CN203748245U - Vibrating digging pulling type cassava harvester - Google Patents
Vibrating digging pulling type cassava harvester Download PDFInfo
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Abstract
一种振动挖拔式木薯收获机,包括机架、悬挂架、块根拔起装置、挖掘铲以及电液控制装置。机架由梁架、后支撑轮组成,机架和悬挂架铰接,用钢链限制机架相对悬挂架的纵向位移;块根拔起装置由拔起机构、振动机构、夹持机构组成,块根拔起装置安装在机架上;挖掘铲由深松铲和铲柱组成,用U型螺栓固定在悬挂架横杆的下方;电液控制装置由传感器、单片机、A/D、电液伺服阀、D/A组成,电液控制装置控制液压马达和油缸的工作。整机通过悬挂架与拖拉机悬挂装置三点连接。本实用新型的木薯收获机结构简单,拔起机构灵活性高,且易于控制,可实现快速连续拔起,收获木薯块根时损失少、土薯分离干净、功耗低。
A vibrating digging and pulling type cassava harvester includes a frame, a suspension frame, a root root pulling device, a digging shovel and an electro-hydraulic control device. The frame is composed of a beam frame and a rear support wheel, and the frame and the suspension frame are hinged, and the longitudinal displacement of the frame relative to the suspension frame is limited by a steel chain; the root pulling device is composed of a pulling mechanism, a vibration mechanism, and a clamping mechanism. The lifting device is installed on the frame; the excavating shovel is composed of a subsoiling shovel and a shovel column, which are fixed under the crossbar of the suspension frame with U-shaped bolts; the electro-hydraulic control device consists of sensors, single-chip microcomputers, A/D, electro-hydraulic servo valves, Composed of D/A, the electro-hydraulic control device controls the work of the hydraulic motor and oil cylinder. The whole machine is connected with the tractor suspension device at three points through the suspension frame. The cassava harvester of the utility model has the advantages of simple structure, high flexibility and easy control of the pulling mechanism, which can realize fast and continuous pulling, less loss when harvesting cassava tubers, clean soil and potato separation, and low power consumption.
Description
技术领域technical field
本实用新型涉及一种农业机械领域的收获机械,具体为一种振动挖拔式木薯收获机。The utility model relates to a harvesting machine in the field of agricultural machinery, in particular to a vibrating digging and pulling type cassava harvester.
背景技术Background technique
木薯广泛种植于热带、亚热带,为块根作物,被誉为“淀粉之王”,其产量在粮食作物中排第六位,是世界6亿人口赖以生存的粮食,是重要的生物能源作物。目前,国内木薯块根收获基本靠人工作业完成,工作量大,效率低,收获成本高。在收获季节,由于收获效率低,收获时间长,导致很多木薯在地下发芽、腐烂,造成木薯减产,严重阻碍了木薯种植业的发展,成为木薯种植业发展的“瓶颈”。因此,开展木薯收获机械和收获技术问题的研究,推动木薯收获机械化的发展,成为木薯种植业亟待解决的问题。Cassava is widely planted in the tropics and subtropics. It is a root crop and is known as the "king of starch". Its output ranks sixth among food crops. It is the food that 600 million people in the world depend on for survival and is an important bioenergy crop. At present, domestic cassava root harvesting is basically done manually, with heavy workload, low efficiency and high harvesting cost. During the harvest season, due to low harvesting efficiency and long harvesting time, many cassavas germinate and rot in the ground, resulting in a reduction in cassava production, which seriously hinders the development of cassava planting and becomes a "bottleneck" for the development of cassava planting. Therefore, to carry out research on cassava harvesting machinery and harvesting technology and promote the development of cassava harvesting mechanization has become an urgent problem to be solved in the cassava planting industry.
