CN203777907U - Absorbing and dehumidifying device - Google Patents
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- CN203777907U CN203777907U CN201420215982.1U CN201420215982U CN203777907U CN 203777907 U CN203777907 U CN 203777907U CN 201420215982 U CN201420215982 U CN 201420215982U CN 203777907 U CN203777907 U CN 203777907U
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Abstract
Description
技术领域 technical field
本实用新型涉及适用热能、化工、冶金、电子、机械、轻工等行业的除湿技术,更具体地涉及一种吸附除湿装置。 The utility model relates to a dehumidification technology suitable for thermal energy, chemical industry, metallurgy, electronics, machinery, light industry and other industries, and more specifically relates to an adsorption dehumidification device.
背景技术 Background technique
除湿技术常用于对含湿气体进行处理以得到干燥气体。除了常见的人居环境空气除湿、各种设施如工厂车间、仓库的空气除湿之外,许多工业部门出于各种目的经常需要对化工原料气、能源气体如天然气和煤气、以及各种工业气体进行除湿处理。例如,在化工生产中需要对原料气除湿至-60℃露点以下以防止水分降低催化剂的活性,在能源工业中对压缩天然气进行除湿主要是为了防止天然气水合物的形成,在钢铁工业中需要对高炉鼓风用空气除湿以提高钢铁产品的质量,电子、机械等行业常用的压缩空气站生产的压缩空气必须除湿后才能使用。另外,利用除湿技术对含湿气体进行处理的目的有时是为了从含湿气体中收集水分。 Dehumidification technology is often used to process wet gas to obtain dry gas. In addition to the common air dehumidification of human living environment and air dehumidification of various facilities such as factory workshops and warehouses, many industrial sectors often need to dehumidify chemical raw materials, energy gases such as natural gas and coal gas, and various industrial gases for various purposes. Perform dehumidification. For example, in chemical production, it is necessary to dehumidify the feed gas to below the dew point of -60°C to prevent moisture from reducing the activity of the catalyst. In the energy industry, dehumidification of compressed natural gas is mainly to prevent the formation of natural gas hydrate. In the iron and steel industry, it is necessary to Blast furnace blast uses air dehumidification to improve the quality of steel products. Compressed air produced by compressed air stations commonly used in electronics, machinery and other industries must be dehumidified before use. In addition, the purpose of treating wet gas with dehumidification technology is sometimes to collect moisture from the wet gas.
目前主要有三种类型的工业除湿设备:冷冻式、吸附式、吸收式。冷冻除湿是将气体冷却至露点以下,使水分凝结析出。冷冻除湿的优点是除湿量较大,缺点是制冷设备价格高、电耗大,气温低于约15℃时除湿能力明显下降、容易结霜,制冷压缩机运转噪声大。吸收除湿是用液体吸湿剂如三甘醇、氯化锂溶液来吸收水分,缺点是腐蚀性较大。吸附除湿是用固体吸湿剂吸附去除气体中的水分。硅胶是最常用的吸湿剂,其吸湿量可达自身重量的40%。其它吸湿剂有沸石分子筛、活性氧化铝、氯化钙、氯化钾、氯化锂等,其形态通常为颗粒状或者用粘结、溶胶-凝胶等方法结合在基材或支撑材料上的层状等。吸附除湿器是包含固体吸湿剂的除湿设备,固体吸湿剂的装载量可为数公斤至数百公斤,其基本形式有固定床式、移动床式、流化床式、旋转床式(如除湿转轮)等,其特殊形式有多段移动床式、多段流化床式、双流化床式等。在1900年以前,工业规模的固定床式吸附除湿装置已经在空气和工业气体除湿方面得到了应用。大约在1960年,旋转床式吸附除湿装置开始应用于民用和工业设施的空气湿度调节。吸附除湿的优点是设备费用低,气温越低时除湿效果越好,缺点是吸湿剂饱和后的加热再生过程能耗大。 There are currently three main types of industrial dehumidification equipment: refrigeration, adsorption, and absorption. Freezing and dehumidification is to cool the gas below the dew point to condense and precipitate moisture. The advantage of refrigeration dehumidification is that the dehumidification capacity is large, but the disadvantage is that the price of refrigeration equipment is high, and the power consumption is large. When the temperature is lower than about 15°C, the dehumidification capacity is obviously reduced, frost is easy to form, and the refrigeration compressor is noisy. Absorption and dehumidification is to use liquid hygroscopic agents such as triethylene glycol and lithium chloride solution to absorb water. The disadvantage is that it is more corrosive. Adsorption dehumidification is the use of solid hygroscopic agents to absorb and remove moisture in the gas. Silica gel is the most commonly used hygroscopic agent, and its moisture absorption capacity can reach 40% of its own weight. Other moisture absorbents include zeolite molecular sieves, activated alumina, calcium chloride, potassium chloride, lithium chloride, etc., which are usually in the form of particles or bonded to the substrate or support material by bonding, sol-gel, etc. layered etc. The adsorption dehumidifier is a dehumidification device containing a solid hygroscopic agent. The loading capacity of the solid hygroscopic agent can range from several kilograms to hundreds of kilograms. Its basic forms include fixed bed, moving bed, fluidized bed, and rotating bed (such as Wheel), etc., its special form is multi-stage moving bed type, multi-stage fluidized bed type, double fluidized bed type, etc. Before 1900, industrial-scale fixed-bed adsorption dehumidifiers had been used in the dehumidification of air and industrial gases. Around 1960, rotating bed adsorption dehumidifiers began to be used for air humidity conditioning in residential and industrial facilities. The advantage of adsorption dehumidification is that the equipment cost is low, and the dehumidification effect is better when the temperature is lower. The disadvantage is that the heating and regeneration process after the moisture absorbent is saturated consumes a lot of energy.
工业上加热再生吸湿剂的主要困难在于: The main difficulties in industrially heating and regenerating moisture absorbents are:
(1)脱附热(水分从吸湿剂脱附进入气相所需的热量)大于蒸发潜热(液态水的蒸发所需的热量)。对于硅胶,脱附热大约为2500 kJ/kg-水。再生加热必须提供足够的热量来满足水分脱附的吸热需求。 (1) The heat of desorption (the heat required for moisture to desorb from the moisture absorbent into the gas phase) is greater than the latent heat of evaporation (the heat required for the evaporation of liquid water). For silica gel, the heat of desorption is about 2500 kJ/kg-water. Regenerative heating must provide enough heat to meet the endothermic demand of moisture desorption.
(2)吸湿剂是热的不良导体。例如,硅胶的导热系数仅为0.14 W/m·K(相当于隔热材料石棉的导热系数)。吸湿剂颗粒的加热升温是一个较为缓慢的过程。 (2) Moisture absorbent is a poor conductor of heat. For example, the thermal conductivity of silicone is only 0.14 W/m·K (equivalent to the thermal conductivity of asbestos, a heat insulating material). The heating of the moisture absorbent particles is a relatively slow process.
(3)吸湿剂大多是微孔类材料。例如,硅胶的微孔平均孔径为20 Å,微孔孔容达0.6-1 cm3/g,内表面积达600-800 m2/g。吸湿剂吸附的水分是被储留在这些微孔内。加热再生时,这些水分必须从微孔向外扩散才能进入气相。微孔扩散是一个极为缓慢的过程,通常为吸湿剂脱水再生过程的速率控制步骤。 (3) Moisture absorbents are mostly microporous materials. For example, the average micropore diameter of silica gel is 20 Å, the micropore volume is 0.6-1 cm 3 /g, and the internal surface area is 600-800 m 2 /g. The moisture absorbed by the hygroscopic agent is stored in these micropores. When heating and regenerating, this moisture must diffuse outward from the micropores to enter the gas phase. Micropore diffusion is an extremely slow process and is usually the rate-determining step in dehydration regeneration of moisture absorbents.
(4)再生温度一般高于100℃,并低于吸湿剂的耐热温度。例如,硅胶的再生温度约为100-150℃,耐热温度约为200-250℃(不同吸湿剂产品的再生温度、耐热温度有所不同)。再生加热时要力求均匀。如果局部过热超出耐热温度,将破坏吸湿剂的结构而造成性能下降。 (4) The regeneration temperature is generally higher than 100°C and lower than the heat-resistant temperature of the moisture absorbent. For example, the regeneration temperature of silica gel is about 100-150°C, and the heat-resistant temperature is about 200-250°C (the regeneration temperature and heat-resistant temperature of different moisture absorbent products are different). When regenerating, try to be even. If the local overheating exceeds the heat-resistant temperature, the structure of the hygroscopic agent will be destroyed and the performance will be reduced.
长期以来,工业上普遍采用的再生加热方式是热空气再生法(或叫做热风再生法、热气体再生法)。例如,固定床式空气除湿器的再生工艺大致为:将加热至约150℃的空气通入除湿器使吸湿剂床层逐渐升温达到约100℃的再生温度,该预热升温过程一般需0.5至1小时;吸湿剂床达到再生温度后,继续通入150℃的热空气以提供水分脱附所需的热量,150℃的热空气向吸湿剂床释放显热后降温至约80℃,吸湿剂床脱附的水分由约80℃热空气携带向外界排放,该脱附过程一般需2小时以上。热空气再生法的优点是吸湿剂床可以得到较为均匀的加热,缺点是必须通入大量的热空气以提供足够的热量,整个再生过程持续排放废气,因而能源消耗较大。 For a long time, the regenerative heating method commonly used in industry is the hot air regeneration method (or hot air regeneration method, hot gas regeneration method). For example, the regeneration process of a fixed-bed air dehumidifier is roughly as follows: the air heated to about 150°C is passed into the dehumidifier to gradually increase the temperature of the moisture absorbent bed to reach the regeneration temperature of about 100°C. The preheating process generally takes 0.5 to 1 hour; after the moisture absorbent bed reaches the regeneration temperature, continue to pass hot air at 150°C to provide the heat required for moisture desorption. The hot air at 150°C releases sensible heat to the moisture absorbent bed and then cools down to about 80°C. The moisture desorbed from the bed is carried by the hot air at about 80°C and discharged to the outside. The desorption process generally takes more than 2 hours. The advantage of the hot air regeneration method is that the moisture absorbent bed can be heated more uniformly, but the disadvantage is that a large amount of hot air must be introduced to provide sufficient heat, and exhaust gas is continuously discharged during the entire regeneration process, so energy consumption is relatively large.
发明内容 Contents of the invention
实用新型为克服上述现有技术所述的能源消耗较大的不足,本实用新型提供一种用于从气体中去除水分并且能源消耗较低的吸附除湿方案。 The utility model aims at overcoming the disadvantage of large energy consumption in the above-mentioned prior art, and the utility model provides an adsorption dehumidification solution for removing moisture from gas with low energy consumption.
该方案具备循环加热升温、循环脱水再生、排出水分、冷却的必要技术特征。 The solution has the necessary technical features of cyclic heating, cyclic dehydration and regeneration, water discharge, and cooling.
为解决上述技术问题,本实用新型采用的技术方案是:实用新型一种吸附除湿装置,包括除湿气路,所述除湿气路上连接有待除湿气体进口、吸附除湿器、已除湿气体出口,所述除湿气路上还设有若干个阀门,现有技术中,除湿气路上一般设置有除湿风机,含湿气体通过除湿风机送入除湿气路并流经吸附除湿器内,由于吸附除湿器内部含有吸湿剂,含湿气体能被干燥处理,含湿气体被干燥除湿后从已除湿气体出口排出外界,另外,还包括再生回路、再生加热器、循环风机、以及排水设备,所述循环风机和再生加热器设置在所述再生回路上,循环风机能够促使再生回路上的气体流动,再生加热器使再生回路上的流动气体能够被再生加热器加热。随着除湿气路的连续工作,吸附除湿器内的吸湿剂逐渐饱和,为了对吸湿剂进行加热再生,可以利用再生回路内的热气体对其加热,因此,所述再生回路接通所述吸附除湿装置的输入端和输出端,气体能在再生回路和所述吸附除湿器之间循环流动并进行热交换,最终使得吸附除湿器内部的吸湿剂得以循环脱水并再生。另外,由于所述除湿气路上还设有若干个阀门,当吸附除湿装置进行除湿工作时,可以通过阀门隔开所述除湿气路和再生回路,再生回路不工作;当吸附除湿装置进行再生工作时,可以通过打开阀门使再生回路与吸附除湿器接通,进而让气体能够在再生回路和吸附除湿器之间循环,循环过程中可以通过阀门阻挡吸附除湿器内的气体通过除湿气路排出至已除湿气体出口,保证吸附除湿器能够被充分地循环脱水再生。气体在吸湿剂和再生加热器之间循环流动可将再生加热器提供的热量传递给吸湿剂以维持吸湿剂的再生温度,吸湿剂颗粒受热后水分向气相扩散,在吸湿剂和再生加热器之间循环流动的循环气体的含湿量逐渐升高。 In order to solve the above technical problems, the technical solution adopted by the utility model is: an adsorption dehumidification device of the utility model, which includes a dehumidification gas path, and the dehumidification gas path is connected with the inlet of the gas to be dehumidified, the adsorption dehumidifier, and the outlet of the dehumidified gas. There are also several valves on the dehumidification gas path. In the prior art, a dehumidification fan is generally installed on the dehumidification gas path. agent, the wet gas can be dried, and the wet gas is discharged from the dehumidified gas outlet after being dried and dehumidified. In addition, it also includes a regeneration circuit, a regeneration heater, a circulation fan, and drainage equipment. The circulation fan and the regeneration heating The device is arranged on the regeneration circuit, the circulation fan can promote the flow of gas on the regeneration circuit, and the regeneration heater enables the flowing gas on the regeneration circuit to be heated by the regeneration heater. With the continuous operation of the dehumidification gas circuit, the moisture absorbent in the adsorption dehumidifier is gradually saturated. In order to heat and regenerate the moisture absorbent, it can be heated by the hot gas in the regeneration circuit. Therefore, the regeneration circuit is connected to the adsorption At the input end and output end of the dehumidification device, the gas can circulate and exchange heat between the regeneration circuit and the adsorption dehumidifier, and finally the moisture absorbent inside the adsorption dehumidifier can be dehydrated and regenerated. In addition, since there are several valves on the dehumidification gas path, when the adsorption dehumidification device performs dehumidification work, the valves can be used to separate the dehumidification gas path and the regeneration circuit, and the regeneration circuit does not work; when the adsorption dehumidification device performs regeneration work At this time, the regeneration circuit can be connected to the adsorption dehumidifier by opening the valve, so that the gas can circulate between the regeneration circuit and the adsorption dehumidifier. The dehumidified gas outlet ensures that the adsorption dehumidifier can be fully dehydrated and regenerated. The gas circulates between the moisture absorbent and the regeneration heater to transfer the heat provided by the regeneration heater to the moisture absorbent to maintain the regeneration temperature of the moisture absorbent. After the moisture absorbent particles are heated, the moisture diffuses to the gas phase, and between the moisture absorbent and the regeneration heater The moisture content of the circulating gas that circulates between cycles increases gradually.
需要说明的是,所述“吸附除湿器”包括所有类型的吸附除湿器。例如,当吸附除湿器为单塔固定床式时,所述的吸附除湿装置即为一种除湿与再生交替进行的间歇式除湿装置;当吸附除湿器为旋转床式,所述的吸附除湿装置即为一种连续除湿装置。 It should be noted that the "adsorption dehumidifier" includes all types of adsorption dehumidifiers. For example, when the adsorption dehumidifier is a single tower fixed bed type, the adsorption dehumidification device is an intermittent dehumidification device that performs dehumidification and regeneration alternately; when the adsorption dehumidifier is a rotating bed type, the adsorption dehumidification device It is a continuous dehumidification device.
