CN203699251U - Self-cooling carrying roller - Google Patents
Self-cooling carrying roller Download PDFInfo
- Publication number
- CN203699251U CN203699251U CN201320849625.6U CN201320849625U CN203699251U CN 203699251 U CN203699251 U CN 203699251U CN 201320849625 U CN201320849625 U CN 201320849625U CN 203699251 U CN203699251 U CN 203699251U
- Authority
- CN
- China
- Prior art keywords
- ceramic ring
- carrying roller
- bearing
- carrier shaft
- moving
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000001816 cooling Methods 0.000 title claims abstract description 23
- 239000000919 ceramic Substances 0.000 claims description 56
- 239000000463 material Substances 0.000 claims description 5
- 239000004677 Nylon Substances 0.000 claims description 4
- 229920001778 nylon Polymers 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 4
- 238000007789 sealing Methods 0.000 abstract description 2
- 239000002390 adhesive tape Substances 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 238000005461 lubrication Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000013590 bulk material Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- -1 power plant Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Landscapes
- Rollers For Roller Conveyors For Transfer (AREA)
- Rolls And Other Rotary Bodies (AREA)
Abstract
The utility model discloses a self-cooling carrying roller which comprises a cylinder body, a carrying roller shaft which is arranged inside the cylinder body, two bearings which are arranged at the two ends of the carrying roller shaft, corresponding bearing bases and two end caps. The self-cooling carrying roller is characterized in that the self-cooling carrying roller further comprises two fan blades which are respectively arranged on the shaft bodies on the inner side of the two bearings at the two ends of the carrying roller shaft. The self-cooling carrying roller not only solves the sealing problem of a traditional carrying roller, but also solves the cooling problem of the carrying roller, so that using the carrying roller can achieve the effects of high efficiency and the long service life.
Description
Technical field
The utility model relates to transhipment load transfer device, particularly from cooling carrying roller.
Background technology
In the industrial and mining enterprises such as metallurgy, cement, coal, power plant, chemical industry, belt feeder is widely used in the transhipment of bulk material and carries, carrying roller is widely applied as belt conveyer parts, play the effect of carrying adhesive tape and material, therefore carrying roller is also the parts that the amount of breaking down is the highest, it is distributed in the whole process of complete machine, has determined the result of use of belt conveyer.Under normal circumstances, between carrying roller and adhesive tape, be friction of rolling, the wearing and tearing of carrying roller should be very little.But when carrying roller centre bearer is due to insufficient lubrication, cooling performance is poor, rotational resistance is increased, belt and carrying roller are with regard to accelerated wear test.Taking DTIIGP3304 carrying roller as example, belt feeder belt speed 2M/S, can show that carrying roller uses medium speed to reach 240 revs/min, and the carrying roller using in industry at present does not all have refrigerating function, and carrying roller service life is the 3-6 month conventionally." early failure " of carrying roller mostly by bearing damage too early, stuck or can not cause by flexible rotating, can say that bearing is carrying roller normal operation " heart ".
A large amount of 204, the 205 serial deep groove ball bearings that use of early stage belt conveyer, research think a large amount of bearing damage be due to Selection of Bearings unreasonable due to.Carrying roller uses the large special deep groove ball bearing of play of the series such as 204KA, 205KA gradually at present, but the situation that bearing damage lost efficacy still appears in carrying roller in a large number.Carrying roller applying working condition belongs to low speed underloading, bearing service life >=100000h in theory, but the bearing service life≤20000h of domestic traditional carrying roller, under the serious working condition of dust, bearing life even≤5000h.Analyze by the traditional carrying roller being broken down in scene, find that it is due to bearing defective that a large amount of carrying rollers damage, and bearing damage is because insufficient lubrication causes.
Summary of the invention
The purpose of this utility model is that design, from cooling carrying roller, had both solved the sealing problem of traditional carrying roller, can solve again the cooling problem of carrying roller, allows carrying roller use and really reaches efficient, long-lived.
For achieving the above object, the technical solution of the utility model is:
From cooling carrying roller, comprise, cylindrical shell, the roller carrier shaft in it, the two bearings of being located at roller carrier shaft two ends and corresponding bearing seat and two end cap are set, it is characterized in that, also comprise that two fan blades are arranged at respectively on the axle body of described roller carrier shaft bearings at both ends inner side.