目前,木薯收获机械存在的主要问题是对土壤的适应性差、块根收获损失大、土薯分离不干净、功耗大,尤其难以适应粘土种植木薯块根的收获。现有的适用于粘土种植木薯块根收获的木薯收获机还处于理论研究阶段,这些收获机的拔起机构都采用往复式驱动,拔起机构灵活性较低,难以实现快速连续拔起,且结构较为复杂。At present, the main problems of cassava harvesting machinery are poor adaptability to soil, large root harvest loss, unclean soil and potato separation, and high power consumption. It is especially difficult to adapt to the harvest of clay planted cassava roots. The existing cassava harvesters suitable for harvesting cassava roots planted in clay are still in the theoretical research stage. The pull-up mechanisms of these harvesters are all driven by reciprocating, and the flexibility of the pull-up mechanism is low, and it is difficult to achieve rapid and continuous pull-up. more complicated.
发明内容Contents of the invention
为了克服现有技术存在的缺陷,本实用新型提供一种振动挖拔式木薯收获机,该收获机对不同土壤适应性强,能适应粘土种植木薯块根的收获,且收获机结构简单,拔起机构灵活性高,可实现快速连续拔起。In order to overcome the defects in the prior art, the utility model provides a vibrating digging and pulling type cassava harvester, which has strong adaptability to different soils and can adapt to the harvesting of cassava roots planted in clay, and the harvester has a simple structure and is easy to pull out. The mechanism has high flexibility and can realize rapid and continuous pulling out.
本实用新型采用的技术方案是:一种振动挖拔式木薯收获机,包括机架、悬挂架、块根拔起装置、挖掘铲以及电液控制装置;机架和悬挂架铰接,用钢链限制机架相对悬挂架的纵向位移;机架由梁架、后支撑轮组成,后支撑轮通过轴承安装在梁架的支撑轮轴上,块根拔起装置由拔起机构、振动机构、夹持机构组成,拔起机构通过螺栓和轴承安装在机架上,振动机构通过螺栓安装在拔起机构的水平板上,夹持机构焊接在振动机构框架的下方;挖掘铲由深松铲和铲柱组成,用U型螺栓固定在悬挂架横杆的下方;铲柱的间距为木薯垄宽,作业时进行松土,减小拔起阻力。电液控制装置由传感器、单片机、A/D、电液伺服阀、D/A组成,电液控制装置安装在箱体内,箱体固定安装在拖拉机上;作业时控制液压马达的转速及规律,同时控制油缸的动作。整机通过悬挂架与拖拉机悬挂装置三点连接。The technical solution adopted in the utility model is: a vibrating digging and pulling type cassava harvester, including a frame, a suspension frame, a root uprooting device, a digging shovel and an electro-hydraulic control device; The longitudinal displacement of the frame relative to the suspension frame; the frame is composed of a beam frame and a rear support wheel, the rear support wheel is installed on the support wheel shaft of the beam frame through a bearing, and the root uprooting device is composed of a pulling mechanism, a vibration mechanism, and a clamping mechanism The pulling mechanism is installed on the frame through bolts and bearings, the vibration mechanism is installed on the horizontal plate of the pulling mechanism through bolts, and the clamping mechanism is welded under the frame of the vibration mechanism; the excavating shovel is composed of a subsoiling shovel and a shovel column. Use U-shaped bolts to fix it under the cross bar of the suspension frame; the distance between the shovel columns is the width of the cassava ridge, and the soil is loosened during operation to reduce the pull-up resistance. The electro-hydraulic control device is composed of sensors, single-chip microcomputers, A/D, electro-hydraulic servo valves, and D/A. The electro-hydraulic control device is installed in the box, and the box is fixed on the tractor; during operation, the speed and law of the hydraulic motor are controlled. At the same time control the movement of the cylinder. The whole machine is connected with the tractor suspension device at three points through the suspension frame.
所述悬挂架为三角形结构焊件,由横杆、纵杆、斜杆、钢链挂销、前上铰接点、前下铰接点和后铰接点组成,它们通过焊接形成悬挂架。The suspension frame is a triangular structure weldment, which is composed of a cross bar, a longitudinal bar, an oblique bar, a steel chain pin, a front upper hinge point, a front lower hinge point and a rear hinge point, and they form the suspension frame by welding.
