CN203690414U

CN203690414U - Full-automatic assembling machine for capacity table counter

Info

Publication number: CN203690414U
Application number: CN201320827048.0U
Authority: CN
Inventors: 周俊雄
Original assignee: Individual
Current assignee: Individual
Priority date: 2013-12-16
Filing date: 2013-12-16
Publication date: 2014-07-02
Anticipated expiration: 2023-12-16

Abstract

The utility model discloses a full-automatic assembling machine for a capacity table counter. The full-automatic assembling machine manly comprises a jig backflow conveyor belt, a manipulator of a first jig conveying turntable, a first eight-station turntable, a manipulator for transferring a jig between turntables, a second eight-station turntable, and a manipulator for shifting the jig backflow conveyor belt, wherein a cone fixing shaft feeding device and a main wheel feeding device are arranged at one side of the jig backflow conveyor belt; the manipulator of the first jig conveying turntable, an on-line detection device, a 48-cone feeding device, a red middle wheel feeding device, a red middle wheel and a 48-cone on-line detection device are distributed at the periphery of the first eight-station turntable; a black middle wheel feeding device, a 48-cone feeding device, a first gasket feeding device, a transparent housing feeding device, and an unaccepted product take device are distributed on the periphery of the second eight-station turntable. Thus, all procedures are automatically operated, a mechanical mechanism is controlled through an electric element to achieve automatic production, the production efficiency is improved, and manual operation is simplified.

Description

Strapping table counter Full-automatic assembling machine

Technical field

The utility model relates to a kind of mounting equipment, specifically a kind of strapping table counter Full-automatic assembling machine.

Background technology

It is CN103400944A that State Intellectual Property Office discloses publication number on November 20th, 2013, patent name is the patent of invention of middle density battery kludge, it comprises frame, diaxon bearing, electric machine support, rotating shaft, motor, press mechanism, " L " shape location-plate and post rod mechanism, in frame, be provided with level install table top, on horizontal mounting surface and horizontal pressure pin; Electric machine support is located at a side of frame, and motor is located on electric machine support, and diaxon bearing is located at respectively the both sides of frame and is positioned at level the top that table top is installed, and rotating shaft is located in diaxon bearing, and driven by motor rotating shaft is rotated; The level board support of " L " shape location-plate is installed on table top in level, on level board, have the pusher mouth that size and battery box opening adapt, on level board and the both sides that are positioned at pusher mouth be respectively equipped with the draw-in groove that battery iron case is installed, the end of the vertical plate of " L " shape location-plate is connected with rotating shaft; Post rod mechanism is located at level and installs on table top, and post rod mechanism comprises two above push rods, and push rod can eject the battery electrode group in the battery iron case after upset.Its advantage is: can be by utmost point group contraposition, and dividing plate can be damaged, and lead skim can be poured out, and has economized a large amount of manpowers, and quality is protected, and efficiency is improved, convenient, low power consuming, low pollution dress.

Technique scheme is completely different from the technical scheme of this patent.

Summary of the invention

The purpose of this utility model is to provide one and can increases work efficiency, and has simplified manual operation, has reduced the strapping table counter Full-automatic assembling machine of labour intensity.

For achieving the above object, the technical scheme that the utility model adopts is:

Strapping table counter Full-automatic assembling machine, it is mainly transferred tool transfer manipulator, eight station the second rotating disks, tool between the manipulator, eight station the first rotating disks, rotating disk of the first rotating disk by tool backflow conveyer belt, tool and transfers the manipulator of backflow conveyer belt and form, and described tool backflow conveyer belt, tool are transferred tool transfer manipulator, eight station the second rotating disks, tool between the manipulator, eight station the first rotating disks, rotating disk of the first rotating disk and transferred the manipulator of backflow conveyer belt and form tool circulation circuit, one side of described tool backflow conveyer belt is provided with gear wheel fixed axis feeding device and great wheel feeding device successively by operation, gear wheel fixed axis feeding device, in order to gear wheel fixed axis is put in the tool on tool backflow conveyer belt, described great wheel feeding device, in order to be put into great wheel in the tool on tool backflow conveyer belt, tool described in the periphery of described eight station the first rotating disks is intervally distributed with by priority operation is transferred the manipulator of the first rotating disk, at level detecting apparatus, four or eight gear wheel feeding devices, in redness, take turns feeding device, wheel and four or eight gear wheels tool transfer manipulator between level detecting apparatus and described rotating disk in redness, described tool is transferred the tool that the manipulator of the first rotating disk refluxes tool on conveyer belt and is captured and put on eight station the first rotating disks together with the gear wheel fixed axis in tool and great wheel, at level detecting apparatus, in order to whether gear wheel fixed axis and great wheel are existed and to be detected, four or eight gear wheel feeding devices, in order to four or eight gear wheels are installed on the gear wheel fixed axis on eight station the first rotating disks, in redness, take turns feeding device in order to wheel in redness is installed on the fixed axis of great wheel, eight station the first dial rotation three are enclosed, through taking turns No. three material loadings of feeding device in four or eight gear wheel feeding devices and redness, in redness, wheel and four or eight gear wheels are installed at every turn, whether all detect wheel and four or eight gear wheels in redness by wheel and four or eight gear wheels in redness at level detecting apparatus is in place, between described rotating disk, tool transfer manipulator captures the assembly through three installations in tool and tool put on eight station the second rotating disk, the periphery of described eight station the second rotating disks is intervally distributed with and in black, takes turns feeding device by priority operation, four or eight gear wheel feeding devices, a gasket feeding device, transparent outer cover feeding device, defective item withdrawing device and described tool are transferred the manipulator of backflow conveyer belt, eight station the first dial rotation four are enclosed, in described black, taking turns feeding device and four or eight gear wheel feeding devices carries out wheel and four or eight gear wheels in black after four installations respectively, by a gasket feeding device, a pad is installed on the fixed axis of great wheel, transparent outer cover feeding device, capture shell by four or eight gear wheels, great wheel, in redness, in wheel and black, take turns and cover, and the fixed axis that makes gear wheel fixed axis and great wheel is arranged on shell, in described gear wheel fixed axis feeding device, great wheel feeding device, two four or eight gear wheel feeding devices, redness, take turns in feeding device, black and take turns feeding device, a gasket feeding device is identical with the structure of transparent outer cover feeding device, be all to adopt vibrating disk, straight line feeder, fiber sensor cooperative mechanical hand to carry out the form of material loading.

Also comprise conveyer belt and be distributed in the tool on conveyer belt, one side of described conveyer belt is intervally distributed with scale plate feeding device, No. two gasket feeding devices, covers materials device and finished product take out device by operation, the manipulator that described tool is transferred backflow conveyer belt captures tool overturn from eight station the second rotating disk, semi-finished product material in tool is packed in the tool on conveyer belt, and the manipulator that tool is transferred backflow conveyer belt again overturns empty tool and puts on tool backflow conveyer belt, described scale plate feeding device, No. two gasket feeding devices and cover materials device, all mainly by vibrating disk, straight line feeder, fiber sensor, manipulator forms, described vibrating disk is by scale plate, No. two pads or lid are sent in straight line feeder, straight line feeder is by scale plate, No. two pads or lid are sent to assigned address, fiber sensor senses scale plate, after No. two pads or lid, start manipulator, manipulator in scale plate feeding device captures scale plate put into shell, manipulator in No. two gasket feeding devices is sleeved on No. two pads at the two ends of gear wheel fixed axis, the manipulator covering in materials device assembles the shell in the tool on lid crawl and conveyer belt.

Described finished product take out device and defective item withdrawing device are all made up of reclaimer robot and hopper, the reclaimer robot of described finished product take out device takes out and puts into hopper by the qualified product on conveyer belt, and the reclaimer robot of defective item withdrawing device takes out and put into hopper by the defective item on eight station the second rotating disks.

In described redness, wheel and four or eight gear wheels are at level detecting apparatus, employing be two groups of correlation optical fiber, one group of correlation optical fiber detects wheel in redness, another group correlation optical fiber detects four or eight gear wheels.

The beneficial effects of the utility model: the machine all process steps has all been realized automation mechanized operation, by various inductors and the automated production of electric elements control machinery winding machine, have improved production efficiency, have simplified manual operation.

