CN203778845U - Cutter holder with multiple cutting heads and circle shear device thereof - Google Patents
Cutter holder with multiple cutting heads and circle shear device thereof Download PDFInfo
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- CN203778845U CN203778845U CN201420124966.1U CN201420124966U CN203778845U CN 203778845 U CN203778845 U CN 203778845U CN 201420124966 U CN201420124966 U CN 201420124966U CN 203778845 U CN203778845 U CN 203778845U
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Abstract
本实用新型提供一种多刀头刀座及其圆盘剪装置,一种多刀头刀座,包括刀座本体,在刀座本体的刀座机架上纵向设置有至少两个刀头组件,所有刀头组件在刀座机架的同一侧成一字型分布,每个刀头组件分别通过一个回转机构安装在刀座本体上,刀头组件包括一个刀头转盘和至少两个刀头,刀头转盘与回转机构连接,刀头安装在刀头转盘上,其中一个刀头组件的任意一个刀头与相邻刀头组件的任意一个刀头相配合;一种圆盘剪装置,包括支座、宽度调整装置和两个所述多刀头刀座,两个多刀头刀座通过宽度调整装置安装在支座上,两个多刀头刀座的刀头组件正对设置;本实用新型简化了圆盘剪结构、降低生产成本,并提高更换剪刃效率,提高机组生产节奏。
The utility model provides a multi-cutter knife seat and a disc shear device thereof. A multi-cutter knife seat includes a knife seat body, and at least two knife head assemblies are longitudinally arranged on the knife seat frame of the knife seat body. , all the cutter head assemblies are distributed in a straight line on the same side of the cutter holder frame, each cutter head assembly is installed on the cutter holder body through a rotary mechanism, the cutter head assembly includes a cutter head turntable and at least two cutter heads, The cutter head turntable is connected with the rotary mechanism, the cutter head is installed on the cutter head turntable, and any cutter head of one cutter head assembly is matched with any cutter head of an adjacent cutter head assembly; a disc shears device includes a support Seat, width adjustment device and two multi-cutter head tool holders, the two multi-cutter head tool holders are installed on the support through the width adjustment device, and the cutter head assemblies of the two multi-cutter head tool holders are arranged facing each other; the utility model The new model simplifies the structure of the disc shears, reduces production costs, improves the efficiency of replacing the shear blades, and improves the production rhythm of the unit.
Description
技术领域technical field
本实用新型属于圆盘剪技术领域,特别是涉及一种多刀头刀座及其圆盘剪装置。The utility model belongs to the technical field of disc shears, in particular to a multi-cutter head holder and a disc shear device thereof.
背景技术Background technique
在冷轧生产线中,对于酸洗后的带钢以及带钢后处理机组中的带钢需经过圆盘剪进行边部剪切,以满足成品带钢的宽度要求,是整个冷轧生产线中非常关键的一道工序。传统的圆盘剪分为单刀头圆盘剪和双刀头圆盘剪,单刀头圆盘剪结构简单、投资要较小,但是生产节奏不足,因此一般仅应用于非连续式机组中;而双刀头圆盘剪相对则结构复杂且投资也较大,但是却可以满足生产节奏高的工况,因此连续式机组均采用双刀头圆盘剪。In the cold rolling production line, the strip steel after pickling and the strip steel in the strip post-processing unit need to be cut by disc shears to meet the width requirements of the finished strip steel, which is very important in the entire cold rolling production line. A key process. Traditional disc shears are divided into single-blade disc shears and double-blade disc shears. Single-blade disc shears have a simple structure and relatively small investment, but the production rhythm is insufficient, so they are generally only used in discontinuous units; and The double-blade disc shears are relatively complicated in structure and relatively large in investment, but they can meet the conditions of high production rhythm, so the continuous unit adopts double-blade disc shears.