所述梁架由竖梁、纵梁、前上挂轴、后上挂轴、支撑轮轴、钢链挂耳、马达底座、加强筋组成,纵梁和竖梁互相垂直且在同一平面内,纵梁焊接在竖梁的后方,前上挂轴和后上挂轴都穿过竖梁并焊接在竖梁上,支撑轮轴穿过纵梁并焊接在纵梁上,钢链挂耳焊接在竖梁上,马达底座焊接在竖梁的一侧,竖梁和纵梁之间、纵梁和支撑轮轴之间都焊接有加强筋。The beam frame is composed of vertical beams, longitudinal beams, front upper hanging shafts, rear upper hanging shafts, supporting wheel shafts, steel chain lugs, motor bases, and reinforcing ribs. The longitudinal beams and vertical beams are perpendicular to each other and in the same plane. The beam is welded to the rear of the vertical beam, the front upper hanging shaft and the rear upper hanging shaft pass through the vertical beam and are welded on the vertical beam, the supporting wheel shaft passes through the longitudinal beam and is welded on the vertical beam, and the steel chain lug is welded on the vertical beam Above, the motor base is welded on one side of the vertical beam, and reinforcing ribs are welded between the vertical beam and the longitudinal beam, and between the longitudinal beam and the supporting wheel shaft.
所述拔起机构包括左前臂、右前臂、左后臂、右后臂、连杆、曲柄、前下挂轴、后下挂轴、水平板、第一液压马达、双列角接触球轴承,左前臂和右前臂一端通过双列角接触球轴承连接到前上挂轴上,左前臂和右前臂另一端通过双列角接触球轴承连接到前下挂轴上,左后臂和右后臂一端通过双列角接触球轴承连接到后上挂轴上,左后臂和右后臂另一端通过双列角接触球轴承连接到后下挂轴上,连杆一端通过双列角接触球轴承连接到后下挂轴上,连杆另一端通过双列角接触球轴承连接到曲柄上,曲柄和第一液压马达输出轴花键连接,前下挂轴和后下挂轴焊接在水平板上,第一液压马达通过螺栓安装在马达底座上,工作过程中水平板保持水平状态。The pulling mechanism includes left forearm, right forearm, left rear arm, right rear arm, connecting rod, crank, front lower hanging shaft, rear lower hanging shaft, horizontal plate, first hydraulic motor, double row angular contact ball bearing, One end of the left forearm and right forearm is connected to the front upper hanging shaft through double-row angular contact ball bearings, the other end of the left forearm and right forearm is connected to the front lower hanging shaft through double-row angular contact ball bearings, and the left and right rear arms One end is connected to the rear upper hanging shaft through a double-row angular contact ball bearing, the other ends of the left and right rear arms are connected to the rear lower hanging shaft through a double-row angular contact ball bearing, and one end of the connecting rod is connected to a double-row angular contact ball bearing Connected to the rear lower hanging shaft, the other end of the connecting rod is connected to the crank through double-row angular contact ball bearings, the crank is splined to the output shaft of the first hydraulic motor, and the front lower hanging shaft and the rear lower hanging shaft are welded on the horizontal plate , the first hydraulic motor is installed on the motor base through bolts, and the horizontal plate remains horizontal during the working process.
