CN203765515U - Tool used for maintaining oil cylinder - Google Patents
Tool used for maintaining oil cylinder Download PDFInfo
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- CN203765515U CN203765515U CN201420169569.6U CN201420169569U CN203765515U CN 203765515 U CN203765515 U CN 203765515U CN 201420169569 U CN201420169569 U CN 201420169569U CN 203765515 U CN203765515 U CN 203765515U
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- oil cylinder
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- 238000012423 maintenance Methods 0.000 claims abstract description 18
- 239000011800 void material Substances 0.000 claims 2
- 239000003921 oil Substances 0.000 abstract description 14
- 239000010720 hydraulic oil Substances 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 241000587161 Gomphocarpus Species 0.000 description 2
- 241001079814 Symphyotrichum pilosum Species 0.000 description 2
- 235000004224 Typha angustifolia Nutrition 0.000 description 2
- 238000012271 agricultural production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型属于机械维修技术领域,涉及一种用于维修工装,尤其是一种维修油缸的工装。The utility model belongs to the technical field of mechanical maintenance, and relates to a tool for maintenance, in particular to a tool for maintenance of an oil cylinder.
背景技术Background technique
液压油缸是工农业生产中常用执行件,液压油缸在使用过程中常常会出现故障,当液压油缸发生故障时,维修就是不可避免的。对液压油缸进行维修时,由于要拆装缸盖、活塞或柱塞、密封件等,为便于操作,需要将油缸立式固定,目前多采用几个人辅助扶持,由于油缸几何尺寸一般较为庞大,人力固定费时费力,给维修工作带来不便,甚至经常因此造成人员受伤情况。Hydraulic cylinders are commonly used in industrial and agricultural production. Hydraulic cylinders often fail during use. When hydraulic cylinders fail, maintenance is inevitable. When maintaining the hydraulic cylinder, since the cylinder head, piston or plunger, seals, etc. need to be disassembled, the cylinder needs to be fixed vertically for ease of operation. Manual fixing is time-consuming and labor-intensive, which brings inconvenience to maintenance work, and often even causes injuries to personnel.
实用新型内容Utility model content
本实用新型的目的在于克服上述现有技术的缺点,提供一种维修油缸的工装,其能够有效解决维修液压油缸过程中油缸的立式固定问题。The purpose of the utility model is to overcome the above-mentioned shortcomings of the prior art, and provide a tool for maintaining the oil cylinder, which can effectively solve the problem of vertical fixing of the oil cylinder in the process of maintaining the hydraulic oil cylinder.
本实用新型的目的是通过以下技术方案来解决的:The purpose of this utility model is to solve through the following technical solutions:
这种维修油缸的工装,包括底座,所述底座的中央设置有一个孔,孔的两侧各布置有两个轴座,两侧的轴座上分别装配有平行与底座工作面的导向杆,两侧的导向杆上相向装配有两个能够沿导向杆轴向滑动的下夹板,相向装配的两个下夹板还用两个夹紧螺栓连接;在底座的工作面上,于所述两个下夹板的正下方还设置有用以支撑下夹板的支撑板;所述下夹板在远离夹紧面的角部通过螺纹孔与垂直底座工作面设置的螺柱螺纹连接,所述螺柱在上部通过螺纹孔连接有与下夹板相对的上夹板;每个与螺柱连接的上夹板在螺柱的上、下各用锁紧螺母和支撑螺母固定;分别与下夹板相对的两个上夹板相互也用夹紧螺栓连接。This kind of tooling for repairing the oil cylinder includes a base. A hole is arranged in the center of the base. Two shaft seats are arranged on both sides of the hole. The shaft seats on both sides are respectively equipped with guide rods parallel to the working surface of the base. The guide rods on both sides are equipped with two lower splints that can slide axially along the guide rods, and the two lower splints that are assembled opposite are also connected by two clamping bolts; A support plate for supporting the lower splint is also provided directly below the lower splint; the lower splint is threadedly connected to the stud set on the vertical base working surface through a threaded hole at the corner far away from the clamping surface, and the stud is threaded on the upper part through The threaded hole is connected with an upper splint opposite to the lower splint; each upper splint connected to the stud is fixed with a lock nut and a support nut on the upper and lower sides of the stud; Connect with clamping bolts.
上述述底座呈方桌形状。The above-mentioned base is in the shape of a square table.
上述轴座用螺钉固定在底座上。Above-mentioned axle seat is fixed on the base with screw.
