CN203801604U - Novel rapid automatic assembly line poultry depilator - Google Patents
Novel rapid automatic assembly line poultry depilator Download PDFInfo
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- CN203801604U CN203801604U CN201420131471.1U CN201420131471U CN203801604U CN 203801604 U CN203801604 U CN 203801604U CN 201420131471 U CN201420131471 U CN 201420131471U CN 203801604 U CN203801604 U CN 203801604U
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Abstract
一种新型的流水线快速禽类自动脱毛机,包括壳体和位于壳体上方的运输线,运输线上有用于悬挂禽体的吊环,壳体侧面开有禽体进口供禽体进入,与禽体进口相对的一侧开有禽体出口供禽体送出,壳体顶面开有吊环通过口供吊环穿过,在壳体内位于禽体进口的两侧分别设置有一排脱毛滚柱,脱毛滚柱上设置有若干脱毛棒;本实用新型结构简单,使用方便,可减少劳动工序步骤,不仅能够进行高速的流水线作业,而且能够把脱毛前的热处理工序,脱毛工序,脱毛后的清洗工序同时进行,同时还根据禽类的物理形状对脱毛棒进行改进使其能够减少对禽体的损伤,适合多种禽类。
A new type of assembly line fast poultry automatic hair removal machine, including a housing and a transport line above the housing. There are rings for hanging poultry bodies on the transport line. There is a poultry body inlet on the side of the housing for poultry bodies to enter. There is a poultry carcass outlet on the opposite side of the entrance for the poultry carcass to be sent out, and a lifting ring is opened on the top of the shell to pass through the opening for the hanging ring to pass through. A row of depilatory rollers are respectively arranged on both sides of the poultry carcass inlet in the shell. There are several hair removal sticks; the utility model is simple in structure, easy to use, can reduce labor process steps, not only can carry out high-speed assembly line operation, but also can carry out heat treatment process before hair removal, hair removal process, and cleaning process after hair removal at the same time. Also according to the physical shape of the poultry, the hair removal stick is improved so that it can reduce the damage to the poultry body and is suitable for a variety of poultry.
Description
技术领域technical field
本实用新型涉及一种新型的流水线快速禽类自动脱毛机。The utility model relates to a novel assembly line fast poultry automatic hair removal machine.
背景技术Background technique
随着科学技术和人类需求的增长,禽类养殖业也快速的发展,进入成熟期的肉禽(例如肉鸡,肉鸭,肉鸽子)和进入淘汰期的蛋禽(蛋鸡,蛋鸭)是需要统一屠宰,脱毛,冷冻送入供应市场,而禽类脱毛机是至关重要的一节,然而由于养殖规模庞大,数量大,任务重。存在严重的技术缺陷,其一,目前的脱毛机都是脱毛前需要经过热处理(用热水侵泡,使其羽毛容易脱落)才能进行脱毛并且脱毛后再进入清洗作业程序,无法在脱毛程序的同时进行热处理和清洗作业,过程繁杂,效率低。其二,目前禽类宰杀生产线上采用的脱毛机大多是盘形的不能进行连续不间断的对禽类脱毛,且脱毛棒长度统一,在脱毛过程中容易造成禽体损伤(特别是内脏和皮肤),特别是快速养殖的肉禽,不能适应高速的流水作业,造成损伤容易污染肉质和影响销售。其三,目前脱毛机都是固定的,不能根据禽类的不同进行调节,有些禽类容易脱毛时就造成能源浪费和禽类皮肤损伤,有些禽类不易脱毛时会造成脱毛不净,需要重新脱毛。With the growth of science and technology and human demand, the poultry farming industry has also developed rapidly. The meat poultry entering the mature period (such as broiler chickens, meat ducks, and meat pigeons) and the laying poultry entering the phase-out period (laying hens, laying ducks) need to be unified. Slaughtering, depilation, and freezing are sent to the supply market, and the poultry depilation machine is a crucial section. However, due to the large scale and large number of breeding, the task is heavy. There are serious technical defects. One, the current hair removal machines need to be heat-treated (soaked in hot water to make their feathers easy to fall off) before hair removal before they can be depilated and then enter the cleaning procedure after depilation. Carrying out heat treatment and cleaning operations at the same time, the process is complicated and the efficiency is low. Second, most of the hair removal machines used in the current poultry slaughter production line are disc-shaped and cannot continuously depilate poultry, and the length of the depilation rods is uniform, which is easy to cause damage to the poultry body (especially internal organs and skin) during the depilation process. In particular, fast-growing meat and poultry cannot adapt to high-speed flow operations, causing damage and easily polluting meat quality and affecting sales. Its three, the hair removal machine is all fixed at present, can not be adjusted according to the difference of poultry, and some poultry just causes energy waste and poultry skin damage when depilation easily, and some poultry can cause depilation not clean when depilation is difficult for some poultry, need to depilate again.
