CN203764827U - A workpiece automatic transmission device - Google Patents
A workpiece automatic transmission device Download PDFInfo
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- CN203764827U CN203764827U CN201420163594.3U CN201420163594U CN203764827U CN 203764827 U CN203764827 U CN 203764827U CN 201420163594 U CN201420163594 U CN 201420163594U CN 203764827 U CN203764827 U CN 203764827U
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Abstract
Description
技术领域technical field
本实用新型涉及一种压力机上下料,特别是冲压线中用于从上一序到下一序的工件传输装置。也可用于单台压力机或类似机器的工件取放和传输。The utility model relates to a loading and unloading of a press, in particular to a workpiece transmission device used in a stamping line from the previous sequence to the next sequence. Can also be used for workpiece pick-and-place and transfer of single presses or similar machines.
背景技术Background technique
由金属料片到成型工件的制造需要多个工序,其中最重要的工序是冲压成型。金属料片在压力机中需要经过拉深、弯曲、开孔、修边等多种连续的成形步骤,最后获得所需要的形状。模具的形式决定了工件的形状,压力机的模具通常包括一个上模和一个对应的下模,所述模具彼此相对移动,使放置在上下模具之间的工件拉伸成形。由于一个工件的成型需要经过多个模具连续的成型工序来完成,因此需要连续地布置多个压力机来形成冲压线,或者采用包括多个模具的压力机。一方面,冲压线或者多模冲压机的生产能力是由压力机的生产能力即实现一个成形操作所需要的时间决定的。然而,另一方面,所述能力很大程度上又取决于工件从一个压力机站到下一站的运输效率。因此,重要的是采用将工件从一个压力机站自动地运输到下一站的快速运输系统。The manufacture of metal blanks to shaped workpieces requires multiple processes, the most important of which is stamping. The metal sheet needs to go through a variety of continuous forming steps such as deep drawing, bending, opening, trimming, etc. in the press, and finally obtain the desired shape. The form of the die determines the shape of the workpiece, and the die of a press usually consists of an upper die and a corresponding lower die, which are moved relative to each other to stretch the workpiece placed between the upper and lower dies. Since the forming of a workpiece needs to be completed through the continuous forming process of multiple molds, it is necessary to arrange multiple presses continuously to form a punching line, or to use a press including multiple molds. On the one hand, the capacity of a press line or multi-die press is determined by the capacity of the press, ie the time required to carry out a forming operation. On the other hand, however, the capacity depends largely on the efficiency with which the workpieces are transported from one press station to the next. Therefore, it is important to employ rapid transport systems that automatically transport workpieces from one press station to the next.
在冲压线中,相邻压力机间的工件运送方法,有机器人运送方式或传送机方式。所谓机器人运送方式,是在相邻的压力机间设置多关节型的运送机器人,利用该运送机器人从前一道工序的压力机中取出工件,同时将该工件送入下一个工序的压力机。但是,机器人运送方式必须跟随相邻的压力机各自的断续动作而运送工件,而且必须在工件运送时避开与金属模具等的干涉。因此,存在的缺点是不能使工件的运送速度高速化,从而限制了整线生产节拍的提高。另外,采用机器人运送方式时,在示教运送轨迹方面其示教困难且调试时间长。传送机运送方式分为单臂送料和双臂送料两种方式,单臂送料是在相邻的压力机间布置一套送料装置,取料臂从压力机滑块正前方伸入到压力机模腔取出工件,同时将该工件送入下一个工序的压力机模腔。双臂送料是在相邻的压力机间的左右两侧分别布置一套送料臂,两套送料臂通过一根横杆连接,送料臂驱动横杆完成工件的运送。In the press line, the method of conveying workpieces between adjacent presses includes a robot conveyance method or a conveyor method. The so-called robot transfer method is to install a multi-joint transfer robot between adjacent presses, and use this transfer robot to take out the workpiece from the press in the previous process and simultaneously send the workpiece to the press in the next process. However, in the robot transport method, it is necessary to transport workpieces following intermittent operations of adjacent presses, and it is necessary to avoid interference with dies and the like during workpiece transport. Therefore, there is a disadvantage that the conveying speed of the workpiece cannot be increased, thereby limiting the improvement of the production tact of the entire line. In addition, when the robot is used for transportation, it is difficult to teach the transportation trajectory and the debugging time is long. The conveying mode of the conveyor is divided into two modes: single-arm feeding and double-arm feeding. Single-arm feeding is to arrange a set of feeding devices between adjacent presses. The retrieving arm extends from the front of the press slider to the press die The workpiece is taken out of the cavity, and the workpiece is sent to the press cavity of the next process at the same time. Double-arm feeding is to arrange a set of feeding arms on the left and right sides of adjacent presses. The two sets of feeding arms are connected by a cross bar, and the feeding arm drives the cross bar to complete the transportation of the workpiece.