由于所述排水设备与再生回路连通,并且进一步地,所述排水设备包括排气口或冷凝器,所述排气口或冷凝器与再生回路连接,所述冷凝器上还设有冷凝水排放口,因此在循环脱水期间,当循环气体的含湿量达到一定程度时,可以调节阀门的开度,间歇地或连续地使部分在再生回路循环的含湿热气体流入冷凝器,并且含湿热气体流经冷凝器后,气体所含水蒸气被冷凝,冷凝水从冷凝水排放口排出/被收集,含湿热气体因此而被干燥处理;再生回路继续同时进行上述循环脱水再生和排出水分的操作直至无冷凝水排出后再进行下一步的冷却操作,当吸附除湿器被加热再生后,可停止再生加热器的传热工作,让再生回路上的气体继续在冷凝器和吸附除湿器之间循环流动从而冷却吸附除湿器,或者是直接往除湿气路上通入冷却气体,直接冷却吸附除湿器,吸附除湿器降温至常温后进入下一个操作周期。需要说明的是,本实用新型中的“排水设备”是指排出水分或水蒸气的设备。 Since the drainage equipment is connected with the regeneration circuit, and further, the drainage equipment includes an exhaust port or a condenser, and the exhaust port or condenser is connected with the regeneration circuit, and the condenser is also provided with condensed water discharge Therefore, during the cycle dehydration period, when the moisture content of the circulating gas reaches a certain level, the opening of the valve can be adjusted to intermittently or continuously allow part of the hot and humid gas circulating in the regeneration circuit to flow into the condenser, and the hot and humid gas After passing through the condenser, the water vapor contained in the gas is condensed, and the condensed water is discharged/collected from the condensed water outlet, and the hot and humid gas is thus dried; the regeneration circuit continues to perform the above-mentioned cycle dehydration regeneration and water discharge operations at the same time until After no condensed water is discharged, proceed to the next cooling operation. When the adsorption dehumidifier is heated and regenerated, the heat transfer work of the regeneration heater can be stopped, so that the gas on the regeneration circuit can continue to circulate between the condenser and the adsorption dehumidifier In this way, the adsorption dehumidifier is cooled, or the cooling gas is directly passed into the dehumidification gas path to directly cool the adsorption dehumidifier, and the adsorption dehumidifier is cooled to normal temperature and then enters the next operation cycle. It should be noted that the "drainage equipment" in the present utility model refers to equipment that discharges water or water vapor.
优选地,所述吸附除湿器内部由若干个相互隔开的吸湿剂床构成,所述再生加热器包括换热列管,所述换热列管穿过所述吸附除湿器内部并避开所述吸湿剂床。在加热再生操作时,换热列管内可通入加热介质,在除湿操作时,换热列管内可通入冷却介质,因此可以额外地提供一种对吸附除湿器的加热再生和冷却的处理方式,使吸附除湿装置更具实用性。 Preferably, the interior of the adsorption dehumidifier is composed of several moisture absorbent beds separated from each other, and the regeneration heater includes heat exchange tubes, and the heat exchange tubes pass through the interior of the adsorption dehumidifier and avoid all Desiccant bed. During the heating and regeneration operation, the heating medium can be passed into the heat exchange tube, and the cooling medium can be passed into the heat exchange tube during the dehumidification operation, so it can additionally provide a treatment method for heating regeneration and cooling of the adsorption dehumidifier , making the adsorption dehumidification device more practical.
优选地,所述再生回路设置在吸附除湿器内部,即再生回路从吸附除湿器内部接通吸附除湿器的输入端和输出端,并且由吸附除湿器内部的两个相互连通的腔体构成,所述除湿风机驱使气体在所述两个腔体之间循环流动,所述两个腔体内设有吸湿剂床,所述再生加热器包括换热列管,所述换热列管穿过所述吸附除湿器内部并避开所述吸湿剂床。其有益效果是省去了外部的循环管道和阀门,因此降低了散热损失,所述再生加热器包括换热列管,所述换热列管穿过所述吸附除湿器内部并避开所述吸湿剂床,在加热再生操作时,换热列管内可通入加热介质,在除湿操作时,换热列管内可通入冷却介质。 Preferably, the regeneration circuit is arranged inside the adsorption dehumidifier, that is, the regeneration circuit connects the input end and the output end of the adsorption dehumidifier from the inside of the adsorption dehumidifier, and is composed of two interconnected cavities inside the adsorption dehumidifier, The dehumidification fan drives the gas to circulate between the two cavities, and the moisture absorbent bed is arranged in the two cavities, and the regenerative heater includes heat exchange tubes, and the heat exchange tubes pass through the inside the adsorptive dehumidifier and avoid the absorbent bed. Its beneficial effect is that external circulation pipes and valves are omitted, thereby reducing heat loss. The regenerative heater includes heat exchange tubes, and the heat exchange tubes pass through the interior of the adsorption dehumidifier and avoid the For the moisture absorbent bed, heating medium can be passed into the heat exchange tubes during heating and regeneration operation, and cooling medium can be introduced into the heat exchange tubes during dehumidification operation.
进一步地,由于上述吸附除湿装置的工作方式为间歇式,即由于除湿装置内仅仅设置有一个吸附除湿装置和一条除湿气路,因此当吸附除湿器需要进行加热再生处理时,就必须先通过阀门关闭除湿风机的送风口和已除湿气体出口,使除湿气路不能展开除湿工作,才能通过再生回路对吸附除湿器进行加热再生,加热再生期间吸附除湿装置因此而不能展开除湿工作,故,所述除湿气路的数量为至少两条,各条除湿气路相互并联连接并且通过所述若干阀门分隔,所述再生回路分别接通所述各条除湿气路上的吸附除湿器,气体能单独地在任意一个吸附除湿器和所述再生回路之间循环流动并进行热交换。目的是当一条除湿气路工作时,另一条除湿气路可以暂时受阀门的关闭,除湿气路之间相互隔绝,即吸附除湿器之间也相互隔绝,因此,当一条除湿气路进行除湿工作时,通过关闭相关阀门与所述再生回路隔绝,另一条除湿气路通过打开相关阀门单独地与再生回路接通,进而进行加热再生工作,按照上述方式,各个吸附除湿器可以交替地进行除湿工作和加热再生,使吸附除湿装置能够连续不间断地进行除湿工作,更具进步性。 Further, since the above-mentioned adsorption dehumidification device works intermittently, that is, because there is only one adsorption dehumidification device and one dehumidification gas path in the dehumidification device, when the adsorption dehumidification device needs to be heated and regenerated, it must first pass through the valve. Close the air supply port of the dehumidification fan and the dehumidified gas outlet, so that the dehumidification gas circuit cannot carry out the dehumidification work, and then the adsorption dehumidifier can be heated and regenerated through the regeneration circuit. During the heating and regeneration period, the adsorption dehumidification device cannot carry out the dehumidification work. The number of dehumidification gas paths is at least two, and each dehumidification gas path is connected in parallel with each other and separated by the plurality of valves. The regeneration circuit is respectively connected to the adsorption dehumidifier on each dehumidification gas path, and the gas can be separately Any one of the adsorption dehumidifiers circulates and exchanges heat with the regeneration circuit. The purpose is that when one dehumidification gas circuit is working, the other dehumidification gas circuit can be temporarily closed by the valve, and the dehumidification gas circuits are isolated from each other, that is, the adsorption dehumidifiers are also isolated from each other. Therefore, when one dehumidification gas circuit performs dehumidification work At this time, the regeneration circuit is isolated by closing the relevant valve, and the other dehumidification gas circuit is connected to the regeneration circuit separately by opening the relevant valve, and then the heating and regeneration work is carried out. According to the above method, each adsorption dehumidifier can perform dehumidification work alternately And heating regeneration, so that the adsorption dehumidification device can continue to perform dehumidification work without interruption, which is more advanced.
进一步地,虽然涉及到两个吸附除湿器的交替切换工作,上述能连续进行除湿工作的吸附除湿装置在环保节能方面还有所欠缺,首先必须认识到,吸附除湿器进行除湿工作并逐步达到饱和后,其温度不高,而后续在加热再生过程中几乎是从常温被升温至100℃的温度,每次的加热再生工作都需要再生加热器消耗大量的能源;另一方面,再生完成后的吸附除湿器有约100℃的温度,需要冷却至常温才能投入除湿操作,现有技术在冷却操作时是将冷空气通入再生完成后的吸附除湿器,由此产生的热空气直接向外界排放,吸附除湿器的显热被全部浪费掉;结合上述原因,所述除湿气路为至少三条,各个吸附除湿器之间还连接有回热气路,同样地,在实际应用中,回热气路上可设置循环风机,促使气体通过所述回热气路在两吸附除湿器之间循环流动,以使两吸附除湿器能进行热交换。因此,通过回热气路使两个吸附除湿器之间的接通,能够使得两个吸附除湿器之间进行热交换,尤其要针对的是刚完成加热再生的吸附除湿器与准备进行加热再生的吸附除湿器之间的热交换,使刚完成加热再生的吸附除湿器的高热量传递给准备进行加热再生的吸附除湿器,使准备进行加热再生的吸附除湿器在加热再生之前先充分预热,而剩下的一条除湿气路继续进行除湿工作,因此,三条以上的除湿气路可以按照上述方式轮流交替切换,故,在保证除湿装置可以连续进行除湿工作的情况下,还可以充分利用余热,降低了再生加热器所需要的能量,降低了除湿装置的再生加热能耗,使装置环保节能。 Furthermore, although it involves the alternate switching work of two adsorption dehumidifiers, the above-mentioned adsorption dehumidification device capable of continuous dehumidification work is still lacking in environmental protection and energy saving. First of all, it must be recognized that the adsorption dehumidifier performs dehumidification work and gradually reaches saturation. Afterwards, its temperature is not high, and the temperature is raised from normal temperature to 100°C in the subsequent heating and regeneration process. Every heating and regeneration work requires the regeneration heater to consume a lot of energy; on the other hand, after the regeneration is completed, the The adsorption dehumidifier has a temperature of about 100°C, and it needs to be cooled to room temperature before it can be put into dehumidification operation. In the existing technology, cold air is passed into the adsorption dehumidifier after regeneration is completed during the cooling operation, and the hot air thus generated is directly discharged to the outside. , the sensible heat of the adsorption dehumidifier is completely wasted; combined with the above reasons, the dehumidification gas path is at least three, and there are also heat recovery gas paths connected between each adsorption dehumidifier. Similarly, in practical applications, the heat recovery gas path can be A circulating fan is arranged to promote the gas to circulate between the two adsorption dehumidifiers through the heat recovery gas path, so that the two adsorption dehumidifiers can perform heat exchange. Therefore, the connection between the two adsorption dehumidifiers through the heat recovery gas path can enable heat exchange between the two adsorption dehumidifiers, especially for the adsorption dehumidifier that has just completed heating regeneration and the one that is about to undergo heating regeneration. The heat exchange between the adsorption dehumidifiers transfers the high heat of the adsorption dehumidifiers that have just completed heating and regeneration to the adsorption dehumidifiers that are about to be heated and regenerated, so that the adsorption dehumidifiers that are about to be heated and regenerated are fully preheated before heating and regeneration. The remaining one dehumidification gas path continues to perform dehumidification work. Therefore, more than three dehumidification gas paths can be alternately switched in turn according to the above method. Therefore, under the condition that the dehumidification device can continue to perform dehumidification work, the waste heat can also be fully utilized. The energy required by the regenerative heater is reduced, the energy consumption of the regenerative heating of the dehumidification device is reduced, and the device is environmentally friendly and energy-saving.
进一步地,所述吸附除湿器为除湿转轮,所述除湿气路连接所述除湿转轮的吸湿区,所述再生回路接通所述除湿转轮的再生区。需要说明的是,现有技术中,所述除湿转轮内部由吸湿材料制成,除湿转轮表面分隔有吸湿区、再生区,所述除湿转轮通过活动部分的转动能带动吸湿材料在各个区域间循环回转,在现有技术的使用上,所述除湿转轮吸湿区一端的接口连接于所述除湿风机的送气口,另一端的接口连接于所述已除湿气体出口,因此而构成了除湿气路。随着转轮的转动,吸湿区那部分转轮转入再生区,再生回路中循环风机连续运行,使再生气体在再生加热器和再生区之间循环流动,维持再生区的再生温度,使转入再生区的吸附了水分的那部分转轮首先被循环加热升温,然后被循环脱水再生,随后,已脱水再生的那部分气体随着转轮的转动重新回到吸湿区,转轮式除湿装置的优点是能够连续地进行除湿和再生操作。 Further, the adsorption dehumidifier is a desiccant rotor, the dehumidification gas path is connected to the moisture absorption area of the desiccant rotor, and the regeneration circuit is connected to the regeneration area of the desiccant rotor. It should be noted that, in the prior art, the inside of the dehumidification wheel is made of hygroscopic material, and the surface of the dehumidification wheel is divided into a hygroscopic area and a regeneration area. In the use of the prior art, the interface at one end of the moisture absorption area of the dehumidification wheel is connected to the air supply port of the dehumidification fan, and the interface at the other end is connected to the dehumidified gas outlet, thus forming a Dehumidification gas path. With the rotation of the runner, the part of the runner in the moisture absorption zone turns into the regeneration zone, and the circulation fan in the regeneration circuit runs continuously to make the regeneration gas circulate between the regeneration heater and the regeneration zone, maintain the regeneration temperature in the regeneration zone, and make the rotor The part of the runner that has absorbed moisture entering the regeneration zone is first cyclically heated to raise the temperature, and then dehydrated and regenerated. Then, the part of the gas that has been dehydrated and regenerated returns to the moisture absorption zone with the rotation of the runner. The rotary dehumidification device The advantage is the ability to perform dehumidification and regeneration operations continuously.
进一步地,为了进一步降低能耗,本实用新型的吸附除湿装置还可引入现有技术中的热泵系统,热泵系统为冷媒液循环系统,系统中通常安装有压缩机、冷凝器、膨胀阀、蒸发器等。本方案中,所述再生加热器为设置在所述热泵系统上的冷凝器,因此对于再生回路而言,热泵系统上的冷凝器起到了再生加热器的作用;另外,所述再生回路的冷凝器为设置在热泵系统上的第一蒸发器,因此对于除湿气路和再生回路的冷凝支路而言,起到了冷却器的作用。 Furthermore, in order to further reduce energy consumption, the adsorption dehumidification device of the present invention can also be introduced into the heat pump system in the prior art. The heat pump system is a refrigerant liquid circulation system, and a compressor, a condenser, an expansion valve, an evaporation valve, and a compressor are usually installed in the system. device etc. In this solution, the regeneration heater is a condenser arranged on the heat pump system, so for the regeneration circuit, the condenser on the heat pump system plays the role of a regeneration heater; in addition, the condensation of the regeneration circuit The evaporator is the first evaporator installed on the heat pump system, so it acts as a cooler for the dehumidification gas circuit and the condensation branch of the regeneration circuit.
进一步地,现有技术的除湿转轮与制冷循环耦合运行技术方案是将蒸发器设置在除湿转轮的除湿区前的除湿气路上,由于在该处的被除湿气体为常温,因此蒸发器内的冷媒液温度必须低于约10℃,因而造成压缩机的负荷较大,因此,进一步地,所述热泵系统还设有第二蒸发器,所述第二蒸发器与第一蒸发器串联或并联连接,所述第二蒸发器设置在除湿气路上并位于所述吸附除湿器与已除湿气体出口之间。第一蒸发器和第二蒸发器连接后,均起到吸热功能,而第二蒸发器位于所述吸附除湿器与已除湿气体出口之间,可以在除湿气路上吸收来自吸附除湿器或除湿转轮的热量,并且把热量重新送回热泵系统中,由于通过吸附除湿器或除湿转轮后的气体温度会有所上升,气体继续流过第二蒸发器并与其进行热交换后,使得冷媒液温度可以高于10℃,因而压缩机的负荷较小。 Further, the technical scheme of coupled operation of the dehumidification wheel and the refrigeration cycle in the prior art is to set the evaporator on the dehumidification gas path before the dehumidification area of the dehumidification wheel, since the dehumidified gas at this place is at normal temperature, the inside of the evaporator The temperature of the refrigerant liquid must be lower than about 10°C, thus causing a large load on the compressor. Therefore, further, the heat pump system is also provided with a second evaporator, and the second evaporator is connected in series with the first evaporator or connected in parallel, the second evaporator is arranged on the dehumidification gas path and is located between the adsorption dehumidifier and the dehumidified gas outlet. After the first evaporator and the second evaporator are connected, they both have the function of absorbing heat, and the second evaporator is located between the adsorption dehumidifier and the dehumidified gas outlet, and can absorb heat from the adsorption dehumidifier or dehumidification gas on the dehumidification gas path. The heat from the runner, and the heat is sent back to the heat pump system. Since the temperature of the gas after passing through the adsorption dehumidifier or the dehumidification runner will rise, the gas will continue to flow through the second evaporator and exchange heat with it, making the refrigerant The liquid temperature can be higher than 10°C, so the load on the compressor is small.
