Utility model content
The purpose of this utility model is to provide a kind of upper glue solidify device that integrates location, assembling, some glue, solidifies, and improves production qualification rate to realize, and reduces the object of production loss.
To achieve these goals, the utility model discloses a kind of autosizing and solidify machine, for material is carried out to gluing, described autosizing solidifies machine and comprises frame, feeding device and sizer; Described feeding device is arranged at the first installing zone of described frame one side, and described sizer is arranged at the second installing zone of described frame opposite side; Described feeding device comprises rotating disk feeding unit material, positioning unit and material handover arm, and described rotating disk feeding unit material is near a side of described frame; Described rotating disk feeding unit material has the first feeding area and the second feeding area, described rotating disk feeding unit material rotates relative to described frame, so that the wherein one of described the first feeding area and described the second feeding area is near the side of described frame, the wherein another one of described the first feeding area and described the second feeding area is just transferred arm to described material; Described material is transferred arm and is used for the material of described the first feeding area or described the second feeding area, behind described positioning unit location, being transferred to described sizer; Described sizer is for carrying out a glue and solidifying to material.
Compared with prior art, the autosizing that the utility model provides solidifies machine, manually material is positioned over behind the first feeding area or the second feeding area, transfer arm by material and the material of the first feeding area or the second feeding area is moved to positioner position after detection, then transfer arm by material and be transferred to sizer and carry out a glue and solidify; After feeding device positions the material of artificial loading, then be transferred to sizer and carry out a glue and solidify, thereby improve the accuracy of material loading, make material loading very accurate to the position of the material of sizer, the error of avoiding artificial loading to produce.Solidify machine by autosizing and realize location, assembling, some glue, solidify, improve production qualification rate, reduce production loss.
Preferably, described rotating disk feeding unit material comprises rotary cylinder, material containing rotating disk and keeper, described rotary cylinder is fixed on described frame, described material containing rotating disk is fixed on the output of described rotary cylinder, described keeper is arranged at the bottom side of described material containing rotating disk, and described frame correspondence is provided with locating part; Described material containing rotating disk rotates until described locating part is resisted against described keeper to limit the rotation of described material containing rotating disk under described rotary cylinder drives; Material containing rotating disk rotates under the driving of rotary cylinder, transfer arm place so that the material on material containing rotating disk is transferred to material, transfer material thereby facilitate material to transfer arm, by the mode of material containing rotating disk material loading, material space in saving, dwindles autosizing and solidifies the volume of machine; Corresponding locating part and the limited block arranging, further limits the anglec of rotation of material containing rotating disk, makes the rotational angle of material containing rotating disk accurate, makes material transfer arm and transfers exactly material.
Particularly, be provided with the first fixture in the first feeding area of described material containing rotating disk upside, be provided with the second fixture in the second feeding area of described material containing rotating disk upside, described the first fixture and described the second fixture are the angle setting of 180 °; Described keeper and described locating part limit described material containing turntable rotation to described the first fixture and just described material handover arm or described the second fixture are just transferred to arm to described material.
Preferably, described sizer comprises rotating disk transfer unit, sizing unit and solidified cell, and described rotating disk transfer unit is connected in described frame rotationally, and described rotating disk transfer unit upside is provided with four the 3rd fixtures equally spacedly; Described autosizing solidifies machine and is provided with the 3rd feeding area near a side of described frame, and feeding area, described sizing unit and the described solidified cell of described the 3rd feeding area, described material handover arm are arranged at all sides of described rotating disk transfer unit equally spacedly.
Particularly, described rotating disk transfer unit comprises rotation motor, transfers rotating disk and positioning component, described rotation motor is fixed on described frame, described handover rotating disk is fixed on the output of described rotation motor, and described positioning component is arranged at all sides of described handover rotating disk to limit the anglec of rotation of described handover rotating disk; When described positioning component limits the rotation of described handover rotating disk, described in one, the 3rd fixture is just to described sizing unit.
Particularly, described positioning component is sensor cluster.
Preferably, described feeding device also comprises and tears release liners unit, described in tear release liners unit and be arranged at described material and transfer between arm and described rotating disk feeding unit material, described in tear release liners unit for removing the release liners on material.
Particularly, described feeding device also comprises detecting unit.