发明内容Contents of the invention
本实用新型所要解决的技术问题是针对现有技术存在的缺陷,提供一种能够快速、方便地进行工件运送的自动传输装置,提高生产效率。The technical problem to be solved by the utility model is to provide an automatic conveying device capable of quickly and conveniently transporting workpieces to improve production efficiency in view of the defects existing in the prior art.
为解决这一技术问题,本实用新型提供了一种工件自动传输装置,包括固定支架、传动箱、送进摆臂、提升摆臂、伸缩摆臂、送料摆臂、工件抓取器;所述固定支架上方设有托板,下方为传动箱;所述送进摆臂为箱体式传动结构,内部设置齿轮传动或同步带,送进摆臂的下端与传动箱的输出齿轮连接,其上端与提升摆臂的一端铰接,送进摆臂的齿轮或同步带将传动箱的动力传递给提升摆臂,提升摆臂的另一端与伸缩摆臂的中段支点铰接;所述伸缩摆臂包括摆杆和可沿摆杆滑动的滑板,摆杆上端与固定支架上的托板铰接,滑板的下端与送料摆臂连接并可随滑板伸缩,所述送料摆臂的另一端设有同步带传动机构,工件抓取器与同步带传动机构连接。In order to solve this technical problem, the utility model provides an automatic workpiece transmission device, which includes a fixed bracket, a transmission box, a feeding swing arm, a lifting swing arm, a telescopic swing arm, a feeding swing arm, and a workpiece grabber; There is a supporting plate above the fixed bracket, and a transmission box below; the feeding swing arm is a box-type transmission structure, and a gear drive or a timing belt is arranged inside. The lower end of the feeding swing arm is connected with the output gear of the transmission box, and the upper end It is hinged with one end of the lifting swing arm, and the gear or synchronous belt fed into the swing arm transmits the power of the transmission box to the lifting swing arm, and the other end of the lifting swing arm is hinged with the middle fulcrum of the telescopic swing arm; the telescopic swing arm includes a swing The rod and the slide plate that can slide along the swing rod, the upper end of the swing rod is hinged with the supporting plate on the fixed bracket, the lower end of the slide plate is connected with the feeding swing arm and can expand and contract with the slide plate, and the other end of the feed swing arm is provided with a synchronous belt transmission mechanism , the workpiece grabber is connected with the synchronous belt transmission mechanism.
设于传动箱上方的电机一、减速机一驱动齿轮一,齿轮一驱动齿轮二,齿轮与送进摆臂的下端固定连接进而驱动送进摆臂摆动;设于传动箱下方的电机二、减速机二驱动轴,轴与齿轮三连接,齿轮三依次传动齿轮四、齿轮五和齿轮六,齿轮与提升摆臂固定连接进而驱动提升摆臂。Motor 1 and reducer 1 located above the transmission box drive gear 1, gear 1 drives gear 2, and the gear is fixedly connected to the lower end of the feed swing arm to drive the feed swing arm to swing; motor 2 located below the transmission box, deceleration The second drive shaft of the machine, the shaft is connected with the third gear, and the third gear drives the fourth gear, the fifth gear and the sixth gear in turn, and the gear is fixedly connected with the lifting swing arm and then drives the lifting swing arm.
所述伸缩摆臂的摆杆上设有直线滑轨和同步带一,直线滑轨上设有滑动块,滑板与滑动块连接并通过夹板与同步带一固定连接;所述伸缩摆臂上方设置电机三和减速机三驱动带轮一进而通过驱动同步带一带动滑板沿直线滑轨作往返运动,从而使伸缩摆臂的长度发生变化。The swing rod of the telescopic swing arm is provided with a linear slide rail and a synchronous belt, and the linear slide rail is provided with a sliding block, and the slide plate is connected with the sliding block and is fixedly connected with the synchronous belt via a splint; The motor three and the reducer three drive the pulley one and then drive the slide plate to do reciprocating motion along the linear slide rail by driving the synchronous belt one, so that the length of the telescopic swing arm changes.
