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CN203761240U - Silicon steel sheet, iron core linear motor, linear motor platform and LED test classification equipment - Google Patents

Silicon steel sheet, iron core linear motor, linear motor platform and LED test classification equipment Download PDF

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CN203761240U
CN203761240U CN201420119071.9U CN201420119071U CN203761240U CN 203761240 U CN203761240 U CN 203761240U CN 201420119071 U CN201420119071 U CN 201420119071U CN 203761240 U CN203761240 U CN 203761240U
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iron core
teeth
electric motors
silicon steel
linear electric
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肖俊东
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Shenzhen Yuhe Chuangzhi Technology Co ltd
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Abstract

本实用新型公开了一种硅钢片、铁芯直线电机、直线电机平台及LED测试分类设备。硅钢片的边齿被部分或全部切除。相应地,由硅钢片层叠而成的铁芯没有边齿,或者边齿的高度低于中间齿的高度。通过采用这样的硅钢片设计和相应的铁芯,铁芯直线电机的齿槽力得以减小,铁芯质量也减小,可以实现高速、高加速度、高精度的直线电机平台。

The utility model discloses a silicon steel sheet, an iron core linear motor, a linear motor platform and LED testing and classification equipment. The side teeth of the silicon steel sheet are partially or completely removed. Correspondingly, the iron core formed by stacking silicon steel sheets has no side teeth, or the height of the side teeth is lower than that of the middle teeth. By adopting such a silicon steel sheet design and the corresponding iron core, the cogging force of the iron-core linear motor can be reduced, and the mass of the iron core can also be reduced, and a high-speed, high-acceleration, and high-precision linear motor platform can be realized.

Description

硅钢片、铁芯直线电机、直线电机平台及LED测试分类设备Silicon steel sheet, iron core linear motor, linear motor platform and LED testing and sorting equipment

技术领域 technical field

本实用新型涉及一种硅钢片、铁芯直线电机、直线电机平台及LED测试分类设备,多个硅钢片层叠产生铁芯直线电机的铁芯,该直线电机平台包括两个铁芯直线电机。 The utility model relates to a silicon steel sheet, an iron-core linear motor, a linear motor platform and LED testing and classification equipment. A plurality of silicon steel sheets are stacked to form an iron core of an iron-core linear motor, and the linear motor platform includes two iron-core linear motors.

背景技术 Background technique

铁芯直线电机已经得到了广泛的应用。 Iron core linear motors have been widely used.

图1是铁芯直线电机的示意图。 Figure 1 is a schematic diagram of an iron core linear motor.

如图1所示,铁芯直线电机包括定子部分100和动子部分200,动子部分200能够相对于定子部分100运动。 As shown in FIG. 1 , the iron core linear motor includes a stator part 100 and a mover part 200 , and the mover part 200 can move relative to the stator part 100 .

定子部分100上设置有磁铁阵列110。动子部分200上设置有铁芯210。铁芯210具有多个槽(图1中未示出),多个线圈(图1中未示出)分别嵌在这些槽中。 A magnet array 110 is disposed on the stator part 100 . An iron core 210 is disposed on the mover part 200 . The iron core 210 has a plurality of slots (not shown in FIG. 1 ) into which a plurality of coils (not shown in FIG. 1 ) are respectively embedded.

图2示意性地示出了传统铁芯直线电机所用的铁芯210和线圈220。铁芯210具有两个边齿211和多个中部齿212。边齿211和中部齿212之间以及各中部齿212之间有槽214。线圈220缠绕在中部齿212上,并嵌在槽214中。边齿211将线圈220的侧面封闭起来。 FIG. 2 schematically shows an iron core 210 and a coil 220 used in a conventional iron core linear motor. The iron core 210 has two side teeth 211 and a plurality of middle teeth 212 . There are slots 214 between the side teeth 211 and the middle teeth 212 and between each middle teeth 212 . The coil 220 is wound on the middle tooth 212 and embedded in the slot 214 . The side teeth 211 close off the sides of the coil 220 .

由于有铁芯,铁芯直线电机的动子部分质量会比较大。较大的动子质量不利于提高加速性能和精确控制。 Due to the iron core, the mass of the mover part of the iron core linear motor will be relatively large. Larger mover mass is not conducive to improved acceleration performance and precise control.

另一方面,铁芯一般需要开槽以便把线圈嵌入到铁芯中,这样电机的电感会比较大,电机励磁会滞后一些,并且由于铁芯开槽会带来铁芯直线电机特有的齿槽力。 On the other hand, the iron core generally needs to be slotted in order to embed the coil in the iron core, so the inductance of the motor will be relatively large, and the excitation of the motor will lag behind, and the slotting of the iron core will bring the unique cogging of the iron core linear motor force.

使用图2所示的传统铁芯,齿槽力(cogging force)一般相当于电机有效驱动力的8~10%左右。也就是说,对于1000N的电机有效 输出力,齿槽力约为80~100N。 Using the traditional iron core shown in Figure 2, the cogging force is generally equivalent to about 8 to 10% of the effective driving force of the motor. That is to say, for the effective output force of the motor of 1000N, the cogging force is about 80-100N.

在铁芯直线电机的设计中,最核心的就是尽可能减少齿槽力和动子的质量。减少齿槽力的常用方法有采用封闭或半封闭齿槽,磁极或齿槽分布错位,斜极或斜齿,增加辅助槽,最佳槽数和磁极数组合设计等方法,可以采用一种或多种方法组合,来减少铁芯电机的齿槽力。 In the design of the iron core linear motor, the core is to reduce the cogging force and the mass of the mover as much as possible. Common methods to reduce cogging force include closed or semi-closed cogging, dislocation of magnetic poles or cogging, oblique poles or helical teeth, adding auxiliary slots, optimal slot number and magnetic pole number combination design, etc. One or more methods can be used. Various methods are combined to reduce the cogging force of the iron core motor.

然而,在设计电机时,往往需要综合考虑多个方面的因素,寻求多个方面更好的折衷方案。 However, when designing a motor, it is often necessary to consider multiple factors comprehensively and seek a better compromise solution in multiple aspects.

