CN203650827U - Quantitative feeding cylinder mechanism of injection molding machine - Google Patents
Quantitative feeding cylinder mechanism of injection molding machine Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及缸体机构,尤其涉及应用于射出成型的定量供料缸体机构。The utility model relates to a cylinder body mechanism, in particular to a quantitative feeding cylinder body mechanism applied to injection molding.
背景技术Background technique
射出成型机以塑胶粒为原料,将其热融射出成型为所需的产品。塑胶粒在室温下容易受潮吸湿,影响产品的品质。因此,在射出成型前,必须先将塑胶粒在干燥筒内经干燥处理后,再供给至射出成型机。The injection molding machine uses plastic pellets as raw material, and melts them into desired products. Plastic particles are susceptible to moisture absorption at room temperature, which affects the quality of the product. Therefore, before injection molding, the plastic pellets must be dried in a drying cylinder before being supplied to the injection molding machine.
射出成型机每次射出成型所需的塑胶粒原料必须为固定的量。为确保塑胶粒原料每次的供给量为固定的量,通常会在干燥筒的出料口设置定量供料机构,再供料给射出成型机。The plastic pellet raw material required for each injection molding of the injection molding machine must be a fixed amount. In order to ensure that the supply of plastic pellets is a fixed amount each time, a quantitative feeding mechanism is usually installed at the discharge port of the drying cylinder, and then fed to the injection molding machine.
现有的定量供料机构是在干燥筒的出料口设置可以开启或闭合的阀门机构,当阀门开启时,进行供料,当阀门闭合时,则停止供料。根据控制阀门的开启时间来达到定量供料的目的。亦即,现有定量供料机构是以供料时间来达到定量供料的目的。The existing quantitative feeding mechanism is to set a valve mechanism that can be opened or closed at the discharge port of the drying cylinder. When the valve is opened, the material is supplied, and when the valve is closed, the material is stopped. The purpose of quantitative feeding is achieved according to the opening time of the control valve. That is to say, the existing quantitative feeding mechanism uses the feeding time to achieve the purpose of quantitative feeding.
然而,干燥筒在单位时间内的出料量会随着干燥筒内部的压力而不同,亦即,当干燥筒内部所储置的塑胶粒原料为大量时,其施加于出料口的压力即会增大,在单位时间内由出料口所输出的塑胶粒原料即会增多;反之,当干燥筒内部所储置的塑胶粒原料为少量时,其施加于出料口的压力即会变小,在单位时间内由出料口所输出的塑胶粒原料即会相形变少。因此,现有定量供料机构,其根据控制供料时间的方式并无法保证获得固定的供给量。However, the discharge volume of the drying cylinder per unit time will vary with the pressure inside the drying cylinder, that is, when there is a large amount of plastic pellets stored in the drying cylinder, the pressure applied to the discharge port will be will increase, and the output of plastic pellets from the discharge port will increase in unit time; on the contrary, when there is a small amount of plastic pellets stored in the drying cylinder, the pressure applied to the discharge port will change. If it is small, the plastic granule raw material output from the discharge port will be less deformed in a unit time. Therefore, the existing quantitative feeding mechanism cannot guarantee a fixed feeding amount according to the mode of controlling the feeding time.
当供给至射出成型机的塑胶粒原料量过多时,其多余的塑胶粒原料将暂存于射出成型机的待料室,以供下一行程的射出成型使用。然而其在待料室停留的时间内,因处于室温的环境内而容易受潮吸湿。因而,在下一行程的射出成型前又必须对停留于待料室的塑胶粒原料进行干燥处理,非常不便。简言之,待料室必须常保加热干燥的状态,增加制造成本。When the amount of plastic pellets supplied to the injection molding machine is too much, the excess plastic pellets will be temporarily stored in the waiting room of the injection molding machine for use in the next injection molding process. However, during the time it stays in the waiting room, it is easy to absorb moisture because it is in the environment of room temperature. Therefore, it is very inconvenient to dry the plastic pellet raw materials staying in the waiting room before the next injection molding process. In short, the waiting room must be kept in a heated and dry state, which increases the manufacturing cost.