传统的双刀头圆盘剪设计,采用的是圆盘剪在传动侧和操作侧分别设有两个刀座,每个刀座设有一组刀头的结构型式;同时,为了满足更换剪刃的需要,将两个刀座设置于一个回转盘上,并通过回转支承实现转向,因此,结构复杂、且投资成本高。特别是,在更换剪刃的过程中,需要将通过宽度调整装置将刀座移动到支座的极限位,然后驱动回转支承旋转180°,最后再将刀座移动到剪切位置,实现过程复杂,且耗时较多,严重影响机组生产节奏。因此,非常有必要开发一种全新的圆盘剪,在可以保持单刀头圆盘剪结构简单且投资低的优势同时,满足双刀头圆盘剪可线外更换剪刃的功能,并可以提高更换剪刃效率,提高机组生产节奏。The traditional double-head disc shears design adopts a structure in which the disc shears are equipped with two knife seats on the transmission side and the operation side respectively, and each knife seat is equipped with a set of knife heads; at the same time, in order to meet the needs of changing the cutting blade According to the needs, the two tool holders are arranged on a rotary table, and the steering is realized through the rotary bearing. Therefore, the structure is complicated and the investment cost is high. In particular, in the process of replacing the cutting blade, it is necessary to move the knife seat to the limit position of the support through the width adjustment device, then drive the slewing support to rotate 180°, and finally move the knife seat to the cutting position, which is a complicated process , and it takes a lot of time, which seriously affects the production rhythm of the unit. Therefore, it is very necessary to develop a brand-new disc shear, which can maintain the advantages of simple structure and low investment of single-blade disc shears, while satisfying the function of double-blade disc shears that can replace the cutting blades outside the line, and can improve The efficiency of replacing the cutting blade can improve the production rhythm of the unit.
因此,非常有必要开发一种全新的圆盘剪,在可以保持单刀头圆盘剪结构简单且投资低的优势同时,满足双刀头圆盘剪可线外更换剪刃的功能,并可以提高更换剪刃效率,提高机组生产节奏。Therefore, it is very necessary to develop a brand-new disc shear, which can maintain the advantages of simple structure and low investment of single-blade disc shears, while satisfying the function of double-blade disc shears that can replace the cutting blades outside the line, and can improve The efficiency of replacing the cutting blade can improve the production rhythm of the unit.
实用新型内容Utility model content
鉴于以上所述现有技术的缺点,本实用新型的目的在于提供一种多刀头刀座及其圆盘剪装置,用于解决现有技术中圆盘剪结构复杂、更换剪刃操作繁琐效率低等问题。In view of the above-mentioned shortcomings of the prior art, the purpose of this utility model is to provide a multi-head cutter holder and its disc shear device, which is used to solve the complex structure of the disc shears and the cumbersome operation of replacing the shear blades in the prior art. Inferior question.
为实现上述目的及其他相关目的,本实用新型提供一种多刀头刀座,包括刀座本体,在所述刀座本体的刀座机架上纵向设置有至少两个刀头组件,所有刀头组件在刀座机架的同一侧成一字型分布,每个刀头组件分别通过一个回转机构安装在刀座本体上,所述刀头组件包括一个刀头转盘和至少两个刀头,所述刀头转盘与所述回转机构连接,所述刀头安装在刀头转盘上,其中一个刀头组件的任意一个刀头与相邻刀头组件的任意一个刀头相配合。In order to achieve the above purpose and other related purposes, the utility model provides a multi-cutter tool holder, including a tool holder body, at least two cutter head assemblies are longitudinally arranged on the tool holder frame of the tool holder body, and all cutter heads The head assemblies are distributed in a straight line on the same side of the tool holder frame, and each cutter head assembly is respectively installed on the tool holder body through a rotary mechanism. The cutter head assembly includes a cutter head turntable and at least two cutter heads, so The cutter head turntable is connected with the rotary mechanism, the cutter head is installed on the cutter head turntable, and any one cutter head of one cutter head assembly is matched with any one cutter head of an adjacent cutter head assembly.