实用新型内容 Utility model content

本实用新型所要解决的技术问题是提供一种铁芯直线电机和直线电机平台,以及用于层叠形成铁芯直线电机的铁芯的硅钢片,其可以有效地减小电机齿槽力和动子质量,实现铁芯直线电机的小齿槽力,高加速度,大输出力的目标。 The technical problem to be solved by the utility model is to provide an iron-core linear motor and a linear motor platform, as well as silicon steel sheets used to laminate the iron core of the iron-core linear motor, which can effectively reduce the motor cogging force and the mover Quality, to achieve the goal of small cogging force, high acceleration and large output force of iron core linear motor.

根据本实用新型的一个方面,提供了一种硅钢片,包括:沿第一方向延伸的边条;以及沿基本上与第一方向垂直的第二方向从边条的一侧延伸的多个齿,多个齿在第二方向上的高度大致相同,多个齿之间形成槽,其中边条沿第一方向从多个齿中最外侧的两个齿向外延伸预定长度l。 According to one aspect of the present invention, there is provided a silicon steel sheet, comprising: a side strip extending along a first direction; and a plurality of teeth extending from one side of the side strip along a second direction substantially perpendicular to the first direction , the heights of the plurality of teeth in the second direction are substantially the same, and grooves are formed between the plurality of teeth, wherein the side strips extend outward for a predetermined length l from the two outermost teeth of the plurality of teeth along the first direction.

优选地,预定长度l与槽在第一方向上的宽度D满足以下关系:D/2≤l≤D。 Preferably, the predetermined length l and the width D of the groove in the first direction satisfy the following relationship: D/2≤l≤D.

优选地,齿的个数为3的整数倍,并且不小于6。 Preferably, the number of teeth is an integer multiple of 3 and not less than 6.

优选地,硅钢片用于层叠形成铁芯直线电机的铁芯,硅钢片的尺寸设计为适用于磁铁阵列中同极性的两个磁铁之间的极间距不小于20mm且不大于50mm的铁芯直线电机。 Preferably, the silicon steel sheet is used to laminate the iron core of the iron core linear motor, and the size of the silicon steel sheet is designed to be suitable for the iron core with a pole spacing between two magnets of the same polarity in the magnet array not less than 20mm and not greater than 50mm Linear Motor.

根据本实用新型的另一个方面,提供了一种硅钢片,包括:沿第一方向延伸的边条;以及沿基本上与第一方向垂直的第二方向从边条的一侧延伸的多个齿,多个齿之间形成槽,该多个齿包括:位于第一方向上两个端部的边齿;和位于两个边齿之间的多个中部齿,其中中部齿在第二方向上的高度大致相同,并且大于两个边齿在第二方向上 的高度。 According to another aspect of the present invention, there is provided a silicon steel sheet, comprising: a side strip extending along a first direction; and a plurality of side strips extending from one side of the side strip along a second direction substantially perpendicular to the first direction. teeth forming slots therebetween, the plurality of teeth comprising: side teeth positioned at both ends in a first direction; and a plurality of middle teeth positioned between the two side teeth, wherein the middle teeth are positioned in a second direction The heights above are approximately the same and greater than the heights of the two side teeth in the second direction.

优选地,中部齿的个数为3的整数倍。 Preferably, the number of middle teeth is an integer multiple of 3.

优选地,边齿的高度是中部齿的高度的2/3至3/4。 Preferably, the height of the side teeth is 2/3 to 3/4 of the height of the middle teeth.

优选地,边齿和与其相邻的中部齿之间的边槽在第一方向上的宽度d与两个相邻中部齿之间的中部槽在第一方向上的宽度D满足以下关系:D/2≤d≤D。 Preferably, the width d of the side groove in the first direction between the side tooth and its adjacent middle teeth and the width D of the middle groove in the first direction between two adjacent middle teeth satisfy the following relationship: D /2≤d≤D.

优选地,硅钢片用于层叠形成铁芯直线电机的铁芯,硅钢片的尺寸设计为适用于磁铁阵列中同极性的两个磁铁之间的极间距不小于20mm且不大于50mm的铁芯直线电机。 Preferably, the silicon steel sheet is used to laminate the iron core of the iron core linear motor, and the size of the silicon steel sheet is designed to be suitable for the iron core with a pole spacing between two magnets of the same polarity in the magnet array not less than 20mm and not greater than 50mm Linear Motor.

根据本实用新型的另一个方面,提供了一种铁芯直线电机,包括:定子部分,其上设置有磁铁阵列;以及动子部分,能够相对于定子部分运动,其上设置有铁芯,铁芯具有多个槽,多个线圈分别嵌在多个槽中。其中,铁芯是由多个根据本实用新型上述第一或第二方面的硅钢片层叠而成的。 According to another aspect of the utility model, an iron core linear motor is provided, including: a stator part, on which a magnet array is arranged; and a mover part, which can move relative to the stator part, and an iron core is arranged on it, and The core has a plurality of slots, and a plurality of coils are respectively embedded in the plurality of slots. Wherein, the iron core is formed by laminating a plurality of silicon steel sheets according to the above-mentioned first or second aspect of the utility model.

优选地,磁铁阵列中同极性的两个磁铁之间的极间距不小于20mm,且不大于50mm。优选地,多个线圈采用3相连接方式。 Preferably, the pole spacing between two magnets of the same polarity in the magnet array is not less than 20 mm and not greater than 50 mm. Preferably, the multiple coils are connected in a 3-phase manner.

优选地,磁铁阵列中的每一个磁铁相对于动子部分的运动方向倾斜设置。 Preferably, each magnet in the magnet array is arranged obliquely relative to the moving direction of the mover part.

根据本实用新型另一个方面,提供了一种直线电机平台,包括第一铁芯直线电机和第二铁芯直线电机,第二铁芯直线电机的定子部分固定连接到第一铁芯直线电机的动子部分,以便与第一铁芯直线电机的动子部分同步运动。其中,第一铁芯直线电机和第二铁芯直线电机都是根据本实用新型的铁芯直线电机。第一铁芯直线电机的铁芯没有边齿。第二铁芯直线电机的铁芯的边齿被部分切除。 According to another aspect of the present invention, a linear motor platform is provided, including a first iron-core linear motor and a second iron-core linear motor, the stator part of the second iron-core linear motor is fixedly connected to the first iron-core linear motor The mover part, so as to move synchronously with the mover part of the first iron core linear motor. Wherein, both the first iron-core linear motor and the second iron-core linear motor are iron-core linear motors according to the utility model. The iron core of the first iron core linear motor has no side teeth. The side teeth of the iron core of the second iron core linear motor are partially cut off.