鉴于这种技术需要,迫切需要出现一种结构简单,使用方便,减少劳动工序步骤,在禽类脱毛过程中,集热处理(用热水侵泡,使其羽毛容易脱落),脱毛,后期的清洗作业于一体,并且能够适应高速的流水线作业和避免禽体损伤的一种新型的流水线快速禽类自动脱毛机来提高工作效率,达到降低生产成本的目的。In view of this technical need, there is an urgent need for a simple structure, easy to use, and reduce labor process steps. In the poultry depilation process, heat collection treatment (soaking with hot water to make the feathers easy to fall off), depilation, and later cleaning operations In one, and can adapt to high-speed assembly line operation and avoid poultry body damage, a new type of fast poultry automatic hair removal machine to improve work efficiency and achieve the purpose of reducing production costs.
发明内容Contents of the invention
为了克服上述现有技术的缺点,本实用新型的目的在于提供一种新型的流水线快速禽类自动脱毛机,结构简单,使用方便,可减少劳动工序步骤,不仅能够进行高速的流水线作业,而且能够把脱毛前的热处理工序,脱毛工序,脱毛后的清洗工序同时进行,同时还根据禽类的物理形状对脱毛棒进行改进使其能够减少对禽体的损伤,适合多种禽类。In order to overcome the above-mentioned shortcomings of the prior art, the purpose of this utility model is to provide a new type of fast poultry automatic hair removal machine on the assembly line. The heat treatment process before depilation, the depilation process, and the cleaning process after depilation are carried out at the same time. At the same time, the depilation stick is improved according to the physical shape of the poultry so that it can reduce the damage to the poultry body and is suitable for various poultry.
为了实现上述目的,本实用新型采用的技术方案是:In order to achieve the above object, the technical solution adopted by the utility model is:
一种新型的流水线快速禽类自动脱毛机,包括壳体3和位于壳体3上方的运输线1,运输线1上有用于悬挂禽体的吊环2,壳体3侧面开有禽体进口4供禽体进入,与禽体进口4相对的一侧开有禽体出口12供禽体送出,壳体3顶面开有吊环通过口供吊环2穿过,在壳体3内位于禽体进口4的两侧分别设置有一排脱毛滚柱8,脱毛滚柱8上设置有若干脱毛棒7。A new type of assembly line fast poultry automatic hair removal machine, comprising a housing 3 and a transport line 1 located above the housing 3, the transport line 1 has a ring 2 for hanging poultry bodies, and the side of the housing 3 has a poultry body inlet 4 for supplying The poultry body enters, and the side opposite to the poultry body inlet 4 has a poultry body outlet 12 for the poultry body to send out, and the top surface of the housing 3 is provided with a suspension ring through the mouth for the suspension ring 2 to pass through. A row of depilatory rollers 8 are respectively arranged on both sides, and several depilatory rods 7 are arranged on the depilatory rollers 8 .
所述脱毛滚柱8底端设置在齿轮带11上,齿轮带11连接电机10。The bottom end of the depilatory roller 8 is arranged on a gear belt 11, and the gear belt 11 is connected with a motor 10.
所述壳体3下方设置禽毛收集槽14,禽毛收集槽14位于禽体运输路线的正下方。A poultry feather collection tank 14 is arranged below the housing 3, and the poultry feather collection tank 14 is located directly below the poultry body transportation route.