当供给至射出成型机的塑胶粒原料量不足时,射出成型机将会停机,待补足足够的塑胶粒原料量时,再行开机,此种停机又开机的断续成型情形,将会造成产品的不良现象。When the amount of plastic pellets supplied to the injection molding machine is insufficient, the injection molding machine will shut down and restart when sufficient plastic pellets are replenished. This intermittent molding situation of stopping and restarting will cause damage to the product. adverse phenomena.
实用新型内容Utility model content
本实用新型的目的在于提供一种射出成型机的定量供料缸体机构,可以确保定量供料至射出成型机。The purpose of the utility model is to provide a quantitative feeding cylinder mechanism of an injection molding machine, which can ensure quantitative feeding to the injection molding machine.
根据本实用新型的一个方面,提供一种射出成型机的定量供料缸体机构,其组装于干燥筒与射出成型机之间,该定量供料缸体机构包括:缸筒单元,其具有缸筒,及设于该缸筒的相对向端部的第一端座与第二端座,缸筒的内部为缸室,第一与第二端座分别设有第一接口与第二接口,第一与第二接口各与缸室相通,缸筒的上筒壁与下筒壁在该上筒壁与下筒壁相错开的位置分别设有进料口与出料口;第一活塞与第二活塞,其相隔地容置于缸筒的缸室,缸室以第一与第二活塞为界,在第一活塞与第一端座之间形成进程缸室,在第二活塞与第二端座之间形成回程缸室,以及在第一与第二活塞之间形成定量容料缸室,进程缸室与回程缸室分别连通第一接口与第二接口,进料口与定量容料缸室相通并可被第二活塞所活动遮蔽,出料口与定量容料缸室相通并可被第一活塞所活动遮蔽;以及活塞连杆,其组装于第一活塞与第二活塞之间。采用定量容料缸室的容积作为塑胶粒原料定量的控制,从而定量供给至射出成型机。According to one aspect of the present invention, a quantitative feeding cylinder mechanism of an injection molding machine is provided, which is assembled between the drying cylinder and the injection molding machine. The quantitative feeding cylinder mechanism includes: a cylinder unit, which has a cylinder cylinder, and a first end seat and a second end seat arranged at opposite ends of the cylinder, the inside of the cylinder is a cylinder chamber, and the first and second end seats are respectively provided with a first interface and a second interface, Each of the first and second interfaces communicates with the cylinder chamber, and the upper cylinder wall and the lower cylinder wall of the cylinder are respectively provided with a feed inlet and a discharge outlet at positions where the upper cylinder wall and the lower cylinder wall are staggered; the first piston and the lower cylinder wall The second piston is accommodated in the cylinder chamber of the cylinder at intervals, the cylinder chamber is bounded by the first and second pistons, and a process cylinder chamber is formed between the first piston and the first end seat, between the second piston and the second piston. A return cylinder chamber is formed between the two end seats, and a quantitative capacity cylinder chamber is formed between the first and second pistons. The material cylinder chamber communicates with and can be movably covered by the second piston, the material outlet communicates with the quantitative container chamber and can be movably shielded by the first piston; and a piston connecting rod, which is assembled between the first piston and the second piston between. The volume of the quantitative capacity cylinder chamber is used as the quantitative control of the plastic pellet raw material, so as to be quantitatively supplied to the injection molding machine.
根据本实用新型的一实施例,缸筒的上部与下部分别组装有上承座与下承座,其分别设有第一进料通口与第一出料通口,第一进料通口与第一出料通口分别与进料口与出料口对应相通,上承座与下承座各具有弧形内表面与平面外表面。According to an embodiment of the present invention, the upper and lower parts of the cylinder are respectively assembled with an upper bearing and a lower bearing, which are respectively provided with a first feed port and a first discharge port, and the first feed port The first discharge port communicates with the feed port and the discharge port respectively, and the upper seat and the lower seat each have an arc-shaped inner surface and a planar outer surface.