根据本实用新型另一个方面,提供了一种LED测试分类设备,包括:根据本实用新型的直线电机平台,其中第二铁芯直线电机的动子部分的运动方向与第一铁芯直线电机的动子部分的运动方向相互垂直;下料管,固定连接到第二铁芯直线电机的动子部分,以便与第二铁芯直线电机的动子部分同步运动;下料板,具有多个通孔,下料 板被设置为与下料管随第二铁芯直线电机的动子部分的运动范围相适应,以使得下料管可以移动到各通孔附近;以及多个料桶,位于下料板下方,分别连通到下料板的通孔。 According to another aspect of the present invention, a kind of LED testing and sorting equipment is provided, including: the linear motor platform according to the present invention, wherein the moving direction of the mover part of the second iron-core linear motor is the same as that of the first iron-core linear motor The moving directions of the mover parts are perpendicular to each other; the blanking tube is fixedly connected to the mover part of the second iron core linear motor so as to move synchronously with the mover part of the second iron core linear motor; the blanking plate has multiple channels hole, the blanking plate is set to adapt to the range of movement of the blanking tube with the mover part of the second iron core linear motor, so that the blanking tube can move to the vicinity of each through hole; and a plurality of buckets are located at the bottom The lower part of the material plate is respectively connected to the through holes of the lower material plate.

通过使用根据本实用新型的硅钢片层叠而成的铁芯,新型的XY直线电机平台不但具有比较大的负载驱动能力,而且能实现高速、高加速和高精度。 By using the iron core formed by stacking silicon steel sheets according to the utility model, the new XY linear motor platform not only has relatively large load driving capacity, but also can realize high speed, high acceleration and high precision.

附图说明 Description of drawings

图1是铁芯直线电机的示意图。 Figure 1 is a schematic diagram of an iron core linear motor.

图2示意性地示出了传统铁芯直线电机所用的铁芯和线圈。 Figure 2 schematically shows the iron core and coils used in a conventional iron core linear motor.

图3示出了根据本实用新型第一实施例的铁芯和线圈的示意图。 Fig. 3 shows a schematic diagram of an iron core and a coil according to the first embodiment of the present invention.

图4示出了根据本实用新型第一实施例的硅钢片。 Fig. 4 shows a silicon steel sheet according to the first embodiment of the present invention.

图5示出了根据本实用新型第二实施例的铁芯和线圈的示意图。 Fig. 5 shows a schematic diagram of an iron core and a coil according to a second embodiment of the present invention.

图6示出了根据本实用新型第二实施例的硅钢片。 Fig. 6 shows a silicon steel sheet according to the second embodiment of the present invention.

图7示出了根据本实用新型第三实施例的直线电机平台的示意图。 Fig. 7 shows a schematic diagram of a linear motor platform according to a third embodiment of the present invention.

图8示出了根据本实用新型第四实施例的LED测试分类设备的示意图。 Fig. 8 shows a schematic diagram of an LED testing and sorting device according to a fourth embodiment of the present invention.

具体实施方式 Detailed ways

下面参考附图描述根据本实用新型的铁芯直线电机、硅钢片以及直线电机平台。 The iron core linear motor, silicon steel sheet and linear motor platform according to the present invention will be described below with reference to the accompanying drawings.

与图1所示铁芯直线电机相似,根据本实用新型的铁芯直线电机也包括定子部分100和动子部分200,动子部分200能够相对于定子部分100运动。定子部分100上设置有磁铁阵列110。动子部分200上设置有铁芯210。铁芯210具有多个槽,多个线圈分别嵌在这些槽中。这些线圈可以采用3相连接方式连接。 Similar to the iron core linear motor shown in FIG. 1 , the iron core linear motor according to the present invention also includes a stator part 100 and a mover part 200 , and the mover part 200 can move relative to the stator part 100 . A magnet array 110 is disposed on the stator part 100 . An iron core 210 is disposed on the mover part 200 . The iron core 210 has a plurality of slots, and a plurality of coils are embedded in the slots, respectively. These coils can be connected in a 3-phase connection.

为了减小齿槽力,优选地磁铁阵列中的每一个磁铁相对于动子部分200的运动方向倾斜设置。 In order to reduce the cogging force, preferably each magnet in the magnet array is arranged obliquely relative to the moving direction of the mover part 200 .

如本领域技术人员已知,铁芯直线电机的磁铁阵列中两个磁铁之间的极间距是铁芯直线电机的一个重要尺寸,基于极间距可以确定铁芯的齿和槽的大致尺寸范围。 As known by those skilled in the art, the pole spacing between two magnets in the magnet array of the iron core linear motor is an important dimension of the iron core linear motor, and the approximate size range of the teeth and slots of the iron core can be determined based on the pole spacing.

通过设计计算和样机实验发现,极间距优选不小于20mm且不大于50mm。在采用3相连接方式,极间距在20mm至50mm之间,并且铁芯没有边齿或者边齿被部分切除的情况下,能够实现更好的综合效果。此时电机电磁效率很高,安装空间简洁,而且方便生产、装配,电机输出性能也比较平稳,同时也具有比较小的齿槽力。 Through design calculations and prototype experiments, it is found that the pole spacing is preferably not less than 20 mm and not greater than 50 mm. When the 3-phase connection method is adopted, the pole spacing is between 20mm and 50mm, and the iron core has no side teeth or the side teeth are partially cut off, a better comprehensive effect can be achieved. At this time, the electromagnetic efficiency of the motor is very high, the installation space is simple, and it is convenient for production and assembly. The output performance of the motor is also relatively stable, and it also has relatively small cogging force.

根据本实用新型的铁芯直线电机与图1所示铁芯直线电机的区别主要在于铁芯设计不同。 The difference between the iron-core linear motor according to the utility model and the iron-core linear motor shown in FIG. 1 mainly lies in the different design of the iron core.