所述送料摆臂包括电机四、减速机四和摆臂,减速机四的固定部分与伸缩臂滑板的下端固定连接,其转动部分与摆臂的上端固定连接,设于送料摆臂另一端的同步带传动机构包括的电机五依次驱动带轮三、同步带二和带轮四将动力传递到减速机五和减速机六。The feeding swing arm includes a motor 4, a reducer 4 and a swing arm, the fixed part of the reducer 4 is fixedly connected with the lower end of the telescopic arm slide plate, and the rotating part is fixedly connected with the upper end of the swing arm, and is located at the other end of the feed swing arm. The motor five that the synchronous belt transmission mechanism includes drives the pulley three, the synchronous belt two and the pulley four in turn to transmit power to the five reducers and the six reducers.
所述工件抓取器包括左右横杆和固定在横杆上带有工件抓持功能的端拾器组成,左右两部分横杆分别连接在送料摆臂下端的同步带传动机构的减速机五、减速机六上,所述横杆可随着送料摆臂沿着垂直工件传送的方向摆动,端拾器可沿横杆在零件传送方向的横向上移动。The workpiece grabber consists of left and right crossbars and an end picker fixed on the crossbars with a workpiece gripping function. The left and right two parts of the crossbars are respectively connected to the reducer of the synchronous belt transmission mechanism at the lower end of the feeding swing arm. On the reducer six, the crossbar can swing along with the feeding swing arm along the direction perpendicular to the conveying direction of the workpiece, and the end picker can move along the crossbar in the transverse direction of the part conveying direction.
有益效果:本实用新型可在上下模具之间的自由空间较小的情况下能够放入或取出工件,能够快速、方便地进行工件取放,既降低了压力机设备的制造成本,又缩短了零件的传送时间,使冲压工件传送速度高速化,从而提高生产效率。Beneficial effects: the utility model can put in or take out the workpiece when the free space between the upper and lower molds is small, and can quickly and conveniently pick and place the workpiece, which not only reduces the manufacturing cost of the press equipment, but also shortens the The transmission time of parts is shortened, and the transmission speed of stamping workpieces is increased, thereby improving production efficiency.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型取料位置结构示意图;Fig. 2 is a schematic diagram of the structure of the utility model's reclaiming position;
图3为本实用新型放料位置结构示意图;Fig. 3 is a structural schematic diagram of the discharging position of the utility model;
图4为本实用新型传动箱的结构示意剖视图;Fig. 4 is a schematic cross-sectional view of the structure of the utility model transmission box;
图5为本实用新型伸缩摆臂的结构示意主视图;Fig. 5 is a schematic front view of the structure of the utility model telescopic swing arm;
图6为本实用新型送料摆臂的结构示意主视图;Fig. 6 is a schematic front view of the structure of the feeding swing arm of the utility model;
图7a为本实用新型工件抓取器的结构示意主视图;Fig. 7a is a schematic front view of the structure of the workpiece grabber of the present invention;
图7b为本实用新型工件抓取器的结构示意俯视图;Fig. 7b is a schematic top view of the structure of the workpiece grabber of the present invention;
图8为本实用新型实施例的结构示意图。Fig. 8 is a schematic structural diagram of an embodiment of the utility model.
图中:1串联式冲压线、2大横梁、3滑块、4上模具、5下模具、6移动工作台、7压力机立柱、8固定支架、9传动箱、10送进摆臂、11提升摆臂、12伸缩摆臂、13滑板、14送料摆臂、15工件抓取器;16传输装置一、17传输装置二、18传输装置三、19传输装置四、20轨迹曲线、21横梁、22悬臂横梁、23减震器、24平行滑轨、25托板、26摆杆、27电机一、28减速机一、29齿轮一、30齿轮二、31电机二、32减速机二、33轴、34齿轮三、35齿轮四、36齿轮五、37齿轮六、38电机三、39减速机三、40带轮一、41同步带一、42直线滑轨、43夹板、44带轮二、45电机四、46减速机四、47摆臂、48电机五、49带轮三、50同步带二、51减速机五、52带轮四、53减速机六、54电机六、55丝杠、56横杆、57滑轨、58端拾器。In the figure: 1 tandem press line, 2 large beam, 3 slider, 4 upper mold, 5 lower mold, 6 mobile table, 7 press column, 8 fixed bracket, 9 transmission box, 10 feeding swing arm, 11 Lifting swing arm, 12 telescopic swing arm, 13 slide plate, 14 feeding swing arm, 15 workpiece grabber; 16 transmission device 1, 17 transmission device 2, 18 transmission device 3, 19 transmission device 4, 20 track curve, 21 beam, 22 cantilever beam, 23 shock absorber, 24 parallel slide rail, 25 pallet, 26 swing rod, 27 motor 1, 28 reducer 1, 29 gear 1, 30 gear 2, 31 motor 2, 32 reducer 2, 33 shaft , 34 gear three, 35 gear four, 36 gear five, 37 gear six, 38 motor three, 39 reducer three, 40 pulley one, 41 synchronous belt one, 42 linear slide rail, 43 splint, 44 pulley two, 45 Motor four, 46 reducer four, 47 swing arm, 48 motor five, 49 pulley three, 50 synchronous belt two, 51 reducer five, 52 pulley four, 53 reducer six, 54 motor six, 55 screw, 56 Cross bar, 57 slide rails, 58 end pickers.