Further, the utility model also comprises, two quiet ceramic ring seats are sheathed on respectively on the roller carrier shaft of diaxon bearing neck bearing inner side, and quiet ceramic ring seat one side is established step, opposite side bottom and bearing against; Two quiet ceramic rings, are sheathed on respectively on two quiet ceramic ring seat stand rank, and quiet ceramic ring end face is connected with quiet ceramic ring seat by bolt; Two moving ceramic rings, are sheathed on respectively on the roller carrier shaft in diaxon bearing, a side and quiet ceramic ring against; Two moving ceramic ring seats, be sheathed on respectively on the roller carrier shaft in diaxon bearing, moving ceramic ring seat one side ring is established step, with this and moving ceramic ring against, and connect through moving ceramic ring end face and moving ceramic ring seat by a straight pin, and the sheathed spring of straight pin leading portion, straight pin front end is against described rubbing surface of end cover; Described rubbing surface of end cover establishes one for the moving fixing annular groove of ceramic ring seat front end along centre hole.
Again, described fan blade two ends adopt two shaft block rings to be fixed on roller carrier shaft.
Have again, described quiet ceramic ring seat or/and moving ceramic ring seat or/and bearing seat or/and end cap or/and fan blade adopts nylon material.
In addition, bearing seat described in the utility model and cylindrical shell are fixed with bolts.
Described rubbing surface of end cover is provided with the limited impression being embedded for described straight pin front end.
The utility model adopts high-hardness ceramic as contact-type seal material, is made up of quiet, the movable friction plate of side seal friction pair dynamic and static ceramic ring, at bearing seat inside line, one fan blade is installed, and fan blade is fixed on roller carrier shaft, keeps 5mm spacing with bearing seat.
Be installed on support roller frame for belt conveyor from cooling carrying roller, two ends fixed card is in draw-in groove, when adhesive tape moving linearly, because driving carrying roller cylinder, friction force effect circles centered by roller carrier shaft, suppose: belt feeder belt speed 2M/S, carrying roller rotating speed can reach 240 revs/min, from the principle of relative motion, with the rotating speed of 240 revs/min, bearing is carried out to cooling down like fan blade in using always, the heat that bearing operation produces can be discharged carrying roller cavity in time, ensure lubricant effect, extend the service life of bearing, thereby also extend the service life of carrying roller.
The beneficial effects of the utility model are:
The utility model can be used in any belt transporter from cooling carrying roller, due to automatically cooling, greatly improve carrying roller service life, especially under the serious environment of dust, fan blade is being discharged heat simultaneously, and the air-flow of formation produces small malleation to two end axles bearing, makes dust be difficult for gathering at bearing seat end face, greatly improve carrying roller environment for use, ensured the service life of carrying roller maximum.
Brief description of the drawings
Fig. 1 is the cutaway view of the utility model embodiment.
Fig. 2 is the A portion enlarged diagram of Fig. 1.
Fig. 3 be the utility model embodiment three-dimensional exploded view.
Fig. 4 be the utility model embodiment exploded drawings.
Detailed description of the invention
Referring to Fig. 1～Fig. 4, of the present utility model from cooling carrying roller, comprise, cylindrical shell 1, roller carrier shaft 2 in it is set, the two bearings 3(that is located at roller carrier shaft 2 two ends is taking carrying roller one side as example, lower same) and corresponding bearing seat 4 and two end cap 5, it also comprises, two fan blades 6 are arranged at respectively on the axle body of described roller carrier shaft 2 bearings at both ends 3 inner sides.
Further, the utility model also comprises, two quiet ceramic ring seats 7 are sheathed on respectively on the roller carrier shaft 2 of diaxon bearing 4 neck bearings inner sides, and quiet ceramic ring seat 7 one sides are established step 71, opposite side bottom and bearing 3 against; Two quiet ceramic rings 8, are sheathed on respectively on two quiet ceramic ring seat 7 steps, and quiet ceramic ring 8 end faces are connected with quiet ceramic ring seat 7 by bolt 9; Two moving ceramic rings 10, are sheathed on respectively on the roller carrier shaft 2 in diaxon bearing 4, a side and quiet ceramic ring 8 against; Two moving ceramic ring seats 11, be sheathed on respectively on the roller carrier shaft 2 in diaxon bearing 4, moving ceramic ring seat 11 1 side rings are established step 111, with this and moving ceramic ring 10 against, and connect through moving ceramic ring 10 end faces and moving ceramic ring seat 11 by a straight pin 12, and the sheathed spring 13 of straight pin 12 leading portions, straight pin 12 front ends are against described end cap 3 medial surfaces; Described end cap 5 medial surfaces establish one for the moving fixing annular groove 52 of ceramic ring seat front end along centre hole 51.
Again, described fan blade 6 two ends adopt two shaft block rings to be fixed on roller carrier shaft 2.
Have again, described quiet ceramic ring seat or/and moving ceramic ring seat or/and bearing seat or/and end cap or/and fan blade adopts nylon material.
In addition, bearing seat 4 described in the utility model is fixed with bolts with cylindrical shell 1.