所述振动机构由第二液压马达、联轴器、轴承、轴承座、凸轮轴、凸轮、摩擦片、上导向套筒组、下导向套筒组、第一弹簧组、框架组成,摩擦片和上导向套筒组通过螺栓固定在框架上,下导向套筒组、第二液压马达、轴承座通过螺栓固定在水平板上,上下导向套筒组配套安装,第一弹簧组放置在上下套筒内,第一弹簧组一端钩在带孔螺栓上,另一端钩在水平板上,凸轮与凸轮轴花键连接,凸轮轴一端与第二液压马达输出轴通过联轴器连接,另一端安装在轴承座上,作业时第二液压马达驱动凸轮按给定的频率转动,框架和夹持机构随着凸轮的转动而上下振动。The vibration mechanism is composed of a second hydraulic motor, a shaft coupling, a bearing, a bearing seat, a camshaft, a cam, a friction plate, an upper guide sleeve set, a lower guide sleeve set, a first spring set, a frame, and the friction plate and The upper guide sleeve set is fixed on the frame by bolts, the lower guide sleeve set, the second hydraulic motor, and the bearing seat are fixed on the horizontal plate by bolts, the upper and lower guide sleeve sets are installed together, and the first spring set is placed on the upper and lower sleeves. Inside, one end of the first spring group is hooked on the bolt with holes, the other end is hooked on the horizontal plate, the cam is splined to the camshaft, one end of the camshaft is connected to the output shaft of the second hydraulic motor through a coupling, and the other end is installed on the On the bearing seat, the second hydraulic motor drives the cam to rotate at a given frequency during operation, and the frame and clamping mechanism vibrate up and down with the rotation of the cam.
所述夹持机构由夹子架、上联动杆、下联动杆、夹子组、第二弹簧组、油缸组成,夹子架上部与框架下部焊接,夹子架下部通过圆柱销与夹子组连接,夹子组可以相对夹子架转动,油缸通过圆柱销与夹子组的中间夹子连接,上下联动杆通过圆柱销与夹子组连接,第二弹簧组一端钩在夹子架上,另一端钩在中间夹子上,工作时油缸驱动夹子做夹持动作。The clamping mechanism is composed of a clip frame, an upper linkage rod, a lower linkage rod, a clip group, a second spring group, and an oil cylinder. The upper part of the clip frame is welded to the lower part of the frame, and the lower part of the clip frame is connected to the clip group through cylindrical pins. The clip group can be Rotating relative to the clip frame, the oil cylinder is connected to the middle clip of the clip group through a straight pin, and the upper and lower linkage rods are connected to the clip group through a straight pin. One end of the second spring group is hooked on the clip frame, and the other end is hooked on the middle clip. When working, the oil cylinder Drive the clip to do the clamping action.
本实用新型的突出优点在于:The outstanding advantages of the present utility model are:
1、拔起机构的液压马达只需单向转动,且每转动一周便能实现拔起和复位动作,因而拔起机构灵活性高,可实现木薯块根的快速连续拔起。1. The hydraulic motor of the pulling mechanism only needs to rotate in one direction, and the pulling and reset actions can be realized every one rotation. Therefore, the pulling mechanism has high flexibility and can realize rapid and continuous pulling of cassava roots.
2、结构简单,应用范围广,尤其能适应粘土种植木薯块根的收获。2. Simple structure and wide application range, especially suitable for harvesting cassava roots planted in clay.
附图说明Description of drawings
图1是本实用新型所述的振动挖拔式木薯收获机的结构示意图。Fig. 1 is the structural representation of the vibrating digging type cassava harvester described in the utility model.
图2是本实用新型所述的振动挖拔式木薯收获机的悬挂架结构示意图。Fig. 2 is a schematic diagram of the suspension frame structure of the vibrating digging and pulling type cassava harvester described in the utility model.
图3是本实用新型所述的振动挖拔式木薯收获机的机架结构示意图。Fig. 3 is a schematic diagram of the frame structure of the vibrating digging type cassava harvester described in the present invention.
图4是本实用新型所述的振动挖拔式木薯收获机的拔起机构结构示意图。Fig. 4 is a structural schematic diagram of the pulling mechanism of the vibrating digging and pulling cassava harvester described in the present invention.
图5是本实用新型所述的振动挖拔式木薯收获机的振动机构的振动部件结构示意图。Fig. 5 is a structural schematic diagram of the vibrating parts of the vibrating mechanism of the vibrating digging and pulling cassava harvester described in the present invention.
图6是本实用新型所述的振动挖拔式木薯收获机的振动机构的导向部件结构示意图。Fig. 6 is a structural schematic diagram of the guide part of the vibrating mechanism of the vibrating digging cassava harvester described in the present invention.