所述壳体3中设置有热水管道5,热水管道5的喷头6朝向脱毛滚柱8,壳体3底部设置斜向的导流槽13,导流槽13与禽毛收集槽14连接。The housing 3 is provided with a hot water pipe 5, the nozzle 6 of the hot water pipe 5 faces the depilatory roller 8, and the bottom of the housing 3 is provided with an oblique diversion groove 13, and the diversion groove 13 is connected with the poultry feather collection groove 14 .
与现有技术相比,本实用新型的优点为:结构简单,使用方便,减少劳动工序步骤,可以适应大批量脱毛工作,在脱毛的同时可以进行热处理和清洗作业,使用本实用新型的脱毛机时,将需要脱毛的禽类用吊环钩好挂在缓速运行的吊环上即可,无论多少只禽,只要挂在循环运行的运输线上的吊环上,启动脱毛机和打开热水管道,禽类进入脱毛机后,在旋转的滚柱上脱毛棒力的作用,和喷水口喷出的高温热水浇淋下进行脱毛和清洗,废液和脱落的毛顺着导流槽、排水口进入禽毛收集槽。本品的另外一个优点是可以根据不同禽类脱毛难易程度来设置最后两个滚柱,若要是易脱毛禽类就把最后两个滚柱沿着弧形轨道,推离加工轨道,方便省力。Compared with the prior art, the utility model has the advantages of simple structure, convenient use, reduced labor process steps, can adapt to large batches of depilatory work, can perform heat treatment and cleaning operations while depilating, and use the depilatory machine of the present utility model At the same time, hook the poultry that needs to be depilated on the slow-moving suspension ring. No matter how many birds, just hang on the suspension ring on the circulating transportation line, start the hair removal machine and open the hot water pipe, the poultry After entering the hair removal machine, under the action of the force of the hair removal rod on the rotating roller, and the high temperature hot water sprayed from the water nozzle, the hair removal and cleaning are carried out. The waste liquid and the shed hair enter along the diversion groove and the drain outlet. Feather collection trough. Another advantage of this product is that the last two rollers can be set according to the difficulty of depilation of different poultry. If the poultry is easy to depilate, the last two rollers can be pushed away from the processing track along the arc track, which is convenient and labor-saving.
附图说明Description of drawings
图1是本实用新型结构示意图。Fig. 1 is the structural representation of the utility model.
图2是图1的左视图。Fig. 2 is a left side view of Fig. 1 .
图3是本实用新型脱毛滚柱布置示意图。Fig. 3 is a schematic diagram of the arrangement of the depilatory rollers of the present invention.
图4是本实用新型脱毛滚柱结构示意图。Fig. 4 is a structural schematic diagram of the depilatory roller of the present invention.
具体实施方式Detailed ways
下面结合附图和实施例详细说明本实用新型的实施方式。The implementation of the utility model will be described in detail below in conjunction with the accompanying drawings and examples.
如图1和图2所示,一种新型的流水线快速禽类自动脱毛机,包括壳体3和位于壳体3上方的运输线1,整体由支架9支撑。运输线1上焊接有若干等间距的用于悬挂禽体的吊环2。吊环2的缺口方位固定,防止运输过程脱落,吊环2下的吊钩可以固定屠宰后的禽类。壳体3侧面开有禽体进口4供禽体进入,与禽体进口4相对的一侧开有禽体出口12供禽体送出,壳体3顶面开有吊环通过口供吊环2穿过,在壳体3内位于禽体进口4的两侧分别设置有一排带有脱毛棒7的脱毛滚柱8,脱毛滚柱8底端设置在齿轮带11上,齿轮带11连接电机10的转轴,电机10提供动力,带动脱毛滚柱8沿着一定的方向旋转。壳体3中设置有热水管道5,热水管道5的喷头6朝向脱毛滚柱8,壳体3底部设置斜向的导流槽13,壳体3下方设置与导流槽13连接的禽毛收集槽14,禽毛收集槽14位于禽体运输路线的正下方。污水和禽毛进入禽毛收集槽14,禽毛收集槽14由网状金属焊接而成,下面有轮子,便于清理废物,不污染环境。