具体实施方式Detailed ways
本实用新型采用几种不同长度的摆臂相互铰接,通过摆动和伸缩运动实现工件在传输过程中的升降、平移和旋转运动,并可根据工件的不同形状对抓取器的提升高度和运行轨迹进行编程,其结构形式具有在压力机滑块运动方面更有利的避障性,因此在压力机滑块的打开行程相对较小时送料臂就可以伸入上下模之间,以便取出零件。The utility model adopts several swing arms of different lengths to be hinged to each other, realizes the lift, translation and rotation of the workpiece during the transmission process through the swing and telescopic movement, and can adjust the lifting height and running track of the grabber according to the different shapes of the workpiece For programming, its structural form has more favorable obstacle avoidance in the movement of the press slide, so when the opening stroke of the press slide is relatively small, the feeding arm can be inserted between the upper and lower molds to remove parts.
下面结合附图及实施例对本实用新型做具体描述。Below in conjunction with accompanying drawing and embodiment the utility model is described in detail.
图1所示为本实用新型的结构示意图。Shown in Fig. 1 is the structural representation of the utility model.
所述自动传输装置包括固定支架8、传动箱9、送进摆臂10、提升摆臂11、伸缩摆臂12、送料摆臂14、工件抓取器15。The automatic transmission device includes a fixed support 8 , a transmission box 9 , a feeding swing arm 10 , a lifting swing arm 11 , a telescopic swing arm 12 , a feeding swing arm 14 , and a workpiece grabber 15 .
所述固定支架8上方设有托板25,下方为传动箱9。The top of the fixed bracket 8 is provided with a supporting plate 25 , and the bottom is a transmission box 9 .
所述固定支架8上设有两件竖直的平行滑轨24,托板25与滑轨上的滑动块固定连接,其下方传动箱9设置电机和减速机驱动送进摆臂10和提升摆臂11,使送进摆臂10和提升摆臂11的传动布置在与固定支架8连接的箱体上,非常有利于减少运动件的转动惯量,并且能够使工件运送速度高速化。The fixed bracket 8 is provided with two vertical parallel slide rails 24, the supporting plate 25 is fixedly connected with the sliding blocks on the slide rails, and the transmission box 9 below it is provided with a motor and a reducer to drive the feed swing arm 10 and the lifting pendulum. The arm 11 is arranged on the box body connected with the fixed support 8 so that the transmission of the feeding swing arm 10 and the lifting swing arm 11 is arranged, which is very conducive to reducing the moment of inertia of the moving parts and can increase the speed of workpiece transportation.
图4所示为本实用新型传动箱的结构示意剖视图。Figure 4 is a schematic sectional view of the structure of the transmission box of the present invention.
所述传动箱9的上方设置的电机一27、减速机一28依次驱动齿轮一29、齿轮二30,齿轮30与送进摆臂10下端的摆动支点同心,两者固定连接,齿轮二30进而驱动送进摆臂10摆动;设于传动箱9下方的电机二31、减速机二32驱动轴33,轴33与齿轮三34连接,齿轮三34依次传动齿轮四35、齿轮五36和齿轮六37,齿轮六37与提升摆臂11固定连接进而将动力传递到提升摆臂11。Motor one 27, speed reducer one 28 that the top of described transmission case 9 is provided with drive gear one 29, gear two 30 successively, and gear 30 is concentric with the swing fulcrum that sends into swing arm 10 lower ends, both are fixedly connected, and gear two 30 then Drive and send the swing arm 10 to swing; the motor two 31 and the reducer two 32 drive the shaft 33 located at the bottom of the transmission box 9, the shaft 33 is connected with the three gears 34, and the three gears 34 sequentially drive the four gears 35, five gears 36 and six gears 37, gear six 37 is fixedly connected with the lifting swing arm 11 and then transmits power to the lifting swing arm 11.