进一步地,所述第二蒸发器的出气端与所述吸附除湿器的进气端接通,流经所述第二蒸发器的已除湿气体能回流至吸附除湿器,可降低吸附除湿器的温度,有效改善除湿效果。 Further, the outlet end of the second evaporator is connected to the inlet end of the adsorption dehumidifier, and the dehumidified gas flowing through the second evaporator can flow back to the adsorption dehumidifier, which can reduce the adsorption dehumidifier. temperature, effectively improving the dehumidification effect.
进一步地,所述再生回路上设置有用于向再生回路补充循环气体或者加入冷却气体的进气口。当再生回路需要补充气体时,可打开充气道上的阀门,来自于外界的气体、或其它气源、或除湿气路的待除湿气体或已除湿气体的一部分可经所述充气道间歇地或连续地补充进入循环加热的再生回路中。 Further, the regeneration circuit is provided with an air inlet for supplementing the regeneration circuit with circulating gas or adding cooling gas. When the regeneration circuit needs supplementary gas, the valve on the gas charging channel can be opened, and the gas from the outside, or other gas sources, or a part of the gas to be dehumidified or the dehumidified gas in the dehumidification gas circuit can pass through the gas charging channel intermittently or continuously ground supplement into the regeneration loop of the hydronic heating.
进一步地,所述再生回路上接通有用于降低再生回路气压的排气口。除湿装置用于空气除湿时,除湿操作一般为常压,用于能源气体、化工原料气、工业气体的除湿处理时,除湿操作一般为加压条件下的操作,再生操作时再生回路中被循环加热的气体为除湿操作时的同种气体,再生操作时吸附除湿器和再生回路内的压力可能升高,这是因为再生加热时气体温度升高所引起的压力升高,以及吸附态的水转化为水蒸气所引起的压力升高,取决于吸附除湿器、再生加热器、循环风机等设备的压力等级,吸附除湿器和/或再生回路可能压力过高而需要减压,这种情况下可利用调压管接通所述再生回路与外界,排气管上设置有调节阀,打开调节阀可以排放部分循环气体,其可采用的形式包括手动阀门、电磁阀、自力式压力调节阀或者由PLC控制的根据压力和/或湿度传感器信号而动作的阀门,对空气除湿时,调压管的排气口通向大气,或在进行能源气体、化工原料气、工业气体除湿处理时,调压管的排气口可通向回收设备。 Further, the regeneration circuit is connected with an exhaust port for reducing the air pressure of the regeneration circuit. When the dehumidification device is used for air dehumidification, the dehumidification operation is generally at normal pressure. When it is used for the dehumidification treatment of energy gas, chemical raw material gas, and industrial gas, the dehumidification operation is generally under pressurized conditions. During the regeneration operation, the regeneration circuit is circulated The heated gas is the same gas as in the dehumidification operation, and the pressure in the adsorption dehumidifier and the regeneration circuit may increase during the regeneration operation. The pressure increase caused by the conversion to water vapor depends on the pressure rating of the adsorption dehumidifier, regeneration heater, circulation fan, etc. The adsorption dehumidifier and/or regeneration circuit may be too high in pressure and need to be decompressed. In this case A pressure regulating tube can be used to connect the regeneration circuit with the outside world. There is a regulating valve on the exhaust pipe. Opening the regulating valve can discharge part of the circulating gas. The forms that can be used include manual valves, solenoid valves, self-operated pressure regulating valves or The valve controlled by PLC is operated according to the signal of the pressure and/or humidity sensor. When dehumidifying the air, the exhaust port of the pressure regulating pipe is opened to the atmosphere, or when dehumidifying treatment of energy gas, chemical raw material gas and industrial gas, the valve is adjusted. The exhaust port of the pressure pipe can lead to the recovery equipment.
基于与上述方案存在相同的必要技术特征,并进一步拓展上述方案的适用性,本实用新型还公开另一种吸附除湿装置,包括除湿气路,所述除湿气路上连接有待除湿气体进口、吸附除湿器、已除湿气体出口,所述除湿气路上还设有若干个阀门,还包括再生回路、再生加热器、以及排水设备,所述再生加热器设置在所述再生回路上,所述再生回路接通吸附除湿器的输入端和输出端,所述再生回路布置成通过所述再生加热器的发热驱使气体在所述再生回路上循环流动,即在再生回路上构成了气压差,从而可以控制气体从气压较大的位置流向气压较小的位置,实现了自然对流换热方式,因此不但省去了循环风机,而且兼具对吸附除湿器的加热再生的功能,当加热器同时发热,还可以促使吸附除湿器内部气压增大,把气体排出并送往与再生回路接通的冷凝支路上,并通过冷凝器进行冷凝干燥处理。同样地,由于所述排水设备与再生回路连通,所述排水设备包括排气口或冷凝器,所述排气口或冷凝器连接所述再生回路,因此在循环脱水期间,当循环气体的含湿量达到一定程度时,可以调节阀门的开度,间歇地或连续地使部分在再生回路循环的含湿热气体流入冷凝器,并且含湿热气体流经冷凝器后,气体所含水蒸气被冷凝,冷凝水从冷凝器的冷凝水排放口排出/被收集,含湿热气体因此而被干燥处理;再生回路继续同时进行上述循环脱水再生和排出水分的操作直至无冷凝水排出后再进行下一步的冷却操作,当吸附除湿器被加热再生后,可停止再生加热器的传热工作,让再生回路上的气体继续在冷凝器和吸附除湿器之间循环流动从而冷却吸附除湿器,或者是直接往除湿气路上通入冷却气体,直接冷却吸附除湿器,吸附除湿器降温至常温后进入下一个操作周期。 Based on the same necessary technical features as the above-mentioned solution, and to further expand the applicability of the above-mentioned solution, the utility model also discloses another adsorption dehumidification device, which includes a dehumidification gas path, and the dehumidification gas path is connected to the inlet of the gas to be dehumidified, the adsorption dehumidification device, dehumidified gas outlet, the dehumidified gas path is also provided with several valves, and also includes a regeneration circuit, a regeneration heater, and drainage equipment, the regeneration heater is set on the regeneration circuit, and the regeneration circuit is connected to Through the input and output ends of the adsorption dehumidifier, the regeneration circuit is arranged so that the heat of the regeneration heater drives the gas to circulate on the regeneration circuit, that is, a pressure difference is formed on the regeneration circuit, so that the gas can be controlled It flows from a position with higher air pressure to a position with lower air pressure, realizing the natural convection heat exchange method, so not only the circulation fan is omitted, but also has the function of heating and regenerating the adsorption dehumidifier. When the heater generates heat at the same time, it can also be used. Promote the increase of the internal pressure of the adsorption dehumidifier, discharge the gas and send it to the condensation branch connected to the regeneration circuit, and carry out condensation and drying treatment through the condenser. Likewise, since the drainage equipment is in communication with the regeneration circuit, and the drainage equipment includes an exhaust port or a condenser, and the exhaust port or condenser is connected to the regeneration circuit, during dehydration cycle, when the circulating gas contains When the humidity reaches a certain level, the opening of the valve can be adjusted to intermittently or continuously allow part of the hot and humid gas circulating in the regeneration circuit to flow into the condenser, and after the hot and humid gas flows through the condenser, the water vapor contained in the gas is condensed , the condensed water is discharged/collected from the condensed water discharge port of the condenser, and the hot and humid gas is thus dried; the regeneration circuit continues to perform the above-mentioned cycle dehydration regeneration and water discharge operations at the same time until no condensed water is discharged before proceeding to the next step Cooling operation, when the adsorption dehumidifier is heated and regenerated, the heat transfer work of the regeneration heater can be stopped, and the gas on the regeneration circuit can continue to circulate between the condenser and the adsorption dehumidifier to cool the adsorption dehumidifier, or directly to the Cooling gas is passed through the dehumidification gas path to directly cool the adsorption dehumidifier, and the adsorption dehumidifier enters the next operation cycle after cooling down to normal temperature.
优选地,所述再生回路由所述吸附除湿器内部的两个相互连通的腔体构成,所述两个腔体内设有吸湿剂床,所述再生加热器分别设置在所述两个腔体内并且避开所述吸湿剂床。 Preferably, the regeneration circuit is composed of two interconnected cavities inside the adsorption dehumidifier, the two cavities are provided with a moisture absorbent bed, and the regeneration heaters are respectively arranged in the two cavities And avoid the absorbent bed.
基于与上述方案存在相同的必要技术特征,并进一步拓展上述方案的适用性,本实用新型还公开另一种吸附除湿装置,包括待除湿气体进口、吸附除湿器、已除湿气体出口,还包括再生回路、再生加热器、循环风机、排水设备,以及环形气路,所述吸附除湿器数量为若干个并且串接在所述环形气路上,各个吸附除湿器的排气端分别接通所述已除湿气体出口,各个吸附除湿器的进气端分别接通所述待除湿气体进口,各个吸附除湿器之间设有阀门,所述循环风机和再生加热器设置在所述再生回路上,所述再生回路分别接通所述各个吸附除湿器的输入端和输出端,循环风机驱使气体在再生回路上循环流动,所述排水设备与再生回路连通,所述排水设备包括排气口或冷凝器,所述排气口或冷凝器连接所述再生回路。 Based on the same necessary technical features as the above-mentioned solution, and to further expand the applicability of the above-mentioned solution, the utility model also discloses another adsorption dehumidification device, including the gas inlet to be dehumidified, the adsorption dehumidifier, the dehumidified gas outlet, and regeneration. circuit, regenerative heater, circulating fan, drainage equipment, and annular air path, the number of the adsorption dehumidifiers is several and connected in series on the annular air path, and the exhaust ends of each adsorption dehumidifier are respectively connected to the The outlet of the dehumidified gas, the inlet port of each adsorption dehumidifier is respectively connected to the inlet of the gas to be dehumidified, valves are arranged between each adsorption dehumidifier, the circulation fan and regeneration heater are arranged on the regeneration circuit, the The regeneration circuit is respectively connected to the input and output ends of the adsorption dehumidifiers, the circulation fan drives the gas to circulate on the regeneration circuit, the drainage device is connected to the regeneration circuit, and the drainage device includes an exhaust port or a condenser, The exhaust port or condenser is connected to the regeneration circuit.
与现有技术相比,本实用新型具有如下有益效果: Compared with the prior art, the utility model has the following beneficial effects:
(1)循环加热升温: (1) Heating cycle heating:
现有技术的热空气再生法在预热升温阶段排放废气的显热损失约占了再生加热器提供热量的40%。本实用新型吸附除湿装置的循环加热升温过程中无需向外排放废气,避免了排气显热损失。循环加热升温过程中唯一的热损失是设备外表面的散热损失,当设备有良好保温时,散热损失很小。因此,本实用新型在预热升温阶段中再生加热器提供的热量几乎全部得到了有效利用。 In the hot air regeneration method of the prior art, the sensible heat loss of exhaust gas during the preheating and heating up stage accounts for about 40% of the heat provided by the regeneration heater. The adsorption and dehumidification device of the utility model does not need to discharge exhaust gas during the cyclic heating and temperature raising process, thereby avoiding the sensible heat loss of the exhaust gas. The only heat loss in the process of cyclic heating is the heat loss of the outer surface of the equipment. When the equipment has good insulation, the heat loss is very small. Therefore, almost all the heat provided by the regenerative heater in the preheating and heating up stage of the utility model has been effectively utilized.
(2)循环脱水再生: (2) Cycle dehydration regeneration:
现有技术的热空气再生法在达到了再生温度后的脱水再生阶段排放废气温度一般为60-80℃,废气含湿量一般在45g/kg-干空气以下。也就是说,每排出45g水分的同时排出1kg的60-80℃废气,热量损失较大。这主要是因为依靠空气的显热向吸湿剂床提供的热量不足以使更多的水分脱附。例如,将25℃,含湿量15g/kg,相对湿度75%的外界空气用再生加热器加热至150℃后通入吸湿剂床,150℃热空气向吸湿剂床释放显热降温至约80℃后携带从吸湿剂脱附的水分向外界排放。空气从150℃降温至80℃的显热约为70 kJ/kg-干空气(设备外表面散热损失约占其中的2.5%),水分的脱附热为2500 kJ/kg-水,因此,上述参数状态下,1 kg的热空气向吸湿剂床释放的显热至多只足以脱附27 g的水分,加上热空气本来含有的水分15g/kg,所排出废气的含湿量即为42g/kg。此参数状态下,空气从150℃至80℃的显热得到了有效利用,空气的80℃以下的显热作为废热向大气排放而被浪费掉,能量利用效率仅为56%。长期以来,本领域技术人员认为使用热空气再生吸湿剂后热空气携带了脱附的水分,所以必须立即将大量的约80℃温度的热空气向大气排放,同时也认识到热空气再生法中再生加热器提供的热量仅有约一半得到有效利用,再生能耗大,但过去解决该问题的努力方向局限于如何回收再生排气的显热和潜热。本实用新型认为:由于热空气再生吸湿剂后热空气携带的从吸湿剂脱附的水分较少,所以无需立即向大气排放,可以使气体在吸湿剂和再生加热器之间循环流动,将再生加热器提供的热量传递给吸湿剂,只有当循环气体达到较高的含湿量后才予以排放(或冷凝),这样就减少了废气排放量和显热损失。例如:首先将25℃,含湿量15g/kg,相对湿度75%的空气用再生加热器加热至150℃,含湿量15g/kg,相对湿度2.5%后通入吸湿剂床,150℃热空气向吸湿剂床释放显热降温后携带脱附水分从吸附除湿器排出时温度为80℃,含湿量42g/kg,相对湿度13%;该80℃空气再次进入热交换部件,被加热至150℃,含湿量42g/kg,相对湿度7.5%后循环进入吸附除湿器,再次从吸附除湿器排出时温度为80℃,含湿量69g/kg,相对湿度20%;如此多次循环,循环气体中的含湿量逐渐升高。当循环气体达到温度80℃,含湿量150g/kg,相对湿度40%的状态向大气排放时,每去除135g水分的同时向大气排放1 kg的热空气。与现有技术的热空气再生法中每去除27 g水分的同时排放1 kg的热空气相比较,本实用新型显著地减少了排气显热损失。采用本实用新型的另外一个好处是循环气体含有较高的水蒸气浓度,其冷凝潜热的回收利用较为容易。 In the hot air regeneration method of the prior art, the exhaust gas temperature in the dehydration regeneration stage after reaching the regeneration temperature is generally 60-80°C, and the moisture content of the exhaust gas is generally below 45g/kg-dry air. That is to say, every time 45g of water is discharged, 1kg of exhaust gas at 60-80°C is discharged, and the heat loss is relatively large. This is mainly because the heat provided by the sensible heat of the air to the absorbent bed is not enough to desorb more moisture. For example, the outside air at 25°C, moisture content 15g/kg, relative humidity 75% is heated to 150°C by a regenerative heater and then passed into the desiccant bed, and the hot air at 150°C releases sensible heat to the desiccant bed and cools down to about 80 After ℃, it carries the moisture desorbed from the hygroscopic agent and discharges to the outside. The sensible heat of air cooling from 150°C to 80°C is about 70 kJ/kg-dry air (the heat loss from the outer surface of the equipment accounts for about 2.5%), and the desorption heat of moisture is 2500 kJ/kg-water, therefore, under the above parameter conditions, the sensible heat released by 1 kg of hot air to the desiccant bed is only enough to desorb 27 g of moisture at most, plus the 15g/kg of moisture originally contained in the hot air, the discharged The moisture content of the exhaust gas is 42g/kg. Under this parameter state, the sensible heat of the air from 150°C to 80°C is effectively utilized, and the sensible heat of the air below 80°C is wasted as waste heat discharged to the atmosphere, and the energy utilization efficiency is only 56%. For a long time, those skilled in the art have believed that after using hot air to regenerate the moisture absorbent, the hot air carries the desorbed moisture, so a large amount of hot air at a temperature of about 80 ° C must be discharged to the atmosphere immediately, and it is also recognized that in the hot air regeneration method Only about half of the heat provided by the regenerative heater is effectively used, and the regeneration energy consumption is large, but the efforts to solve this problem in the past were limited to how to recover the sensible heat and latent heat of the regeneration exhaust. The utility model believes that after the hot air regenerates the moisture absorbent, the hot air carries less moisture desorbed from the moisture absorbent, so it does not need to be discharged to the atmosphere immediately, and the gas can be circulated between the moisture absorbent and the regeneration heater to regenerate the moisture. The heat provided by the heater is transferred to the hygroscopic agent, and it is only discharged (or condensed) when the circulating gas reaches a higher moisture content, thus reducing exhaust gas emissions and sensible heat loss. For example: first heat the air at 25°C, moisture content 15g/kg, relative humidity 75% to 150°C with a regenerative heater, moisture content 15g/kg, relative humidity 2.5%, then pass it into the desiccant bed, heat at 150°C The air releases sensible heat to the dehumidifier bed to cool down, and then carries the desorbed moisture when it is discharged from the adsorption dehumidifier. The temperature is 80°C, the moisture content is 42g/kg, and the relative humidity is 13%. 150°C, moisture content 42g/kg, relative humidity 7.5%, and then circulate into the adsorption dehumidifier, and when it is discharged from the adsorption dehumidifier again, the temperature is 80°C, moisture content 69g/kg, relative humidity 20%; so many cycles, The moisture content in the circulating gas gradually increases. When the circulating gas reaches a temperature of 80°C, a moisture content of 150g/kg, and a relative humidity of 40%, when it is discharged to the atmosphere, 1 kg of hot air is discharged to the atmosphere every time 135g of moisture is removed. Compared with the hot air regeneration method in the prior art, when 27 g of water is removed and 1 kg of hot air is discharged, the utility model significantly reduces the exhaust sensible heat loss. Another advantage of adopting the utility model is that the circulating gas contains relatively high water vapor concentration, and the recycling of the latent heat of condensation is relatively easy.
