CN203664281U - Outer anti-corrosion insulation layer cleaner for pipeline - Google Patents
Outer anti-corrosion insulation layer cleaner for pipeline Download PDFInfo
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- CN203664281U CN203664281U CN201320781137.6U CN201320781137U CN203664281U CN 203664281 U CN203664281 U CN 203664281U CN 201320781137 U CN201320781137 U CN 201320781137U CN 203664281 U CN203664281 U CN 203664281U
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- 238000005260 corrosion Methods 0.000 title claims abstract description 36
- 238000009413 insulation Methods 0.000 title claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 20
- 238000009434 installation Methods 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims description 2
- 238000004904 shortening Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000010276 construction Methods 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000008439 repair process Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及一种油气集输与长输、城市燃气、给排水等领域管道建设施工及应急抢修作业的专用工具,具体地,涉及一种用于管道外防腐绝缘层的快速清除/剥离。 The utility model relates to a special tool for pipeline construction and emergency repair operations in the fields of oil and gas gathering and long-distance transportation, urban gas, water supply and drainage, etc., in particular to a quick removal/stripping of the anti-corrosion insulation layer outside the pipeline.
背景技术 Background technique
油气集输与长输、城市燃气、给排水等领域的钢质管道为防止外壁腐蚀,在管道外壁均涂覆有不同类型和厚度的防腐绝缘层。在管道建设施工及应急抢修作业时,需要把覆盖在焊接接头处的外防腐绝缘层剥离干净,露出管体,为后续焊接或修补作业做好前期准备。由于管道外防腐绝缘层与管体之间具有较强的粘接力,使得在管道焊接部位如何高效且干净地剥离外防腐绝缘层成为一个影响施工进度的突出问题。 Steel pipelines in the fields of oil and gas gathering and long-distance transportation, city gas, water supply and drainage, etc. are coated with different types and thicknesses of anti-corrosion insulating layers to prevent outer wall corrosion. During pipeline construction and emergency repair operations, it is necessary to peel off the outer anti-corrosion insulating layer covering the welded joints to expose the pipe body and make preliminary preparations for subsequent welding or repair operations. Due to the strong adhesion between the outer anti-corrosion insulation layer of the pipeline and the pipe body, how to efficiently and cleanly peel off the outer anti-corrosion insulation layer at the welded part of the pipeline has become a prominent problem that affects the construction progress.
目前现场施工作业过程中,通常采用火烤同时配合小刀、铲子等工具纯手工剥离。由于管道外防腐绝缘层较为结实,且受野外地形限制,特别是管道口径较大时,采用此剥离方式效率很低、劳动强度大且剥离效果不好。 In the field construction work process at present, adopt fire roasting to cooperate tool such as knife, shovel to peel off purely at the same time usually. Since the outer anti-corrosion insulation layer of the pipeline is relatively strong, and is limited by the field terrain, especially when the diameter of the pipeline is large, the efficiency of this stripping method is very low, the labor intensity is high, and the stripping effect is not good.
实用新型内容 Utility model content
本实用新型目的在于克服上述技术缺陷,提供一种管道外防腐绝缘层清除器,该清除器结构简单,重量轻,便于携带和安装,不需要附加额外动力设备,即可快速把管道接头部位的不同类型和厚度的外防腐绝缘层剥离干净,达到降低劳动强度、缩短操作时间、提高工作效率的目的。 The purpose of the utility model is to overcome the above-mentioned technical defects and provide a remover for the anti-corrosion insulation layer outside the pipeline. The remover has a simple structure, light weight, and is easy to carry and install. The outer anti-corrosion insulating layers of different types and thicknesses are peeled off cleanly to achieve the purpose of reducing labor intensity, shortening operation time and improving work efficiency.
为了实现上述目的,本实用新型所采用的技术方案是: In order to achieve the above object, the technical solution adopted in the utility model is:
一种管道外防腐绝缘层清除器,包括:定位机构,其设于所述管道内;和进刀机构,其设于所述管道外,且环绕所述定位机构螺旋转动,所述进刀机构通过螺旋转动清除管道外防绝缘层。 A pipe outer anti-corrosion insulating layer remover, comprising: a positioning mechanism, which is arranged in the pipeline; Remove the outer anti-insulation layer of the pipe by spiral rotation.
进一步,所述定位机构包括:设于管道内的定位组件;固定设于所述定位组件中心的中心管,该中心管与所述管道同轴设置;和用于推动所述定位组件移动的推动组件。 Further, the positioning mechanism includes: a positioning component arranged in the pipeline; a central tube fixed at the center of the positioning component, the central tube is arranged coaxially with the pipeline; and a pusher for pushing the positioning component to move components.
进一步,所述定位组件包括:锥形筒,所述锥形筒上设有凹槽;定位件,该定位件包括:与管道内壁贴合的T形贴合平台,与所述锥形筒的凹槽楔合的楔形块,所述楔形块可在所述凹槽内滑动,所述楔形块内沿垂直方向设有通孔,所述楔形块与所述T形贴合平台固定连接。 Further, the positioning assembly includes: a conical cylinder, on which a groove is provided; a positioning piece, which includes: a T-shaped fitting platform that fits on the inner wall of the pipeline, and A wedge block wedged with a groove, the wedge block can slide in the groove, a through hole is arranged in the wedge block along the vertical direction, and the wedge block is fixedly connected with the T-shaped fitting platform.