所述送进摆臂10的下端与传动箱9的输出齿轮连接,其上端与提升摆臂11的一端铰接,送进摆臂10为箱体式传动结构,内部设置齿轮传动或同步带传动用来将传动箱9的动力传递给提升摆臂11,送进摆臂10通过摆动实现工件从上一工位到下一工位的水平移动。The lower end of the sending swing arm 10 is connected to the output gear of the transmission box 9, and its upper end is hinged with one end of the lifting swing arm 11. The sending swing arm 10 is a box-type transmission structure, and the inside is set for gear transmission or synchronous belt transmission. To transmit the power of the transmission box 9 to the lifting swing arm 11, the feed swing arm 10 realizes the horizontal movement of the workpiece from the previous station to the next station by swinging.
所述送进摆臂10的箱体为高强度铸铝件或薄壁钢焊接件,使送进摆臂10既具备足够的刚性,又尽可能轻量化。The box body of the sending swing arm 10 is a high-strength cast aluminum part or a thin-walled steel welded part, so that the sending swing arm 10 not only has sufficient rigidity, but also is as lightweight as possible.
所述提升摆臂11的一端与送进摆臂铰接,另一端与伸缩摆臂12的中段支点铰接,提升摆臂11的摆动一方面实现工件抓取器在模腔内取放工件的快速提升和下降,另一方面适应不同的下模高度和工件从上一工位到下一工位的传输高度。One end of the lifting swing arm 11 is hinged to the feed swing arm, and the other end is hinged to the middle fulcrum of the telescopic swing arm 12. The swing of the lifting swing arm 11 on the one hand realizes the rapid lifting of the workpiece grabber to pick and place the workpiece in the mold cavity. And drop, on the other hand adapt to different lower die heights and workpiece transfer heights from the previous station to the next station.
图5所示为本实用新型伸缩摆臂的结构示意主视图。Fig. 5 is a schematic front view of the structure of the telescopic swing arm of the present invention.
所述伸缩摆臂12包括摆杆26和滑板13。The telescopic swing arm 12 includes a swing rod 26 and a slide plate 13 .
所述摆杆26是伸缩摆臂12的固定部分,摆杆26上设有直线导轨和同步带,直线滑轨42上设有滑动块,摆杆26上端与固定支架8上的托板25下端的支承转点铰接,伸缩摆臂摆动时,可与托板一起沿固定支架上的导轨进行垂直升降运动。Described fork 26 is the fixed part of telescopic swing arm 12, and fork 26 is provided with linear guide rail and synchronous belt, and linear slide rail 42 is provided with slide block, and fork 26 upper ends and supporting plate 25 lower ends on fixed bracket 8 The support pivot point is hinged, and when the telescopic swing arm swings, it can carry out vertical lifting movement along the guide rail on the fixed bracket together with the supporting plate.
伸缩摆臂12的摆杆26为高强度铸铝件或薄壁钢焊接件,既具备足够的刚性,又尽可能减少伸缩臂的转动惯量。The swing rod 26 of the telescopic swing arm 12 is a high-strength cast aluminum part or a thin-walled steel welded part, which not only possesses sufficient rigidity, but also reduces the moment of inertia of the telescopic arm as much as possible.
所述滑板13是伸缩摆臂12的滑动部分,滑板13与滑动块连接并通过夹板43与同步带一41固定连接,在伸缩摆臂12上方设置电机三38和减速机三39驱动带轮一40、带轮二44和同步带一41,滑板13随同步带一41的驱动沿直线滑轨42作往返运动,从而使伸缩摆臂12的长度发生变化。The slide plate 13 is the sliding part of the telescopic swing arm 12, the slide plate 13 is connected with the sliding block and is fixedly connected with the synchronous belt 1 41 through the splint 43, and the motor 3 38 and the reducer 3 39 drive the pulley 1 above the telescopic swing arm 12. 40, belt pulley two 44 and synchronous belt one 41, slide plate 13 moves back and forth along the linear slide rail 42 along with the drive of synchronous belt one 41, thereby the length of telescopic swing arm 12 is changed.