(3)移除吸附热: (3) Remove the heat of adsorption:
除湿操作时产生的吸附热可使吸湿剂床升温约5-10℃,降低了除湿效果,尤其在高温高湿情况下,吸附除湿能力可能明显下降。在具体实施方式中给出的实施例2、7、9可移除吸附热,使除湿效果更加稳定。 The heat of adsorption generated during the dehumidification operation can raise the temperature of the hygroscopic agent bed by about 5-10°C, which reduces the dehumidification effect. Especially in the case of high temperature and high humidity, the adsorption and dehumidification capacity may decrease significantly. Examples 2, 7, and 9 given in the detailed description can remove the heat of adsorption and make the dehumidification effect more stable.
(4)回收余热: (4) Recovery of waste heat:
(a)再生排气(或本实用新型中的循环气体)的显热和潜热的回收: (a) Recovery of sensible heat and latent heat of regenerative exhaust gas (or cycle gas in this utility model):
现有技术的热空气再生法的再生排气参数一般为:温度60-80℃,含湿量45g/kg以下,露点低于39℃。该参数状态下,用常规余热回收设备只能回收再生排气显热的约30%,难以回收利用潜热。而且传热温差小,需要较大的换热面积,经济上并不可行。本实用新型的再生回路内循环气体在吸附除湿器出口处的参数一般为:温度80℃,含湿量150g/kg以上,露点高于60℃。用常规余热回收设备较容易回收循环气体的水蒸气冷凝潜热。本实用新型的实施例5、6、7、9具有回收再生回路内循环气体显热和潜热的优点。 The regeneration exhaust parameters of the hot air regeneration method in the prior art are generally: temperature 60-80°C, moisture content below 45g/kg, dew point below 39°C. Under this parameter state, conventional waste heat recovery equipment can only recover about 30% of the sensible heat of the regeneration exhaust, and it is difficult to recover and utilize the latent heat. Moreover, the heat transfer temperature difference is small, and a large heat exchange area is required, which is not economically feasible. The parameters of the circulating gas in the regeneration circuit of the utility model at the outlet of the adsorption dehumidifier are generally: temperature 80°C, moisture content above 150g/kg, dew point higher than 60°C. It is easier to recover the latent heat of water vapor condensation of the circulating gas with conventional waste heat recovery equipment. Embodiments 5, 6, 7 and 9 of the utility model have the advantage of recovering the sensible heat and latent heat of the circulating gas in the regeneration circuit.
(b)加热再生完成后的吸湿剂床的显热的回收: (b) Recovery of sensible heat from the desiccant bed after heating regeneration:
加热再生完成后的吸附除湿器有约100℃的温度,需要冷却至常温才能投入除湿操作。现有技术在冷却操作时是将冷空气通入再生完成后的吸附除湿器,由此产生的热空气直接向大气排放,吸附除湿器的显热被全部浪费掉。本实用新型的实施例5、9可回收刚完成再生后的吸附除湿器(或刚完成再生的那部分转轮)的显热用于预热下一个将要加热再生的吸附除湿器(或将要加热再生的那部分转轮),节省了再生加热所需热量。 After heating and regeneration, the adsorption dehumidifier has a temperature of about 100°C and needs to be cooled to room temperature before it can be put into dehumidification operation. In the prior art, cold air is passed into the regeneration dehumidifier during the cooling operation, and the hot air thus generated is directly discharged to the atmosphere, and the sensible heat of the adsorption dehumidifier is completely wasted. Embodiments 5 and 9 of the present utility model can recover the sensible heat of the adsorption dehumidifier (or the part of the runner that has just completed regeneration) that has just completed regeneration and use it to preheat the next adsorption dehumidifier that will be heated and regenerated (or will be heated The regenerated part of the runner) saves the heat required for regeneration heating.
(c)除湿操作时产生的吸附热的回收: (c) Recovery of adsorption heat generated during dehumidification operation:
吸附热使已除湿气体产生的温升不大,一般难以利用。本实用新型的实施例6、7、9中制冷/热泵循环工质与已除湿气体的温差可达20℃,可回收部分吸附热。实施例8在同时需要供热和除湿的低温高湿季节应用于室内空气除湿时,吸附热提高了室内空气温度,实际上吸附热也被回收利用了。 The heat of adsorption makes the temperature rise of the dehumidified gas not large, which is generally difficult to use. In Embodiments 6, 7, and 9 of the present utility model, the temperature difference between the refrigeration/heat pump cycle working fluid and the dehumidified gas can reach 20°C, and part of the heat of adsorption can be recovered. When Example 8 is applied to indoor air dehumidification in low-temperature and high-humidity seasons when both heat supply and dehumidification are required, the heat of adsorption increases the temperature of the indoor air, and the heat of adsorption is actually recycled.
(5)吸附除湿器与制冷或热泵循环耦合运行: (5) Coupling operation of adsorption dehumidifier and refrigeration or heat pump cycle:
现有技术的除湿转轮与制冷或热泵循环耦合运行方案是将蒸发器设置在除湿转轮的除湿区前的除湿气路上。由于在该处的被除湿气体为常温,因此蒸发器内工质温度必须低于约10℃,压缩机负荷较大。本实用新型是将蒸发器设置在除湿转轮除湿区后的已除湿气路上,在此处的气体温度高于除湿转轮除湿区前的气体温度,因此蒸发器内工质温度可以高于10℃,压缩机负荷较小,可调节范围较大。 The coupling operation scheme of the dehumidification rotor and the refrigeration or heat pump cycle in the prior art is to arrange the evaporator on the dehumidification gas path before the dehumidification area of the dehumidification rotor. Since the dehumidified gas here is at normal temperature, the temperature of the working medium in the evaporator must be lower than about 10°C, and the load on the compressor is relatively large. In the utility model, the evaporator is arranged on the dehumidified gas path after the dehumidification area of the dehumidification wheel, where the gas temperature is higher than the gas temperature before the dehumidification area of the dehumidification wheel, so the temperature of the working medium in the evaporator can be higher than 10 ℃, the compressor load is small, and the adjustable range is large.
附图说明 Description of drawings
图1是实施例1再生回路中配备冷凝器的间歇式除湿装置的示意图。 Fig. 1 is a schematic diagram of a batch type dehumidification device equipped with a condenser in the regeneration circuit of Example 1.
图2是实施例2内置换热列管的间歇式除湿装置的示意图。 Fig. 2 is a schematic diagram of a batch type dehumidification device with built-in heat exchange tubes in Example 2.
图3是实施例3内置换热列管和循环风机的间歇式除湿装置的示意图。 Fig. 3 is a schematic diagram of an intermittent dehumidification device with built-in heat exchange tubes and a circulating fan in Example 3.
图4是实施例4自然对流换热方式的间歇式除湿装置的示意图。 Fig. 4 is a schematic diagram of a batch type dehumidification device in the natural convection heat exchange mode of Embodiment 4.
图5是实施例5具有回热的转轮式连续除湿装置的示意图。 Fig. 5 is a schematic diagram of the rotary wheel type continuous dehumidification device with heat recovery in Example 5.
图6是实施例6转轮与制冷/热泵循环耦合运行连续除湿装置的示意图。 Fig. 6 is a schematic diagram of a continuous dehumidification device running in combination with a runner and a refrigeration/heat pump cycle in Embodiment 6.
图7是实施例7具有回风的转轮与制冷/热泵循环耦合运行连续除湿装置的示意图。 Fig. 7 is a schematic diagram of a continuous dehumidification device with a return air rotor coupled with a refrigeration/heat pump cycle in Embodiment 7.
图8是实施例8由两个吸附除湿器构成的连续除湿装置的示意图。 Fig. 8 is a schematic diagram of a continuous dehumidification device composed of two adsorption dehumidifiers in Embodiment 8.
图9是实施例9由三个吸附除湿器与制冷/热泵循环耦合运行的连续除湿装置的示意图。 Fig. 9 is a schematic diagram of the continuous dehumidification device in embodiment 9, which consists of three adsorption dehumidifiers coupled with refrigeration/heat pump cycles.
图10是实施例10由三个吸附除湿器串联构成的连续除湿装置的示意图。 Fig. 10 is a schematic diagram of a continuous dehumidification device composed of three adsorption dehumidifiers connected in series in Embodiment 10.
符号说明: Symbol Description:
1、A、B、C 吸附除湿器或除湿转轮 1. A, B, C adsorption dehumidifier or dehumidification wheel
100吸附除湿器内的隔板 100 partitions inside the adsorption dehumidifier
101、102、103、104吸附除湿器内的吸湿剂床 101, 102, 103, 104 Moisture absorbent bed in adsorption dehumidifier
105、106吸附除湿器内的再生加热器 105, 106 Regenerative heater in adsorption dehumidifier
107 吸附除湿器内的循环风机 107 Circulation fan in adsorption dehumidifier
108 吸附除湿器的待除湿气体进口端阀门 108 The valve at the inlet end of the gas to be dehumidified by the adsorption dehumidifier
109 吸附除湿器的已除湿气体出口端阀门 109 Dehumidified gas outlet valve of adsorption dehumidifier
110 吸附除湿器外循环管路阀门 110 External circulation pipeline valve of adsorption dehumidifier
111 除湿转轮吸湿区 111 Dehumidification wheel moisture absorption zone
112 除湿转轮预热区 112 Dehumidification wheel preheating zone
113 除湿转轮再生区 113 Dehumidification wheel regeneration area
114 除湿转轮冷却区 114 Dehumidification wheel cooling zone
2 除湿风机 2 dehumidification fan
3、4、5 循环风机或风机 3, 4, 5 circulation fan or blower
301 循环风机3的进风端阀门 301 Air inlet valve of circulation fan 3
302 循环风机3的排风端阀门 302 Exhaust end valve of circulation fan 3
6 再生加热器 6 regenerative heater
601 再生加热器的进气端阀门 601 Valve on the inlet side of the regenerative heater
602 再生加热器的出气端阀门 602 Outlet valve of regenerative heater
7 冷凝器 7 condenser
701 冷凝器的被冷凝气体进口端阀门 701 Condensed gas inlet valve of condenser
702 冷凝器的被冷凝气体出口端阀门 702 Condensed gas outlet valve of condenser
8 调节阀 8 regulating valve
901 制冷或热泵循环的压缩机 901 Compressors for refrigeration or heat pump cycles
902 制冷或热泵循环的冷凝器 902 Condensers for refrigeration or heat pump cycles
903、904 制冷或热泵循环的膨胀阀 903, 904 Expansion valves for refrigeration or heat pump cycles
905、906 制冷或热泵循环的蒸发器 905, 906 Evaporators for refrigeration or heat pump cycles
907、908 制冷或热泵循环的单向阀 907, 908 Check valves for refrigeration or heat pump cycles
909、910 制冷或热泵循环的调节阀 909, 910 Regulating valves for refrigeration or heat pump cycles
10 待除湿气体进口 10 Inlet of gas to be dehumidified
11 已除湿气体出口 11 Dehumidified gas outlet
12换热介质进口 12 Heat exchange medium inlet
13换热介质出口 13 Heat exchange medium outlet
14冷凝水排放口 14 Condensate drain
15进气口 15 air inlet
16、17 排气口 16, 17 exhaust port
18~63 阀门 18~63 valves
64 进气总管 64 intake manifold
65 排气总管 65 Exhaust header
66 环形气路。 66 Ring air circuit.
具体实施方式 Detailed ways
下面结合具体实施方式对本实用新型作进一步的说明。其中,附图仅用于示例性说明,表示的仅是示意图,而非实物图,不能理解为对本专利的限制;为了更好地说明本实用新型的实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。 The utility model will be further described below in conjunction with specific embodiments. Wherein, the accompanying drawings are for illustrative purposes only, and represent only schematic diagrams, rather than actual drawings, and should not be construed as limitations on this patent; in order to better illustrate the embodiments of the present utility model, some parts of the accompanying drawings will be omitted , enlargement or reduction, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some known structures and their descriptions in the drawings may be omitted.
本实用新型实施例的附图中相同或相似的标号对应相同或相似的部件;在本实用新型的描述中,需要理解的是,若有术语“上”、“下”、“左”、“右”、“竖直”、“水平”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此附图中描述位置关系的用语仅用于示例性说明,不能理解为对本专利的限制。 In the accompanying drawings of the utility model embodiment, the same or similar symbols correspond to the same or similar parts; The orientation or positional relationship indicated by "right", "vertical", "horizontal", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying A device or element must have a specific orientation, be constructed and operated in a specific orientation, so the terms describing the positional relationship in the drawings are for illustrative purposes only, and should not be construed as limitations on this patent.
此外,若有“第一”、“第二”等术语,仅用于描述目的,而不能理解为指示或者暗示相对重要性,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。 In addition, if there are terms such as "first" and "second", they are used for description purposes only, and cannot be interpreted as indicating or implying relative importance. Those of ordinary skill in the art can understand the above terms according to specific situations specific meaning.
实施例Example 1 1
如图1所示,为本实用新型中一种再生回路中配备冷凝器的间歇式除湿装置示意图,该除湿装置包括吸附除湿器1(内有由吸湿剂颗粒构成的吸湿剂床101)、待除湿气体进口10、已除湿气体出口11、除湿风机2、循环风机3、再生加热器6、冷凝器7。待除湿气体进口10、除湿风机2、吸附除湿器1、已除湿气体出口11通过管道连接,构成除湿气路。吸附除湿器1、循环风机3、再生加热器6通过管道相连,构成再生回路;冷凝器7的两端通过管道与再生回路相连,构成冷凝支路,用阀门301、701、702可调节流经冷凝器7的被冷凝气体流量,该间歇式除湿装置的一个操作周期包括了除湿、再生步骤: As shown in Figure 1, it is a schematic diagram of an intermittent dehumidification device equipped with a condenser in a regeneration circuit of the present invention. The dehumidification device includes an adsorption dehumidifier 1 (with a hygroscopic agent bed 101 composed of hygroscopic agent particles), waiting Dehumidification gas inlet 10, dehumidification gas outlet 11, dehumidification fan 2, circulation fan 3, regeneration heater 6, condenser 7. The gas inlet 10 to be dehumidified, the dehumidifying fan 2, the adsorption dehumidifier 1, and the dehumidified gas outlet 11 are connected through pipelines to form a dehumidified gas path. The adsorption dehumidifier 1, the circulating fan 3, and the regeneration heater 6 are connected through pipelines to form a regeneration circuit; both ends of the condenser 7 are connected to the regeneration circuit through pipelines to form a condensation branch, and the valves 301, 701, and 702 can be used to adjust the flow through Condensed gas flow rate of condenser 7, an operation cycle of the intermittent dehumidification device includes dehumidification and regeneration steps:
(A)除湿:打开阀门108、109,关闭其它阀门,运行除湿风机2,使由进口10进入的待除湿气体流经吸附除湿器1,气体中的水分被吸湿剂床101吸附去除,已除湿气体经出口11排出,吸湿剂床101将近饱和时,进行下一步的再生操作。 (A) Dehumidification: Open the valves 108 and 109, close other valves, and run the dehumidification fan 2, so that the gas to be dehumidified entering through the inlet 10 flows through the adsorption dehumidifier 1, and the moisture in the gas is absorbed and removed by the hygroscopic agent bed 101, and the dehumidification is completed. The gas is discharged through the outlet 11, and when the moisture absorbent bed 101 is nearly saturated, the next regeneration operation is performed.