进一步,所述进刀机构包括:可环绕所述中心管螺旋转动的手动摇杆;沿着管道轴向方向设置的支架,该支架一端与所述手动摇杆固定连接,另一端上固定设有清除刀具。 Further, the knife feeding mechanism includes: a manual rocker that can spirally rotate around the central tube; a bracket arranged along the axial direction of the pipeline, one end of the bracket is fixedly connected with the manual rocker, and the other end is fixed with a Clear knives.
进一步,所述定位件的数量为3个,沿锥形筒外部均匀设置。 Further, the number of the positioning members is 3, which are evenly arranged along the outside of the tapered cylinder.
进一步,所述推动组件包括:设于所述锥形筒内的推动螺杆;固定设于所述推动螺杆上的推动螺母,所述推动螺母设有指端,所述指端可容纳在所述通孔内。 Further, the push assembly includes: a push screw arranged in the conical barrel; a push nut fixed on the push screw, the push nut is provided with a finger end, and the finger end can be accommodated in the inside the through hole.
进一步,所述支架上设置有两个安装孔,刀具通过螺钉固定在支架上。 Further, two mounting holes are provided on the bracket, and the cutter is fixed on the bracket by screws.
进一步,所述推动螺杆与所述锥形筒螺纹连接,所述推动螺杆可在所述锥形筒内螺旋推动。 Further, the pushing screw is threadedly connected with the conical barrel, and the pushing screw can be helically pushed in the conical barrel.
本实用新型的优点在于:结构简单,重量轻,便于携带和安装,不需要附加额外动力设备,即可快速把管道接头部位的不同类型和厚度的外防腐绝缘层剥离干净,达到降低劳动强度、缩短操作时间、提高工作效率的目的。 The utility model has the advantages of simple structure, light weight, easy to carry and install, and can quickly peel off the outer anti-corrosion insulation layers of different types and thicknesses at the pipe joints without additional power equipment, so as to reduce labor intensity, The purpose of shortening operation time and improving work efficiency.
下面通过实施例与附图相结合的方式,对本实用新型的上述内容作进一步的详细说明,但不应将下列实施例理解为本实用新型在上述主题的范围内仅仅局限于这些具体实施例。即凡依托本实用新型申请专利范围的内容所作的等大或等小变化与修饰都应为本实用新型的技术范畴。 The above content of the utility model will be further described in detail below by means of the combination of the embodiments and the accompanying drawings, but the following embodiments should not be interpreted as that the utility model is only limited to these specific embodiments within the scope of the above-mentioned theme. That is to say, all equal or small changes and modifications made based on the content of the patent application scope of the utility model should be within the technical scope of the utility model.
附图说明 Description of drawings
图1是本实用新型一种管道外防腐绝缘层清除器的总体结构示意图。 Fig. 1 is a schematic diagram of the overall structure of a pipe outer anti-corrosion insulating layer remover of the utility model.
图2是本实用新型一种管道外防腐绝缘层清除器的内部结构示意图。 Fig. 2 is a schematic view of the internal structure of a pipe outer anti-corrosion insulating layer remover of the present invention.
图3是本实用新型一种管道外防腐绝缘层清除器的锥形筒的两个不同方向的结构示意图。 Fig. 3 is a structural schematic diagram of two different directions of the tapered cylinder of a pipe outer anti-corrosion insulation layer remover of the utility model.
图4是本实用新型一种管道外防腐绝缘层清除器的推动螺母的结构示意图。 Fig. 4 is a structural schematic diagram of a push nut of a pipe outer anti-corrosion insulating layer remover of the utility model.
图5是本实用新型一种管道外防腐绝缘层清除器的T型贴合平台的结构示意图。 Fig. 5 is a structural schematic diagram of a T-shaped bonding platform of a pipe outer anti-corrosion insulating layer remover of the utility model.
图6是本实用新型一种管道外防腐绝缘层清除器的楔形块的结构示意图。 Fig. 6 is a structural schematic diagram of a wedge-shaped block of a pipe outer anti-corrosion insulating layer remover of the utility model.
具体实施方式 Detailed ways
如图1-6所示,本实用新型所述的一种管道外防腐绝缘层清除器,包括设于管道内的定位机构和进刀机构。 As shown in Figures 1-6, a pipeline outer anti-corrosion insulating layer remover according to the utility model includes a positioning mechanism and a knife feeding mechanism arranged in the pipeline.