图7是本实用新型所述的振动挖拔式木薯收获机的夹持机构结构示意图。Fig. 7 is a structural schematic diagram of the clamping mechanism of the vibrating digging cassava harvester described in the present invention.
图中标记为:纵杆1、后铰接点2、前上铰接点3、圆柱销4、斜杆5、横杆6、U型螺栓7、前下铰接点8、铲柱9、深松铲10、右前臂11、前下挂轴12、第二液压马达13、水平板14、联轴器15、凸轮轴16、夹子组17、框架18、夹子架19、下联动杆20、上联动杆21、第二弹簧组22、油缸23、后下挂轴24、右后臂25、连杆26、后支撑轮27、支撑轮轴28、纵梁29、加强筋30、竖梁31、马达底座32、曲柄33、第一液压马达34、左后臂35、后上挂轴36、轴承座37、下导向套筒组38、上导向套筒组39、钢链挂耳40、左前臂41、前上挂轴42、双列角接触球轴承43、钢链44、钢链挂销45、凸轮A、摩擦片B、第一弹簧组C、带孔螺栓D、中间夹子E。The marks in the figure are: longitudinal bar 1, rear hinge point 2, front upper hinge point 3, cylindrical pin 4, inclined bar 5, cross bar 6, U-shaped bolt 7, front lower hinge point 8, shovel column 9, subsoiling shovel 10. Right forearm 11, front lower hanging shaft 12, second hydraulic motor 13, horizontal plate 14, coupling 15, camshaft 16, clip group 17, frame 18, clip frame 19, lower link 20, upper link 21. Second spring group 22, oil cylinder 23, rear lower hanging shaft 24, right rear arm 25, connecting rod 26, rear support wheel 27, support wheel shaft 28, longitudinal beam 29, reinforcing rib 30, vertical beam 31, motor base 32 , crank 33, first hydraulic motor 34, left rear arm 35, rear upper hanging shaft 36, bearing seat 37, lower guide sleeve group 38, upper guide sleeve group 39, steel chain lug 40, left forearm 41, front Upper hanging shaft 42, double row angular contact ball bearing 43, steel chain 44, steel chain hanging pin 45, cam A, friction plate B, first spring group C, bolt with holes D, middle clip E.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型的技术方案做进一步详细的说明。The technical solution of the present utility model will be described in further detail below in conjunction with the accompanying drawings and embodiments.
对照图1,一种振动挖拔式木薯收获机,包括机架、悬挂架、块根拔起装置、挖掘铲以及电液控制装置。机架由梁架、后支撑轮27组成,后支撑轮27通过轴承安装在梁架的支撑轮轴28上,机架和悬挂架用圆柱销4铰接,用钢链44限制机架相对悬挂架的纵向位移。块根拔起装置由拔起机构、振动机构、夹持机构组成,拔起机构通过螺栓和双列角接触球轴承43安装在机架上,振动机构通过螺栓安装在拔起机构的水平板14上,夹持机构焊接在振动机构的框架18的下方。挖掘铲由深松铲10和铲柱9组成,用U型螺栓7固定在悬挂架横杆6的下方,铲柱的间距为木薯垄宽。电液控制装置由传感器、单片机、A/D、电液伺服阀、D/A组成,其主要部件固定安装在箱体内,箱体固定安装在拖拉机上,作业时控制液压马达的转速及规律,同时控制油缸23的动作。整机通过悬挂架与拖拉机悬挂装置三点连接。Referring to Fig. 1, a vibration digging and pulling type cassava harvester includes a frame, a suspension frame, a root pulling device, a digging shovel and an electro-hydraulic control device. Frame is made up of beam frame, rear support wheel 27, and rear support wheel 27 is installed on the support wheel axle 28 of beam frame by bearing, and frame and suspension frame are hinged with cylindrical pin 4, limit frame relative suspension frame with steel chain 44 longitudinal displacement. The root root pulling device is composed of a pulling mechanism, a vibration mechanism and a clamping mechanism. The pulling mechanism is installed on the frame through bolts and double-row angular contact ball bearings 43, and the vibration mechanism is installed on the horizontal plate 14 of the pulling mechanism through bolts. , the clamping mechanism is welded under the frame 18 of the vibration mechanism. Digging shovel is made up of subsoiling shovel 10 and shovel column 9, is fixed on the below of suspension frame cross bar 6 with U-bolt 7, and the spacing of shovel column is the width of cassava ridge. The electro-hydraulic control device is composed of sensors, single-chip microcomputers, A/D, electro-hydraulic servo valves, and D/A. Its main components are fixedly installed in the box, and the box is fixedly installed on the tractor. It controls the speed and law of the hydraulic motor during operation. Control the action of oil cylinder 23 simultaneously. The whole machine is connected with the tractor suspension device at three points through the suspension frame.
