CN203663682U - Device for absorbing and removing sulfur dioxide in CLAUS tail gas with ammonium sulfite absorption method - Google Patents
Device for absorbing and removing sulfur dioxide in CLAUS tail gas with ammonium sulfite absorption method Download PDFInfo
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- CN203663682U CN203663682U CN201320696607.9U CN201320696607U CN203663682U CN 203663682 U CN203663682 U CN 203663682U CN 201320696607 U CN201320696607 U CN 201320696607U CN 203663682 U CN203663682 U CN 203663682U
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- absorption
- tail gas
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- claus tail
- ammonium sulfite
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- 238000010521 absorption reaction Methods 0.000 title claims abstract description 92
- 238000000034 method Methods 0.000 title claims abstract description 26
- PQUCIEFHOVEZAU-UHFFFAOYSA-N Diammonium sulfite Chemical compound [NH4+].[NH4+].[O-]S([O-])=O PQUCIEFHOVEZAU-UHFFFAOYSA-N 0.000 title claims abstract description 20
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 title 2
- 238000006477 desulfuration reaction Methods 0.000 claims abstract description 19
- 230000023556 desulfurization Effects 0.000 claims abstract description 19
- 239000007921 spray Substances 0.000 claims abstract description 18
- 239000007788 liquid Substances 0.000 claims description 27
- 235000011114 ammonium hydroxide Nutrition 0.000 claims description 10
- 230000008676 import Effects 0.000 claims 2
- 239000012530 fluid Substances 0.000 claims 1
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 abstract description 18
- 230000005587 bubbling Effects 0.000 abstract description 17
- 229910021529 ammonia Inorganic materials 0.000 abstract description 9
- 239000003595 mist Substances 0.000 abstract description 3
- 238000005507 spraying Methods 0.000 abstract description 2
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 42
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 9
- 229910052717 sulfur Inorganic materials 0.000 description 9
- 239000011593 sulfur Substances 0.000 description 9
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 8
- 238000011084 recovery Methods 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 6
- 230000002745 absorbent Effects 0.000 description 4
- 239000002250 absorbent Substances 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 3
- 239000003337 fertilizer Substances 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 description 1
- 229910052921 ammonium sulfate Inorganic materials 0.000 description 1
- 235000011130 ammonium sulphate Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000009849 deactivation Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
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Abstract
本实用新型公开了一种基于亚硫酸铵吸收法的用于CLAUS尾气脱硫的装置,其特点是,装置为三层塔结构,分别为逆流喷淋吸收区、鼓泡吸收区和循环浓缩区,上部设有气体出口,装置内部按照自上而下依次设有:除雾器,设置在气体出口的下方;喷淋吸收区,设置在除雾器的下方,主要由三层喷淋装置组成;鼓泡吸收区,设置在逆流喷淋吸收区的下方,对尾气进行第一次吸收;气体分布器,设置在鼓泡吸收区的下方;浓缩循环区,设置在装置的底部。本实用新型的基于氨基法的用于CLAUS尾气脱硫的装置不仅能高效的吸收SO2气体,而且有效的解决了氨逃逸和液气比大的缺点。
The utility model discloses a device for CLAUS tail gas desulfurization based on an ammonium sulfite absorption method, which is characterized in that the device is a three-layer tower structure, which is respectively a countercurrent spray absorption area, a bubbling absorption area and a circulation concentration area, The upper part is provided with a gas outlet, and the interior of the device is arranged in order from top to bottom: a mist eliminator, which is arranged below the gas outlet; a spray absorption area, which is arranged under the mist eliminator, and is mainly composed of three layers of spray devices; The bubbling absorption zone is set under the countercurrent spraying absorption zone to absorb the tail gas for the first time; the gas distributor is set under the bubbling absorption zone; the concentration circulation zone is set at the bottom of the device. The device for CLAUS tail gas desulfurization based on the amino method of the utility model can not only absorb SO2 gas efficiently, but also effectively solve the shortcomings of ammonia escape and large liquid-gas ratio.
Description
技术领域technical field
本实用新型发明涉及一种基于亚硫酸铵吸收法的用于CLAUS尾气脱硫的装置。The utility model relates to a device for CLAUS tail gas desulfurization based on an ammonium sulfite absorption method.