所述滑板13的下端与送料摆臂14连接并随滑板13伸缩,所述送料摆臂14的另一端设有同步带传动机构,工件抓取器15与同步带传动机构连接,当送料摆臂14进出模区时,可一边摆动,一边随滑板13伸缩,这种结构形式在压力机滑块打开行程相对较小时,送料摆臂14就能以较有利的方式伸入到在上模具4和下模具5之间取放工件,该运动方式既可缩短零件的传送时间,同时也降低压力机设备的制造成本。The lower end of the slide plate 13 is connected with the feed swing arm 14 and expands and contracts with the slide plate 13. The other end of the feed swing arm 14 is provided with a synchronous belt transmission mechanism, and the workpiece grabber 15 is connected with the synchronous belt transmission mechanism. When the feed swing arm When 14 enters and exits the mold area, it can swing while expanding and contracting with the slide plate 13. In this structure, when the opening stroke of the slider of the press is relatively small, the feeding swing arm 14 can be inserted into the upper mold 4 and the upper mold 4 in a more favorable manner. The workpiece is picked and placed between the lower molds 5. This movement mode can not only shorten the transfer time of the parts, but also reduce the manufacturing cost of the press equipment.
图6所示为本实用新型送料摆臂的结构示意主视图。Figure 6 is a schematic front view of the structure of the feeding swing arm of the present invention.
所述送料摆臂14设置在工件传送平面的上方,包括电机四45、减速机四46和摆臂47,减速机四46的固定部分与伸缩臂滑板13的下端固定连接,减速机46、摆臂47与伸缩臂滑板13的下端为同一个中心;其转动部分与摆臂47的上端固定连接,送料摆臂14的摆动是由连接在自身的电机四45、减速机四46驱动摆臂47完成。Described feeding swing arm 14 is arranged on the top of workpiece conveying plane, comprises motor 45, speed reducer 46 and swing arm 47, the fixed part of speed reducer 46 is fixedly connected with the lower end of telescopic arm slide plate 13, speed reducer 46, pendulum The lower end of the arm 47 and the telescopic arm slide plate 13 is the same center; its rotating part is fixedly connected with the upper end of the swing arm 47, and the swing of the feeding swing arm 14 is driven by the motor four 45 and the speed reducer four 46 that are connected to the swing arm 47. Finish.
在送料摆臂14另一端通过同步带传动机构与工件抓取器15连接,所述同步带传动机构包括电机五48,依次驱动带轮三49、同步带二50和带轮四52,通过同步带二50将动力传递到减速机五51和减速机六53。The other end of the feeding swing arm 14 is connected with the workpiece grabber 15 through a synchronous belt transmission mechanism. Belt two 50 transmit power to reducer five 51 and reducer six 53.
送料摆臂14进出模区时,可一边摆动,一边随滑板13伸缩。这种结构形式对于利用上模具4与下模具5之间较小的自由通行空间进出模区特别有利,避免了送料摆臂14、工件抓取器15及工件在运动过程中与滑块3运动的干涉,在滑块3打开行程相对较小时,送料摆臂14就能以较有利的方式伸入到在上模具4和下模具5之间取放工件。该传输装置的结构和其复合运动过程决定了其具有较好的避障性,并且单个轴不需要很高的速度和加速度就可高速完成工件从上一工序到下一工序的传输,既缩短了工件的传送时间,又减小了工件在运行中的抖动,传送平稳。同时还降低压力机设备和传输装置的制造成本。When the feeding swing arm 14 enters and exits the mold area, it can swing while expanding and contracting with the slide plate 13. This structural form is particularly advantageous for using the small free passage space between the upper mold 4 and the lower mold 5 to enter and exit the mold area, avoiding the movement of the feeding swing arm 14, the workpiece grabber 15 and the workpiece with the slider 3 during the movement Interference, when the slide block 3 opening stroke is relatively small, the feeding swing arm 14 can be inserted into the workpiece between the upper mold 4 and the lower mold 5 in a more favorable manner. The structure of the transmission device and its compound motion process determine that it has good obstacle avoidance, and a single axis can complete the transmission of workpieces from the previous process to the next process at high speed without high speed and acceleration, which shortens the The transmission time of the workpiece is shortened, and the vibration of the workpiece during operation is reduced, and the transmission is stable. At the same time, the manufacturing costs of the press equipment and the transfer device are reduced.
图7a所示为本实用新型工件抓取器的结构示意主视图。Fig. 7a is a schematic front view showing the structure of the workpiece grabber of the present invention.
图7b所示为本实用新型工件抓取器的结构示意俯视图。Fig. 7b is a schematic top view of the structure of the workpiece grabber of the present invention.
所述工件抓取器15分左右两部分且呈对称布置,包括左右横杆56和固定在横杆56上带有工件抓持功能的端拾器58,横杆56与减速机六53的转动部分固定连接。The workpiece grabber 15 is divided into left and right parts and arranged symmetrically, including a left and right cross bar 56 and an end picker 58 fixed on the cross bar 56 with a workpiece gripping function, and the rotation of the cross bar 56 and the speed reducer 53 Some fixed connections.