上述多刀头刀座,由于同一刀座上沿上下方向设置有多个刀头组件,而相邻的两个刀头组件上的刀头配合进行剪切,每个刀头组件的刀头转盘上可以设置多个刀头,如对称设置两个刀头,均匀设置三个、四个刀头等,每个刀头组件的其中一个处于使用状态,其余的为备用状态,在需要更换剪刃时,只需要转动回转机构,使相邻两个刀头组件的备用刀头转动至配合位置即可实现剪刃更换而不必再转动整个刀座进行更换;该多刀头刀座在简化结构、降低成本的同时,满足现有双刀头或多刀头圆盘剪线外更换剪刃的功能,并提高更换剪刃效率,提高机组生产节奏。The above-mentioned multi-cutter head tool holder, since the same cutter head assembly is provided with a plurality of cutter head assemblies along the up and down direction, and the cutter heads on two adjacent cutter head assemblies cooperate to cut, the cutter head turntable of each cutter head assembly Multiple cutter heads can be set on the blade, such as two cutter heads symmetrically, three or four cutter heads evenly arranged, one of each cutter head assembly is in use, and the rest are in standby state, when the cutting blade needs to be replaced , only need to rotate the slewing mechanism, so that the spare cutter heads of two adjacent cutter head assemblies can be rotated to the matching position, and the cutting blade can be replaced without turning the whole cutter holder; the multi-cutter holder can simplify the structure, reduce At the same time, it meets the function of changing the cutting edge outside the existing double-head or multi-head disc shearing line, and improves the efficiency of changing the cutting edge and improves the production rhythm of the unit.
所述刀头组件为上、下两个,每个所述刀头组件的刀头转盘上均安装有两个刀头,两个刀头分别位于刀头转盘的上部和下部,并相对于所述回转机构对称设置,位于上方的刀头组件的每一个刀头分别与位于下方的刀头组件的每一个刀头相配合。There are two cutter head assemblies, upper and lower, and two cutter heads are installed on the cutter head turntable of each said cutter head assembly, and the two cutter heads are respectively located at the upper and lower parts of the cutter head turntable, The rotary mechanism is arranged symmetrically, and each cutter head of the upper cutter head assembly cooperates with each cutter head of the lower cutter head assembly respectively.
刀头组件可分为上刀头组件和下刀头组件,两个刀头可分为上刀头和下刀头,初始时,上刀头组件的下刀头与下刀头组件的上刀头配合,当与下刀头组件连接的回转机构转动180°时,下刀头组件的下刀头和上刀头的位置互换,可以与上刀头组件的任意一个刀头配合;同理,当与上刀头组件连接的回转机构转动180°时,上刀头组件的下刀头和上刀头的位置互换,可以与下刀头组件的任意一个刀头配合。The cutter head assembly can be divided into upper cutter head assembly and lower cutter head assembly, and the two cutter heads can be divided into upper cutter head and lower cutter head. Initially, the lower cutter head of the upper cutter head assembly and the upper cutter head of the lower cutter head assembly When the rotary mechanism connected to the lower cutter head assembly rotates 180°, the positions of the lower cutter head and the upper cutter head of the lower cutter head assembly are exchanged, and can be matched with any cutter head of the upper cutter head assembly; the same reason , when the rotary mechanism connected with the upper cutter head assembly rotates 180°, the positions of the lower cutter head and the upper cutter head of the upper cutter head assembly are exchanged, and can be matched with any cutter head of the lower cutter head assembly.
所述回转机构包括安装在刀座机架上的刀盘主轴和主轴驱动机构,所述刀盘主轴水平安装在刀座机架上,该刀盘主轴一端与刀头组件连接,另一端与主轴驱动机构连接。The slewing mechanism includes a cutter head spindle installed on the tool holder frame and a spindle drive mechanism. The cutter head spindle is horizontally installed on the tool holder frame. One end of the cutter head spindle is connected to the cutter head assembly, and the other end is connected to the main shaft Drive mechanism connection.
所述主轴驱动机构为液压马达、齿轮马达或电机,所述刀头通过轴承安装在刀头转盘上。The main shaft driving mechanism is a hydraulic motor, a gear motor or an electric motor, and the cutter head is installed on the cutter head turntable through a bearing.
采用上述结构,通过液压马达或电机带动刀盘主轴转动,从而更换刀头。With the above structure, the hydraulic motor or electric motor drives the main shaft of the cutter head to rotate, thereby replacing the cutter head.