背景技术Background technique
目前工业处理Claus尾气中的含硫气体主要以H2S选择氧化技术为主,并在此技术基础上开发了Superclaus工艺、Euroclaus工艺、BSR/Hi-Activity工艺等多种工艺技术。但该技术主要受限于催化剂的活性和选择性,而目前广泛采用的催化剂体系(碳体系、金属氧化物体系)均存在一定的缺陷和限制性,如产生有毒副产物,易失活等。At present, the industrial treatment of sulfur-containing gases in Claus tail gas is mainly based on H2S selective oxidation technology, and on the basis of this technology, a variety of process technologies such as Superclaus process, Euroclaus process, and BSR/Hi-Activity process have been developed. However, this technology is mainly limited by the activity and selectivity of the catalyst, and the currently widely used catalyst systems (carbon system, metal oxide system) all have certain defects and limitations, such as the production of toxic by-products and easy deactivation.
为解决H2S选择氧化受限于催化剂活性的问题,将亚硫酸铵吸收法硫回收技术应用于Claus尾气的硫回收过程中,将Claus尾气氧化为SO2后,通过亚硫酸铵吸收实现硫的回收利用。亚硫酸铵吸收法硫回收技术以(NH4)2SO3为主要吸收剂,能够对SO2进行有效的吸收脱除,且吸收剂能循环利用,该技术不产生任何废水、废液和废渣,因而受到广泛的关注。氨吸收装置是亚硫酸铵吸收法回收技术的核心,目前工业氨吸收脱硫装置主要以喷淋塔为主,但存在脱硫效率较低,耗能高、液气比大氨逃逸严重的问题,限制了该法的进一步推广应用。本发明在传统氨吸收装置的基础上进行了改进创新,不仅大大提高了SO2的吸收回收效率而且有效的解决了氨逃逸和液气比大的缺点,富集的NH4HSO3吸收液不仅可以进一步进行氧化结晶生产(NH4)2SO4肥料,还可以将吸收液回喷到Claus燃烧炉中参与Claus反应生产硫磺,因此在工业应用中具有较好的应用前景。In order to solve the problem that the selective oxidation of H 2 S is limited by the activity of the catalyst, the ammonium sulfite absorption sulfur recovery technology is applied to the sulfur recovery process of the Claus tail gas. After the Claus tail gas is oxidized to SO 2 , the sulfur recycling. Ammonium sulfite absorption sulfur recovery technology uses (NH 4 ) 2 SO 3 as the main absorbent, which can effectively absorb and remove SO 2 , and the absorbent can be recycled. This technology does not produce any waste water, waste liquid and waste residue , and thus received extensive attention. Ammonia absorption device is the core of ammonium sulfite absorption recovery technology. At present, industrial ammonia absorption and desulfurization devices are mainly spray towers, but there are problems such as low desulfurization efficiency, high energy consumption, and serious ammonia escape due to large liquid-gas ratio. further application of the law. The present invention is improved and innovated on the basis of the traditional ammonia absorption device, which not only greatly improves the absorption and recovery efficiency of SO 2 but also effectively solves the shortcomings of ammonia escape and large liquid-gas ratio. The enriched NH 4 HSO 3 absorption liquid not only It can be further oxidized and crystallized to produce (NH 4 ) 2 SO 4 fertilizer, and the absorption liquid can also be sprayed back into the Claus combustion furnace to participate in the Claus reaction to produce sulfur, so it has a good application prospect in industrial applications.
发明内容Contents of the invention
本实用新型的目的是提供一种新型亚硫酸铵吸收法CLAUS尾气吸收脱硫装置,并将该装置应用于煤化工和石油化工酸性气中Claus尾气硫回收过程中。The purpose of this utility model is to provide a novel ammonium sulfite absorption method CLAUS tail gas absorption and desulfurization device, and apply the device to the sulfur recovery process of Claus tail gas in coal chemical industry and petrochemical acid gas.
本实用新型提供的亚硫酸铵吸收法CLAUS尾气吸收脱硫装置,其特点是,装置为三层塔结构,分别为逆流喷淋吸收区、鼓泡吸收区和循环浓缩区,上部设有气体出口,装置内部按照自上而下依次设有:除雾器,设置在气体出口的下方;喷淋吸收区,设置在除雾器的下方,主要由三层喷淋装置组成;鼓泡吸收区,设置在逆流喷淋吸收区的下方,对尾气进行第一次吸收;气体分布器,设置在鼓泡反应区的下方;浓缩吸收区,设置在装置的底部。The ammonium sulfite absorption method CLAUS tail gas absorption and desulfurization device provided by the utility model is characterized in that the device is a three-layer tower structure, which is respectively a countercurrent spray absorption area, a bubbling absorption area and a circulation concentration area, and the upper part is provided with a gas outlet. The interior of the device is arranged in order from top to bottom: the demister, which is set under the gas outlet; the spray absorption area, which is set under the demister, and is mainly composed of three layers of spray devices; the bubbling absorption area, which is set Under the countercurrent spray absorption area, the exhaust gas is first absorbed; the gas distributor is arranged under the bubbling reaction area; the concentration absorption area is arranged at the bottom of the device.
