millimeter, blank roller, in the guide runner due to blank roller, spring is housed, and has certain elasticity, and cutting knife withstands on while cutting on roller 6, material can be cut off, and roller can not cut out to groove again.This kind of method for designing do not cut in same position cutting knife 21 at every turn, top cut on roller and do not produce cutting knife groove, improved the service life that roller is cut on top.
Embodiment 4
As shown in Figure 9, the utility model changes the method for the material length of cutting: reverse between roller 5 and blank roller 7 and have certain speed ratio, suppose only to fill a cutter on blank roller 7, blank roller 7 often turns once only cuts a defective material material.On blank roller 7, be evenly equipped with 1 to ten several cutting knife 21 decile.As filling a cutting knife 21, blank length equals X, as fills two cuttves and equal X/2, fills 3 cuttves and equals X/3. the rest may be inferred.Shearing length equals the girth of blank roller garden arc trench bottom substantially.Suppose that blank roller external diameter is 80 millimeters, arc bottom land footpath is 70 millimeters, and in the time filling a cutting knife, blank length equals 219 millimeters of 70*3.14 ≈ in theory.On blank roller, fill two cuttves, blank length equals 109 millimeters in theory decile.Dilated food material out time, has been just soft from bulking machine, and plasticity and distortion are all large, and flours is larger than bean powder class again.The theoretical computational length of blank is lower than physical length: flours is lower than bean powder.But the cutter quantity that on same wheel, decile is installed and the pass of length are equal proportion.
In actual applications, according to client's needs, a maximum blank roller of every kind of type design, arc bottom land footpath place linear velocity a little higher than torsion roller arc bottom land footpath linear velocity.The length of cutting while filling a cutter is the maximum length of this type.Meanwhile, while changing blank roller 7 external diameter size, also equal proportion changes the number of teeth of blank roller travelling gear 25.The tangential velocity of the blank roller 7 arc trench bottoms of different sizes is substantially constant.
If as mentioned above, 80 millimeters of maximum blank roller external diameters, 70 millimeters, arc bottom land footpath, fills a cutter; The blank roller travelling gear number of teeth is 40, and theoretical blank length is 219 millimeters.Actual blank length bean powder class is 190 millimeters; Flours is 170 millimeters.Blank roller external diameter changes 70 millimeters into, and 60 millimeters, arc bottom land footpath fills a cutter; Linkage gear is constant, and the blank roller travelling gear number of teeth is 35; The wheel of 80 millimeters equates with the wheel external diameter tangential velocity of 70 millimeters.Blank theoretical length equals 164 millimeters of 60*3.14*35/40 ≈.Actual blank length bean powder class is 140 millimeters; Flours is 126 millimeters.As can be seen here, on arbitrary type, according to said method, use the travelling gear of the blank roller equal proportions change of different sizes, and the cutting knife of varying number, the material of production different length.
In sum: the method that changes blank length is 1: change the size of blank roller 7 and the number of teeth of blank roller travelling gear 25.2: the blank roller 7 of the varying number cutting knife that changes the outfit.3: two kinds of methods are used simultaneously.
Embodiment 5
As shown in Fig. 8, Figure 10, Figure 11, Figure 12, the method of the utility model quick-replaceable blank roller: blank roller and guide runner. the part prepackages such as travelling gear are made into a blank roller set component 29,2 to 3 sub-assemblies of every peeler supply, provide corresponding travelling gear and blank roller according to the quantity of client's different length.Movement wallboard 4,19 is processed with the draw-in groove 34 of dress guide runner 8.Client, in the time changing product length, unclamps slide block pressing plate 9, can take out fit blank roller set easily, replaces with needed blank roller set zoarium.The blank roller of each type, travelling gear etc. all by experiment, and provide method and the data of replacing before dispatching from the factory.
Embodiment 6
As shown in Figure 9, the utility model has 4 to reverse roller, and roller is cut on a top, a blank roller.Each roller has the function that clamps material.Roller increases, and has strengthened the area and the function that clamp material, has also increased tension-torsion power.
Embodiment 7
As shown in Fig. 9, Figure 16, the utility model discharging guidance method: because material 14 is for the helical movement at rotation movement 28, after cutting roller by blank roller and top, continuous rotation of rotation movement relaying; As can touch in discharging opening 16 and multi-wedge belt pulley 20 ends while prescinding material, result in blockage.Newly-designed peeler is cut between roller 6 and multi-wedge belt pulley 20 two discharging guide plates 23 is housed on top, between blank roller 7 and multi-wedge belt pulley 20, discharging guide finger 24 is housed, and blank roller is large, only fills one, and roller is little, just fills 2 to 3.