所述刀座本体还包括设置在刀座机架上部的压紧装置,每个所述回转机构的刀盘主轴与刀座机架之间均设置有侧间隙调整装置和重叠量调整装置。The tool holder body also includes a pressing device arranged on the upper part of the tool holder frame, and a side gap adjustment device and an overlap adjustment device are provided between the cutter head main shaft of each of the rotary mechanisms and the tool holder frame.
上述装置为刀座的常用结构,在此不再赘述。The above-mentioned device is a common structure of the tool holder, and will not be described in detail here.
一种圆盘剪装置,包括支座、宽度调整装置和两个所述多刀头刀座,两个所述多刀头刀座通过宽度调整装置安装在支座上,两个所述多刀头刀座的刀头组件正对设置,且所述宽度调整装置能够驱动两个多刀头刀座相互靠拢和远离。A disc shearing device, comprising a support, a width adjusting device and two said multi-cutter knife seats, the two said multi-cutter knife seats are installed on the support by the width adjusting device, and the two said multi-cutter The cutter head assemblies of the head cutter holders are arranged facing each other, and the width adjusting device can drive two multi-cutter cutter holders to move closer to and away from each other.
上述圆盘剪装置,直线导轨安装固定在支座上,齿轮马达驱动滚珠丝杠转动,实现滚珠丝杠上的螺母左右移动,而多刀头刀座坐落在直线导轨上,并与滚珠丝杠的螺母相连接,从而间接实现两个多刀头刀座的靠拢和远离;该圆盘剪装置在简化了圆盘剪结构、降低成本的同时,满足现有双刀头或多刀头圆盘剪线外更换剪刃的功能,缩短更换剪刃的过程,提高更换剪刃效率,提高机组生产节奏。The above-mentioned disc shear device, the linear guide rail is installed and fixed on the support, the gear motor drives the ball screw to rotate, and the nut on the ball screw moves left and right, and the multi-head tool holder is located on the linear guide rail, and is connected with the ball screw. The nuts of the disc shears are connected to each other, so as to indirectly realize the closeness and separation of the two multi-blade tool holders; the disc shear device simplifies the structure of the disc shears and reduces the cost, while meeting the needs of the existing double-blade or multi-blade discs. The function of changing the cutting edge outside the line trimming shortens the process of changing the cutting edge, improves the efficiency of changing the cutting edge, and improves the production rhythm of the unit.
所述宽度调整装置包括齿轮马达以及水平安装在支座上的导轨和滚珠丝杠,该齿轮马达与滚珠丝杠连接,所述刀座机架下端架设在导轨和滚珠丝杠上。The width adjustment device includes a gear motor, a guide rail and a ball screw horizontally installed on the support, the gear motor is connected with the ball screw, and the lower end of the tool holder frame is erected on the guide rail and the ball screw.
如上所述,本实用新型的有益效果是:该装置通过采用单刀座,并在一个刀座上设置至少两个刀头组件的结构型式,实现在简化圆盘剪结构、降低成本的同时,满足现有双刀头圆盘剪线外更换剪刃的功能,并提高更换剪刃效率,提高机组生产节奏。As mentioned above, the beneficial effect of the utility model is: the device adopts a single knife seat, and at least two knife head assemblies are arranged on one knife seat, so as to simplify the structure of the disc shears and reduce the cost, and meet the The function of replacing the cutting edge outside the existing double-head disc shearing line improves the efficiency of changing the cutting edge and improves the production rhythm of the unit.
附图说明Description of drawings
图1为本实用新型中多刀头刀座的结构示意图。Fig. 1 is a structural schematic diagram of a multi-tip cutter seat in the utility model.
图2为本实用新型中圆盘剪装置的结构示意图。Fig. 2 is a structural schematic diagram of the disc shearing device in the utility model.
图3为图2的侧视图。FIG. 3 is a side view of FIG. 2 .