上述两个下夹板远离夹紧面的角部各制有两个螺纹孔,两个下夹板利用该螺纹孔分别与四个垂直底座工作面的螺柱螺纹连接,四个螺柱在上部通过上夹板同下夹板对应位置角部的孔与两个上夹板连接。The corners of the above two lower splints away from the clamping surface are respectively provided with two threaded holes, and the two lower splints are threadedly connected with the studs of the four vertical base working surfaces respectively by using the threaded holes, and the four studs pass through the upper The holes at the corners of the corresponding position of the splint and the lower splint are connected with the two upper splints.
上述两个下夹板呈“凸”字形,所述下夹板的“凸”字形板体顶角部分别制有两个第一通孔,两个下夹板分别利用这两个第一通孔与螺柱连接,“凸”字形板体底部两侧的第一耳板上沿上夹板夹紧方向设有两个第二通孔,两个下夹板分别通过第二通孔装配在导向杆上,两个第二通孔靠下夹板中央方向还分别设有第三通孔,两个下夹板通过第三通孔用夹紧螺栓实现相互连接。The above two lower splints are in a "convex" shape, and the top corners of the "convex" shaped plate body of the lower splint are respectively formed with two first through holes, and the two lower splints use the two first through holes and the screw respectively. There are two second through holes along the clamping direction of the upper splint on the first ear plates on both sides of the bottom of the "convex" shaped plate body, and the two lower splints are respectively assembled on the guide rod through the second through holes. A second through hole is also respectively provided with a third through hole near the central direction of the lower splint, and the two lower splints are connected to each other by clamping bolts through the third through hole.
上述支撑板中央制有条孔,条形孔内设置调整螺钉,调整螺钉的钉头压在支撑板上,其钉杆则通过螺纹连接到底座上的螺纹孔内,支撑板能利用其中央的条孔沿调整螺钉在底座的工作面上滑动。A strip hole is formed in the center of the above-mentioned support plate, and an adjustment screw is arranged in the strip hole. The nail head of the adjustment screw is pressed on the support plate, and its nail rod is connected to the threaded hole on the base through threads. The bar hole slides on the working surface of the base along the adjusting screw.
上述上夹板外形呈“凸”字形,其“凸”字形上部两个角部制有第四通孔,“凸”字形两侧有第二耳板,两侧第二耳板上沿夹紧方向制有第五通孔,两侧第五通孔之间制有“V”形槽。The shape of the above-mentioned upper splint is "convex" shape, and the upper two corners of the "convex" shape are formed with fourth through holes. There are second ear plates on both sides of the "convex" shape, and the second ear plates on both sides are along the clamping direction. A fifth through hole is formed, and a "V" shaped groove is formed between the fifth through holes on both sides.
上述支撑板外形呈“L”形。The shape of the support plate is "L".
本实用新型具有以下有益效果:The utility model has the following beneficial effects:
本实用新型的维修油缸的工装通过设置底座、导向杆、下夹板和上夹板等部件,能够有效解决维修液压油缸过程中油缸的立式固定问题,其不但结构简单,使用方便,给维修工作带来极大的方便,而且能够有效节省人力,避免维修人员受伤。The maintenance oil cylinder tooling of the utility model can effectively solve the problem of vertical fixing of the oil cylinder in the maintenance process of the hydraulic cylinder by setting the base, the guide rod, the lower splint and the upper splint. It brings great convenience, and can effectively save manpower and prevent maintenance personnel from being injured.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是本实用新型工作情况示意图;Fig. 2 is a schematic diagram of the working conditions of the present utility model;
图3是本实用新型上夹板1结构示意图;Fig. 3 is a structural schematic diagram of the upper splint 1 of the utility model;
图4是本实用新型支撑板3结构示意图;Fig. 4 is a structural schematic diagram of the utility model support plate 3;
图5是本实用新型下夹板6结构示意图;Fig. 5 is a structural schematic diagram of the lower splint 6 of the utility model;
其中:1为上夹板;2为螺柱;3为支撑板;4为底座;5为轴座;6为下夹板;7为夹紧螺栓;8为导向杆;9为螺钉;10为调整螺钉;11为支撑螺母;12为锁紧螺母。Among them: 1 is the upper splint; 2 is the stud; 3 is the support plate; 4 is the base; ; 11 is a support nut; 12 is a lock nut.