As shown in Fig. 1 and Fig. 2, a new type of fast poultry automatic hair removal machine on the assembly line includes a housing 3 and a transport line 1 above the housing 3, which is supported by a bracket 9 as a whole. The transport line 1 is welded with several equally spaced suspension rings 2 for hanging poultry bodies. The gap position of the suspension ring 2 is fixed to prevent the transportation process from falling off, and the hook under the suspension ring 2 can fix the poultry after slaughter. The side of the housing 3 is provided with a poultry body inlet 4 for the poultry body to enter, and the side opposite to the poultry body inlet 4 is provided with a poultry body outlet 12 for the poultry body to be sent out. Be positioned at the both sides of poultry body inlet 4 in housing 3 and be respectively provided with a row of depilation roller 8 with depilation rod 7, the bottom end of depilation roller 8 is arranged on the gear belt 11, and gear belt 11 connects the rotating shaft of motor 10, The motor 10 provides power to drive the depilatory roller 8 to rotate in a certain direction. The housing 3 is provided with a hot water pipeline 5, the nozzle 6 of the hot water pipeline 5 faces the depilatory roller 8, the bottom of the housing 3 is provided with an oblique diversion groove 13, and the bottom of the housing 3 is provided with a poultry valve connected to the diversion groove 13. Feather collection tank 14, poultry feather collection tank 14 is positioned at just below the poultry carcass transport route. Sewage and poultry feathers enter the poultry feather collecting tank 14, and the poultry feather collecting tank 14 is welded by mesh metal, and wheels are arranged below, which is convenient for cleaning waste and does not pollute the environment.
如图3和图4所示,优选地,其中的脱毛滚柱8中,最后两个单独控制且可往后移动,其余是固定安装,脱毛棒6和脱毛滚柱8螺纹连接,便于更换,脱毛棒7表面为螺纹状,材质为塑料,脱毛滚柱8带着脱毛棒7沿着禽体运输的逆时针方向旋转。本实用新型的另一种形式,可以根据不同禽类脱毛难易程度决定是否需要两个单独控制且可往后移动的脱毛滚柱8,如果不需要,可以关闭电机由弧线轨道将该两个脱毛滚柱8推离生产线。As shown in Figure 3 and Figure 4, preferably, among the depilation rollers 8, the last two are independently controlled and can move backwards, and the rest are fixedly installed, and the depilation rod 6 and the depilation roller 8 are threaded for easy replacement. The surface of the depilation rod 7 is helical, and the material is plastic, and the depilation roller 8 rotates counterclockwise along the poultry body transportation with the depilation rod 7 . In another form of the utility model, it can be decided according to the degree of difficulty of different poultry depilation whether two separately controlled depilatory rollers 8 that can move backwards are needed. The depilatory roller 8 pushes away from the production line.
如图4所示,脱毛棒7根据禽体的物理形状长短可设置成弧形,脱毛滚柱8和脱毛棒7采用塑料制品,可以防止生锈和腐蚀,脱毛棒7在脱毛滚柱8上圆周分布,相邻夹角为45度,脱毛滚柱8上一周共分布8根脱毛棒7,脱毛棒7具有一定的弹性,既可以增强脱毛能力也可以避免禽体在脱毛过程中造成严重的物理损害。As shown in Figure 4, depilation stick 7 can be set to arc according to the physical shape length of poultry body, and depilation roller 8 and depilation stick 7 adopt plastic products, can prevent from getting rusty and corroded, and depilation stick 7 is on the depilation roller 8 Circumferentially distributed, the adjacent angle is 45 degrees, a total of 8 depilatory sticks 7 are distributed on the depilatory roller 8, and the depilatory sticks 7 have certain elasticity, which can not only enhance the depilatory ability but also avoid serious damage to the poultry during the depilatory process. physical damage.