对照图1、2,所述悬挂架为一三角形结构焊件,由横杆6、纵杆1、斜杆5、钢链挂销45、前上铰接点3、前下铰接点8和后铰接点2组成,它们通过焊接形成悬挂架。1 and 2, the suspension frame is a triangular structure weldment, which is composed of cross bar 6, longitudinal bar 1, oblique bar 5, steel chain pin 45, front upper hinge point 3, front lower hinge point 8 and rear hinge Composed of points 2, they are welded to form the hanger.
对照图1、3,所述梁架由竖梁31、纵梁29、前上挂轴42、后上挂轴36、支撑轮轴28、钢链挂耳40、马达底座32、加强筋30组成,纵梁29和竖梁31互相垂直且在同一平面内,纵梁29焊接在竖梁31的后方,前上挂轴42和后上挂轴36都穿过竖梁31并焊接在竖梁31上,支撑轮轴28穿过纵梁29并焊接在纵梁29上,钢链挂耳40焊接在竖梁31上,马达底座32焊接在竖梁31的一侧,竖梁31和纵梁29之间、纵梁29和支撑轮轴28之间都焊接有加强筋。1 and 3, the beam frame is composed of vertical beams 31, longitudinal beams 29, front upper hanging shafts 42, rear upper hanging shafts 36, supporting wheel shafts 28, steel chain lugs 40, motor bases 32, and reinforcing ribs 30. The longitudinal beam 29 and the vertical beam 31 are perpendicular to each other and in the same plane, the longitudinal beam 29 is welded on the rear of the vertical beam 31, the upper hanging shaft 42 and the rear upper hanging shaft 36 all pass through the vertical beam 31 and are welded on the vertical beam 31 , the support axle 28 passes through the longitudinal beam 29 and is welded on the longitudinal beam 29, the steel chain lug 40 is welded on the vertical beam 31, the motor base 32 is welded on one side of the vertical beam 31, and between the vertical beam 31 and the longitudinal beam 29 , the longitudinal beam 29 and the supporting wheel shaft 28 are welded with reinforcing ribs.
对照图1、4,所述拔起机构包括左前臂41、右前臂11、左后臂35、右后臂25、连杆26、曲柄33、前下挂轴12、后下挂轴24、水平板14、第一液压马达34、双列角接触球轴承43,左前臂41和右前臂11一端通过双列角接触球轴承连接到前上挂轴42上,左前臂41和右前臂11另一端通过双列角接触球轴承连接到前下挂轴12上,左后臂35和右后臂25一端通过双列角接触球轴承连接到后上挂轴36上,左后臂35和右后臂25另一端通过双列角接触球轴承连接到后下挂轴24上,连杆26一端通过双列角接触球轴承连接到后下挂轴24上,连杆26另一端通过双列角接触球轴承连接到曲柄33上,曲柄33和第一液压马达34输出轴花键连接,前下挂轴12和后下挂轴24焊接在水平板14上,第一液压马达34通过螺栓安装在马达底座32上。With reference to Fig. 1, 4, described pull-up mechanism comprises left forearm 41, right forearm 11, left rear arm 35, right rear arm 25, connecting rod 26, crank 33, front lower hanging shaft 12, rear lower hanging shaft 24, horizontal Plate 14, first hydraulic motor 34, double-row angular contact ball bearing 43, one end of left forearm 41 and right forearm 11 is connected to the front upper hanging shaft 42 through double-row angular contact ball bearing, the other end of left forearm 41 and right forearm 11 Be connected on the front lower hanging shaft 12 by double row angular contact ball bearings, the left rear arm 35 and the right rear arm 25 one ends are connected on the rear upper hanging shaft 36 by double row angular contact ball bearings, the left rear arm 35 and the right rear arm The other end of 25 is connected to the rear lower hanging shaft 24 through a double row angular contact ball bearing, one end of the connecting rod 26 is connected to the rear lower hanging shaft 24 through a double row angular contact ball bearing, and the other end of the connecting rod 26 is connected to the rear lower hanging shaft 24 through a double row angular contact ball bearing. The bearing is connected to the crank 33, the crank 33 is splined to the output shaft of the first hydraulic motor 34, the front lower hanging shaft 12 and the rear lower hanging shaft 24 are welded on the horizontal plate 14, and the first hydraulic motor 34 is installed on the motor base by bolts 32 on.