Brief description of the drawings

Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail:

Fig. 1 is structural representation of the present utility model;

Fig. 2 is the process chart that this equipment assembles strapping table counter;

Fig. 3 is the structural representation in the assembling of strapping table counter.

In figure: 1, tool backflow conveyer belt; 2, tool is transferred the manipulator of the first rotating disk; 3, eight station the first rotating disks; 4, tool transfer manipulator between rotating disk; 5, eight station the second rotating disks; 6, tool is transferred the manipulator of backflow conveyer belt; 7, gear wheel fixed axis feeding device; 8, great wheel feeding device; 9, at level detecting apparatus; 10, four or eight gear wheel feeding devices; 11, in redness, take turns feeding device; 12, in redness wheel and four or eight gear wheels at level detecting apparatus; 13, in black, take turns feeding device; 14, four or eight gear wheel feeding devices; 15, a gasket feeding device; 16, transparent outer cover feeding device; 17, defective item withdrawing device; 18, tool; 19, conveyer belt; 20, tool; 21, scale plate feeding device; 22, No. two gasket feeding devices; 23, cover materials device; 24, finished product take out device; 25, manipulator; 26, manipulator; 27, manipulator; 28, reclaimer robot; 29, hopper; 30, reclaimer robot; 31, hopper; 32, vibrating disk; 33, straight line feeder; 34, manipulator; 35, great wheel; 36, fixed axis; 37, in redness, take turns; 38, in black, take turns; 39, gear wheel fixed axis; 40, four or eight gear wheels.

Embodiment

As shown in Figure 1, 2, 3, strapping table counter Full-automatic assembling machine, it is mainly transferred tool transfer manipulator 4, eight station the second rotating disks 5, tool between the manipulator 2, eight station the first rotating disks 3, rotating disk of the first rotating disk by tool backflow conveyer belt 1, tool and transfers the manipulator 6 of backflow conveyer belt and form, and described tool backflow conveyer belt 1, tool are transferred tool transfer manipulator 4, eight station the second rotating disks 5, tool between the manipulator 2, eight station the first rotating disks 3, rotating disk of the first rotating disk and transferred the manipulator 6 of backflow conveyer belt and form tool circulation circuit;

One side of described tool backflow conveyer belt 1 is provided with gear wheel fixed axis feeding device 7 and great wheel feeding device 8 successively by operation, gear wheel fixed axis feeding device 7, in order to gear wheel fixed axis is put in the tool 18 on tool backflow conveyer belt, described great wheel feeding device 8, in order to be put into great wheel in the tool 18 on tool backflow conveyer belt;

The periphery of described eight station the first rotating disks 3 by priority operation be intervally distributed with described tool transfer the manipulator 2 of the first rotating disk, in level detecting apparatus 9,48 gear wheel feeding devices 10, redness, take turns feeding device 11, redness in wheel and four or eight gear wheels tool transfer manipulator 4 between level detecting apparatus 12 and described rotating disk, described tool is transferred the tool that the manipulator 2 of the first rotating disk refluxes tool on conveyer belt 1 and is captured and put on eight station the first rotating disks 3 together with the gear wheel fixed axis 39 in tool and great wheel.At level detecting apparatus 9, in order to whether gear wheel fixed axis 39 and great wheel 35 are existed and to be detected, four or eight gear wheel feeding devices 10, in order to four or eight gear wheels 40 are installed on the gear wheel fixed axis 39 on eight station the first rotating disks, in redness, take turns feeding device 11 in order to be installed on the fixed axis 36 of great wheel 35 taking turns 37 in redness, eight station the first dial rotation three are enclosed, through taking turns No. three material loadings of feeding device in four or eight gear wheel feeding devices and redness, in redness, wheel and four or eight gear wheels are installed at every turn, all by redness wheel and four or eight gear wheels are taken turns in level detecting apparatus 12 detects redness and whether four or eight gear wheels are in place, between described rotating disk, tool transfer manipulator 4 captures the assembly through three installations in tool and tool put on eight station the second rotating disk 5, in described redness, wheel and four or eight gear wheels are at level detecting apparatus 12, employing be two groups of correlation optical fiber, one group of correlation optical fiber detects wheel in redness, another group correlation optical fiber detects four or eight gear wheels.