如图1-6所示定位机构包括T型平台9、楔形块8、锥形筒7、中心管5、推动螺母10、推动螺杆6。中心管5与管道同轴设置。锥形筒7上设置有带锥度的凹槽,楔形块8上设置有通孔,楔形块8可以在凹槽里滑动,中心管5上设置有外螺纹,锥形筒7与中心管5固定在一起,锥形筒7与中心管5的内部设置有推动螺杆6,推动螺杆6通过螺纹与推动螺母10连接,推动螺母10的指端则穿过楔形块8的通孔。
As shown in Figures 1-6, the positioning mechanism includes a T-shaped platform 9, a
优选地,所述推动螺杆6可在所述锥形筒7内转动,以带动推动螺母10沿推动螺杆6轴向运动,进而带动楔形块8在锥形筒7凹槽里滑动。优选地,楔形块8的数量为三个以上,沿着锥形筒7表面均匀设置。
Preferably, the
如图1-6所示进刀机构包括手动摇杆4和支架2,手动摇杆4上设置有内螺纹孔和手柄,手动摇杆4的内螺纹与中心管5的外螺纹相匹配。支架2沿着管道轴向方向设置,支架2一端与手动摇杆4固定连接,另一端上固定设有清除刀具1,支架2上设置有两个安装孔,刀具通过螺钉3固定在支架2上。
As shown in Figure 1-6, the knife feeding mechanism includes a manual rocker 4 and a bracket 2, the manual rocker 4 is provided with an internal thread hole and a handle, and the internal thread of the manual rocker 4 matches the external thread of the
本实用新型所述的一种管道外防腐绝缘层剥离器具体的使用过程是:借用扳手等工具转动推动螺杆6,推动螺杆6带动推动螺母10前进,推动螺母10通过指端和楔形块8孔的作用带动楔形块8随推动螺母10在锥形筒7的凹槽里一起前进,由于锥度的作用,多个楔形块8在前进的同时一起张开,从而把锥形筒7及中心管5固定在管道的内壁。
The concrete use process of a pipeline outer anti-corrosion insulating layer stripper described in the utility model is: borrow a tool such as a wrench to rotate and push the
为适合不同内径管道的安装,楔形块8需要配合不同高度的T型平台9,管道内径改变则选用适当高度的T型平台9。当中心管5在管道内壁固定好后,把手动摇杆4的内孔套在中心管5上按照螺纹配合方式旋入,调节支架2在手动摇杆4上的位置,使刀具1的刀尖切入接触管道外防腐绝缘层的适当深度,用螺钉3把支架2固定在手动摇杆4上,手动摇杆4的长度也跟管径相适应。当转动手动摇杆4时,刀具1即在手动摇杆4及支架2的带动下绕中心管5旋转实现对管道外防腐绝缘层的切削,同时手动摇杆4在中心管5的螺纹的作用下,带动刀具1沿中心管5轴向运动,实现刀具1的自动进刀。根据需要剥离管道外防腐绝缘层的宽度来决定手动摇杆4在中心管5上旋进的距离。
In order to be suitable for the installation of pipelines with different inner diameters, the
本实用新型通过三块楔形块与锥形筒相互配合,实现中心管的自动定心和固定,手动摇杆与中心管采用螺纹联接方式,手动摇杆绕中心管旋转的同时也产生轴向运动,利用手动摇杆的旋转及轴向运动,固定在手动摇杆上的刀具夹持机构带动刀具来实现对管道外防腐绝缘层的切削和自动进刀。 The utility model realizes the automatic centering and fixing of the central tube through the mutual cooperation of three wedge blocks and the conical cylinder. The manual rocker and the central tube adopt a thread connection mode, and the manual rocker rotates around the central tube and also produces axial movement. , using the rotation and axial movement of the manual rocker, the tool clamping mechanism fixed on the manual rocker drives the tool to realize the cutting and automatic cutting of the outer anti-corrosion insulation layer of the pipeline.
以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型作任何形式上的限制,虽然本实用新型已以较佳实施例揭露如上,然而并非用以限定本实用新型,任何熟悉本专业的技术人员,在不脱离本实用新型技术方案范围内,当可利用上述揭示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本实用新型技术方案内容,依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。 The above are only preferred embodiments of the utility model, and are not intended to limit the utility model in any form. Although the utility model has been disclosed as above with preferred embodiments, it is not intended to limit the utility model. Any Those who are familiar with this profession, without departing from the scope of the technical solution of the present utility model, can use the technical content disclosed above to make some changes or modify equivalent embodiments with equivalent changes, but all without departing from the technical solution of the utility model Content, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the utility model still belong to the scope of the technical solution of the utility model.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103846254A (en) * | 2013-12-03 | 2014-06-11 | 成都杰森输配设备实业有限公司 | Cleaner for outer anticorrosive insulating layer of pipeline |
RU199236U1 (en) * | 2020-06-09 | 2020-08-24 | Публичное акционерное общество «Татнефть» имени В.Д. Шашина | Tool for stripping external insulation at pipe ends |
-
2013
- 2013-12-03 CN CN201320781137.6U patent/CN203664281U/en not_active Expired - Lifetime
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103846254A (en) * | 2013-12-03 | 2014-06-11 | 成都杰森输配设备实业有限公司 | Cleaner for outer anticorrosive insulating layer of pipeline |
RU199236U1 (en) * | 2020-06-09 | 2020-08-24 | Публичное акционерное общество «Татнефть» имени В.Д. Шашина | Tool for stripping external insulation at pipe ends |
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