(B)再生: (B) Regeneration:
(1)循环加热升温:停止运行除湿风机2,打开阀门301、602,关闭其它阀门,运行循环风机3,使气体在吸附除湿器1和再生加热器6之间循环流动,将再生加热器6提供的热量传递给吸附除湿器1,从而使吸湿剂床101逐渐升温达到再生温度。 (1) Circulating heating and heating: stop the dehumidification fan 2, open the valves 301 and 602, close other valves, and run the circulating fan 3 to make the gas circulate between the adsorption dehumidifier 1 and the regeneration heater 6, and the regeneration heater 6 The supplied heat is transferred to the adsorption dehumidifier 1, so that the moisture absorbent bed 101 is gradually heated up to the regeneration temperature.
(2)循环脱水再生:继续运行循环风机3,使气体在吸附除湿器1和再生加热器6之间循环流动,将再生加热器6提供的热量传递给吸附除湿器1以维持吸湿剂床101的再生温度。吸湿剂床101内的吸湿剂颗粒受热后颗粒内部产生较高的水蒸气分压,该水蒸气分压高于循环气体中的水蒸气分压。在水蒸气分压差的驱动下,吸湿剂颗粒内水分向气相扩散,循环气体中的含湿量逐渐升高。 (2) Cyclic dehydration regeneration: continue to run the circulating fan 3 to circulate the gas between the adsorption dehumidifier 1 and the regeneration heater 6, and transfer the heat provided by the regeneration heater 6 to the adsorption dehumidifier 1 to maintain the moisture absorbent bed 101 regeneration temperature. After the moisture absorbent particles in the moisture absorbent bed 101 are heated, a relatively high water vapor partial pressure is generated inside the particles, and the water vapor partial pressure is higher than that in the circulating gas. Driven by the water vapor partial pressure difference, the moisture in the moisture absorbent particles diffuses to the gas phase, and the moisture content in the circulating gas gradually increases.
(3)排出水分:在步骤(1)或(2)操作期间,当循环气体的含湿量达到60g/kg-干气体或以上时,可以开始调节阀门301、701、702的开度,间歇地或连续地使部分循环气体流经冷凝器7,气体所含水蒸气被冷凝,冷凝水从排放口14排出。继续同时进行上述循环脱水再生和排出水分的操作直至无冷凝水排出后进行下一步的冷却操作。 (3) Drain moisture: During the operation of step (1) or (2), when the moisture content of the circulating gas reaches 60g/kg-dry gas or above, the opening of the valves 301, 701, 702 can be adjusted intermittently Continuously or continuously, part of the circulating gas flows through the condenser 7, the water vapor contained in the gas is condensed, and the condensed water is discharged from the discharge port 14. Continue to carry out the above-mentioned cycle dehydration regeneration and discharge water operation at the same time until no condensed water is discharged, and then proceed to the next cooling operation.
(4)冷却:再生加热器6停止加热,打开阀门108、109,关闭其它阀门,运行除湿风机2,向吸附除湿器1通入冷气体进行冷却;或者打开阀门602、701、702,关闭其它阀门,运行循环风机3,使气体在吸附除湿器1和冷凝器7之间循环流动从而冷却吸附除湿器1。吸附除湿器1降温至常温后进入下一个操作周期。 (4) Cooling: the regenerative heater 6 stops heating, opens the valves 108 and 109, closes other valves, runs the dehumidification fan 2, and feeds cold gas into the adsorption dehumidifier 1 for cooling; or opens the valves 602, 701, 702, and closes other valves. The valve operates the circulating fan 3 to circulate the gas between the adsorption dehumidifier 1 and the condenser 7 to cool the adsorption dehumidifier 1 . The adsorption dehumidifier 1 enters the next operation cycle after cooling down to normal temperature.
除湿装置用于空气除湿时,除湿操作一般为常压,用于能源气体、化工原料气、工业气体的除湿处理时,除湿操作一般为加压条件下的操作。再生操作时再生回路中被循环加热的气体为除湿操作时的同种气体。再生操作时吸附除湿器和再生回路内的压力可能升高,这是因为(a)再生加热时气体温度升高所引起的压力升高,以及(b)吸附态的水转化为水蒸气所引起的压力升高,取决于吸附除湿器、再生加热器、循环风机等设备的压力等级,吸附除湿器和/或再生回路可能压力过高而需要减压,优选地,图1所示装置以及本实用新型的所有具体实施方式都可设置一个用于排放部分循环气体和/或水蒸气的排气口16,优选地,还可以在排气口16设置调节阀8,调节阀8可采用的形式包括由PLC控制的根据压力和/或湿度传感器信号而动作的阀门、自力式压力调节阀、电磁阀或手动阀门,亦可以省略调节阀8,只设置适宜直径的排气口16来排放部分的循环气体和/或水蒸气(此时其排气量由再生回路内气体压力所控制)。对空气除湿时,排气口16通向大气;进行能源气体、化工原料气、工业气体除湿处理时,排气口16通向(冷凝)回收设备。 When the dehumidification device is used for air dehumidification, the dehumidification operation is generally at normal pressure, and when it is used for dehumidification treatment of energy gas, chemical raw material gas, and industrial gas, the dehumidification operation is generally under pressurized conditions. The gas that is circulated and heated in the regeneration circuit during the regeneration operation is the same gas as the dehumidification operation. The pressure in the adsorption dehumidifier and regeneration loop may increase during regeneration operation due to (a) the pressure increase caused by the increase in gas temperature during regeneration heating, and (b) the conversion of water in the adsorbed state to water vapor Depending on the pressure level of the adsorption dehumidifier, regeneration heater, circulation fan and other equipment, the pressure of the adsorption dehumidifier and/or regeneration circuit may be too high and need to be decompressed. Preferably, the device shown in Figure 1 and this All specific embodiments of the utility model can be provided with an exhaust port 16 for discharging part of the circulating gas and/or water vapor. Preferably, a regulating valve 8 can also be provided at the exhaust port 16, and the regulating valve 8 can take the form of Including valves controlled by PLC according to pressure and/or humidity sensor signals, self-operated pressure regulating valves, solenoid valves or manual valves, the regulating valve 8 can also be omitted, and only the exhaust port 16 with a suitable diameter is provided to discharge part of the gas. Circulating gas and/or water vapor (at this time, its exhaust volume is controlled by the gas pressure in the regeneration circuit). When dehumidifying air, the exhaust port 16 leads to the atmosphere; when dehumidifying energy gas, chemical raw material gas, and industrial gas, the exhaust port 16 leads to (condensation) recovery equipment.
在上述的循环加热升温阶段,当吸湿剂床101的温度达到约60℃时,可能有少量的水分开始脱附,但再生加热器6提供的热量主要用于吸湿剂床101升温所需的显热,循环加热升温阶段的标志是吸湿剂床101的温度持续上升。在循环脱水再生阶段,吸湿剂床101的温度则基本稳定在再生温度,再生加热器6提供的热量主要用于水分的脱附热,空气除湿器加热再生时,循环空气被再生加热器6加热达到约150℃后通入吸附除湿器1,150℃热空气向吸湿剂床101释放显热降温至约80℃后从吸附除湿器1排出,然后循环进入再生加热器6,再次被加热至150℃为一个循环。每一个循环中再生加热器6向循环气体提供的加热量为70 kJ/kg-干空气,设备外表面散热损失约占此加热量的2.5%,水分的脱附热为2500 kJ/kg-水,因此,每一个循环中每公斤的循环空气向吸湿剂床释放的显热只足以脱附27 g的水分。提高再生加热器6加热的气体温度到150℃以上可以增加每个循环的脱水量,但加热温度的提高受吸湿剂耐热温度的限制。吸湿剂为硅胶、沸石分子筛、活性氧化铝时,再生加热器6加热的最高气体温度分别为约180、400、300℃。 In the above-mentioned cyclic heating stage, when the temperature of the hygroscopic agent bed 101 reaches about 60° C., a small amount of moisture may start to desorb, but the heat provided by the regenerative heater 6 is mainly used for the apparent heating of the hygroscopic agent bed 101. Hot, the sign of the heating up phase of the cyclic heating is that the temperature of the desiccant bed 101 continues to rise. In the cycle dehydration regeneration stage, the temperature of the moisture absorbent bed 101 is basically stable at the regeneration temperature, and the heat provided by the regeneration heater 6 is mainly used for the desorption heat of moisture. When the air dehumidifier is heated and regenerated, the circulating air is heated by the regeneration heater 6 After reaching about 150°C, it is passed into the adsorption dehumidifier 1, and the hot air at 150°C releases sensible heat to the dehumidifier bed 101. After cooling down to about 80°C, it is discharged from the adsorption dehumidifier 1, then circulates into the regeneration heater 6, and is heated to 150°C again. °C is one cycle. In each cycle, the heating amount provided by the regenerative heater 6 to the circulating gas is 70 kJ/kg-dry air, the heat loss of the outer surface of the equipment accounts for about 2.5% of this heating, and the desorption heat of moisture is 2500 kJ/kg-water, therefore, every kilogram of circulating air in each cycle is released to the desiccant bed The sensible heat is only enough to desorb 27 g of water. Increasing the temperature of the gas heated by the regeneration heater 6 to above 150°C can increase the dehydration amount of each cycle, but the increase of the heating temperature is limited by the heat-resistant temperature of the moisture absorbent. When the hygroscopic agent is silica gel, zeolite molecular sieve, or activated alumina, the highest gas temperatures heated by the regenerative heater 6 are about 180, 400, and 300° C. respectively.
在上述的循环脱水再生阶段,当吸湿剂床101的温度达到约100℃时,吸湿剂颗粒内部的水蒸气分压可达1个大气压;当吸湿剂床101的温度高于100℃时,吸湿剂颗粒内部的水蒸气分压可大于1个大气压。在吸附除湿器1和再生加热器6之间循环流动的循环气体中的水蒸气分压的数量级为0.01 – 0.1个大气压。因此,循环气体中的少量水分对于吸湿剂颗粒的水分脱附过程的影响很小。在循环脱水再生阶段,循环气体中的含湿量会逐渐升高。 In the above-mentioned cyclic dehydration regeneration stage, when the temperature of the moisture absorbent bed 101 reaches about 100°C, the partial pressure of water vapor inside the moisture absorbent particles can reach 1 atmosphere; when the temperature of the moisture absorbent bed 101 is higher than 100°C, the moisture The partial pressure of water vapor inside the agent particles can be greater than 1 atmosphere. The partial pressure of water vapor in the circulating gas circulating between the adsorption dehumidifier 1 and the regenerative heater 6 is on the order of 0.01 - 0.1 atmosphere. Therefore, a small amount of moisture in the circulating gas has little effect on the moisture desorption process of the absorbent particles. During the cycle dehydration regeneration stage, the moisture content in the cycle gas will gradually increase.
在上述的排出水分操作中,部分循环气体流经冷凝器7,气体所含水蒸气被冷凝,冷凝水从排放口14排出。循环气体被冷凝排出水分后返回再生回路时需要由再生加热器6提供热量来重新加热升温,因此,被冷凝的循环气体的含湿量越高,则能耗越低。一般循环气体达到60g/kg-干气体的含湿量,优选地,达到150g/kg-干气体(温度80℃,相对湿度40%,露点60℃)或以上后,才开始排出水分操作。含湿量为150g/kg-干气体的参数状态下,流经冷凝器7的气体流量约为循环气体总流量的20%。 In the above water discharge operation, part of the circulating gas flows through the condenser 7, the water vapor contained in the gas is condensed, and the condensed water is discharged from the discharge port 14. When the circulating gas is condensed to discharge moisture and returns to the regeneration circuit, it needs to be reheated by the regeneration heater 6 to raise the temperature. Therefore, the higher the moisture content of the condensed circulating gas, the lower the energy consumption. Generally, the moisture content of the circulating gas reaches 60g/kg-dry gas, preferably, 150g/kg-dry gas (temperature 80°C, relative humidity 40%, dew point 60°C) or above, before starting to discharge moisture. Under the parameter state of moisture content of 150g/kg-dry gas, the gas flow rate flowing through the condenser 7 is about 20% of the total flow rate of the circulating gas.
上述的循环风机3也可采用轴流式风机,并且可将该轴流式风机设置在吸附除湿器1内。虽然现有技术一般采用除湿气流流向与再生气流流向为逆向的方式,但对于本实用新型,除湿气流流向与再生气流流向是否为逆向并不重要。对于本实用新型的所有具体实施方案,循环风机3都可以选用双向轴流式风机,并且在再生加热时循环风机3交替地正转和反转可使吸湿剂床101得到更加均匀的加热。再生加热器6可以采用任何形式的加热设备,例如电加热器、换热器、燃用气体、液体或固体燃料的加热器、利用新能源或可再生能源的加热器如太阳能集热器等。 The above-mentioned circulation fan 3 can also be an axial flow fan, and the axial flow fan can be arranged in the adsorption dehumidifier 1 . Although the prior art generally adopts the way that the flow direction of the dehumidified airflow and the flow direction of the regeneration airflow are reversed, but for the present invention, it is not important whether the flow direction of the dehumidified airflow and the flow direction of the regeneration airflow are reversed. For all specific embodiments of the present utility model, the circulating fan 3 can be a bidirectional axial flow fan, and the circulating fan 3 can rotate forward and reverse alternately during regeneration heating so that the moisture absorbent bed 101 can be heated more uniformly. The regenerative heater 6 can adopt any form of heating equipment, such as electric heaters, heat exchangers, heaters using gas, liquid or solid fuels, heaters utilizing new or renewable energy sources such as solar collectors, etc.
本实施例描述的单塔间歇式除湿装置适用于热能、化工、冶金等行业的非连续使用干燥气体的场合。 The single-tower batch dehumidification device described in this embodiment is suitable for occasions where dry gas is used discontinuously in thermal energy, chemical industry, metallurgy and other industries.
实施例Example 22
如图2所示,为本实用新型的另一种间歇式吸附除湿装置。 As shown in Figure 2, it is another intermittent adsorption dehumidification device of the present invention.
吸附除湿器1内有由吸湿剂颗粒构成的吸湿剂床101、102以及与吸湿剂床101、102间隔排列的换热列管105、106,吸湿剂床101、102不与换热列管105、106的换热表面相接触以避免吸湿剂床101、102局部过热;循环风机3为双向轴流式风机;换热介质由进口12进入,由出口13排出。该装置的一个操作周期包括了除湿、再生步骤: The adsorption dehumidifier 1 has hygroscopic agent beds 101, 102 composed of hygroscopic agent particles and heat exchange tubes 105, 106 spaced apart from the hygroscopic agent beds 101, 102. The heat exchange surfaces of , 106 are in contact with each other to avoid local overheating of the moisture absorbent beds 101, 102; the circulation fan 3 is a two-way axial flow fan; An operating cycle of the device includes dehumidification, regeneration steps:
(A)除湿:换热列管105、106内通入冷却介质,打开阀门108、109,关闭其它阀门,运行除湿风机2,使由进口10进入的待除湿气体流经吸附除湿器1,气体中的水分被吸湿剂床101、102吸附去除,并且气体被换热列管105、106冷却,已除湿气体经出口11排出。吸湿剂床101、102将近饱和时,进行下一步的再生操作。 (A) Dehumidification: Cooling medium is introduced into the heat exchange tubes 105, 106, valves 108, 109 are opened, other valves are closed, and the dehumidification fan 2 is operated, so that the gas to be dehumidified entering through the inlet 10 flows through the adsorption dehumidifier 1, and the gas The moisture in the gas is adsorbed and removed by the hygroscopic agent beds 101 and 102, and the gas is cooled by the heat exchange tubes 105 and 106, and the dehumidified gas is discharged through the outlet 11. When the hygroscopic agent beds 101 and 102 are nearly saturated, the next regeneration operation is performed.