The periphery of described eight station the second rotating disks 5 is intervally distributed with and in black, takes turns feeding device 13 by priority operation, four or eight gear wheel feeding devices 14, a gasket feeding device 15, transparent outer cover feeding device 16, defective item withdrawing device 17 and described tool are transferred the manipulator 6 of backflow conveyer belt, eight station the first rotating disks 3 rotate four circles, in described black, take turns feeding device 13 and 48 gear wheel feeding devices 14 and carry out four installations by taking turns 38 and 48 gear wheels 40 in black respectively, after in four black, wheel and four four or eight gear wheels install, by a gasket feeding device 15, a pad is installed on the fixed axis of great wheel, transparent outer cover feeding device 16, capture shell by four or eight gear wheels, great wheel, in redness, in wheel and black, take turns and cover, and the fixed axis that makes gear wheel fixed axis and great wheel is arranged on shell,

In described gear wheel fixed axis feeding device 7, great wheel feeding device 8,48 gear wheel feeding device 10,48 gear wheel feeding devices 14, redness, take turns and in feeding device 11, black, take turns feeding device 13, a gasket feeding device 15 is identical with the structure of transparent outer cover feeding device 16, is all to adopt vibrating disk 32, straight line feeder 33, fiber sensor cooperative mechanical hand 34 to carry out the form of material loading.

Also comprise conveyer belt 19 and be distributed in the tool 20 on conveyer belt 19, one side of described conveyer belt 19 is intervally distributed with scale plate feeding device 21, No. two gasket feeding devices 22, covers materials device 23 and finished product take out device 24 by operation, the manipulator 6 that described tool is transferred backflow conveyer belt captures tool 18 overturn from eight station the second rotating disk 5, semi-finished product material in tool 18 is packed in the tool 20 on conveyer belt, and the manipulator 6 that tool is transferred backflow conveyer belt again overturns empty tool 18 and puts on tool backflow conveyer belt 1;

Described scale plate feeding device 21, No. two gasket feeding devices 22 and cover materials device 23, all mainly by vibrating disk, straight line feeder, fiber sensor, manipulator forms, described vibrating disk is by scale plate, No. two pads or lid are sent in straight line feeder, straight line feeder is by scale plate, No. two pads or lid are sent to assigned address, fiber sensor senses scale plate, after No. two pads or lid, start manipulator, manipulator 25 in scale plate feeding device 21 captures scale plate put into shell, manipulator 26 in No. two gasket feeding devices 22 is sleeved on No. two pads at the two ends of gear wheel fixed axis, the manipulator 27 covering in materials device 23 assembles the shell in the tool on lid crawl and conveyer belt.

Described finished product take out device 24 and defective item withdrawing device 17 are all made up of reclaimer robot and hopper, the reclaimer robot 28 of described finished product take out device 24 takes out and puts into hopper 29 by the qualified product on conveyer belt, and the reclaimer robot 30 of defective item withdrawing device 17 takes out and put into hopper 31 by the defective item on eight station the second rotating disks.

The above is preferred implementation of the present utility model; certainly can not limit with this interest field of the utility model; should be understood that; for those skilled in the art; the technical solution of the utility model is modified or is equal to replacement, do not depart from the protection range of technical solutions of the utility model.