对照图1、5、6,所述振动机构由第二液压马达13、联轴器15、轴承座37、凸轮轴16、凸轮A、摩擦片B、上导向套筒组39、下导向套筒组38、第一弹簧组C、框架18组成,摩擦片B和上导向套筒组39通过螺栓固定在框架18上,下导向套筒组38、第二液压马达13、轴承座37通过螺栓固定安装在拔起机构的水平板14上,上下导向套筒组配套安装,第一弹簧组C置于导向套筒组内,第一弹簧组C一端钩在带孔螺栓D上,另一端钩在水平板14上,凸轮A与凸轮轴16花键连接,凸轮轴16一端与第二液压马达13输出轴通过联轴器15连接,另一端安装在轴承座37上。作业时第二液压马达13驱动凸轮A按需要的频率转动,框架18和夹持机构随着凸轮A的转动而上下振动。With reference to Fig. 1, 5, 6, described vibration mechanism is made up of second hydraulic motor 13, shaft coupling 15, bearing block 37, camshaft 16, cam A, friction plate B, upper guide sleeve group 39, lower guide sleeve Group 38, the first spring group C, and frame 18, the friction plate B and the upper guide sleeve group 39 are fixed on the frame 18 by bolts, and the lower guide sleeve group 38, the second hydraulic motor 13, and the bearing seat 37 are fixed by bolts Installed on the horizontal plate 14 of the pull-up mechanism, the upper and lower guide sleeves are installed together, the first spring group C is placed in the guide sleeve group, one end of the first spring group C is hooked on the bolt D with holes, and the other end is hooked on On the horizontal plate 14 , the cam A is spline connected with the camshaft 16 , one end of the camshaft 16 is connected with the output shaft of the second hydraulic motor 13 through a coupling 15 , and the other end is installed on the bearing seat 37 . During operation, the second hydraulic motor 13 drives the cam A to rotate at a required frequency, and the frame 18 and the clamping mechanism vibrate up and down along with the rotation of the cam A.
对照图1、7,所述夹持机构由夹子架19、上联动杆21、下联动杆20、夹子组17、第二弹簧组22、油缸23组成,夹子架19上部与框架18下部焊接,夹子架19下部通过圆柱销与夹子组17连接,夹子组17可以相对夹子架19转动,油缸23通过圆柱销与夹子组17的中间夹子E连接,上下联动杆通过圆柱销与夹子组17连接,第二弹簧组22钩挂在中间夹子E和夹子架19之间,工作时油缸23驱动夹子组17做夹持动作。1 and 7, the clamping mechanism is composed of a clip frame 19, an upper linkage rod 21, a lower linkage rod 20, a clip set 17, a second spring set 22, and an oil cylinder 23. The upper part of the clip frame 19 is welded to the lower part of the frame 18, The lower part of the clip frame 19 is connected with the clip group 17 through a cylindrical pin, and the clip group 17 can rotate relative to the clip frame 19. The oil cylinder 23 is connected with the middle clip E of the clip group 17 through a cylindrical pin, and the upper and lower linkage rods are connected with the clip group 17 through a cylindrical pin. The second spring group 22 is hooked between the middle clip E and the clip frame 19, and the oil cylinder 23 drives the clip group 17 to perform clamping action during work.