Preferably, described frame comprises underframe and shell of top cover, and described feeding device and described sizer are arranged at described underframe, and described shell of top cover is fixedly connected on described underframe, and described shell of top cover shrouds described feeding device and described sizer; Described shell of top cover offers the first feeding port and the second feeding port, and described the first feeding port is just to described rotating disk feeding device, and described the second feeding port is just to described rotating disk transfer device; Described shell of top cover shrouds feeding device and sizer, prevents from that autosizing from solidifying to suffer external disturbance in the machine course of work and affect production quality.
Particularly, described the first feeding port and described the second feeding port are opened in the same side of described shell of top cover; Operating personnel in automatic charging solidify machine a side easily to by the first feeding port to feeding device material loading, by the second feeding port to rotating disk transfer unit material loading.
Detailed description of the invention
By describing technology contents of the present utility model, structural feature in detail, being realized object and effect, below in conjunction with embodiment and coordinate accompanying drawing to be explained in detail.
Autosizing as Figure 1-Figure 4 solidifies machine, comprises frame 100, feeding device 200 and sizer 300.Wherein, frame 100 comprises underframe 110 and shell of top cover 120, feeding device 200 and sizer 300 are arranged at underframe 110 upsides, shell of top cover 120 is fixedly connected on underframe 110 upsides, and shell of top cover 120 shrouds feeding device 200 and sizer 300, make feeding device 200 and sizer 300 be the state being shrouded, as shown in Figure 1, suffer external disturbance in the machine course of work and affect production quality to prevent that autosizing from solidifying.One side of shell of top cover 120 is provided with operating desk 121, and this operating desk 121 is connected with the control device of frame 100 inside, to realize the control of autosizing being solidified to machine.
Autosizing as shown in Fig. 2-Fig. 4 solidifies the internal structure schematic diagram of machine, and feeding device 200 is arranged at first installing zone 111 in underframe 110 left sides, and sizer 300 is arranged at second installing zone 112 on underframe 110 right sides.Operating personnel's material loading is to feeding device 200, and feeding device 200 carries out behind pretreatment and location material, material is transferred to sizer 300 and carries out gluing and solidify.Shown in Fig. 5-Fig. 9, more specifically:
Feeding device 200 comprises rotating disk feeding unit material 210, positioning unit 220, material handover arm 230, tears release liners unit 240 and detecting unit 250.Wherein, rotating disk feeding unit material 210 is arranged at the side of underframe 110 near operating desk 121, material is transferred arm 230 and is arranged at the opposite side of underframe 110 away from operating desk 121, tears release liners unit 240, positioning unit 220 and detecting unit 250 and transfers between arm 230 at rotating disk feeding unit material 210 and material.Material handover arm 230 is transferred to detecting unit 250 by the material on rotating disk feeding unit material 210 and detects, after judging that material is OK product, material is transferred to and tears release liners unit 240, tearing release liners unit 240 removes after the release liners on material surface, material is transferred arm 230 and is again adsorbed material, after positioning unit 220 detection and localization, the material of detection and localization OK is transferred to sizer 300 by material handover arm 230 to carry out gluing and solidifies.Further, positioning unit 220 is an image detecting element, judges that by material being carried out to image detection whether material is in predeterminated position; Detecting unit 250 is also an image detecting element, judges by material being carried out to image detection whether material is pre-set dimension.
As shown in Figure 5-Figure 8, rotating disk feeding unit material 210 comprises rotary cylinder 211, material containing rotating disk 212 and keeper 213.Rotary cylinder 211 is fixed on underframe 110 upsides, and material containing rotating disk 212 is fixedly connected on the output of rotary cylinder 211 in the axle center place of material containing rotating disk 212.Material containing rotating disk 212 upsides are divided into the first feeding area 212a and the second feeding area 212b along the axle center of material containing rotating disk 212, wherein, the first feeding area 212a is provided with the first fixture 212c, the second feeding area 212b is provided with the second fixture 212d, and the first fixture 212c and the second fixture 212d are the angle setting of 180 °.The anglec of rotation of rotary cylinder 211 is set to 180 °, rotary cylinder 211 drives material containing rotating disk 212 to rotate, and when rotary cylinder 211 rotates to the extreme position of the left and right sides, the first fixture 212c just transfers arm 230 to material, or the second fixture 212d just transfers arm 230 to material.For the pole of rotation extreme position of further rotary limited cylinder 211 is to locate the relative position of the first fixture 212c and the second fixture 212d and material handover arm 230, be fixedly connected with positioning piece 213 in the bottom side of material containing rotating disk 212, in the frame 100 of keeper 213 left and right sides, correspondence is provided with a locating part 113 respectively, material containing rotating disk 212 turns to the first fixture 212c or the second fixture 212d under rotary cylinder 211 drives while just material being transferred to arm 230, and a corresponding locating part 113 is resisted against keeper 213 with location material containing rotating disk 212.Further, the anglec of rotation of rotary cylinder 211 also can be set to be greater than 180 °.Now, the anglec of rotation of material containing rotating disk 212 is limited by locating part 113 and keeper 213.