第一实施例 first embodiment

图3示出了根据本实用新型第一实施例的铁芯和线圈320的示意图。 Fig. 3 shows a schematic diagram of an iron core and a coil 320 according to the first embodiment of the present invention.

与图2所示的铁芯相比,图3所示铁芯的齿中位于边缘部分的边齿(图2中的211)被完全去除,只留下用于在其上缠绕线圈320的位于中部齿312。 Compared with the iron core shown in FIG. 2 , the side teeth (211 in FIG. 2 ) at the edge of the teeth of the iron core shown in FIG. 3 are completely removed, leaving only the teeth for winding the coil 320 thereon. Middle teeth 312 .

通过实验和电磁仿真计算,发现通过去除边齿可以有效减小线圈组件与磁铁组件之间的吸引力和齿槽力,一般减小幅度在10%~25%之间,若同时配合其他减小齿槽力的方法,如磁铁斜置等,可以减小高达80%以上的齿槽力。同时,随着边齿的去除,铁芯的质量也得以减小。 Through experiments and electromagnetic simulation calculations, it is found that the attraction and cogging force between the coil assembly and the magnet assembly can be effectively reduced by removing the side teeth, and the general reduction range is between 10% and 25%. If it is combined with other reduction The method of cogging force, such as magnet tilting, etc., can reduce the cogging force by more than 80%. At the same time, with the removal of the side teeth, the mass of the iron core is also reduced.

优选地,中部齿312的个数是3的整数倍。相应地,线圈320的个数与中部齿312的个数相同,也是3的整数倍。这些线圈320可以采用3相连接方式。 Preferably, the number of middle teeth 312 is an integer multiple of 3. Correspondingly, the number of coils 320 is the same as the number of middle teeth 312 , which is also an integer multiple of 3. These coils 320 can be connected in a 3-phase manner.

一般电机铁芯是由硅钢片层叠而成的。 Generally, the iron core of the motor is made of laminated silicon steel sheets.

在第一实施例中,在实际的电机设计和制造过程中,硅钢片之间难以做到层间绝缘,在齿数为3时,完全切除了边齿后,由于硅钢片的影响和电机运行中产生的涡流等效应,会影响电机的相位角分布, 严重的时候会使电机不能正常工作,因此我们对于齿数为3时,不采取完全切除边齿,但可以采取部分切除边齿来提高电机性能,具体的可见第二实施例。通过设计计算和实际实验,我们发现当齿数大于等于6的3相电机,完全切除边齿后,不会影响其电机的运行效果。因此,优选中部齿312的个数不小于6个。 In the first embodiment, in the actual motor design and manufacturing process, it is difficult to achieve interlayer insulation between silicon steel sheets. When the number of teeth is 3, after the side teeth are completely cut off, due to the influence of silicon steel sheets and the The eddy current and other effects generated will affect the phase angle distribution of the motor. In severe cases, the motor will not work normally. Therefore, when the number of teeth is 3, we do not completely remove the side teeth, but we can use partial removal of the side teeth to improve the performance of the motor. , see the second embodiment for details. Through design calculations and actual experiments, we found that when the number of teeth is greater than or equal to 6 for a 3-phase motor, the operation of the motor will not be affected after the side teeth are completely removed. Therefore, preferably, the number of middle teeth 312 is not less than six.

图4示出了根据本实用新型第一实施例的硅钢片400。硅钢片400可用于层叠形成根据本实用新型第一实施例的铁芯。 Fig. 4 shows a silicon steel sheet 400 according to the first embodiment of the present invention. The silicon steel sheet 400 can be used for stacking to form the iron core according to the first embodiment of the present invention.

如图4所示,硅钢片400包括沿第一方向延伸的边条410以及沿基本上与第一方向垂直的第二方向从边条的一侧延伸的多个齿420。 As shown in FIG. 4 , the silicon steel sheet 400 includes a side bar 410 extending along a first direction and a plurality of teeth 420 extending from one side of the side bar along a second direction substantially perpendicular to the first direction.

多个齿420在第二方向上的高度大致相同。 The heights of the plurality of teeth 420 in the second direction are substantially the same.

多个齿420之间形成槽430。 Slots 430 are formed between the plurality of teeth 420 .

如图所示,硅钢片400的边条410上还可以有多个孔440,以便于在将多个硅钢片400层叠固定,以形成铁芯。 As shown in the figure, there may be a plurality of holes 440 on the edge strip 410 of the silicon steel sheet 400, so as to stack and fix a plurality of silicon steel sheets 400 to form an iron core.

边条410的部分411沿第一方向从多个齿420中最外侧的两个齿向外延伸出去预定长度l。预定长度l与槽430在第一方向上的宽度D满足以下关系: The portion 411 of the side bar 410 extends outwards from the two outermost teeth of the plurality of teeth 420 along the first direction by a predetermined length l. The predetermined length l and the width D of the groove 430 in the first direction satisfy the following relationship:

D/2≤l≤D。 D/2≤l≤D.

齿420的个数可以为3的整数倍,这样缠绕在铁芯的齿上的线圈数也是3的整数倍,线圈可以采用3相连接方式。 The number of teeth 420 can be an integer multiple of 3, so the number of coils wound on the teeth of the iron core is also an integer multiple of 3, and the coils can be connected in a 3-phase manner.

另外,如上所述,优选齿420的个数不小于6,即6、9、12、…… In addition, as mentioned above, preferably the number of teeth 420 is not less than 6, that is, 6, 9, 12, ...

而且,根据本实用新型的硅钢片的尺寸(特别是齿420在第一方向上的宽度W和槽430在第一方向上的宽度D)设计为适用于磁铁阵列中同极性的极间距不小于20mm且不大于50mm的铁芯直线电机。 Moreover, the size of the silicon steel sheet according to the present utility model (especially the width W of the tooth 420 in the first direction and the width D of the groove 430 in the first direction) is designed to be suitable for different polar pitches of the same polarity in the magnet array. Iron-core linear motors less than 20mm and not greater than 50mm.