根据本实用新型的一实施例,上承座与下承座分别组装有上承板与下承板,其分别设有第二进料通口与第二出料通口,第二进料通口与第二出料通口分别与第一进料通口与第二出料通口对应相通。According to an embodiment of the utility model, the upper bearing seat and the lower bearing seat are respectively assembled with an upper supporting plate and a lower supporting plate, which are respectively provided with a second feeding port and a second discharging port, and the second feeding port The port and the second discharge port communicate with the first feed port and the second discharge port respectively.
根据本实用新型的一实施例,下承板组装有分配器,其具有环形槽体,环形槽体设有相分隔的输入口、第一输出口与第二输出口,输入口与出料口连通,环形槽体的内部在第一输出口及第二输出口之间设有可转动的拨板,该拨板可阻隔第一输出口或第二输出口。According to an embodiment of the utility model, the lower bearing plate is assembled with a distributor, which has an annular tank body, and the annular tank body is provided with an input port, a first output port and a second output port, and the input port and the discharge port are separated. In communication, the interior of the annular tank body is provided with a rotatable dial between the first output port and the second output port, and the dial can block the first output port or the second output port.
本实用新型的有益效果在于,根据本实用新型的射出成型机的定量供料缸体机构,通过一台定量供料缸体机构,可输出至不同的输出口,从而供不同台的射出成型机使用,并且能够采用定量容料缸室的容积作为塑胶粒原料定量的控制,从而将定量的塑胶粒原料供给至射出成型机。The beneficial effect of the utility model is that, according to the quantitative feeding cylinder mechanism of the injection molding machine of the utility model, through a quantitative feeding cylinder mechanism, it can be output to different output ports, thereby supplying different sets of injection molding machines Use, and the volume of the quantitative capacity cylinder chamber can be used as the quantitative control of the plastic pellet raw material, so that the quantitative plastic pellet raw material can be supplied to the injection molding machine.
附图说明Description of drawings
图1所示为依照本实用新型一实施方式的射出成型机的定量供料缸体机构的外观示意图。Fig. 1 is a schematic diagram showing the appearance of the quantitative feeding cylinder mechanism of the injection molding machine according to an embodiment of the present invention.
图2所示为图1所示的定量供料缸体机构的分解图。Fig. 2 is an exploded view of the quantitative feeding cylinder mechanism shown in Fig. 1 .
图3所示为沿图1所示的定量供料缸体机构的A-A线所取的剖视图。Fig. 3 is a sectional view taken along line A-A of the quantitative feeding cylinder mechanism shown in Fig. 1 .
图4所示为沿图1所示的定量供料缸体机构的B-B线所取的剖视图。Fig. 4 is a sectional view taken along line B-B of the quantitative feeding cylinder mechanism shown in Fig. 1 .
图5所示为图3所示的定量供料缸体机构的动作示意图,显示第一与第二活塞处于进程及进料的状态。Fig. 5 is a schematic diagram of the action of the quantitative feeding cylinder mechanism shown in Fig. 3, showing that the first and second pistons are in the progressing and feeding states.
图6所示为图3所示的定量供料缸体机构的动作示意图,显示第一与第二活塞处于回程及出料的状态。Fig. 6 is a schematic diagram of the action of the quantitative feeding cylinder mechanism shown in Fig. 3, showing that the first and second pistons are in the state of returning and discharging.
图7所示为图1所示的定量供料缸体机构加设分配器的外观示意图。FIG. 7 is a schematic diagram of the appearance of the quantitative feeding cylinder mechanism shown in FIG. 1 with a distributor added.