Sizer 300 comprises rotating disk transfer unit 310, sizing unit 320 and solidified cell 330.Rotating disk transfer unit 310 is arranged at the middle part of the second installing zone 112; Rotating disk transfer unit 310 has the 3rd feeding area 114 near underframe 110 places of a side of operating desk 121, the 3rd feeding area 114, sizing unit 320, solidified cell 330, material handover arm 230 are arranged at all sides of rotating disk transfer unit 310 equally spacedly to the 4th feeding area of feeding device 200 material loadings, and the 3rd feeding area 114, the 4th feeding area, sizing unit 320 and solidified cell 330 arrange along the rotation direction order of rotating disk transfer unit 310.
As shown in Figure 9, rotating disk transfer unit 310 comprises rotation motor 331, transfers rotating disk 332 and positioning component (not shown), rotation motor 331 is fixed on frame 100, transfer rotating disk 332 is fixedly connected on rotation motor 331 output in the axle center place that transfers rotating disk 332, positioning component is arranged at transfers 332 weeks sides of rotating disk to limit the anglec of rotation of transferring rotating disk 332; Rotating disk transfer unit 310 upsides are provided with four the 3rd fixture 332a equally spacedly; When detent mechanism limits the rotation of transferring rotating disk 332, two the 3rd fixture 332a lay respectively at the 3rd feeding area 114, the 4th feeding area, and another two the 3rd fixture 332a are respectively just to sizing unit 320, solidified cell 330.Operating personnel places a material in the 3rd feeding area 114 in to the 3rd fixture 332a, when the 3rd fixture 332a order goes to the 4th feeding area, material is transferred arm 230 another material is positioned in the 3rd fixture 332a, the 3rd fixture 332a order goes to sizing unit 320 and solidified cell 330, sizing unit 320 carries out gluing to two materials, solidified cell 330 carries out jet solidifying so that two materials are fixedly connected with to two materials, in the time that the 3rd fixture 332a goes to the 3rd feeding area 114 again, operating personnel takes out two materials that are fixedly connected with, place in another material to the for the treatment of gluing three fixture 332a.Further, positioning component is sensor cluster.Sensor cluster detects the anglec of rotation of transferring rotating disk 332, and by rotation and the stall of testing result control rotation motor 331.
Refer to Figure 10 and Figure 11, sizing unit 320 comprises three axial gumming mechanism 321 and gluing fixed mechanisms 322 again.Gluing fixed mechanism 322 is positioned at the material of the 3rd fixture 332a, and three axial gumming mechanisms 321 carry out gluing to the material of location, by gluing fixed mechanism 332, material are positioned, and prevent that material is offset in gluing process, improves gluing quality.Further, gluing fixed mechanism 322 is positioned at the below of three axial gumming mechanisms 321.Gluing fixed mechanism 322 comprises support 322a, lower air cylinder 322b, winding displacement positioning cylinder 322c and insufflation unit 322d, support 322a is fixed on underframe 110, lower air cylinder 322b is fixed on support 322a, the output of lower air cylinder 322b is rectified the 3rd fixture 332a, and the output of lower air cylinder 322b relatively support 322a moves up and down, the output of lower air cylinder 322b is a briquetting; It is upper that winding displacement positioning cylinder 322c is arranged at support 322a obliquely, and the output of winding displacement positioning cylinder 322c is a material hook, and insufflation unit 322d is fixed on underframe 110, and the blowing direction of insufflation unit 332d is just to material hook; When the 3rd fixture 332a that is mounted with material moves to after sizing unit 320, lower air cylinder 322b moves down and pushes down material, the material hook of winding displacement positioning cylinder 322c stretches to forward material, the winding displacement that insufflation unit 322d blows material makes material hook catch on winding displacement, winding displacement positioning cylinder 332c drives winding displacement backward away from material, makes three axial gumming mechanisms 321 carry out gluing to material easily.Further, in material hook, place arranges inductor, and in the time that inductor senses that winding displacement blows to material hook, winding displacement positioning cylinder 332c drives winding displacement backward away from material.This gluing fixed mechanism 322 is simple in structure, ingenious, and the material being applicable to having soft arranging wire positions.