使用根据本实用新型第一实施例的铁芯直线电机,齿槽力可下降到电机有效输出力的2%,甚至更低。也就是说,对于1000N的电机有效输出力,齿槽力约为20N,甚至更低。 Using the iron core linear motor according to the first embodiment of the utility model, the cogging force can be reduced to 2% of the effective output force of the motor, or even lower. That is to say, for the effective output force of the motor of 1000N, the cogging force is about 20N, or even lower.

第二实施例 second embodiment

图5示出了根据本实用新型第二实施例的铁芯和线圈520的示意 图。 Fig. 5 shows a schematic diagram of an iron core and a coil 520 according to a second embodiment of the present invention.

与图2所示的铁芯相比,图5所示铁芯的齿中位于边缘部分的边齿511被部分去除。因此,与用于在其上缠绕线圈520的位于中部齿512相比,高度较低。边齿511的高度可以是中部齿512的高度的大约3/4至大约2/3。 Compared with the iron core shown in FIG. 2 , among the teeth of the iron core shown in FIG. 5 , the side teeth 511 at the edge are partially removed. Therefore, the height is lower compared to the centrally located teeth 512 for winding the coil 520 thereon. The height of the side teeth 511 may be about 3/4 to about 2/3 of the height of the middle teeth 512 .

通过实验和仿真计算,发现只要切除边齿511的一部分,就可以实现减小线圈组件与磁铁组件之间的吸引力和齿槽力的作用。通过实验和仿真得知,当切除边齿的约1/4至大约1/3时,便能够减小足够多的吸引力和齿槽力。继续切除更多边齿所能够进一步减小的吸引力和齿槽力有限。而在某些情况下,例如中部齿个数为3(相应的电机相数为3)时,适当高度的边齿的存在有助于针对其它因素的优化。因此,在一些情况下,优选不完全切除边齿,而只是切除边齿的约1/4至大约1/3。根据本实用新型第二实施例的铁芯便是针对这种情况而设计的。 Through experiments and simulation calculations, it is found that as long as part of the tooth 511 is cut off, the effect of reducing the attractive force and the cogging force between the coil assembly and the magnet assembly can be achieved. It is known through experiments and simulations that when about 1/4 to about 1/3 of the side teeth are cut off, sufficient attraction force and cogging force can be reduced. There is a limit to the further reduction in attractive and cogging forces that can be achieved by continuing to remove more teeth. In some cases, for example, when the number of middle teeth is 3 (the corresponding number of motor phases is 3), the existence of side teeth with appropriate height helps to optimize other factors. Thus, in some cases, it may be preferable not to remove the cog completely, but only about 1/4 to about 1/3 of the cog. The iron core according to the second embodiment of the utility model is designed for this situation.

图6示出了根据本实用新型第二实施例的硅钢片600。硅钢片600可用于层叠形成根据本实用新型第二实施例的铁芯。 Fig. 6 shows a silicon steel sheet 600 according to the second embodiment of the present invention. The silicon steel sheets 600 can be used for stacking to form the iron core according to the second embodiment of the present invention.

如图6所示,硅钢片600包括沿第一方向延伸的边条620以及沿基本上与第一方向垂直的第二方向从边条的一侧延伸的多个齿(620、625),多个齿(620、625)之间形成槽(中部槽630和边槽635), As shown in FIG. 6, the silicon steel sheet 600 includes a side bar 620 extending along a first direction and a plurality of teeth (620, 625) extending from one side of the side bar along a second direction substantially perpendicular to the first direction. Slots (middle slot 630 and side slot 635) are formed between teeth (620, 625),

如图所示,硅钢片600的边条610上还可以有多个孔640,以便于在将多个硅钢片600层叠固定,以形成铁芯。 As shown in the figure, the side bar 610 of the silicon steel sheet 600 may also have a plurality of holes 640 for stacking and fixing a plurality of silicon steel sheets 600 to form an iron core.

多个齿(620、625)包括:位于第一方向上两个端部的边齿625和位于两个边齿625之间的多个中部齿620。优选地,中部齿620的个数为3的整数倍,即3、6、9、12、…… The plurality of teeth ( 620 , 625 ) includes side teeth 625 located at both ends in the first direction and a plurality of middle teeth 620 located between the two side teeth 625 . Preferably, the number of middle teeth 620 is an integer multiple of 3, that is, 3, 6, 9, 12, ...

多个中部齿620在第二方向上的高度H大致相同,并且大于两个边齿625在第二方向上的高度h。 The heights H of the plurality of middle teeth 620 in the second direction are substantially the same, and are greater than the height h of the two side teeth 625 in the second direction.

边齿625的高度h是中部齿620的高度H的2/3至3/4。即,边齿625相对于中部齿620被切除Δh,Δh约为H的1/4至1/3。 The height h of the side teeth 625 is 2/3 to 3/4 of the height H of the middle teeth 620 . That is, the side teeth 625 are cut off by Δh relative to the middle teeth 620, and Δh is about 1/4 to 1/3 of H.

边齿625和与其相邻的中部齿620之间的边槽635在第一方向上 的宽度d与两个相邻中部齿620之间的中部槽630在第一方向上的宽度D满足以下关系: The width d of the side groove 635 in the first direction between the side tooth 625 and its adjacent middle tooth 620 and the width D of the middle groove 630 between two adjacent middle teeth 620 in the first direction satisfy the following relationship :

D/2≤d≤D。 D/2≤d≤D.

另外,根据本实用新型的硅钢片的尺寸(特别是齿620在第一方向上的宽度W和槽630在第一方向上的宽度D)设计为适用于磁铁阵列中同极性的极间距不小于20mm且不大于50mm的铁芯直线电机。 In addition, the size of the silicon steel sheet according to the present invention (especially the width W of the teeth 620 in the first direction and the width D of the groove 630 in the first direction) is designed to be suitable for different polar pitches of the same polarity in the magnet array. Iron-core linear motors less than 20mm and not greater than 50mm.

使用根据本实用新型第二实施例的铁磁直线电机,齿槽力下降到电机有效输出力的2%,甚至更低。也就是说,对于1000N的电机有效输出力,齿槽力约为20N,甚至更低。 Using the ferromagnetic linear motor according to the second embodiment of the present invention, the cogging force drops to 2% of the effective output force of the motor, or even lower. That is to say, for the effective output force of the motor of 1000N, the cogging force is about 20N, or even lower.