本实用新型的亚硫酸铵吸收法CLAUS尾气吸收脱硫装置,其进一步的特点是,气体入口连接着气体分布器,气体分布器设置在鼓泡吸收区和浓缩循环区之间。The utility model of the ammonium sulfite absorption method CLAUS tail gas absorption desulfurization device is further characterized in that the gas inlet is connected to a gas distributor, and the gas distributor is arranged between the bubbling absorption area and the concentration circulation area.
本实用新型的亚硫酸铵吸收法CLAUS尾气吸收脱硫装置,其进一步的特点是,装置设有鼓泡吸收区,在鼓泡吸收区内设置有氨水进口和吸收液溢流口。The utility model of ammonium sulfite absorption method CLAUS tail gas absorption desulfurization device is further characterized in that the device is provided with a bubbling absorption area, and an ammonia water inlet and an absorption liquid overflow are arranged in the bubbling absorption area.
本实用新型的亚硫酸铵吸收法CLAUS尾气吸收脱硫装置,其进一步的特点是,装置设有浓缩循环区,在浓缩循环区内设置有氨水进口,浓缩出口和循环液出口。The ammonium sulfite absorption method CLAUS tail gas absorption desulfurization device of the utility model is further characterized in that the device is provided with a concentration circulation area, and the concentration circulation area is provided with an ammonia water inlet, a concentration outlet and a circulation liquid outlet.
本实用新型具有以下有益效果:The utility model has the following beneficial effects:
1)亚硫酸铵吸收法CLAUS尾气吸收脱硫装置能大大提高了SO2的吸收回收效率而且有效的解决了氨逃逸和液气比大的缺点。1) The ammonium sulfite absorption method CLAUS tail gas absorption and desulfurization device can greatly improve the absorption and recovery efficiency of SO 2 and effectively solve the shortcomings of ammonia escape and large liquid-gas ratio.
2)亚硫酸铵吸收法CLAUS尾气吸收脱硫装置富集的NH4HSO3吸收液不仅可以进一步进行氧化结晶生产(NH4)2SO4肥料,还可以将吸收液回喷到Claus燃烧炉中参与Claus反应生产硫磺,具有较好的应用前景2) Ammonium sulfite absorption method The NH 4 HSO 3 absorption liquid enriched by the CLAUS tail gas absorption desulfurization device can not only be further oxidized and crystallized to produce (NH 4 ) 2 SO 4 fertilizer, but also can be sprayed back into the Claus combustion furnace to participate in Claus reaction produces sulfur, which has a good application prospect
附图说明Description of drawings
图1为本实用新型的亚硫酸铵吸收法CLAUS尾气吸收脱硫装置的结构示意图。图中各数字标号表如下:Fig. 1 is a structural schematic diagram of the ammonium sulfite absorption method CLAUS tail gas absorption desulfurization device of the present invention. The number labels in the figure are as follows:
1.Claus尾气进口2.气体分布器3.氨水进口4.酸度计5.鼓泡吸收区6.逆流喷淋吸收区7.喷淋层8.除雾器9.氨水进口10.循环浓缩区11.酸度计12.净化气体出口13.循环喷淋液14.喷淋液循环泵15.鼓泡区吸收液16.鼓泡区吸收液17.浓缩液出口1. Claus
具体实施方式Detailed ways
本实用新型的亚硫酸铵吸收法CLAUS尾气吸收脱硫装置的具体工作方式如下:The specific working method of the ammonium sulfite absorption method CLAUS tail gas absorption desulfurization device of the present utility model is as follows:
全部被氧化为SO2的Claus尾气通过气体进口1进入吸收装置后,首先通过气体分布器2的作用将气体均匀的分布并通过鼓泡吸收区5,鼓泡吸收区不仅对SO2气体进行第一次吸收,而且起到降低气体温度和除尘的作用,鼓泡吸收区的吸收液pH值由吸收区内的酸度计4进行测定,吸收液的pH值由氨水通过氨水进口3控制在5-7的范围内,鼓泡吸收区的体积通过溢流口控制,随着吸收反应的进行,吸收反应产生的多余的吸收液16通过溢流口进入循环浓缩区,保证鼓泡吸收区的体积恒定。当对鼓泡区进行排空时则开启吸收液出口15。经过鼓泡吸收区的气体进入逆流喷淋吸收区6,喷淋液由安装在逆流喷淋吸收区上部的喷淋层喷出与气体进行逆流式接触,对SO2气体进行第二次吸收反应,吸收液经过浓缩循环区后进行循环吸收利用,最后气体通过除雾器8有效的捕捉逃逸氨和胶体颗粒后,通过净化气体出口12排出。鼓泡吸收区和逆流喷淋吸收区富集的吸收液进入浓缩循环区10,在浓缩循环区内对富集的吸收液通过氨水进口9补充氨水进行再生,保证吸收液的pH值在5-7范围内,吸收液的pH由位于浓缩循环区的酸度计11测量,再生的吸收液通过循环泵14进入喷淋层进行循环吸收。整个浓缩循环区的吸收液体积由液位开关保持恒定,富集的吸收液通过吸收液出口17排除,排除的富集吸收液可以通过氧化结晶等工序后生产硫酸铵肥料,也可返回到Claus反应炉内参与Claus反应生产硫磺。After the Claus tail gas that has been completely oxidized to SO 2 enters the absorption device through the