具体实施方式Detailed ways
下面结合附图对本实用新型做进一步详细描述:Below in conjunction with accompanying drawing, the utility model is described in further detail:
参见图1,本实用新型的维修油缸的工装包括上夹板1、螺柱2、支撑板3;底座4、轴座5、下夹板6、夹紧螺栓7、导向杆8、螺钉9、调整螺钉10、支撑螺母11、锁紧螺母12。整个工装利用底座4作为基础,底座4呈方桌形状,其桌面中央有一个孔,孔的两侧各布置有两个轴座5,轴座5都用螺钉9固定在底座4上,两侧的轴座5上分别装配有导向杆8,两侧的导向杆8上相向装配有两个下夹板6,相向装配的两个下夹板6可以在导向杆8滑动,实现夹持和松开运动要求,相向装配的两个下夹板6还用两个夹紧螺栓7连接,两个下夹板6分别用位于其正下方的两个支撑板3支撑,支撑板3中央制有条孔,条形孔内设置调整螺钉10,调整螺钉10的钉头压在支撑板3上,其钉杆则通过螺纹连接到底座4上的螺纹孔内,支撑板3可利用其中央的条孔沿调整螺钉10在底座4的工作面上滑动,两个下夹板6呈“凸”字形,其远离夹紧面的角部各制有螺纹孔,两个下夹板6利用该螺纹孔分别与四个垂直底座4工作面的螺柱2螺纹连接,四个螺柱2在上部通过上夹板1同下夹板对应位置角部的孔与两个上夹板1连接,每个与螺柱2连接的上夹板1在螺柱的上、下各用锁紧螺母12和支撑螺母11固定,与下夹板相同,两个上夹板1相互也用夹紧螺栓7连接,通过拧紧夹紧螺栓7可以实现上夹板1和下夹板6夹紧的目的。Referring to Fig. 1, the tooling of the maintenance oil cylinder of the present utility model includes an upper splint 1, a stud 2, a support plate 3; 10. Support nut 11, lock nut 12. The entire tooling utilizes the base 4 as the foundation, the base 4 is in the shape of a square table, and there is a hole in the center of the table top, and two shaft seats 5 are respectively arranged on both sides of the hole, and the shaft seats 5 are all fixed on the base 4 with screws 9, and the The shaft seat 5 is equipped with guide rods 8 respectively, and the guide rods 8 on both sides are equipped with two lower splints 6 facing each other. The two lower splints 6 assembled oppositely can slide on the guide rods 8 to realize the clamping and loosening movement requirements. , the two lower splints 6 assembled opposite to each other are also connected by two clamping bolts 7, and the two lower splints 6 are respectively supported by two support plates 3 directly below them, and the center of the support plate 3 is shaped with a strip hole, the strip hole Adjusting screw 10 is arranged inside, and the nail head of adjusting screw 10 is pressed on the support plate 3, and its nail rod is then connected in the threaded hole on the base 4 by thread, and support plate 3 can utilize the bar hole in its center along the adjustment screw 10 The base 4 slides on the working surface, and the two lower splints 6 are in a "convex" shape, and the corners far away from the clamping surface are each provided with threaded holes, and the two lower splints 6 use the threaded holes to work with the four vertical bases 4 respectively The studs 2 on the surface are threaded, and the four studs 2 are connected to the two upper splints 1 through the holes at the corners of the upper splint 1 and the corresponding position of the lower splint on the upper part. The upper and lower clamp nuts 12 and support nuts 11 are fixed respectively, which are the same as the lower splint. The two upper splints 1 are also connected with each other by clamping bolts 7. By tightening the clamping bolts 7, the upper splint 1 and the lower splint 6 can be realized. purpose of clamping.