Claims

1. a strapping table counter Full-automatic assembling machine, it is characterized in that: it is mainly transferred tool transfer manipulator, eight station the second rotating disks, tool between the manipulator, eight station the first rotating disks, rotating disk of the first rotating disk by tool backflow conveyer belt, tool and transfers the manipulator of backflow conveyer belt and form, described tool backflow conveyer belt, tool are transferred tool transfer manipulator, eight station the second rotating disks, tool between the manipulator, eight station the first rotating disks, rotating disk of the first rotating disk and are transferred the manipulator of backflow conveyer belt and form tool circulation circuit, one side of described tool backflow conveyer belt is provided with gear wheel fixed axis feeding device and great wheel feeding device successively by operation, gear wheel fixed axis feeding device, in order to gear wheel fixed axis is put in the tool on tool backflow conveyer belt, described great wheel feeding device, in order to be put into great wheel in the tool on tool backflow conveyer belt, tool described in the periphery of described eight station the first rotating disks is intervally distributed with by priority operation is transferred the manipulator of the first rotating disk, at level detecting apparatus, four or eight gear wheel feeding devices, in redness, take turns feeding device, wheel and four or eight gear wheels tool transfer manipulator between level detecting apparatus and described rotating disk in redness, described tool is transferred the tool that the manipulator of the first rotating disk refluxes tool on conveyer belt and is captured and put on eight station the first rotating disks together with the gear wheel fixed axis in tool and great wheel, at level detecting apparatus, in order to whether gear wheel fixed axis and great wheel are existed and to be detected, four or eight gear wheel feeding devices, in order to four or eight gear wheels are installed on the gear wheel fixed axis on eight station the first rotating disks, in redness, take turns feeding device in order to wheel in redness is installed on the fixed axis of great wheel, eight station the first dial rotation three are enclosed, through taking turns No. three material loadings of feeding device in four or eight gear wheel feeding devices and redness, in redness, wheel and four or eight gear wheels are installed at every turn, whether all detect wheel and four or eight gear wheels in redness by wheel and four or eight gear wheels in redness at level detecting apparatus is in place, between described rotating disk, tool transfer manipulator captures the assembly through three installations in tool and tool put on eight station the second rotating disk, the periphery of described eight station the second rotating disks is intervally distributed with and in black, takes turns feeding device by priority operation, four or eight gear wheel feeding devices, a gasket feeding device, transparent outer cover feeding device, defective item withdrawing device and described tool are transferred the manipulator of backflow conveyer belt, eight station the first dial rotation four are enclosed, in described black, taking turns feeding device and four or eight gear wheel feeding devices carries out wheel and four or eight gear wheels in black after four installations respectively, by a gasket feeding device, a pad is installed on the fixed axis of great wheel, transparent outer cover feeding device, capture shell by four or eight gear wheels, great wheel, in redness, in wheel and black, take turns and cover, and the fixed axis that makes gear wheel fixed axis and great wheel is arranged on shell, in described gear wheel fixed axis feeding device, great wheel feeding device, two four or eight gear wheel feeding devices, redness, take turns in feeding device, black and take turns feeding device, a gasket feeding device is identical with the structure of transparent outer cover feeding device, be all to adopt vibrating disk, straight line feeder, fiber sensor cooperative mechanical hand to carry out the form of material loading.

2. strapping table counter Full-automatic assembling machine according to claim 1, it is characterized in that: also comprise conveyer belt and be distributed in the tool on conveyer belt, one side of described conveyer belt is intervally distributed with scale plate feeding device by operation, No. two gasket feeding devices, cover materials device and finished product take out device, the manipulator that described tool is transferred backflow conveyer belt captures tool overturn from eight station the second rotating disk, semi-finished product material in tool is packed in the tool on conveyer belt, the manipulator that tool is transferred backflow conveyer belt again overturns empty tool and puts on tool backflow conveyer belt, described scale plate feeding device, No. two gasket feeding devices and cover materials device, all mainly by vibrating disk, straight line feeder, fiber sensor, manipulator forms, described vibrating disk is by scale plate, No. two pads or lid are sent in straight line feeder, straight line feeder is by scale plate, No. two pads or lid are sent to assigned address, fiber sensor senses scale plate, after No. two pads or lid, start manipulator, manipulator in scale plate feeding device captures scale plate put into shell, manipulator in No. two gasket feeding devices is sleeved on No. two pads at the two ends of gear wheel fixed axis, the manipulator covering in materials device assembles the shell in the tool on lid crawl and conveyer belt.

3. strapping table counter Full-automatic assembling machine according to claim 2, it is characterized in that: described finished product take out device and defective item withdrawing device are all made up of reclaimer robot and hopper, the reclaimer robot of described finished product take out device takes out and puts into hopper by the qualified product on conveyer belt, and the reclaimer robot of defective item withdrawing device takes out and put into hopper by the defective item on eight station the second rotating disks.

4. strapping table counter Full-automatic assembling machine according to claim 1, it is characterized in that: in described redness, wheel and four or eight gear wheels are at level detecting apparatus, what adopt is two groups of correlation optical fiber, and one group of correlation optical fiber detects wheel in redness, and another group correlation optical fiber detects four or eight gear wheels.