本实用新型的亚硫酸铵吸收法CLAUS尾气吸收脱硫装置不仅大大提高了SO2的吸收回收效率而且有效的解决了氨逃逸和液气比大的缺点。在吸收过程中主要发生的化学反应如下:The ammonium sulfite absorption method CLAUS tail gas absorption and desulfurization device of the utility model not only greatly improves the absorption and recovery efficiency of SO2 but also effectively solves the shortcomings of ammonia escape and large liquid-gas ratio. The main chemical reactions that take place during the absorption process are as follows:
2NH3+SO2+H2O→(NH4)2SO3(吸收剂)2NH 3 +SO 2 +H 2 O→(NH 4 ) 2 SO 3 (absorbent)
(NH4)2SO3+SO2+H2O→2NH4HSO3 (NH 4 ) 2 SO 3 +SO 2 +H 2 O→2NH 4 HSO 3
NH4HSO3+NH3→(NH4)2SO3 NH 4 HSO 3 +NH 3 →(NH 4 ) 2 SO 3
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104307342A (en) * | 2014-11-07 | 2015-01-28 | 广西南宁华国环境科技有限公司 | Two-stage flue gas desulfurizing tower |
CN106139866A (en) * | 2016-08-20 | 2016-11-23 | 浙江海牛环境科技股份有限公司 | A kind of employing adverse current opposite-flushing type turbulence washing tower waste gas treatment process and device thereof |
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CN109529580A (en) * | 2017-09-21 | 2019-03-29 | 中国石油化工股份有限公司 | The process unit and process of sulfur dioxide and hydrogen sulfide liquid phase reactor desulfurization |
CN109764351A (en) * | 2018-12-12 | 2019-05-17 | 河南心连心化肥有限公司 | A kind of ultra-low emission device and emission process of coal-fired boiler tail gas |
CN114053871A (en) * | 2020-07-30 | 2022-02-18 | 唐山惠川环保科技有限公司 | Complex iron desulfurization and regeneration process method |
CN114570182A (en) * | 2020-11-30 | 2022-06-03 | 中国科学院过程工程研究所 | Anti-blocking purification device and method for ammonia-containing tail gas |
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Cited By (8)
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CN104307342A (en) * | 2014-11-07 | 2015-01-28 | 广西南宁华国环境科技有限公司 | Two-stage flue gas desulfurizing tower |
CN106139866A (en) * | 2016-08-20 | 2016-11-23 | 浙江海牛环境科技股份有限公司 | A kind of employing adverse current opposite-flushing type turbulence washing tower waste gas treatment process and device thereof |
CN107501184A (en) * | 2017-08-01 | 2017-12-22 | 新华制药(寿光)有限公司 | A kind of SO for absorbing the pyrazolone production of 1 phenyl, 3 methyl 52The method of tail gas |
CN109529580A (en) * | 2017-09-21 | 2019-03-29 | 中国石油化工股份有限公司 | The process unit and process of sulfur dioxide and hydrogen sulfide liquid phase reactor desulfurization |
CN109764351A (en) * | 2018-12-12 | 2019-05-17 | 河南心连心化肥有限公司 | A kind of ultra-low emission device and emission process of coal-fired boiler tail gas |
CN114053871A (en) * | 2020-07-30 | 2022-02-18 | 唐山惠川环保科技有限公司 | Complex iron desulfurization and regeneration process method |
CN114570182A (en) * | 2020-11-30 | 2022-06-03 | 中国科学院过程工程研究所 | Anti-blocking purification device and method for ammonia-containing tail gas |
CN114570182B (en) * | 2020-11-30 | 2024-05-03 | 中国科学院过程工程研究所 | Anti-blocking purification device and method for ammonia-containing tail gas |
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