参见图3,本实用新型的上夹板1外形呈“凸”字形,特征为“凸”字形上部两个角部制有第四通孔101,“凸”字形两侧有第二耳板102,两侧第二耳板102上沿夹紧方向制有第五通孔103,两侧第五通孔103之间制有“V”形槽104;参见图4,所述支撑板3外形呈“L”形,长边面301的中央设有条形孔302,条形孔302与调整螺钉9连接;参见图5,所述下夹板6外形呈“凸”字形,其“凸”字形板体601顶角部分别制有两个第一通孔602,两个下夹板6分别利用这两个第一通孔602与螺柱2连接,“凸”字形板体601底部两侧第一耳板603上沿上夹板6夹紧方向设有两个第二通孔604,两个下夹板6分别通过第二通孔604装配在导向杆8上,两个第二通孔604靠下夹板6中央方向还分别设有第三通孔605,两个下夹板6通过第三通孔605用夹紧螺栓7实现相互连接。Referring to Fig. 3, the appearance of the upper splint 1 of the present utility model is in a "convex" shape, and is characterized in that the upper two corners of the "convex" shape are formed with fourth through holes 101, and there are second ear plates 102 on both sides of the "convex" shape. Fifth through holes 103 are formed on the second ear plates 102 on both sides along the clamping direction, and "V" shaped grooves 104 are formed between the fifth through holes 103 on both sides; see Figure 4, the shape of the support plate 3 is " L" shape, the center of the long side surface 301 is provided with a strip hole 302, the strip hole 302 is connected with the adjustment screw 9; see Figure 5, the shape of the lower splint 6 is "convex" shape, and its "convex" shape plate Two first through holes 602 are respectively formed at the top corners of 601, and the two lower splints 6 are respectively connected to the studs 2 by using these two first through holes 602, and the first ear plates on both sides of the bottom of the "convex" shaped plate body 601 603 is provided with two second through holes 604 along the clamping direction of the upper splint 6, and the two lower splints 6 are respectively assembled on the guide rod 8 through the second through holes 604, and the two second through holes 604 are located near the center of the lower splint 6. The third through holes 605 are respectively provided in the direction, and the two lower splints 6 are connected with each other by the clamping bolts 7 through the third through holes 605 .
本实用新型的工作原理如图2所示:首先松开夹紧螺栓7,将两个相向的下夹板6和两个相向的上夹板1通过在导向杆8上滑动分开,根据待维修的油缸高度,可以通过锁紧螺母12和支撑螺母11来调整上夹板1距离下夹板6的高度,将需要维修的油缸竖直放置在底座4工作面上的孔上,滑动下夹板6和上夹板1夹住油缸体,并通过夹紧螺栓7固定,以使油缸体能够被夹持稳固,从而可以开始对油缸进行维修。The working principle of the utility model is shown in Figure 2: first loosen the clamping bolt 7, and separate the two facing lower splints 6 and two facing upper splints 1 by sliding on the guide rod 8, according to the oil cylinder to be repaired Height, the height of the upper splint 1 from the lower splint 6 can be adjusted through the lock nut 12 and the support nut 11, and the oil cylinder that needs to be repaired is placed vertically on the hole on the working surface of the base 4, and the lower splint 6 and the upper splint 1 are slid Clamp the oil cylinder block and fix it with the clamping bolt 7, so that the oil cylinder block can be clamped firmly, so that the oil cylinder can be repaired.
Claims (8)
Priority Applications (1)
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CN201420169569.6U CN203765515U (en) | 2014-04-09 | 2014-04-09 | Tool used for maintaining oil cylinder |
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CN201420169569.6U CN203765515U (en) | 2014-04-09 | 2014-04-09 | Tool used for maintaining oil cylinder |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105415241A (en) * | 2016-01-01 | 2016-03-23 | 三峡大学 | Device and method for open-close self-energizing-force rotating clamping |
CN108404318A (en) * | 2018-05-23 | 2018-08-17 | 深圳飞凡空中机器人有限公司 | One kind being tethered at power supply dry powder fire-fighting unmanned plane |
CN110567802A (en) * | 2019-10-11 | 2019-12-13 | 江苏越科新材料有限公司 | Core material shearing sample bonding tool clamp |
CN112743489A (en) * | 2019-10-30 | 2021-05-04 | 沪东重机有限公司 | Dismounting device for valve core of pneumatic valve |
-
2014
- 2014-04-09 CN CN201420169569.6U patent/CN203765515U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105415241A (en) * | 2016-01-01 | 2016-03-23 | 三峡大学 | Device and method for open-close self-energizing-force rotating clamping |
CN108404318A (en) * | 2018-05-23 | 2018-08-17 | 深圳飞凡空中机器人有限公司 | One kind being tethered at power supply dry powder fire-fighting unmanned plane |
CN110567802A (en) * | 2019-10-11 | 2019-12-13 | 江苏越科新材料有限公司 | Core material shearing sample bonding tool clamp |
CN112743489A (en) * | 2019-10-30 | 2021-05-04 | 沪东重机有限公司 | Dismounting device for valve core of pneumatic valve |
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