Shell of top cover 120 offers the first feeding port 122 and the second feeding port 123, the first feeding port 122 is just to rotating disk feeding device 200, the second feeding port 123 is just to rotating disk transfer unit 310, and the first feeding port 122 and the second feeding port 123 are opened in the same side of shell of top cover 120; Operating personnel in automatic charging solidify machine a side easily to by the first feeding port 122 to feeding device 200 material loadings, by the second feeding port 123 to rotating disk transfer unit 310 material loadings.
Shown in Fig. 1-Figure 11, the course of work of the utility model autosizing being solidified to machine is described in detail:
Operating personnel's operating operation platform 121, starts autosizing and solidifies machine; To placing a material in the first fixture 212c, place a material by the second feeding port 123 to transferring in one the 3rd fixture 332a of rotating disk 332 near the second feeding port 123 by the first feeding port 122; Rotary cylinder 211 drives material containing rotating disk 212 to rotate relative to underframe 110, until keeper 213 is resisted against locating part 113, now, the first fixture 212c just transfers arm 230 to material; Rotation motor 331 drives handover rotating disk 332 to rotate relative to underframe 110, until 331 stalls of positioning component control rotation motor, the 3rd fixture 332a is in the 4th feeding area; Operating personnel to placing a material in the second fixture 212d, places a material by the second feeding port 123 to transferring in one the 3rd fixture 332a of rotating disk 332 near the second feeding port 123 by the first feeding port 122; Material is transferred arm 230 and is adsorbed the material in the first fixture 212c, whether detect material by detecting unit 250 is OK product, if, material is transferred to and tears release liners unit 240, tear release liners unit 240 and remove the release liners of material one side, material is transferred arm 230 and is again adsorbed material, behind positioning unit 220 location, material is transferred to the 4th feeding area,, the material of removing release liners is placed in the 3rd fixture 332a that is mounted with material, and now, the 3rd fixture 332a order that is mounted with two materials goes to sizing unit 320; Lower air cylinder 322b moves down and pushes down material, the material hook of winding displacement positioning cylinder 322c stretches to forward material, insufflation unit 322d blows and makes winding displacement shift to material hook, in the time that inductor senses that winding displacement blows to material hook, winding displacement positioning cylinder 332c drives winding displacement backward away from material, subsequently, three axial gumming mechanisms 321 carry out gluing to two materials easily.After gluing completes, the material hook of winding displacement positioning cylinder 332c stretches to forward material, discharges the location to winding displacement; Material ordinal shift to solidified cell 330 is blown and is solidified so that two materials are fixedly connected with two materials, in the time that the 3rd fixture 332a goes to the 3rd feeding area 114 again, operating personnel takes out two materials that are fixedly connected with, and places in another material to the for the treatment of gluing three fixture 332a.
Compared with prior art, the autosizing that the utility model provides solidifies machine, operating personnel respectively by the first feeding port 122 to rotating disk feeding unit material 210 material loadings, by the second feeding port 123 to rotating disk transfer unit 310 material loadings, material is transferred arm 230 material on rotating disk feeding unit material 210 is carried out to pretreatment and handover, material is transferred to rotating disk transfer unit 310 through the 4th feeding area, so that two materials are located exactly; Two materials are transferred through rotating disk transfer unit 310, order process sizing unit 320 carries out gluing, solidified cell 330 is cured, two materials that are fixedly connected with after upper adhesive curing are during again through the 3rd feeding area 114, operating personnel takes off material by the second feeding port 123, places another and treat the material of gluing.After feeding device 200 positions the material of artificial loading, then be transferred to sizer 300 and carry out a glue and solidify, thereby improve the accuracy of material loading, make material loading very accurate to the position of the material of sizer 200, the error of avoiding artificial loading to produce.Solidify machine by autosizing and realize location, assembling, some glue, solidify, improve production qualification rate, reduce production loss.
Above disclosed is only preferred embodiment of the present utility model, certainly can not limit with this interest field of the utility model, and the equivalent variations of therefore doing according to the utility model claim, still belongs to the scope that the utility model is contained.