(B)再生: (B) Regeneration:
(1)循环加热升温:打开阀门301、302,关闭其它阀门,换热列管105、106内通入加热介质,运行循环风机3,使气体在再生回路内循环流动,将换热列管105、106提供的热量传递给吸湿剂床101、102,从而使吸湿剂床101、102逐渐升温达到再生温度。 (1) Circulating heating and heating: open the valves 301 and 302, close other valves, feed the heating medium into the heat exchange tubes 105 and 106, and run the circulation fan 3 to make the gas circulate in the regeneration circuit, and the heat exchange tubes 105 The heat provided by , 106 is transferred to the moisture absorbent beds 101, 102, so that the temperature of the moisture absorbent beds 101, 102 is gradually raised to the regeneration temperature.
(2)循环脱水再生:继续运行循环风机3,使气体在再生回路内循环流动,将换热列管105、106提供的热量传递给吸湿剂床101、102以维持吸湿剂床101、102的再生温度。吸湿剂床101、102内的吸湿剂颗粒受热后水分向气相扩散,循环气体的含湿量逐渐升高。 (2) Cyclic dehydration regeneration: continue to run the circulating fan 3 to circulate the gas in the regeneration circuit, and transfer the heat provided by the heat exchange tubes 105 and 106 to the dehydrating agent beds 101 and 102 to maintain the dehydration of the dehydrating agent beds 101 and 102. regeneration temperature. After the hygroscopic agent particles in the hygroscopic agent beds 101 and 102 are heated, the moisture diffuses to the gas phase, and the moisture content of the circulating gas gradually increases.
(3)排出水分:当循环气体的含湿量达到60g/kg-干气体或以上后,间歇地或连续地开启调节阀8,排放部分的循环气体和/或水蒸气。继续进行上述循环脱水再生和排出水分的操作直至循环气体的含湿量不再增加后进行下一步的冷却和干燥操作。 (3) Moisture discharge: When the moisture content of the circulating gas reaches 60g/kg-dry gas or above, open the regulating valve 8 intermittently or continuously to discharge part of the circulating gas and/or water vapor. Continue the above-mentioned cycle dehydration regeneration and water discharge operations until the moisture content of the cycle gas no longer increases, then proceed to the next step of cooling and drying operations.
(3)冷却和干燥:运行除湿风机2,向吸附除湿器1通入冷气体进行冷却,同时使部分冷气体流经循环风机3使其干燥;或者换热列管105、106内通入冷却介质,运行循环风机3,冷却吸湿剂床101、102。吸附除湿器1降温至常温后进入下一个操作周期。 (3) Cooling and drying: run the dehumidification fan 2, pass cold gas into the adsorption dehumidifier 1 for cooling, and at the same time let part of the cold gas flow through the circulation fan 3 to dry it; or pass cooling air into the heat exchange tubes 105 and 106 medium, run the circulation fan 3, and cool the hygroscopic agent beds 101, 102. The adsorption dehumidifier 1 enters the next operation cycle after cooling down to normal temperature.
上述除湿操作时换热列管105、106内通入的冷却介质可以是冷水、冷空气等;再生操作时换热列管105、106内通入的加热介质可以是高温蒸汽、热空气、热烟气、导热油等任何有适当温度的气体或液体。 The cooling medium passed into the heat exchange tubes 105, 106 during the above dehumidification operation can be cold water, cold air, etc.; the heating medium passed into the heat exchange tubes 105, 106 during the regeneration operation can be high temperature steam, hot air, hot Any gas or liquid with proper temperature, such as flue gas, heat transfer oil, etc.
上述除湿操作中换热列管105、106内通入冷却介质的作用是移除吸附热。气体吸附时气体分子运动的动能大部分转化为热能,因此,吸附是一个放热过程,所释放的热量称为吸附热。由于吸附热的产生,除湿操作时吸湿剂床和已除湿气体的温升一般可达5-10℃(甚至更高,取决于气体的温度、湿度、吸湿剂性能等因素),温升在一定程度上降低了除湿效果。换热列管105、106内通入冷却介质移除吸附热可改善除湿效果。在除湿操作时如果吸湿剂床101、102温升过大,在运行除湿风机2向吸附除湿器1通入待除湿气体进行除湿操作的同时,打开阀门301、302,运行循环风机3,使部分已除湿气体回流,可进一步提高冷却效果。当吸附除湿器1采用流化床型时,吸湿剂床101、102可合并为一个流化床,换热列管105、106直接置于流化床内,可大幅度提高除湿冷却以及再生加热时换热列管105、106与吸湿剂床101、102之间的传热效率,而且吸湿剂颗粒处于流态化状态时吸湿剂颗粒与换热列管105、106相接触亦不会出现局部过热。 In the above-mentioned dehumidification operation, the function of passing the cooling medium into the heat exchange tubes 105 and 106 is to remove the heat of adsorption. During gas adsorption, most of the kinetic energy of gas molecule motion is converted into heat energy. Therefore, adsorption is an exothermic process, and the released heat is called adsorption heat. Due to the heat of adsorption, the temperature rise of the absorbent bed and the dehumidified gas during the dehumidification operation can generally reach 5-10°C (or even higher, depending on the temperature, humidity, performance of the hygroscopic agent, etc. of the gas), and the temperature rise is within a certain range. The dehumidification effect is reduced to a certain extent. A cooling medium is introduced into the heat exchange tubes 105 and 106 to remove the heat of adsorption to improve the dehumidification effect. If the temperature rise of the hygroscopic agent beds 101 and 102 is too large during the dehumidification operation, while the dehumidification fan 2 is running to feed the gas to be dehumidified into the adsorption dehumidifier 1 to perform the dehumidification operation, the valves 301 and 302 are opened, and the circulation fan 3 is operated to make some The return flow of dehumidified gas can further improve the cooling effect. When the adsorption dehumidifier 1 adopts a fluidized bed type, the moisture absorbent beds 101 and 102 can be combined into a fluidized bed, and the heat exchange tubes 105 and 106 are directly placed in the fluidized bed, which can greatly improve dehumidification cooling and regeneration heating The heat transfer efficiency between the heat exchange tubes 105, 106 and the desiccant beds 101, 102 can be improved, and when the desiccant particles are in a fluidized state, there will be no partial contact between the desiccant particles and the heat exchange tubes 105, 106. overheat.
在上述的排出水分操作中,经调节阀8向外排出的是约60-80℃温度的循环气体与水蒸气的混合物,因此,被排出的循环气体的含湿量越高,则再生能耗越低。一般循环气体的含湿量达到60g/kg-干气体或以上后,优选地,达到150g/kg-干气体或以上后,才开始排出水分操作。经调节阀8向外排出循环气体与水蒸气的混合物后,再生回路内的循环气体量逐渐降低,水蒸气浓度逐渐升高,吸湿剂颗粒内部与循环气体之间的水蒸气分压差逐渐减小以致吸湿剂不能彻底脱水再生。但一般来说吸湿剂无需彻底再生,只要大部分水分脱附,即可投入除湿操作。如果吸湿剂需要彻底再生,可以在进行循环脱水再生操作的同时,打开阀门108,运行除湿风机2,向再生回路补充循环气体。当然,实施例2所示装置也可以类似于实施例1的装置那样设置冷凝支路来排出水分。实施例1所示装置采用冷凝排水方式,其调节阀8的主要作用是减压;实施例2所示装置采用直接排放水蒸气的方式来排出水分,其调节阀8的作用主要是排放水蒸气。本实用新型的所有具体实施方案均可采用冷凝排水方式或直接排放方式来排出水分。冷凝排水方式的优点是无需架设进气和排气管道;直接排放方式的优点是不需设置冷凝器。图2所示装置以及本实用新型的所有具体实施方式中的用于排放水蒸气的调节阀8可采用任何形式的阀门,亦可以省略调节阀8,只设置适宜直径的排气口16(此时其排气量由再生回路内气体压力所控制)。当采用直接排放水蒸气方式来排出水分时,应采用较高的再生操作温度,使再生回路的最低温度处具有高于100℃的温度。 In the above moisture discharge operation, the mixture of circulating gas and water vapor at a temperature of about 60-80°C is discharged through the regulating valve 8. Therefore, the higher the moisture content of the discharged circulating gas, the higher the regeneration energy consumption. lower. Generally, after the moisture content of the circulating gas reaches 60g/kg-dry gas or above, preferably, after reaching 150g/kg-dry gas or above, the moisture discharge operation will start. After the mixture of circulating gas and water vapor is discharged outward through the regulating valve 8, the amount of circulating gas in the regeneration circuit gradually decreases, the concentration of water vapor gradually increases, and the water vapor partial pressure difference between the inside of the moisture absorbent particles and the circulating gas gradually decreases. So small that the moisture absorbent cannot be completely dehydrated and regenerated. But generally speaking, the moisture absorbent does not need to be fully regenerated, as long as most of the moisture is desorbed, it can be put into dehumidification operation. If the hygroscopic agent needs to be completely regenerated, the valve 108 can be opened to run the dehumidification blower 2 to supplement the recirculation gas to the regeneration circuit while performing the cycle dehydration regeneration operation. Of course, the device shown in Embodiment 2 can also be provided with a condensation branch similar to the device in Embodiment 1 to discharge moisture. The device shown in embodiment 1 adopts the condensate drainage method, and the main function of the regulating valve 8 is to reduce pressure; the device shown in embodiment 2 uses the method of directly discharging water vapor to discharge water, and the function of the regulating valve 8 is mainly to discharge water vapor . All specific implementations of the utility model can use condensation drainage method or direct discharge method to discharge water. The advantage of the condensate drainage method is that there is no need to erect intake and exhaust pipes; the advantage of the direct discharge method is that no condenser is required. The regulating valve 8 that is used to discharge water vapor in the device shown in Figure 2 and all specific implementations of the present utility model can adopt any form of valve, and also can omit regulating valve 8, only the exhaust port 16 of suitable diameter is set (here When the exhaust volume is controlled by the gas pressure in the regeneration circuit). When using the method of directly discharging water vapor to discharge water, a higher regeneration operating temperature should be used so that the lowest temperature of the regeneration circuit has a temperature higher than 100°C.
本实施例未提及的部分与实施例1类似,其工作原理和应用场合与实施例1相同,此处不再赘述。 Parts not mentioned in this embodiment are similar to those in Embodiment 1, and their working principles and applications are the same as those in Embodiment 1, and will not be repeated here.
实施例Example 33
如图3所示,为本实用新型的另一种间歇式吸附除湿装置。 As shown in Figure 3, it is another intermittent adsorption dehumidification device of the present invention.
吸附除湿器1内有由吸湿剂颗粒构成的吸湿剂床101、102、103、104以及换热列管105、循环风机107;隔板100将吸附除湿器1内部分隔为两个腔体。运行循环风机107可使气体在吸附除湿器1内循环流动。该除湿装置的一个操作周期亦包括了除湿、再生步骤。当需要排出水分时,可以打开阀门701,由于吸附除湿器1内气体压力高于冷凝器7内压力,吸附除湿器1内气体进入冷凝器7,气体所含水蒸气被冷凝,冷凝水从排放口14排出。内置换热列管和循环风机的除湿装置的优点是省去了外部的循环管道和阀门,因此降低了散热损失。图3所示装置仅为一种较佳实施方式,本领域的普通技术人员容易进行各种变动,例如,改变吸附除湿器的形式、再生加热器和循环风机的形式、数量和安装位置以及隔板的形式和数量(或取消隔板),都可以借助循环风机的强迫对流使得气体在再生加热器和吸湿剂床之间循环流动,达到类似的效果。根据本实施例的讲授所能做出的各种变动均包含在本实用新型权利要求的保护范围之内。 The adsorption dehumidifier 1 has moisture absorbent beds 101, 102, 103, 104 composed of moisture absorbent particles, heat exchange tubes 105, and circulation fan 107; the partition 100 divides the interior of the adsorption dehumidifier 1 into two chambers. Running the circulation fan 107 can circulate the gas in the adsorption dehumidifier 1 . An operation cycle of the dehumidification device also includes dehumidification and regeneration steps. When the water needs to be discharged, the valve 701 can be opened. Since the gas pressure in the adsorption dehumidifier 1 is higher than the pressure in the condenser 7, the gas in the adsorption dehumidifier 1 enters the condenser 7, and the water vapor contained in the gas is condensed, and the condensed water is discharged from the port 14 out. The advantage of the dehumidification device with built-in heat exchange tubes and circulating fans is that external circulation pipes and valves are omitted, thus reducing heat loss. The device shown in Figure 3 is only a preferred embodiment, and those skilled in the art can easily make various changes, for example, changing the form, quantity and installation position of the adsorption dehumidifier, the regenerative heater and the circulation fan, and the partition The form and number of plates (or the elimination of partitions) can be used to circulate the gas between the regeneration heater and the desiccant bed by means of the forced convection of the circulation fan to achieve a similar effect. Various changes that can be made according to the teaching of this embodiment are included in the protection scope of the claims of the present utility model.
本实施例未提及的部分与实施例2类似,其工作原理和应用场合与实施例2相同,此处不再赘述。 Parts not mentioned in this embodiment are similar to those in Embodiment 2, and their working principles and application occasions are the same as those in Embodiment 2, and will not be repeated here.