Described end cap 5 medial surfaces are provided with the limited impression 53 being embedded for described straight pin 12 front ends.
Fan blade is mounted on roller carrier shaft, and two ends adopt two shaft block rings to fix; Bearing is arranged on roller carrier shaft; Quiet ceramic ring is fixed on to quiet ceramic ring seat with bolt, then integral installation is on roller carrier shaft; Nylon bearing block is arranged on to bearing outside; Above assembly entirety is packed in cylindrical shell, and bearing seat and cylindrical shell are fixed with bolts; To move ceramic ring with bolt and be fixed on moving ceramic ring seat, then integral installation is on roller carrier shaft, moves ceramic ring and quiet ceramic ring two Surface Contacts (smearing moderate lubrication fat on surface with capable of reducing friction resistance), rely on spring to give certain predetermincd tension, finally load onto end cap; Now carrying roller one end installs, adopts same step, and the carrying roller other end is installed; All install, roller carrier shaft is fixed, the moving cylindrical shell of dish, should go slick, without jam, different sound.Assemble as shown in Figure 5 completely, can be installed on place in operation on belt feeder.
Claims (6)
1. from cooling carrying roller, comprise, cylindrical shell, the roller carrier shaft in it, the two bearings of being located at roller carrier shaft two ends and corresponding bearing seat and two end cap are set, it is characterized in that, also comprise that two fan blades are arranged at respectively on the axle body of described roller carrier shaft bearings at both ends inner side.
2. as claimed in claim 1ly it is characterized in that from cooling carrying roller, also comprise,
Two quiet ceramic ring seats, are sheathed on respectively on the roller carrier shaft of diaxon bearing neck bearing inner side, and quiet ceramic ring seat one side is established step, opposite side bottom and bearing against;
Two quiet ceramic rings, are sheathed on respectively on two quiet ceramic ring seat stand rank, and quiet ceramic ring end face is connected with quiet ceramic ring seat by bolt;
Two moving ceramic rings, are sheathed on respectively on the roller carrier shaft in diaxon bearing, a side and quiet ceramic ring against;
Two moving ceramic ring seats, be sheathed on respectively on the roller carrier shaft in diaxon bearing, moving ceramic ring seat one side ring is established step, with this and moving ceramic ring against, and connect through moving ceramic ring end face and moving ceramic ring seat by a straight pin, and the sheathed spring of straight pin leading portion, straight pin front end is against described rubbing surface of end cover;
Described rubbing surface of end cover establishes one for the moving fixing annular groove of ceramic ring seat front end along centre hole.
3. as claimed in claim 1ly it is characterized in that from cooling carrying roller, described fan blade two ends adopt two shaft block rings to be fixed on roller carrier shaft.
4. as claimed in claim 2ly it is characterized in that from cooling carrying roller, described quiet ceramic ring seat or/and moving ceramic ring seat or/and bearing seat or/and end cap or/and fan blade adopts nylon material.
5. as claimed in claim 1ly it is characterized in that from cooling carrying roller, described bearing seat and cylindrical shell are fixed with bolts.
6. as claimed in claim 2ly it is characterized in that from cooling carrying roller, described rubbing surface of end cover is provided with the limited impression being embedded for described straight pin front end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320849625.6U CN203699251U (en) | 2013-12-20 | 2013-12-20 | Self-cooling carrying roller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320849625.6U CN203699251U (en) | 2013-12-20 | 2013-12-20 | Self-cooling carrying roller |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203699251U true CN203699251U (en) | 2014-07-09 |
Family
ID=51049721
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320849625.6U Expired - Fee Related CN203699251U (en) | 2013-12-20 | 2013-12-20 | Self-cooling carrying roller |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203699251U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110201745A (en) * | 2019-07-09 | 2019-09-06 | 安徽德鑫源食品有限公司 | A kind of flour mill cooling milling roller certainly |
| CN112298953A (en) * | 2020-09-22 | 2021-02-02 | 南通中鼎复合材料有限公司 | Carbon fiber roller assembly and production process thereof |
-
2013
- 2013-12-20 CN CN201320849625.6U patent/CN203699251U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110201745A (en) * | 2019-07-09 | 2019-09-06 | 安徽德鑫源食品有限公司 | A kind of flour mill cooling milling roller certainly |
| CN110201745B (en) * | 2019-07-09 | 2021-05-04 | 安徽德鑫源食品有限公司 | Self-cooling grinding roller for grinding machine |
| CN112298953A (en) * | 2020-09-22 | 2021-02-02 | 南通中鼎复合材料有限公司 | Carbon fiber roller assembly and production process thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140709 Termination date: 20151220 |
|
| EXPY | Termination of patent right or utility model |