所述横杆56具有附加的自由度,可随着送料摆臂14沿着垂直工件传送方向摆动,例如在输送双工件且需要改变两个工件的中心距时,两端横杆56上的端拾器58可沿横杆56在零件传送方向的横向上移动,这个功能是由横杆56自身连接的电机六54驱动丝杠55完成的,两端的横杆56上各布置两条平行滑轨57,用于端拾器58及工件横向平移时起导向作用。The cross bar 56 has an additional degree of freedom, and can swing along the vertical workpiece conveying direction with the feeding swing arm 14. The end picker 58 can move along the cross bar 56 in the transverse direction of the part transmission direction. This function is completed by the motor 654 connected to the cross bar 56 itself to drive the screw 55. Two parallel slides are respectively arranged on the cross bar 56 at both ends. The rail 57 serves as a guide for the end picker 58 and the workpiece to move laterally.
由于在工件输送过程中,端拾器58的下端面基本始终与地面保持平行,所以工件抓取器需要跟随送料摆臂14实时作旋转运动,电机五48及其同步带传动用于驱动工件抓取器15的旋转运动。Since the lower end surface of the end picker 58 is basically kept parallel to the ground during the workpiece conveying process, the workpiece grabber needs to follow the feeding swing arm 14 for real-time rotational movement, and the motor five 48 and its synchronous belt drive are used to drive the workpiece grabber. The rotary motion of the extractor 15.
本实用新型可用于单台压力机或类似机器的工件取放和传输,也可应用于串联式压力机生产线。这种摆动式工件自动传输装置安置在压力机滑块前上方,不需要压力机滑块与立柱之间再附加自由空间,伸缩式铰接臂结构能够且在上下模具之间的自由空间较小的情况下就能够放入或取出工件,并且该传输装置能够在冲压机连续运转时跟随冲压机的运行曲线对工件进行传输。The utility model can be used for pick-and-place and transfer of workpieces of a single press or similar machines, and can also be applied to a serial press production line. This swing-type workpiece automatic transmission device is placed above the front of the press slider, and does not require additional free space between the press slider and the column. The workpiece can be put in or taken out under certain conditions, and the transmission device can follow the running curve of the punching machine to transfer the workpiece when the punching machine is running continuously.
图8所示为本实用新型在串联冲压线1上的实施例的结构示意图。FIG. 8 is a schematic structural view of an embodiment of the utility model on a series stamping line 1 .
该实施例包括多台压力机组成的串联冲压线1,压力机最上端是横梁2,上模具4被夹紧在滑块3下端面,下模具5被固定在压力机工作台6上,每台压力机上安装有工件自动传输装置,该工件自动传输装置位于在工件传送平面的上方,通过横梁21和悬臂梁22安装在压力机立柱7上,工件自动传输装置的送进摆臂10、提升摆臂11、伸缩摆臂12、送料摆臂14和工件抓取器15相互铰接,通过摆动和伸缩运动实现工件在传输过程中的升降、平移和旋转运动,并可根据工件的不同形状对工件抓取器15的提升高度和运行轨迹进行编程形成轨迹曲线20,送料摆臂14可伸入压力机的上模具4和下模具5之间取放出设于下模具5上的工件。This embodiment includes a series stamping line 1 composed of multiple presses, the uppermost end of the press is a beam 2, the upper mold 4 is clamped on the lower end surface of the slider 3, and the lower mold 5 is fixed on the press table 6, each An automatic workpiece transmission device is installed on the first press, and the automatic workpiece transmission device is located above the workpiece transmission plane, and is installed on the press column 7 through the beam 21 and the cantilever beam 22. The swing arm 11, the telescopic swing arm 12, the feeding swing arm 14 and the workpiece grabber 15 are hinged to each other, and the lifting, translation and rotation movement of the workpiece during the transmission process can be realized through swinging and telescopic movements, and the workpiece can be adjusted according to the different shapes of the workpiece. The lifting height and the running track of grabber 15 are programmed to form track curve 20, and the feeding swing arm 14 can be stretched into between the upper mold 4 and the lower mold 5 of the press to take out the workpiece that is located on the lower mold 5.