实施例Example 44
由于在吸湿剂的加热再生过程中,吸湿剂本身的微孔结构决定了吸湿剂内部的传热传质是极为缓慢的,通常为其加热再生的速率控制步骤,吸湿剂外部的条件如循环气体流速一般影响不大,因此,取消循环风机而仅仅依靠用再生加热器对部分循环气体加热所造成的温度差引起的自然对流来使得气体在再生加热器和吸湿剂床之间循环流动是可行的。如图4所示,为本实用新型的一种自然对流换热方式的间歇式吸附除湿装置。吸附除湿器1内有由吸湿剂颗粒构成的吸湿剂床101、102以及再生加热器105、106;隔板100将吸附除湿器1内部分隔为左、右两个腔体。再生加热开始时,关闭所有阀门,再生加热器105、106交替地加热。当再生加热器105加热、再生加热器106停止加热时,右腔体的气体受热后的密度小于左腔体的气体密度,因此,右腔体的气体向上运动,左腔体的气体向下运动,使吸附除湿器1内气体产生循环流动。当再生加热器105停止加热、再生加热器106加热时,循环流动的方向相反。当循环气体的含湿量达到60g/kg-干气体或以上时,可以开始排出水分操作:打开阀门110、701、702并调节流经冷凝器7的气体流量,再生加热器105、106同时加热,吸附除湿器1内部的气体向上运动,外部管道里的气体向下流动,部分循环气体流经冷凝器7,水分被冷凝排出。自然对流换热的除湿装置的优点是加热均匀,散热损失小,省略了循环风机后设备费用和耗电量更低,用于能源气体、化工原料气、工业气体的除湿处理时安全性更高。图4所示装置仅为一种较佳实施方式,本领域的普通技术人员容易进行各种变动,例如改变吸附除湿器的形式、再生加热器的形式、数量和安装位置以及隔板的形式和数量(或取消隔板),都可以借助气体受热所产生的自然对流使得气体在再生加热器和吸湿剂床之间循环流动,达到类似的效果。例如,吸附除湿器内仅设置一个吸湿剂床和一个再生加热器,该再生加热器位于吸湿剂床的下方,不与吸湿剂床接触,再生加热器加热时通过气体的自然对流将热量传递至吸湿剂床内部,吸湿剂床受热产生水蒸气使气压升高,水蒸气进入冷凝器被冷凝排出。又如,平板式太阳能集热器可作为再生加热器来加热再生回路内的循环气体,吸附除湿器制作为长方形,并安装在平板式太阳能集热器的背光的一面,太阳能集热器内的最高端和最低端分别与吸附除湿器内的最高端和最低端接通,太阳能集热器内气体被太阳辐射加热升温而向上运动后流入吸附除湿器,吸附除湿器内较冷的气体向下运动而循环进入太阳能集热器,从而以自然对流换热的方式实现太阳能加热再生吸附除湿器。需要说明的是,在此不可能列出本实用新型的所有实施方式,其它的任何根据本实用新型的原理和实质内容所设计的具体实施方式均包含在本实用新型权利要求的保护范围之内。 Since the microporous structure of the hygroscopic agent itself determines that the heat and mass transfer inside the hygroscopic agent is extremely slow during the heating and regeneration process of the hygroscopic agent, it is usually the rate-controlling step of its heating and regeneration, and the external conditions of the hygroscopic agent such as circulating gas The flow rate generally has little effect, therefore, it is feasible to cancel the circulation fan and only rely on the natural convection caused by the temperature difference caused by the temperature difference caused by the heating of part of the circulating gas by the regenerative heater to make the gas circulate between the regenerative heater and the desiccant bed. . As shown in Fig. 4, it is a natural convection heat exchange mode intermittent adsorption dehumidification device of the present invention. The adsorption dehumidifier 1 has hygroscopic agent beds 101, 102 composed of hygroscopic agent particles and regeneration heaters 105, 106; the partition 100 divides the interior of the adsorption dehumidifier 1 into left and right cavities. When regenerative heating starts, all valves are closed, and regenerative heaters 105, 106 are heated alternately. When the regenerative heater 105 heats up and the regenerative heater 106 stops heating, the density of the gas in the right cavity after being heated is less than that of the gas in the left cavity, so the gas in the right cavity moves upward and the gas in the left cavity moves downward , so that the gas in the adsorption dehumidifier 1 generates a circulating flow. When the regeneration heater 105 stops heating and the regeneration heater 106 heats up, the direction of the circulation flow is reversed. When the moisture content of the circulating gas reaches 60g/kg-dry gas or above, the moisture discharge operation can be started: open the valves 110, 701, 702 and adjust the gas flow rate flowing through the condenser 7, and the regenerative heaters 105, 106 are heated at the same time , the gas inside the adsorption dehumidifier 1 moves upward, the gas in the external pipeline flows downward, part of the circulating gas flows through the condenser 7, and the moisture is condensed and discharged. The advantages of the dehumidification device with natural convection heat exchange are uniform heating, small heat loss, lower equipment cost and power consumption after omitting the circulation fan, and higher safety when used for dehumidification of energy gas, chemical raw material gas, and industrial gas. . The device shown in Figure 4 is only a preferred embodiment, and those skilled in the art can easily make various changes, such as changing the form of the adsorption dehumidifier, the form, quantity and installation position of the regenerative heater, and the form and location of the partition. A similar effect can be achieved by using the natural convection generated by the heating of the gas to circulate the gas between the regeneration heater and the desiccant bed. For example, only one moisture absorbent bed and one regenerative heater are set in the adsorption dehumidifier. The regeneration heater is located below the moisture absorbent bed and does not contact the moisture absorbent bed. When the regeneration heater is heated, the heat is transferred to the Inside the moisture absorbent bed, the moisture absorbent bed is heated to generate water vapor to increase the pressure, and the water vapor enters the condenser to be condensed and discharged. As another example, the flat-plate solar collector can be used as a regeneration heater to heat the circulating gas in the regeneration circuit. The adsorption dehumidifier is made into a rectangle and installed on the backlight side of the flat-plate solar collector. The highest end and the lowest end are respectively connected to the highest end and the lowest end of the adsorption dehumidifier. The gas in the solar collector is heated by solar radiation and moves upwards and then flows into the adsorption dehumidifier. The cooler gas in the adsorption dehumidifier moves downward. Movement and circulation into the solar heat collector, so as to realize solar heating and regenerative adsorption dehumidifier in the way of natural convection heat exchange. It should be noted that it is impossible to list all the implementations of the utility model here, and any other specific implementations designed according to the principle and essence of the utility model are all included in the protection scope of the claims of the utility model .
本实施例未提及的部分与实施例3类似,此处不再赘述。 Parts not mentioned in this embodiment are similar to those in Embodiment 3, and will not be repeated here.
实施例Example 55
如图5所示,为本实用新型的一种具有回热的转轮式连续除湿装置。包括除湿转轮1、除湿气路、回热气路和再生回路。主要由吸湿材料制成的缓慢地旋转的除湿转轮1的表面依次分隔为吸湿区111、预热区112、再生区113、冷却区114。除湿气路中从进口10进入的待除湿气体由除湿风机2送入除湿区111除湿,已除湿气体从出口11排出。随着转轮的转动,在除湿区111吸附了水分的那部分转轮转入预热区112。在预热区112预热后,这部分转轮转入再生区113。再生回路中循环风机3连续运行,使气体在再生加热器6和再生区113之间循环流动,维持再生区113的再生温度,使转入再生区113的吸附了水分的那部分转轮首先被循环加热升温,然后被循环脱水再生。随后,已脱水再生的那部分转轮转入冷却区114冷却后又回到吸湿区111。回热气路中在风机4的负压作用下,来自于外界的气体由进气口15进入除湿转轮1的冷却区114,回收刚完成脱水再生后的那部分转轮的显热,然后作为冷却介质进入冷凝器7,回收再生回路的冷凝支路内循环气体的显热和潜热,吸热升温后的气体再进入除湿转轮1的预热区112,加热位于预热区112的那部分转轮,然后经风机4的出风口17向外界排出。上述除湿操作和再生操作是连续地进行的,这是转轮式除湿装置的突出优点。现有的除湿转轮大多只是分隔为两个区:吸湿区和再生区,这些两个区的除湿转轮的再生可利用本实用新型的再生回路;有些除湿转轮是分隔为三个区:吸湿区、预热区和再生区,这些三个区的除湿转轮的再生除了可利用本实用新型的再生回路外,还可以设置回热气路。当除湿转轮是用于室内空气除湿时,回热气路可使用室内空气。 As shown in Figure 5, it is a rotary wheel type continuous dehumidification device with heat recovery of the present invention. It includes a dehumidification runner 1, a dehumidification gas circuit, a heat recovery gas circuit and a regeneration circuit. The surface of the slowly rotating desiccant wheel 1 mainly made of hygroscopic material is divided into a hygroscopic zone 111 , a preheating zone 112 , a regeneration zone 113 and a cooling zone 114 in sequence. The gas to be dehumidified entering from the inlet 10 in the dehumidification gas path is sent to the dehumidification zone 111 by the dehumidification fan 2 for dehumidification, and the dehumidified gas is discharged from the outlet 11 . Along with the rotation of the runner, the part of the runner that has absorbed moisture in the dehumidification zone 111 turns into the preheating zone 112 . After preheating in the preheating zone 112, this part of the rotor is transferred to the regeneration zone 113. In the regeneration circuit, the circulation fan 3 runs continuously, so that the gas circulates between the regeneration heater 6 and the regeneration zone 113, and maintains the regeneration temperature of the regeneration zone 113, so that the part of the runner that has absorbed moisture into the regeneration zone 113 is firstly exhausted. The temperature is raised by circulating heating, and then regenerated by circulating dehydration. Subsequently, the dehydrated and regenerated part of the runner is transferred to the cooling zone 114 to cool down and then returns to the moisture absorption zone 111. Under the negative pressure of the fan 4 in the regenerating air path, the gas from the outside enters the cooling zone 114 of the dehumidification rotor 1 through the air inlet 15, recovers the sensible heat of the part of the rotor just after dehydration and regeneration, and then uses it as The cooling medium enters the condenser 7, recovers the sensible heat and latent heat of the circulating gas in the condensation branch of the regeneration circuit, and the gas after heat absorption and temperature rise enters the preheating zone 112 of the dehumidification wheel 1 to heat the part located in the preheating zone 112 Runner, discharges to the outside through the air outlet 17 of blower fan 4 then. The above-mentioned dehumidification operation and regeneration operation are carried out continuously, which is the outstanding advantage of the rotary dehumidification device. Most of the existing dehumidification runners are only divided into two areas: the moisture absorption area and the regeneration area. The regeneration circuit of the utility model can be used for the regeneration of the dehumidification rotors in these two areas; some dehumidification rotors are divided into three areas: The moisture absorption zone, the preheating zone and the regeneration zone, the regeneration of the dehumidification runners in these three zones can also be provided with a reheating gas path in addition to the regeneration circuit of the utility model. When the dehumidification wheel is used for indoor air dehumidification, the reheating air path can use indoor air.
应该注意到本实施例中的再生区113只具有一个再生气进气口和一个再生气出气口连接至再生回路,图5中的再生区113可以看作任何形式的装载有需要再生的吸湿剂的吸附除湿器或吸附除湿器的再生区,例如,多段移动床式吸附除湿器的再生段、多段流化床式吸附除湿器的再生部、双流化床式除湿器的再生塔等。显然,与图5中的再生回路相同的实施方案也可以用于其它类型的吸附除湿设备的再生区(或再生段、再生部、再生塔、再生器等)的循环加热再生。 It should be noted that the regeneration zone 113 in this embodiment only has one regeneration gas inlet and one regeneration gas outlet connected to the regeneration circuit. The regeneration zone 113 in FIG. The adsorption dehumidifier or the regeneration zone of the adsorption dehumidifier, for example, the regeneration section of the multi-stage moving bed adsorption dehumidifier, the regeneration section of the multi-stage fluidized bed adsorption dehumidifier, the regeneration tower of the double fluidized bed dehumidifier, etc. Apparently, the same embodiment as the regeneration loop in Fig. 5 can also be used for cyclic heating regeneration of the regeneration zone (or regeneration section, regeneration section, regeneration tower, regenerator, etc.) of other types of adsorption dehumidification equipment.
图5所示装置的再生回路及冷凝支路与图1装置的相同,其说明可参见图1装置的相关部分。本实施例适用于空气的连续除湿。本实施例未提及的部分与实施例1类似,此处不再赘述。 The regeneration circuit and condensation branch of the device shown in Figure 5 are the same as those of the device in Figure 1, and the description can refer to the relevant parts of the device in Figure 1. This embodiment is suitable for continuous dehumidification of air. Parts not mentioned in this embodiment are similar to those in Embodiment 1, and will not be repeated here.
实施例Example 66
为了进一步降低能耗,本实用新型设计的一种转轮与制冷/热泵循环耦合运行连续除湿装置如图6所示。制冷/热泵循环(即冷媒回路)包括压缩机901、冷凝器902、膨胀阀903、第一蒸发器905、第二蒸发器906。制冷/热泵循环的冷媒液被压缩机901压缩为高温高压状态后在冷凝器902放热(对于再生回路而言,起到了再生加热器的作用),再经膨胀阀903节流为低温低压状态后在第一蒸发器905、第二蒸发器906吸热(对于除湿气路和再生回路的冷凝支路而言,起到了冷却器的作用),再进入压缩机901压缩,即为制冷/热泵循环的一个周期。调节膨胀阀903可以调节冷媒液在第一蒸发器905的温度,使出口11的气体温度显著地低于进口10的气体温度时,可称为制冷循环;当出口11的气体温度相当于进口10的气体温度时,可称为热泵循环。图6中再生加热器6用于起动加热和辅助加热。该装置回收了大部分的除湿气路的吸附热及其再生回路的水蒸气冷凝潜热和气体显热用于再生加热,因此大幅度地降低了再生加热能耗。本实施例未提及的部分与实施例5类似,其工作原理和应用场合与实施例5相同,此处不再赘述。 In order to further reduce energy consumption, a continuous dehumidification device designed by the utility model with coupled operation of a runner and a refrigeration/heat pump cycle is shown in Figure 6 . The refrigeration/heat pump cycle (that is, the refrigerant circuit) includes a compressor 901 , a condenser 902 , an expansion valve 903 , a first evaporator 905 , and a second evaporator 906 . The refrigerant liquid in the refrigeration/heat pump cycle is compressed by the compressor 901 into a high-temperature and high-pressure state, and then releases heat in the condenser 902 (for the regeneration circuit, it acts as a regeneration heater), and then throttled by the expansion valve 903 into a low-temperature and low-pressure state After that, it absorbs heat in the first evaporator 905 and the second evaporator 906 (for the dehumidification gas circuit and the condensation branch of the regeneration circuit, it acts as a cooler), and then enters the compressor 901 for compression, which is refrigeration/heat pump A period of the cycle. Adjusting the expansion valve 903 can adjust the temperature of the refrigerant liquid in the first evaporator 905, so that the gas temperature at the outlet 11 is significantly lower than the gas temperature at the inlet 10, which can be called a refrigeration cycle; when the gas temperature at the outlet 11 is equivalent to the temperature at the inlet 10 When the gas temperature is , it can be called a heat pump cycle. In Fig. 6, the regenerative heater 6 is used for starting heating and auxiliary heating. The device recovers most of the adsorption heat of the dehumidification gas circuit and the water vapor condensation latent heat and gas sensible heat of the regeneration circuit for regeneration heating, thus greatly reducing the energy consumption of regeneration heating. Parts not mentioned in this embodiment are similar to those in Embodiment 5, and their working principles and application occasions are the same as those in Embodiment 5, and will not be repeated here.
实施例Example 77
图7是本实用新型设计的一种具有回风的转轮与制冷/热泵循环耦合运行连续除湿装置的示意图。第一蒸发器905、第二蒸发器906为并联操作,分别调节膨胀阀903、904可以独立地调节第一蒸发器905、第二蒸发器906内冷媒液温度。除湿气路中循环风机5将第一蒸发器905冷却后的气体的一部分返流到除湿区,可降低除湿区温度,改善除湿效果。优选地,可在除湿气路设置阀门109,用于调节除湿气路的流量和压力。优选地,还可以在再生回路设置具有阀门301的进气口15以及阀门302,调节阀门301、302的开度可利用循环风机3使来自于外界的气体、或其它气源、或除湿气路的待除湿气体或已除湿气体的一部分经进气口15间歇地或连续地补充进入再生回路。图7所示装置通过向再生回路外排放水蒸气来排出水分,可参见图2装置的关于直接排放水蒸气方式的说明。本实施例未提及的部分与实施例6类似,其工作原理和应用场合与实施例6相同,此处不再赘述。 Fig. 7 is a schematic diagram of a continuous dehumidification device designed by the utility model with a return air rotor coupled with a cooling/heat pump cycle. The first evaporator 905 and the second evaporator 906 operate in parallel, and adjusting the expansion valves 903 and 904 respectively can independently adjust the temperature of the refrigerant liquid in the first evaporator 905 and the second evaporator 906 . The circulation fan 5 in the dehumidification gas path returns part of the gas cooled by the first evaporator 905 to the dehumidification area, which can reduce the temperature of the dehumidification area and improve the dehumidification effect. Preferably, a valve 109 may be provided in the dehumidification gas path for adjusting the flow rate and pressure of the dehumidification gas path. Preferably, an air inlet 15 with a valve 301 and a valve 302 can also be set in the regeneration circuit, and the opening degree of the valves 301, 302 can be adjusted to make the gas from the outside, or other gas sources, or the dehumidification gas path Part of the gas to be dehumidified or the dehumidified gas is supplemented intermittently or continuously through the air inlet 15 into the regeneration circuit. The device shown in Figure 7 discharges moisture by discharging water vapor out of the regeneration circuit, please refer to the description of the device in Figure 2 about the way of directly discharging water vapor. Parts not mentioned in this embodiment are similar to those in Embodiment 6, and their working principles and application occasions are the same as those in Embodiment 6, and will not be repeated here.