第三实施例 third embodiment

图7示出了根据本实用新型第三实施例的直线电机平台的示意图。 Fig. 7 shows a schematic diagram of a linear motor platform according to a third embodiment of the present invention.

图7所示直线电机平台包括位于下部的X方向(第一)铁芯直线电机和位于上部的Y方向(第二)铁芯直线电机。 The linear motor platform shown in FIG. 7 includes an X-direction (first) iron-core linear motor at the lower part and a Y-direction (second) iron-core linear motor at the upper part.

底板710以及固定在底板710上的其它部件,例如X导轨、X磁铁组件720、X限位开关、X直线位移传感器等,共同构成X方向铁芯直线电机的X定子部分。图中虽然示意性地示出了导轨、限位开关、直线位移传感器等,但是为了避免遮蔽本实用新型的本质,在此不做详细描述。 The base plate 710 and other components fixed on the base plate 710, such as the X guide rail, the X magnet assembly 720, the X limit switch, the X linear displacement sensor, etc., together constitute the X stator part of the X-direction iron core linear motor. Although the figure schematically shows guide rails, limit switches, linear displacement sensors, etc., in order to avoid obscuring the essence of the utility model, no detailed description is given here.

X方向铁芯直线电机的X动子部分730上安装有X铁芯740。 An X iron core 740 is installed on the X mover part 730 of the X direction iron core linear motor.

Y方向铁芯直线电机的Y定子部分固定连接到X动子部分730,甚至可以与X动子部分730合为一体,以便与X动子部分730同步运动。 The Y stator part of the iron core linear motor in the Y direction is fixedly connected to the X mover part 730 , and can even be integrated with the X mover part 730 so as to move synchronously with the X mover part 730 .

同样地,Y方向铁芯直线电机的Y定子部分上可以设置有Y磁铁组件750。另外,也可以设置有Y导轨、X限位开关、Y直线位移传感器,在此不做详细描述。 Similarly, a Y magnet assembly 750 may be provided on the Y stator part of the Y-direction iron-core linear motor. In addition, a Y guide rail, an X limit switch, and a Y linear displacement sensor may also be provided, which will not be described in detail here.

Y方向铁芯直线电机的Y动子部分760上安装有Y铁芯770。 A Y iron core 770 is installed on the Y mover part 760 of the Y direction iron core linear motor.

X方向铁芯直线电机和Y方向铁芯直线电机都可以是根据本实 用新型上述第一或第二实施例的铁芯直线电机。 Both the X-direction iron-core linear motor and the Y-direction iron-core linear motor can be the iron-core linear motor according to the above-mentioned first or second embodiment of the utility model.

由于X动子部分质量较大,需要较大的驱动力,所以可以为X方向铁芯直线电机的X铁芯740设置六个或更多个用于缠绕线圈的齿(中间齿),以便缠绕六个或更多个线圈。在这种情况下,可以选择使用根据本实用新型第一实施例的铁芯直线电机,其铁芯可以没有边齿。当然,根据实际设计需要,X方向铁芯直线电机也可以采用根据本实用新型第二实施例的铁芯直线电机。 Since the mass of the X mover part is large and requires a large driving force, six or more teeth (intermediate teeth) for winding coils can be provided for the X iron core 740 of the X direction iron core linear motor to facilitate winding Six or more coils. In this case, you can choose to use the iron core linear motor according to the first embodiment of the present utility model, and its iron core may not have side teeth. Of course, according to actual design requirements, the X-direction iron-core linear motor can also adopt the iron-core linear motor according to the second embodiment of the present invention.

Y方向铁芯直线电机搭载在X方向铁芯直线电机的动子部分730上。为了更好的加速性能,期望较小的定子部分和动子部分质量。因此,可以为Y方向铁芯直线电机的Y铁芯770设置三个用于缠绕线圈的齿,以便缠绕以三相方式连接的三个线圈。在这种情况下,可以选择使用根据本实用新型第二实施例的铁芯直线电机,其铁芯的具有三个中间齿和两个边齿,边齿被部分切除,从而边齿的高度低于中间齿。边齿的高度可以是中间齿的高度的3/4至2/3。当然,根据实际设计需要,Y方向铁芯直线电机也可以具有更多个中间齿。同时,Y方向铁芯直线电机也可以采用根据本实用新型第一实施例的铁芯直线电机。 The Y-direction iron-core linear motor is mounted on the mover part 730 of the X-direction iron-core linear motor. For better acceleration performance, a smaller mass of the stator part and the mover part is desired. Therefore, three teeth for winding coils may be provided for the Y iron core 770 of the Y direction iron core linear motor so as to wind three coils connected in a three-phase manner. In this case, it is possible to choose to use the iron core linear motor according to the second embodiment of the utility model, whose iron core has three middle teeth and two side teeth, and the side teeth are partially cut off, so that the height of the side teeth is low in the middle tooth. The height of the side teeth can be 3/4 to 2/3 of the height of the middle teeth. Of course, according to actual design requirements, the Y-direction iron-core linear motor may also have more intermediate teeth. At the same time, the Y-direction iron-core linear motor can also adopt the iron-core linear motor according to the first embodiment of the utility model.

在图7所示的直线电机平台中,第一(X方向)和第二(Y方向)铁芯直线电机的运动方向是相互垂直的。然而,本领域技术人员应该明白,这两个铁芯直线电机的运动方向也可以成非90°的预定角度。甚至,它们也可以在同一方向上运动,例如类似于起重机的多段伸缩臂的伸缩装置。 In the linear motor platform shown in FIG. 7 , the moving directions of the first (X direction) and second (Y direction) iron core linear motors are perpendicular to each other. However, those skilled in the art should understand that the movement directions of the two iron-core linear motors can also form a predetermined angle other than 90°. Even, they can move in the same direction, such as a telescoping device similar to a crane's multi-segment telescopic boom.

另外,X方向铁芯直线电机的磁铁组件720和Y方向铁芯直线电机的磁铁组件750都可以采用斜置磁铁,以进一步减小齿槽力。 In addition, both the magnet assembly 720 of the X-direction iron-core linear motor and the magnet assembly 750 of the Y-direction iron-core linear motor can use inclined magnets to further reduce the cogging force.