所述固定支架8用以承载整套传输装置,两个压力机立柱7上跨接横梁21,在压力机立柱7上还连接悬臂横梁22,承载整套传输装置的固定支架8悬挂在横梁21和悬臂横梁22上、位于压力机滑块3的正前上方,在横梁21和悬臂横梁22与压力机立柱7连接处设有减震器23,以减少工件冲压成型时压力机的震动对传输装置的影响。The fixed bracket 8 is used to carry the whole set of transmission device. The two press columns 7 span the crossbeam 21, and the cantilever beam 22 is also connected to the press column 7. The fixed bracket 8 carrying the whole set of transmission equipment is suspended on the crossbeam 21 and the cantilever. On the beam 22, located directly above the press slider 3, a shock absorber 23 is provided at the connection between the beam 21 and the cantilever beam 22 and the column 7 of the press, so as to reduce the impact of the vibration of the press on the transmission device when the workpiece is stamped and formed. Influence.
每个工件自动传输装置被以不同的工作状态表示出来:Each automatic workpiece transfer device is represented by different working states:
图2所示为本实用新型取料位置结构示意图。Figure 2 is a schematic diagram of the structure of the utility model's reclaiming position.
图3所示为本实用新型放料位置结构示意图。Figure 3 is a schematic diagram of the structure of the discharging position of the utility model.
传输装置16表示处于取料位置(如图3所示);传输装置17表示处于工件成型期间的等待位置;传输装置18表示处于已将工件取出并且沿轨迹曲线20将该工件传送到下一工位;传输装置19表示处于放料位置(如图4所示),将工件放入下模具5中。The conveying device 16 represents that it is in the picking position (as shown in Figure 3); the conveying device 17 represents the waiting position during the workpiece forming; position; the conveying device 19 represents the discharging position (as shown in FIG. 4 ), and the workpiece is put into the lower mold 5 .
轨迹曲线20下面的平滑线是工件抓取器15空载返回的轨迹,上面的平滑线是工件抓取器15带负载运行的轨迹。轨迹曲线20的高度可根据工件成型的深度和需要提起的高度自由编程。轨迹曲线20在模区外的部分,无论是带负载运行的轨迹还是空载返回的轨迹都是非常平滑的曲线,不需要升起或下降,简洁的运行轨迹有利于缩短工件传输时间。The smooth line below the trajectory curve 20 is the trajectory of the workpiece gripper 15 returning without load, and the smooth line above is the trajectory of the workpiece gripper 15 running with a load. The height of the trajectory curve 20 can be freely programmed according to the depth of workpiece forming and the height that needs to be lifted. The part of the trajectory curve 20 outside the mold area, whether it is the trajectory with load or the trajectory of no-load return, is a very smooth curve, and does not need to be raised or lowered. The simple running trajectory is conducive to shortening the workpiece transmission time.
本实用新型在于其运动过程和结构形式,它不需要压力机滑块与立柱之间的附加自由空间,且在上下模具之间的自由空间较小的情况下就能够放入或取出工件,能够快速、方便地进行工件运送轨迹示教,并且能够使工件运送速度高速化的串联式连续冲压线的工件运送装置,既降低了压力机设备的制造成本,又缩短了零件的传送时间,使串联式连续冲压线的工件传送速度高速化,从而提高整线的生产效率。The utility model lies in its movement process and structural form, it does not need an additional free space between the slide block and the column of the press, and the workpiece can be put in or taken out when the free space between the upper and lower molds is small, and can The workpiece conveying device of the tandem continuous stamping line can quickly and conveniently teach the workpiece conveying trajectory, and can speed up the conveying speed of the workpiece, which not only reduces the manufacturing cost of the press equipment, but also shortens the conveying time of the parts, making the tandem The workpiece transmission speed of the continuous press line is high-speed, thereby improving the production efficiency of the whole line.
本实用新型不局限于所描述及所图示的实施方式,它还包括目前权利要求的范围内专业人员可作出的所有构型。The utility model is not limited to the described and illustrated embodiments, but also includes all configurations that can be made by professionals within the scope of the present claims.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103920826A (en) * | 2014-04-04 | 2014-07-16 | 济南二机床集团有限公司 | A workpiece automatic transmission device |
CN108714640A (en) * | 2018-05-11 | 2018-10-30 | 苏州明远汽车零部件制造有限公司 | A kind of decompressor for safety airbag casing production |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103920826A (en) * | 2014-04-04 | 2014-07-16 | 济南二机床集团有限公司 | A workpiece automatic transmission device |
CN103920826B (en) * | 2014-04-04 | 2015-12-02 | 济南二机床集团有限公司 | A kind of automatic conveying device for workpieces |
CN108714640A (en) * | 2018-05-11 | 2018-10-30 | 苏州明远汽车零部件制造有限公司 | A kind of decompressor for safety airbag casing production |
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