零件标号说明Part number description
1 刀座本体1 Knife seat body
11 刀座机架11 Tool Holder Rack
12 刀头组件12 cutter head assembly
121 上刀头121 upper cutter head
122 下刀头122 Lower head
123 刀头转盘123 cutter head turntable
13 刀盘主轴13 cutter head spindle
14 主轴驱动机构14 Spindle drive mechanism
15 压紧装置15 Compression device
16 侧间隙调整装置16 Side clearance adjustment device
17 重叠量调整装置17 Overlap adjustment device
2 宽度调整装置2 Width adjustment device
21 齿轮马达21 gear motor
22 滚珠丝杠22 ball screw
23 导轨23 rails
3 支座3 supports
具体实施方式Detailed ways
以下由特定的具体实施例说明本实用新型的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本实用新型的其他优点及功效。The implementation of the present utility model is illustrated by specific specific examples below, and those skilled in the art can easily understand other advantages and effects of the present utility model from the content disclosed in this specification.
请参阅图1至图3。须知,本说明书所附图式所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本实用新型可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本实用新型所能产生的功效及所能达成的目的下,均应仍落在本实用新型所揭示的技术内容得能涵盖的范围内。同时,本说明书中所引用的如“上”、“下”、“左”、“右”、“中间”及“一”等的用语,亦仅为便于叙述的明了,而非用以限定本实用新型可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本实用新型可实施的范畴。See Figures 1 through 3. It should be noted that the structures, proportions, sizes, etc. shown in the drawings attached to this specification are only used to match the content disclosed in the specification, for those who are familiar with this technology to understand and read, and are not used to limit the implementation of the utility model Therefore, it has no technical substantive meaning. Any modification of structure, change of proportional relationship or adjustment of size shall still fall within the scope of The technical content disclosed by the utility model must be within the scope covered. At the same time, terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description and are not used to limit this specification. The practicable range of the utility model, and the change or adjustment of its relative relationship, without any substantial change in the technical content, shall also be regarded as the practicable scope of the utility model.
如图1所示,一种多刀头刀座,包括刀座本体1,在刀座本体1的刀座机架11上纵向设置有上、下两个刀头组件12,两个刀头组件12在刀座机架11的同一侧成一字型分布,每个刀头组件12均通过一个回转机构安装在刀座本体1上,每个刀头组件12包括一个刀头转盘123和两个刀头,两个刀头分为上刀头121和下刀头122,上刀头121和下刀头122分别通过轴承安装在刀头转盘123的上部和下部,位于上方的刀头组件12的一个刀头与位于下方的刀头组件12的一个刀头配合;回转机构包括安装在刀座机架11上的刀盘主轴13和主轴驱动机构14,刀盘主轴13水平安装在刀座机架11上,该刀盘主轴13一端与刀头转盘123连接,另一端与主轴驱动机构14连接,该主轴驱动机构14为液压马达,刀座机架11上部设置有压紧装置15,压紧装置15通过齿轮马达驱动两台螺旋升降机,实现对上刀套的锁紧,每个回转机构的刀盘主轴13与刀座机架11之间均设置有侧间隙调整装置16和重叠量调整装置17,侧间隙调整装置16主要由变频调速齿轮电机、滚珠丝杠螺母升降机、复位弹簧等构成,侧隙调整装置16安装在上刀箱上,通过变频调速齿轮电机传动滚珠丝杠螺母升降机,带动斜楔上下移动,可使刀盘主轴13产生水平移动,调节刀刃的侧隙,侧隙调整方式为上方的刀盘主轴13轴向移动,下方的刀盘主轴13固定,当更换刀刃时,以固定刀刃为基准,重新调整侧隙的“0”位,复位弹簧用于消除轴向间隙和斜楔上升后刀盘主轴13的复位;重叠量调整装置17主要由减速电机、螺旋升降机、刀头安装座等组成,减速电机通过联轴器与螺旋升降机的输入轴联接,刀头转盘123通过刀盘主轴13固定在刀头安装座,刀头安装座与螺旋升降机的丝杆端部相连接,刀头安装座可沿着安装在刀箱上的导轨上、下移动,螺旋升降机固定在刀箱上,减速电机带动螺旋升降机的输入轴旋转,从而使螺旋升降机的丝杆带动刀头安装座沿导轨上、下移动,可使两个刀盘主轴13的同时开闭,实现重叠量的调整,并保证通带线的水平标高不变。As shown in Figure 1, a kind of multi-cutter head tool holder comprises a tool holder body 1, and upper and lower two cutter head assemblies 12 are longitudinally arranged on the cutter holder frame 11 of the tool holder body 1, and the two cutter head assemblies 12 are distributed in a line on the same side of the tool holder frame 11, and each cutter head assembly 12 is installed on the tool holder body 1 through a rotary mechanism, and each cutter head assembly 12 includes a cutter head rotating disk 123 and two cutter heads The two cutter heads are divided into an upper cutter head 121 and a lower cutter head 122. The upper cutter head 121 and the lower cutter head 122 are installed on the upper and lower parts of the cutter head turntable 123 through bearings respectively, and one of the cutter head assembly 12 located above The cutter head cooperates with a cutter head of the cutter head assembly 12 located below; the rotary mechanism includes a cutterhead main shaft 13 and a main shaft drive mechanism 14 installed on the tool holder frame 11, and the cutter head main shaft 13 is horizontally installed on the cutter holder frame 11 Above, one end of the cutterhead main shaft 13 