实施例Example 88
实施例1至4的任何形式的两个或两个以上的吸附除湿器并联或串联操作就可以构成一套连续除湿装置。本实用新型的一种由两个间歇式吸附除湿器并联构成的并且共用一个再生回路的连续除湿装置如图8所示。通过阀门18-25的切换,吸附除湿器A和B塔交替地进行除湿和再生,该装置适用于工业和民用场合下各种气体的除湿处理。当该装置应用于室内空气除湿时,室内潮湿空气由进口10进入,干燥空气经出口11通入室内,吸附除湿器的加热再生有以下两种模式: Two or more adsorption dehumidifiers in any form of Examples 1 to 4 can be operated in parallel or in series to form a continuous dehumidification device. A continuous dehumidification device of the present utility model, which is composed of two intermittent adsorption dehumidifiers connected in parallel and shares a regeneration circuit, is shown in Figure 8 . Through the switching of valves 18-25, adsorption dehumidifier A and B towers alternately dehumidify and regenerate. This device is suitable for dehumidification treatment of various gases in industrial and civil occasions. When the device is used for indoor air dehumidification, indoor humid air enters through the inlet 10, and dry air enters the room through the outlet 11. The heating regeneration of the adsorption dehumidifier has the following two modes:
(a)适用于低温高湿季节的再生-供热模式:循环加热再生时使用冷凝器7来排出水分,冷凝器7的冷却介质采用室内空气,可同时提高室内空气温度,起到了对室内供热的作用。上述过程中,再生加热器6的热量首先被用于使水分从吸湿剂脱附成为水蒸气,然后水蒸气的冷凝潜热被用于加热室内空气,因此,再生加热器6的热量全部得到了有效利用。另外,该装置除湿操作时产生的吸附热实际上也被用于提高室内温度了。在同时需要供热和除湿的季节,该装置应用于室内空气湿度调节具有能源利用率高的突出优点。 (a) Regeneration-heating mode suitable for low-temperature and high-humidity seasons: the condenser 7 is used to discharge water during circulation heating and regeneration, and the cooling medium of the condenser 7 is indoor air, which can increase the indoor air temperature at the same time, and plays a role in the indoor air supply. The effect of heat. In the above process, the heat of the regenerative heater 6 is firstly used to desorb moisture from the moisture absorbent into water vapor, and then the latent heat of condensation of the water vapor is used to heat the indoor air, so all the heat of the regenerative heater 6 is effectively use. In addition, the adsorption heat generated during the dehumidification operation of the device is actually used to increase the indoor temperature. In the season when heating and dehumidification are required at the same time, the device has the outstanding advantage of high energy utilization rate when applied to indoor air humidity regulation.
(b)适用于高温高湿季节的再生-排气模式:循环加热再生时不使用冷凝器7,水蒸气经排气口16排到室外;再生完成后的冷却使用由进气口15进入的室外空气。 (b) The regeneration-exhaust mode suitable for high-temperature and high-humidity seasons: the condenser 7 is not used during the cycle heating regeneration, and the water vapor is discharged to the outside through the exhaust port 16; the cooling after the regeneration is completed uses the air inlet 15 outside air.
本实施例未提及的部分与实施例1类似,其工作原理与实施例1相同,此处不再赘述。 Parts not mentioned in this embodiment are similar to those in Embodiment 1, and its working principle is the same as that in Embodiment 1, so details will not be repeated here.
实施例Example 99
本实用新型的另外一种由并联的三个吸附除湿器与制冷/热泵循环耦合运行的除湿装置如图9所示。该装置包括吸附除湿器A、B、C塔和除湿气路、再生回路、回热回路以及制冷/热泵循环。A、B、C塔轮流进行除湿、再生操作。3、4、5为循环风机,并且均为双向轴流风机。阀门26和29、27和30、28和31分别为A、B、C塔的除湿气路阀门;阀门34、33、32分别为A、B、C塔的回风阀门;阀门37和38、36和39、35和40分别为A、B、C塔的再生回路阀门;阀门41和44为A和B塔之间的回热回路阀门, 阀门43和46为B和C塔之间的回热回路阀门,阀门42和45为A和C塔之间的回热回路阀门。制冷/热泵循环的并联的第一蒸发器905、第二蒸发器906的上游只有一个膨胀阀903,调节阀门909、910可分别调节流经第一蒸发器905、第二蒸发器906的冷媒液流量。 Another dehumidification device of the present utility model is shown in FIG. 9 , which is operated by coupling three adsorption dehumidifiers in parallel with a refrigeration/heat pump cycle. The device includes adsorption dehumidifiers A, B, C towers and dehumidification gas circuit, regeneration circuit, heat recovery circuit and refrigeration/heat pump cycle. Towers A, B, and C take turns for dehumidification and regeneration operations. 3, 4, and 5 are circulating fans, and they are all bidirectional axial flow fans. Valves 26 and 29, 27 and 30, 28 and 31 are dehumidification gas path valves of towers A, B and C respectively; valves 34, 33 and 32 are return air valves of towers A, B and C respectively; valves 37 and 38, 36 and 39, 35 and 40 are regeneration circuit valves of towers A, B and C respectively; valves 41 and 44 are heat recovery circuit valves between towers A and B, and valves 43 and 46 are heat recovery circuit valves between towers B and C. Heat loop valves, valves 42 and 45 are heat recovery loop valves between towers A and C. There is only one expansion valve 903 upstream of the parallel first evaporator 905 and the second evaporator 906 of the refrigeration/heat pump cycle, and the regulating valves 909 and 910 can adjust the refrigerant liquid flowing through the first evaporator 905 and the second evaporator 906 respectively. flow.
A塔进行除湿操作时,打开阀门26、29,除湿风机2将由进口10进入的待除湿气体送入A塔,已除湿气体经第一蒸发器905冷却后从出口11排出;如果A塔温升过大,打开阀门34,运行循环风机3,使第一蒸发器905冷却后的部分气体回流,可降低A塔的温度。此时, C塔进行再生操作,其除湿气路阀门28、31关闭,再生回路阀门35、40打开,运行循环风机5, C塔由冷凝器902提供热量脱水再生。C塔完成再生后,关闭再生回路阀门34、40,打开B和C塔之间的回热回路阀门43、46,运行循环风机4和/或5,在下一个需要再生的B塔与刚完成再生的C塔之间形成回热回路, B塔被预热升温,同时C塔被冷却降温。回热完成后B塔进入再生操作, C塔进入除湿操作。 When Tower A is performing dehumidification operation, open the valves 26 and 29, and the dehumidification fan 2 will send the gas to be dehumidified from the inlet 10 into Tower A, and the dehumidified gas will be discharged from the outlet 11 after being cooled by the first evaporator 905; if the temperature of Tower A rises If it is too large, open the valve 34 and run the circulation fan 3, so that part of the gas cooled by the first evaporator 905 can be refluxed, which can reduce the temperature of the A tower. At this time, tower C is performing regeneration operation, its dehumidification gas circuit valves 28 and 31 are closed, regeneration circuit valves 35 and 40 are opened, and the circulation fan 5 is running. The condenser 902 provides heat for dehydration and regeneration of tower C. After tower C completes the regeneration, close the regeneration loop valves 34 and 40, open the heat recovery loop valves 43 and 46 between the B and C towers, and run the circulation fan 4 and/or 5, and then the next B tower that needs to be regenerated and the one that has just completed the regeneration A heat recovery loop is formed between the C towers, the B tower is preheated to raise the temperature, and the C tower is cooled down at the same time. After the heat recovery is completed, the B tower enters the regeneration operation, and the C tower enters the dehumidification operation.
本实施例适用于各种气体的除湿处理。本实施例未提及的部分与实施例1类似,其工作原理与实施例1相同,此处不再赘述。 This embodiment is suitable for dehumidification treatment of various gases. Parts not mentioned in this embodiment are similar to those in Embodiment 1, and its working principle is the same as that in Embodiment 1, so details will not be repeated here.
实施例Example 1010
本实用新型的另外一种由三个吸附除湿器串联构成的连续除湿装置如图10所示。环形气路66上依次连接有吸附除湿器A、B、C塔,并且设置有分隔阀门47、48、49,进气总管64连接待除湿气体进口10,同时,进气总管64的支管分别与各塔的进气端相连,排气总管65连接已除湿气体出口11,同时,并且排气总管65的支管分别与各塔的排气端相连,阀门56和57、58和59、60和61分别为A、B、C塔的进气端阀门和排气端阀门,阀门50和51、52和53、54和55分别为A、B、C塔的再生回路阀门。 Another continuous dehumidification device of the present invention, which is composed of three adsorption dehumidifiers connected in series, is shown in Fig. 10 . Adsorption dehumidifiers A, B, and C towers are connected successively on the annular gas path 66, and are provided with separation valves 47, 48, 49, and the main intake pipe 64 is connected to the gas inlet 10 to be dehumidified. The inlet ends of each tower are connected, and the exhaust main pipe 65 is connected with the dehumidified gas outlet 11. At the same time, the branch pipes of the exhaust main pipe 65 are respectively connected with the exhaust ends of each tower, and the valves 56 and 57, 58 and 59, 60 and 61 They are inlet valves and exhaust valves of towers A, B and C respectively, and valves 50 and 51, 52 and 53, 54 and 55 are regeneration circuit valves of towers A, B and C respectively.
该装置的操作步骤如下:初始状态时所有阀门关闭,除湿操作开始时打开阀门56、47、48、61,运行除湿风机2,由进口10进入的待除湿气体经A、B、C塔除湿后从出口11排出;A塔接近饱和时,打开阀门58、关闭阀门56,用B、C塔继续除湿,打开阀门50、51,用再生回路使A塔再生,并用从进气口15进入的气体使A塔冷却;A塔完成再生转为除湿操作时,打开阀门49、57,关闭阀门61,此时的除湿操作顺序为B、C、A塔,即是将刚完成再生的A塔置于除湿操作顺序的末位。类似地,下一个B塔再生时,打开阀门60,关闭阀门58,用C、A塔继续除湿,打开阀门52、53,用再生回路使B塔再生,B塔完成再生转为除湿操作时,打开阀门47、59,关闭阀门57,此时的除湿操作顺序为C、A、B塔。其它步骤类似。该装置的优点是能够稳定地生产极低露点温度的干燥气体,可以避免刚完成再生的吸附除湿器与潮湿气体接触从而延长吸湿剂的使用寿命。该装置亦可以设置回热气路、与制冷/热泵循环联用。 The operation steps of the device are as follows: in the initial state, all valves are closed, and the valves 56, 47, 48, 61 are opened at the beginning of the dehumidification operation, and the dehumidification fan 2 is operated. Discharge from outlet 11; when tower A is close to saturation, open valve 58, close valve 56, continue dehumidification with towers B and C, open valves 50, 51, regenerate tower A with regeneration circuit, and use the gas entering through inlet 15 Cool tower A; when tower A completes regeneration and switches to dehumidification operation, open valves 49 and 57, and close valve 61. At this time, the dehumidification operation sequence is tower B, C, tower A, that is, tower A that has just completed regeneration is placed in The last position of the dehumidification operation sequence. Similarly, when the next tower B is regenerated, open valve 60, close valve 58, use C and A towers to continue dehumidification, open valves 52 and 53, and use the regeneration circuit to regenerate B tower, when B tower completes regeneration and switches to dehumidification operation, Open the valves 47 and 59, close the valve 57, and the dehumidification operation sequence at this time is C, A, B towers. Other steps are similar. The advantage of this device is that it can stably produce dry gas with an extremely low dew point temperature, and it can prevent the newly regenerated adsorption dehumidifier from contacting with humid gas, thus prolonging the service life of the hygroscopic agent. The device can also be provided with a heat recovery gas circuit and used in conjunction with a refrigeration/heat pump cycle.
本实施例适用于各种气体的除湿处理。本实施例未提及的部分与实施例1类似,其工作原理与实施例1相同,此处不再赘述。 This embodiment is suitable for dehumidification treatment of various gases. Parts not mentioned in this embodiment are similar to those in Embodiment 1, and its working principle is the same as that in Embodiment 1, so details will not be repeated here.
本实用新型的实施仅涉及普通材质壳体的吸附除湿器、电加热器或换热器、离心或轴流风机等常规设备,实施例5至6还涉及的除湿转轮本身是较成熟的技术产品,实施例6、7和实施例9还涉及的制冷/热泵循环也是较成熟的技术产品。因此,本实用新型可以较容易地制造为工业产品,例如,人居环境除湿用的民用除湿机、工业设施空气湿度调节用的工业除湿机、用于各种工业气体、化工原料气、能源气体的除湿处理装置如压缩空气、压缩天然气的吸附干燥机等。 The implementation of the utility model only involves conventional equipment such as adsorption dehumidifiers, electric heaters or heat exchangers, centrifugal or axial flow fans, etc. of ordinary material shells, and the dehumidification runner itself involved in embodiments 5 to 6 is a relatively mature technology Product, the refrigeration/heat pump cycle that embodiment 6, 7 and embodiment 9 also relate to is also relatively mature technical product. Therefore, the utility model can be easily manufactured as industrial products, for example, civil dehumidifiers for dehumidification in human settlements, industrial dehumidifiers for air humidity adjustment in industrial facilities, industrial dehumidifiers for various industrial gases, chemical raw material gases, and energy gases. Special dehumidification treatment devices such as compressed air, compressed natural gas adsorption dryers, etc.
使用除湿装置对空气除湿并收集冷凝水实际上就是从空气取水。本实用新型的图1、3至9所示装置可用于空气取水,图2、10所示装置在排气口16加装冷凝器后也可用于这种用途。本实用新型在空气取水技术领域的应用包含在本实用新型权利要求的保护范围之内。 Using a dehumidifier to dehumidify the air and collect the condensate is actually taking water from the air. The device shown in Fig. 1, 3 to 9 of the utility model can be used for air water intake, and the device shown in Fig. 2, 10 can also be used for this purpose after the exhaust port 16 is equipped with a condenser. The application of the utility model in the technical field of air water intake is included in the protection scope of the claims of the utility model.
除湿可以认为是一种基础性的单元操作。除湿技术广泛应用于热能、化工、冶金、电子、机械、轻工、食品、制药等行业。除湿技术还可以与其它现有技术组合来构成各种用途的系统。例如,本实用新型可按以下方式构成一种常温干燥系统:图1至10所示的任何一种除湿装置的已除湿气体出口连接到装载有待干燥物料的容器的气体进口,装载有待干燥物料的容器的气体出口连接除尘设备的气体进口,除尘设备的气体出口连接除湿装置的待除湿气体进口。本实用新型可按以下方式构成一种制冷空调系统:图1至5及其图8、10所示的任何一种除湿装置的已除湿气体出口再依次连接一台表冷器和一台等焓加湿器。本实用新型在各种工业领域的应用及其与其它现有技术的组合应用均包含在本实用新型权利要求的保护范围之内。 Dehumidification can be considered a fundamental unit operation. Dehumidification technology is widely used in thermal energy, chemical industry, metallurgy, electronics, machinery, light industry, food, pharmaceutical and other industries. Dehumidification technology can also be combined with other existing technologies to form a system for various purposes. For example, the utility model can constitute a normal temperature drying system in the following manner: the dehumidified gas outlet of any dehumidification device shown in Figures 1 to 10 is connected to the gas inlet of the container loaded with the material to be dried, The gas outlet of the container is connected to the gas inlet of the dust removal equipment, and the gas outlet of the dust removal equipment is connected to the gas inlet to be dehumidified of the dehumidification device. The utility model can constitute a refrigeration and air-conditioning system in the following manner: the dehumidified gas outlet of any dehumidification device shown in Figures 1 to 5 and Figures 8 and 10 is connected to a surface cooler and an isenthalpic humidifier. The application of the utility model in various industrial fields and its combined application with other prior art are included in the protection scope of the claims of the utility model.
显然,本实用新型的上述实施例仅仅是为清楚地说明本实用新型所作的举例,而并非是对本实用新型的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动,这里无需也无法对所有的实施方式予以穷举。凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型权利要求的保护范围之内。 Apparently, the above-mentioned embodiments of the present utility model are only examples for clearly illustrating the present utility model, rather than limiting the implementation manner of the present utility model. For those of ordinary skill in the art, on the basis of the above description, other changes or changes in different forms can also be made, and it is not necessary and impossible to exhaustively enumerate all the implementation manners here. All modifications, equivalent replacements and improvements made within the spirit and principles of the utility model shall be included in the protection scope of the claims of the utility model.
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