本实用新型的工作过程是:The working process of the present utility model is:
把宰杀过的禽类挂在吊环2上,禽体随着运输线1,通过禽体进口4进入脱毛机,当禽体进入脱毛机后,从外部提供的高温热水经热水管道5流到各个喷头6,热水喷洒在禽体上进行热加工(脱毛前用热水浸泡,使其羽毛容易脱落),同时禽体受到来脱毛棒7力的作用,在禽体脱毛过程中喷洒在禽体上的热水不仅可以对禽体加热还可以对禽体进行清洗工作,这样就实现了对禽体脱毛前的处理,脱毛和脱毛后的清洗工作同时进行,处理后的禽体经过壳体的禽体出口12被送到下一工序。脱毛产生的废水和羽毛经过导流槽13拢集到禽毛收集槽14,废水可以从收集槽上的网状空流走,而禽毛留下,方便收集利用,收集槽上有车轮和把手15,方便清理。Hang the slaughtered poultry on the suspension ring 2, and the poultry body enters the hair removal machine through the poultry body inlet 4 along with the transportation line 1. After the poultry body enters the hair removal machine, the high-temperature hot water provided from the outside flows through the hot water pipe 5 to the depilator. Each nozzle 6 sprays hot water on the poultry body for thermal processing (soak in hot water before depilation to make the feathers fall off easily), and at the same time the poultry body is subjected to the force of the depilation stick 7, spraying on the poultry body during the depilation process The hot water on the body can not only heat the poultry body but also clean the poultry body, so that the poultry body can be treated before depilation, and the depilation and post-depilation cleaning work can be carried out at the same time. The treated poultry body passes through the shell The poultry body outlet 12 is sent to the next process. The waste water and feathers produced by depilation are collected into the poultry feather collection tank 14 through the diversion tank 13. The waste water can flow away from the mesh air on the collection tank, while the poultry feathers are left for easy collection and utilization. There are wheels and handles on the collection tank 15. Easy to clean.
本实用新型适合大型流水线工作,禽体可以无限制的由运输线带入脱毛机,平均加工一只禽体只需要十几秒,从而实现高效率脱毛。The utility model is suitable for large-scale assembly line work, and the poultry carcasses can be brought into the depilator from the transportation line without restriction, and it only takes more than ten seconds to process one poultry carcass on average, thereby realizing high-efficiency depilation.
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106900825A (en) * | 2017-02-23 | 2017-06-30 | 孙瑞秀 | A kind of fowl depilation device |
CN107549277A (en) * | 2017-10-13 | 2018-01-09 | 上海交通大学 | A kind of system and method for quick de- informal voucher duck villus and hair root |
CN108669205A (en) * | 2018-05-31 | 2018-10-19 | 潍坊和盛园食品有限公司 | A kind of chicken feather removal device |
CN108991081A (en) * | 2018-07-18 | 2018-12-14 | 福建省农业科学院畜牧兽医研究所 | A kind of meat rabbit slaughter device and its working method |
CN111149847A (en) * | 2019-12-31 | 2020-05-15 | 六安市裕安区固镇镇裕富家庭农场 | Dipping, scalding and unhairing rough treatment machine for Wanxi white geese |
CN112167297A (en) * | 2020-10-16 | 2021-01-05 | 山东千喜鹤食品有限公司 | Pig is slaughtered with job line that moults |
CN112514967A (en) * | 2020-11-30 | 2021-03-19 | 王成池 | Chicken processingequipment |
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2014
- 2014-03-21 CN CN201420131471.1U patent/CN203801604U/en not_active Expired - Fee Related
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106900825A (en) * | 2017-02-23 | 2017-06-30 | 孙瑞秀 | A kind of fowl depilation device |
CN107549277A (en) * | 2017-10-13 | 2018-01-09 | 上海交通大学 | A kind of system and method for quick de- informal voucher duck villus and hair root |
CN108669205A (en) * | 2018-05-31 | 2018-10-19 | 潍坊和盛园食品有限公司 | A kind of chicken feather removal device |
CN108991081A (en) * | 2018-07-18 | 2018-12-14 | 福建省农业科学院畜牧兽医研究所 | A kind of meat rabbit slaughter device and its working method |
CN111149847A (en) * | 2019-12-31 | 2020-05-15 | 六安市裕安区固镇镇裕富家庭农场 | Dipping, scalding and unhairing rough treatment machine for Wanxi white geese |
CN112167297A (en) * | 2020-10-16 | 2021-01-05 | 山东千喜鹤食品有限公司 | Pig is slaughtered with job line that moults |
CN112514967A (en) * | 2020-11-30 | 2021-03-19 | 王成池 | Chicken processingequipment |
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