作为验证,发明人对X方向铁芯直线电机采用斜置磁铁,并采用无边齿结构的铁芯(第一实施例);对Y方向铁芯直线电机同样采用斜置磁铁,并切除铁芯的部分边齿(第二实施例)的方法进行设计。这样组合设计出来的XY直线平台,不但有效地减小了X方向和Y方向的齿槽力,还极大地降低了X和Y两个方向的电机动子质量。采用 上述设计方法的XY直线电机平台样机的实际性能参数如下: As a verification, the inventor adopts an oblique magnet to the X-direction iron core linear motor, and adopts an iron core with a toothless structure (the first embodiment); also adopts an oblique magnet to the Y-direction iron core linear motor, and cuts off the iron core. The method of partial side teeth (second embodiment) is designed. The XY linear platform designed in this way not only effectively reduces the cogging force in the X direction and the Y direction, but also greatly reduces the mass of the motor mover in the X and Y directions. The actual performance parameters of the XY linear motor platform prototype using the above design method are as follows:

项目 project X x Y Y 最大加速度 maximum acceleration 6G 6G 10G 10G 最大速度 Maximum speed 3m/s 3m/s 3m/s 3m/s 行程 journey 293 293 137 137 重复精度 Repeatability 5μm 5μm 5μm 5μm 绝对精度 absolute precision 10μm 10μm 10μm 10μm 分辨率 resolution 1μm 1μm 1μm 1μm 动态响应时间 dynamic response time 10ms 10ms 10ms 10ms

第四实施例 Fourth embodiment

如上所述,根据本实用新型第三实施例的XY直线电机平台具有小齿槽力、高加速度、大输出力的效果,特别适合一些要求高速、精密操作的应用。作为一个示例,这里描述一种采用本实用新型的XY直线电机平台的LED(发光二极管)测试分类设备。 As mentioned above, the XY linear motor platform according to the third embodiment of the present invention has the effect of small cogging force, high acceleration, and large output force, and is especially suitable for some applications requiring high-speed and precise operation. As an example, a kind of LED (Light Emitting Diode) testing and sorting equipment adopting the XY linear motor platform of the present invention is described here.

现有的LED测试分类设备主要采用伺服电机加皮带的XY平台结构来拖动LED下料管运动,以实现对LED分类。这种方式的分类速度和精度都有限(皮带的运动速度难以突破1.5m/s,伺服电机的电磁机械响应比较滞后,难以实现快的动态响应),难以满足现在对LED分类更快、分类精度要求更高的应用场合(LED越来越小,分类精度要求也越来越高)。 Existing LED testing and sorting equipment mainly adopts an XY platform structure with a servo motor and a belt to drag the LED feeding tube to move, so as to realize LED sorting. The classification speed and accuracy of this method are limited (the movement speed of the belt is difficult to break through 1.5m/s, and the electromagnetic mechanical response of the servo motor is relatively lagging, and it is difficult to achieve a fast dynamic response), and it is difficult to meet the current requirements for faster LED classification and classification accuracy. Applications with higher requirements (LEDs are getting smaller and smaller, and classification accuracy requirements are getting higher and higher).

图8示出了根据本实用新型第四实施例的LED测试分类设备的示意图。 Fig. 8 shows a schematic diagram of an LED testing and sorting device according to a fourth embodiment of the present invention.

图8所示LED测试分类设备是基于图7所示XY直线电机平台实现的。有关电机的细节在此不再详述。 The LED testing and sorting equipment shown in Fig. 8 is realized based on the XY linear motor platform shown in Fig. 7 . Details about the motor will not be described in detail here.

图8所示的LED测试分类设备还包括下料管880、下料板890和多个料桶(图中(未示出)。 The LED testing and sorting device shown in FIG. 8 also includes a blanking tube 880, a blanking plate 890 and a plurality of barrels (not shown in the figure).

下料管880固定连接到Y方向铁芯直线电机的Y动子部分760,以便与第二铁芯直线电机的Y动子部分760同步运动。 The feeding tube 880 is fixedly connected to the Y mover part 760 of the Y-direction iron core linear motor so as to move synchronously with the Y mover part 760 of the second iron core linear motor.

下料板890可以设置在底板710上。下料板890具有多个通孔,被设置为与下料管880随Y方向铁芯直线电机的动子部分760的运动范围相适应,以使得下料管880可以移动到各通孔附近。图8中显示下料板890在X方向铁芯直线电机的X动子部分之下。Y动子部分760可以驱动下料管880移动到下料板890的通孔上方。 The blanking plate 890 may be disposed on the bottom plate 710 . The blanking plate 890 has a plurality of through holes, which are set to adapt to the range of movement of the blanking tube 880 along with the mover part 760 of the iron core linear motor in the Y direction, so that the blanking tube 880 can move to the vicinity of each through hole. FIG. 8 shows that the blanking plate 890 is under the X mover part of the X direction iron core linear motor. The Y mover part 760 can drive the blanking pipe 880 to move above the through hole of the blanking plate 890 .

下料板890下方设置有多个料桶(未示出),分别连通到下料板890的各个通孔。 A plurality of barrels (not shown) are arranged under the blanking plate 890 , which are respectively connected to each through hole of the blanking plate 890 .

操作中,在X动子部分和Y动子部分的配合下,下料管880被驱动到下料板890的指定通孔上方。LED从下料管880进入下料板890的相应通孔,然后经通孔进入相应的料桶,从而完成分类。 In operation, under the cooperation of the X mover part and the Y mover part, the blanking pipe 880 is driven to the top of the designated through hole of the blanking plate 890 . The LED enters the corresponding through hole of the blanking plate 890 from the blanking pipe 880, and then enters the corresponding bucket through the through hole, thereby completing the classification.

由于如何对LED进行分类(分类标准和方法)不是本实用新型的核心所在,所以这里不再对此进行详细描述。本实用新型第四实施例所关注的是如何将已分类的LED快速准确地放入正确的料桶。 Since how to classify LEDs (classification standards and methods) is not the core of the present invention, it will not be described in detail here. The focus of the fourth embodiment of the utility model is how to quickly and accurately put the sorted LEDs into the correct bucket.