is connected with the cutter head turntable 123, and the other end is connected with the main shaft driving mechanism 14, the main shaft driving mechanism 14 is a hydraulic motor, and the upper part of the tool seat frame 11 is provided with a pressing device 15, and the pressing device 15 Two screw lifters are driven by gear motors to realize the locking of the upper tool holder. A side gap adjustment device 16 and an overlap adjustment device 17 are arranged between the cutter head spindle 13 and the tool seat frame 11 of each rotary mechanism. The side clearance adjustment device 16 is mainly composed of a frequency conversion speed regulating gear motor, a ball screw nut lifter, a return spring, etc. The side clearance adjustment device 16 is installed on the upper tool box, and the ball screw nut lifter is driven by the frequency conversion speed regulation gear motor to drive The upward and downward movement of the inclined wedge can cause the cutterhead main shaft 13 to move horizontally and adjust the side clearance of the blade. The fixed blade is used as the reference, and the "0" position of the side clearance is readjusted. The return spring is used to eliminate the axial clearance and reset the cutter head spindle 13 after the wedge rises; The gear motor is connected with the input shaft of the screw elevator through a coupling, the cutter head turntable 123 is fixed on the cutter head installation seat through the cutter head spindle 13, and the cutter head installation seat is connected with the end of the screw rod of the screw elevator. The cutter head mounting seat can move up and down along the guide rail installed on the knife box. The screw elevator is fixed on the tool box. The up and down movement of the guide rail can make the two cutter head spindles 13 open and close at the same time, realize the adjustment of the overlapping amount, and ensure that the horizontal elevation of the passband line remains unchanged.
采用上述结构的多刀头刀座,刀头组件12为两个,每个刀头组件12的刀头转盘123上均安装有上刀头121和下刀头122两个刀头,上刀头121和下刀头122分别通过轴承安装刀头转盘123的上部和下部,上刀头121和下刀头122相对于刀盘主轴13对称设置,位于上方的刀头组件12的下刀头122与下方的刀头组件12的上刀头121配合,当与下方的刀头组件12连接的回转机构转动180°时,位于下方的刀头组件12的下刀头122和上刀头121位置互换,可以与位于上方的刀头组件12的任意一个刀头配合,即位于下方的刀头组件12的下刀头122与位于上方的刀头组件12的下刀头122可以配合;同理,当与上方的刀头组件12连接的回转机构转动180°时,位于上方的刀头组件12的上刀头121与下方的刀头组件12的上刀头121配合;通过主轴驱动机构14驱动刀盘主轴13转动,即可实现剪刃的更换,操作简单迅速,不再使用传统的通过转动整个刀座更换剪刃的比较繁琐的方式,提高更换效率。Adopt the multi-cutter head tool holder of above-mentioned structure, there are two cutter head assemblies 12, on the cutter head rotating disk 123 of each cutter head assembly 12, two cutter heads, upper cutter head 121 and lower cutter head 122, are installed, and the upper cutter head 121 and the lower cutter head 122 respectively install the upper part and the lower part of the cutter head turntable 123 through bearings, the upper cutter head 121 and the lower cutter head 122 are arranged symmetrically with respect to the cutterhead main shaft 13, and the lower cutter head 122 of the cutter head assembly 12 positioned at the top is connected to the The upper cutter head 121 of the lower cutter head assembly 12 cooperates. When the rotary mechanism connected with the lower cutter head assembly 12 rotates 180°, the lower cutter head 122 and the upper cutter head 121 of the lower cutter head assembly 12 are exchanged. , can cooperate with any cutter head of the upper cutter head assembly 12, that is, the lower cutter head 122 of the lower cutter head assembly 12 can cooperate with the lower cutter head 122 of the upper cutter head assembly 12; similarly, when When the rotary mechanism connected to the cutter head assembly 12 above rotates 180°, the upper cutter head 121 of the upper cutter head assembly 12 cooperates with the upper cutter head 121 of the lower cutter head assembly 12; the cutter head is driven by the spindle drive mechanism 14 The replacement of the cutting blade can be realized by the rotation of the main shaft 13, and the operation is simple and quick, and the traditional relatively cumbersome way of replacing the cutting blade by rotating the entire knife seat is no longer used, so as to improve the replacement efficiency.