The utility model and the comparison of PCB circuit board peeler, stopped the shutdown loss bringing because of voltage pulsation and PCB board failure substantially.General statistics, average every peeler will be shut down 1.5 times every day, wastes 5 kilograms, flour (25 yuan) at every turn.Probably there is more than 30,000 peeler in the whole nation in use, if can change peeler of the present utility model, being often only grain saving just has 30,000 tons.Peeler cost of the present utility model is far below the machine with pcb board, and market price is low 1000 yuan of left and right also.A PCB circuit board is wanted 500 yuan, only has 2 years service life.From above-mentioned numeral, the social value that " six axles are strengthened tension type dilated food peeler " of the present utility model created is huge.
Claims (10)
1. an axle is strengthened tension type dilated food peeler, comprise shell, buncher and rotation movement, buncher and rotation movement are arranged in shell, buncher, by polywedge bet transmission rotation movement, is characterized in that: rotation movement forms a roller casing by movement front end-plate, two movement wallboards, multi-wedge belt pulleys; Reverse roller, roller is cut on top and blank roller is arranged in roller casing by the transverse axis on movement wallboard; Be provided with intermeshing linkage gear, mesomerism gear, blank roller travelling gear in a side of roller casing; Opposite side at roller casing is provided with bevel gear pair; The bevel gear wheel of bevel gear pair is arranged on an axle of linkage gear; The small coning gear shaft of bevel gear pair is arranged on the movement front end-plate of roller casing; On small coning gear shaft, be provided with planetary gear, be meshed with the main drive gear on the front support axle sleeve of movement casing front end; The front end of rotation movement is connected with front support axle sleeve by bearing, and front support axle sleeve is fixed on the front support holder of shell feed end; The rear end of rotation movement is connected with outer shell outlet by bearing.
2. six axles according to claim 1 are strengthened tension type dilated food peelers, it is characterized in that: be provided with front support holder at the feed end of shell, front support axle sleeve and main drive gear fixed with supporting seat pressing plate; Movement front end-plate buried bearing, front support axle sleeve rotates movement feed end by bearings; Discharging opening is fixed on the shell corresponding with feed end, rotates movement discharge end by bearings.
3. six axles according to claim 1 are strengthened tension type dilated food peeler, it is characterized in that: described torsion roller is two pairs, are oppositely arranged on side by side in movement casing by transverse axis, and the external diameter of torsion roller is got on the bus and is shaped with deep-slotted chip breaker.
4. six axles according to claim 1 are strengthened tension type dilated food peeler, it is characterized in that: described blank roller is cut roller with top and is arranged in movement casing by transverse axis is corresponding, and blank roller is not identical with the diameter that roller is cut on top.
5. six axles according to claim 1 are strengthened tension type dilated food peelers, it is characterized in that: described blank roller external diameter is got on the bus and is shaped with deep-slotted chip breaker, one or decile are set on its blank roller deep-slotted chip breaker and arrange many cutting knife.
6. six axles according to claim 1 are strengthened tension type dilated food peeler, it is characterized in that: on described blank roller, guide runner is housed, combines and form blank roller set component with blank roller travelling gear.
7. six axles according to claim 1 are strengthened tension type dilated food peeler, it is characterized in that: described movement wallboard is provided with guide runner draw-in groove, match with guide runner, draw-in groove top is provided with slide block pressing plate, on the guide runner between guide runner and slide block pressing plate, is provided with spring.
8. six axles according to claim 1 are strengthened tension type dilated food peelers, it is characterized in that: described top is cut two discharging guide plates are housed between roller and multi-wedge belt pulley.
9. six axles according to claim 1 are strengthened tension type dilated food peeler, it is characterized in that: at least one discharging guide finger is housed between described blank roller and multi-wedge belt pulley.
10. six axles according to claim 1 are strengthened tension type dilated food peeler, it is characterized in that: described top is cut roller and manufactured by polyurethane.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420127471.4U CN203805043U (en) | 2014-03-20 | 2014-03-20 | Six-spindle reinforcing tension type puffed food rotary cutter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420127471.4U CN203805043U (en) | 2014-03-20 | 2014-03-20 | Six-spindle reinforcing tension type puffed food rotary cutter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203805043U true CN203805043U (en) | 2014-09-03 |
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ID=51443846
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420127471.4U Expired - Fee Related CN203805043U (en) | 2014-03-20 | 2014-03-20 | Six-spindle reinforcing tension type puffed food rotary cutter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203805043U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103895051A (en) * | 2014-03-20 | 2014-07-02 | 平江县加力食品机械有限公司 | Six-shaft reinforcing pulling type puffed food rotary cutter |
| CN108481394A (en) * | 2018-02-28 | 2018-09-04 | 重庆华康印务有限公司 | Increase blade cutting means |
-
2014
- 2014-03-20 CN CN201420127471.4U patent/CN203805043U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103895051A (en) * | 2014-03-20 | 2014-07-02 | 平江县加力食品机械有限公司 | Six-shaft reinforcing pulling type puffed food rotary cutter |
| CN108481394A (en) * | 2018-02-28 | 2018-09-04 | 重庆华康印务有限公司 | Increase blade cutting means |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140903 Termination date: 20150320 |
|
| EXPY | Termination of patent right or utility model |