所述的振动挖拔式木薯收获机的工作原理是:The working principle of the described vibration digging and pulling type cassava harvester is:
对照图1、2、3、4、5、6、7,木薯块根收获机作业前,先砍断木薯茎秆,保留20-40cm长度的茎秆。木薯收获机作业时,收获机在拖拉机牵引作用下向前移动,挖掘铲插入土中耕松土壤。电液控制装置通过传感器获得收获机的速度信号,木薯茎秆进入夹子组17的夹持范围时,电液控制装置也通过传感器获得相应信号,对获得的信号进行分析处理后,电液控制装置发出控制指令,控制第一液压马达34、第二液压马达13和油缸23按一定规律工作。油缸23驱动夹子组17将木薯茎秆夹紧;第一液压马达34驱动曲柄33转动,曲柄33通过连杆26带动水平板14、振动机构和夹持机构向后上方运动;第二液压马达13驱动凸轮A转动,使与框架18连接在一起的夹持机构上下振动,木薯块根被按一定拔起速度规律和抖动规律较为竖直地拔起。水平板14上升至最高点时,振动机构停止工作,夹持机构将木薯松开,曲柄33继续转动驱动拔起机构复位,油缸23驱动夹子组17复位,即完成一次工作循环。如此反复,完成木薯块根的收获作业。Referring to Figures 1, 2, 3, 4, 5, 6, and 7, before the cassava root harvester works, first cut off the cassava stalks and keep the 20-40cm long stalks. When the cassava harvester is working, the harvester moves forward under the traction of the tractor, and the digging shovel is inserted into the soil to plow and loosen the soil. The electro-hydraulic control device obtains the speed signal of the harvester through the sensor. When the cassava stalk enters the clamping range of the clamp group 17, the electro-hydraulic control device also obtains the corresponding signal through the sensor. After analyzing and processing the obtained signal, the electro-hydraulic control device A control command is issued to control the first hydraulic motor 34, the second hydraulic motor 13 and the oil cylinder 23 to work according to a certain rule. The oil cylinder 23 drives the clamp group 17 to clamp the cassava stalk; the first hydraulic motor 34 drives the crank 33 to rotate, and the crank 33 drives the horizontal plate 14, the vibration mechanism and the clamping mechanism to move backward and upward through the connecting rod 26; the second hydraulic motor 13 Drive cam A rotates, and the clamping mechanism that is connected together with frame 18 vibrates up and down, and cassava tuber is pulled up relatively vertically by certain pull-up speed rule and shaking rule. When the horizontal plate 14 rose to the highest point, the vibrating mechanism stopped working, and the clamping mechanism unclamped the cassava, and the crank 33 continued to rotate to drive the pulling mechanism to reset, and the oil cylinder 23 drove the clip group 17 to reset, which completed a working cycle. Repeatedly, the harvesting of cassava roots is completed.
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Cited By (2)
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CN103828531A (en) * | 2014-03-18 | 2014-06-04 | 广西大学 | Vibration digging and puling type cassava harvester |
CN104704977A (en) * | 2015-03-12 | 2015-06-17 | 广西南亚热带农业科学研究所 | Multifunctional portable cassava harvesting machine |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103828531A (en) * | 2014-03-18 | 2014-06-04 | 广西大学 | Vibration digging and puling type cassava harvester |
CN103828531B (en) * | 2014-03-18 | 2015-10-21 | 广西大学 | A vibrating digging cassava harvester |
CN104704977A (en) * | 2015-03-12 | 2015-06-17 | 广西南亚热带农业科学研究所 | Multifunctional portable cassava harvesting machine |
CN104704977B (en) * | 2015-03-12 | 2016-12-07 | 广西南亚热带农业科学研究所 | A kind of portable multifunctional manioc harvester |
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