如图2和图3所示,一种圆盘剪装置,包括支座3、宽度调整装置2和两个所述多刀头刀座,两个多刀头刀座通过宽度调整装置2安装在支座3上,其中支座3为焊接钢结构,安装固定在土建基础上,两个多刀头刀座的刀头组件12正对设置,宽度调整装置2包括齿轮马达21以及水平安装在支座3上的导轨23和滚珠丝杠22,该齿轮马达21与滚珠丝杠22一端连接,刀座机架11下端架设在导轨23和滚珠丝杠22上,宽度调整装置2能够驱动两个多刀头刀座相互靠拢和远离;导轨23安装固定在支座3上,齿轮马达21驱动滚珠丝杠22转动,实现滚珠丝杠22上的螺母左右移动,而多刀头刀座坐落在导轨23上,并与滚珠丝杠22的螺母相连接,从而间接实现两个多刀头刀座的靠拢和远离;该圆盘剪装置在简化了圆盘剪结构、降低成本的同时,满足现有双刀头或多刀头圆盘剪线外更换剪刃的功能,缩短更换剪刃的过程,省时省力,提高更换剪刃效率,提高机组生产节奏。As shown in Fig. 2 and Fig. 3, a kind of disc shearing device comprises support 3, width adjusting device 2 and two described multi-blade tool seats, and two multi-blade tool seats are installed on the On the support 3, wherein the support 3 is a welded steel structure, installed and fixed on the civil foundation, the cutter head assemblies 12 of the two multi-cutter tool holders are arranged facing each other, and the width adjustment device 2 includes a gear motor 21 and is horizontally installed on the support. The guide rail 23 and the ball screw 22 on the seat 3, the gear motor 21 is connected with one end of the ball screw 22, the lower end of the tool holder frame 11 is erected on the guide rail 23 and the ball screw 22, and the width adjusting device 2 can drive two more The cutter heads move closer and farther away from each other; the guide rail 23 is installed and fixed on the support 3, the gear motor 21 drives the ball screw 22 to rotate, and the nut on the ball screw 22 moves left and right, and the multi-cutter holder is located on the guide rail 23 and connected with the nut of the ball screw 22, so as to indirectly realize the closeness and separation of the two multi-head tool holders; the disc shear device simplifies the structure of the disc shears and reduces the cost, while meeting the requirements of the existing dual The function of changing the cutting edge outside the cutting line of the cutting head or multi-shaving head disc shortens the process of changing the cutting edge, saves time and effort, improves the efficiency of changing the cutting edge, and improves the production rhythm of the unit.