上面描述了将根据本实用新型的XY直线电机平台用于LED测试分类设备的示例。然而,本领域技术人员应该明白,根据本实用新型的XY直线电机平台不仅仅可以用于LED测试分类设备中,也可以发展成为一种通用的高速、高加速度、高精度平台,用于各种对速度、加速度和精度有高要求的场合。 An example of using the XY linear motor platform according to the present invention for LED testing and sorting equipment has been described above. However, those skilled in the art should understand that the XY linear motor platform according to the utility model can not only be used in LED testing and sorting equipment, but also can be developed into a general high-speed, high-acceleration, high-precision platform for various Where there are high demands on speed, acceleration and precision.

另外,本领域技术人员应该明白,本实用新型不限于这里描述的具体实施例,而是还可以采用其它方式来实施。本实用新型的保护范围由所附权利要求书限定。依据本实用新型公开的内容,本领域的普通技术人员能够显而易见的想到的一些雷同、替代方案,均应落入本实用新型保护的范围。 In addition, those skilled in the art should understand that the utility model is not limited to the specific embodiments described here, but can also be implemented in other ways. The protection scope of the utility model is defined by the appended claims. According to the content disclosed in the utility model, some similarities and alternatives that can be obviously thought of by those skilled in the art should all fall into the scope of protection of the utility model.

Claims (14)

1. a silicon steel sheet, comprising:
The edge strip extending along first direction; And
Multiple teeth that a side along substantially vertical with first direction second direction from described edge strip is extended, the height of described multiple teeth in described second direction is roughly the same, between described multiple teeth, forms groove,
It is characterized in that,
Described edge strip is along described first direction outermost two teeth directional extension predetermined length l from described multiple teeth.
2. silicon steel sheet according to claim 1, is characterized in that, described predetermined length l and the width D of described groove on described first direction meet following relation:
D/2≤l≤D。
3. silicon steel sheet according to claim 1, is characterized in that, the integral multiple that the number of described tooth is 3, and be not less than 6.
4. according to the silicon steel sheet described in any one in claims 1 to 3, it is characterized in that, described silicon steel sheet is for the iron core of stacked formation iron core linear electric motors, described silicon steel sheet be designed and sized to the iron core linear electric motors that die opening between two magnet that are applicable to same polarity in magnet array is not less than 20mm and is not more than 50mm.
5. a silicon steel sheet, comprising:
The edge strip extending along first direction; And
Multiple teeth that a side along substantially vertical with first direction second direction from described edge strip is extended, form groove between described multiple teeth,
Described multiple tooth comprises:
Be positioned at the heel teeth of two ends on first direction; With
Multiple center teeth between described two heel teeths,
It is characterized in that,
The height of described center teeth in described second direction is roughly the same, and is greater than the height of described two heel teeths in described second direction.
6. silicon steel sheet according to claim 5, is characterized in that, the integral multiple that the number of described center teeth is 3.
7. silicon steel sheet according to claim 5, is characterized in that, the height of described heel teeth be described center teeth height 2/3 to 3/4.
8. silicon steel sheet according to claim 5, it is characterized in that, the width D of the intermediate channel between the width d center teeth adjacent with two of the limit groove between described heel teeth and the center teeth that is adjacent on described first direction on described first direction meets following relation:
D/2≤d≤D。
9. according to the silicon steel sheet described in any one in claim 5 to 8, it is characterized in that, described silicon steel sheet is for the iron core of stacked formation iron core linear electric motors, described silicon steel sheet be designed and sized to the iron core linear electric motors that die opening between two magnet that are applicable to same polarity in magnet array is not less than 20mm and is not more than 50mm.
10. iron core linear electric motors, comprising:
Stationary part, is provided with magnet array on it; And
Mover part, can, with respect to described stationary part motion, be provided with iron core on it, described iron core has multiple grooves, and multiple coils are embedded in respectively in described multiple groove,
It is characterized in that,
Described iron core is to be laminated according to the silicon steel sheet described in any one in claim 1-9 by multiple.
11. iron core linear electric motors according to claim 10, is characterized in that,
Die opening in described magnet array between two of same polarity magnet is not less than 20mm, and is not more than 50mm;
Described multiple coil adopts 3 modes that are connected.
12. iron core linear electric motors according to claim 10, is characterized in that, each magnet in described magnet array is obliquely installed with respect to the direction of motion of described mover part.
13. 1 kinds of linear electric motors platforms, comprise the first iron core linear electric motors and the second iron core linear electric motors, the stationary part of described the second iron core linear electric motors is fixedly attached to the mover part of described the first iron core linear electric motors, so that the mover Partial synchronization motion with described the first iron core linear electric motors, it is characterized in that
Described the first iron core linear electric motors and described the second iron core linear electric motors are all according to the iron core linear electric motors described in any one in claim 10-12,
The iron core of described the first iron core linear electric motors is by being laminated according to the silicon steel sheet described in any one in claim 1-4,
The iron core of described the second iron core linear electric motors is by being laminated according to the silicon steel sheet described in any one in claim 5-9.
14. 1 kinds of LED testing classification equipment, comprising:
Linear electric motors platform according to claim 13, the direction of motion of the mover part of wherein said the second iron core linear electric motors is mutually vertical with the direction of motion of the mover part of described the first iron core linear electric motors;
Tremie pipe, is fixedly attached to the mover part of described the second iron core linear electric motors, to move with the mover Partial synchronization of described the second iron core linear electric motors;
Blanking plate, has multiple through holes, and described blanking plate is set to adapt with the range of movement of the mover part of described the second iron core linear electric motors with described tremie pipe, so that described tremie pipe can be moved near each through hole; And
Multiple charging baskets, are positioned at described blanking plate below, are communicated to respectively the through hole of described blanking plate.
CN201420119071.9U 2014-03-17 2014-03-17 Silicon steel sheet, iron core linear motor, linear motor platform and LED test classification equipment Expired - Lifetime CN203761240U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104079140A (en) * 2014-03-17 2014-10-01 肖俊东 Silicon steel sheet, iron core linear motor, linear motor platform and LED testing and sorting equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104079140A (en) * 2014-03-17 2014-10-01 肖俊东 Silicon steel sheet, iron core linear motor, linear motor platform and LED testing and sorting equipment

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