刀头的更换过程如下:首先调整宽度调整装置2,通过齿轮马达21驱动滚珠丝杠22旋转,将两个多刀头刀座打开,打开距离为50mm左右(传动圆盘剪需要打开至极限位);接着上、下两个回转机构的主轴驱动机构14分别驱动两根刀盘主轴13旋转180°,实现上刀头121和下刀头122的更换,最后宽度调整装置2通过齿轮马达21驱动滚珠丝杠22旋转反转,将两个多刀头刀座复位,即完成剪刃更换工作,该圆盘剪装置可以保持单刀头圆盘剪结构简单且投资低的优势同时,满足双刀头圆盘剪可线外更换剪刃的功能,并可以提高更换剪刃效率,提高机组生产节奏。The replacement process of the cutter head is as follows: first, adjust the width adjustment device 2, drive the ball screw 22 to rotate through the gear motor 21, and open the two multi-head cutter holders, and the opening distance is about 50mm (the transmission disc shears need to be opened to the limit position ); then the main shaft driving mechanism 14 of the upper and lower rotary mechanisms respectively drives the two cutterhead main shafts 13 to rotate 180° to realize the replacement of the upper cutter head 121 and the lower cutter head 122, and finally the width adjustment device 2 is driven by the gear motor 21 The ball screw 22 rotates in reverse, resets the two multi-head cutter holders, and completes the cutting blade replacement. The disc shears can replace the cutting edge outside the line, and can improve the efficiency of changing the cutting edge and improve the production rhythm of the unit.
上述实施例仅例示性说明本实用新型的原理及其功效,而非用于限制本实用新型,如每个多刀头刀座上纵向设置3个、4个或者更多的刀头组件12,每个刀头组件12上均匀设置3个、4个或5个刀头等,均落入本实用新型的保护范围,当每个刀头组件12上设置3个刀头时,回转机构转动120°可实现刀头更换,其余的以此类推。任何熟悉此技术的人士皆可在不违背本实用新型的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本实用新型所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本实用新型的权利要求所涵盖。The above-described embodiments are only illustrative of the principles and effects of the present utility model, and are not intended to limit the present utility model. For example, 3, 4 or more cutter head assemblies 12 are vertically arranged on each multi-cutter holder, Evenly set 3, 4 or 5 cutter heads etc. on each cutter head assembly 12, all fall into the scope of protection of the present utility model, when each cutter head assembly 12 is provided with 3 cutter heads, the rotary mechanism rotates 120 ° The cutter head can be replaced, and the rest can be deduced by analogy. Anyone familiar with this technology can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed in the utility model should still be covered by the claims of the utility model.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105382326A (en) * | 2015-11-30 | 2016-03-09 | 太原科技大学 | Mechanical disc shearing machine used for shearing thick steel plate |
CN105834505A (en) * | 2016-04-06 | 2016-08-10 | 广州本金机电设备有限公司 | Precise edge trimming machine for flying shear production line |
CN111644244A (en) * | 2019-05-30 | 2020-09-11 | 襄阳博亚精工机器有限公司 | Scrap cutter with multiple sets of cutter heads |
CN112720017A (en) * | 2020-12-31 | 2021-04-30 | 宁波瑞利时数控科技有限公司 | Cutting machine head |
CN116079137A (en) * | 2022-12-29 | 2023-05-09 | 天水锻压机床(集团)有限公司 | A disc shearing machine cutter head drive, cutting edge gap adjustment device |
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2014
- 2014-03-19 CN CN201420124966.1U patent/CN203778845U/en not_active Expired - Lifetime
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105382326A (en) * | 2015-11-30 | 2016-03-09 | 太原科技大学 | Mechanical disc shearing machine used for shearing thick steel plate |
CN105834505A (en) * | 2016-04-06 | 2016-08-10 | 广州本金机电设备有限公司 | Precise edge trimming machine for flying shear production line |
CN111644244A (en) * | 2019-05-30 | 2020-09-11 | 襄阳博亚精工机器有限公司 | Scrap cutter with multiple sets of cutter heads |
CN111644244B (en) * | 2019-05-30 | 2024-05-17 | 襄阳博亚精工机器有限公司 | Scrap shears with multiple sets of tool bits |
CN112720017A (en) * | 2020-12-31 | 2021-04-30 | 宁波瑞利时数控科技有限公司 | Cutting machine head |
CN116079137A (en) * | 2022-12-29 | 2023-05-09 | 天水锻压机床(集团)有限公司 | A disc shearing machine cutter head drive, cutting edge gap adjustment device |
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