具体实施方式Detailed ways
有关本实用新型的前述及其他技术内容、特点与功效,在以下配合参考附图的实施例详细说明当中,将可清楚的呈现。The foregoing and other technical contents, features and effects of the present invention will be clearly presented in the following detailed description of the embodiments with reference to the accompanying drawings.
依照本实用新型一实施方式的射出成型机的定量供料缸体机构,可适用于气压缸或油压缸的缸体机构。本实用新型定量供料缸体机构,组装于干燥筒与射出成型机之间。请参阅图1至图4,依照本实用新型一实施方式的定量供料缸体机构包括缸筒单元100、第一活塞200、第二活塞300与活塞连杆400。The quantitative feeding cylinder mechanism of the injection molding machine according to an embodiment of the present invention can be applied to the cylinder mechanism of a pneumatic cylinder or a hydraulic cylinder. The quantitative feeding cylinder mechanism of the utility model is assembled between the drying cylinder and the injection molding machine. Referring to FIG. 1 to FIG. 4 , the quantitative feeding cylinder mechanism according to an embodiment of the present invention includes a
缸筒单元100具有缸筒110以及设于该缸筒的相对向端部的第一端座120与第二端座130。缸筒110的内部为缸室140。第一端座120与第二端座130分别设有第一接口121与第二接口131,这些接口各与缸室140相通。缸筒110的上筒壁与下筒壁在其相错开的位置分别设有进料口111与出料口112。第一端座120与第二端座130为方形,两端座的四个角部之间各以螺栓150相互结合。The
第一活塞200与第二活塞300相隔地容置于缸筒110的缸室140。缸室140以第一活塞200与第二活塞300为界,而分别在第一活塞200与第一端座120之间形成进程缸室141,在第二活塞300与第二端座130之间形成回程缸室142,以及在第一活塞200与第二活塞300之间形成定量容料缸室143。进程缸室141与回程缸室142分别连通第一接口121与第二接口131。缸筒110的进料口111与定量容料缸室143相通,并可被第二活塞300所活动遮蔽;缸筒110出料口112亦与定量容料缸室143相通,并可被第一活塞200所活动遮蔽。亦即,根据第一活塞200与第第二活塞300的进退作动,可分别遮蔽出料口112与进料口111。The
活塞连杆400组装于第一活塞200与第二活塞300之间,使得第一活塞200与第二活塞300可以连动进退。The
缸筒110的上部组装有上承座510。该上承座510设有第一进料通口511,其与进料口111对应相通。上承座510具有弧形内表面512与平面外表面513,其弧形内表面512可与缸筒110的弧形外表面相配合,而其平面外表面513可便于与其他机件结合。An
上承座510组装有上承板610。该上承板610设有第二进料通口611,其与上承板510的第一进料通口511对应相通。上承板610用以组装干燥筒800,经由第二进料通口611与干燥筒800相通。The
同样的,缸筒110的下部组装有下承座520。该下承座520设有第一出料通口521,其与出料口112对应相通。下承座520亦具有弧形内表面522与平面外表面523,其弧形内表面522可与缸筒110的弧形外表面相配合,而其平面外表面523可便于与其他机件结合。Similarly, a
同样的,下承座520组装有下承板620。该下承板620设有第二出料通口621,其与下承座520的第一出料通口521对应相通。下承板610用以组装其他机件,例如图7所示的分配器。Similarly, the
请一并参阅图5,在供料时,第一活塞200、活塞连杆400与第二活塞300处于进程动作,此时,介质(气体或油液)由第一端座120的第一接口121注入进程缸室141,介质逐渐充满进程缸室141而逐渐将第一、第二活塞及其活塞连杆往后(第二端座130的方向)推进,使得原先被第二活塞300遮蔽的进料口111呈现开启的状态,而原先开启的出料口112则呈现被第一活塞200遮蔽的状态,因而定量容料缸室143呈现进料口111开启、出料口112遮蔽的状态。因此,存置于干燥筒800内部经该干燥筒干燥的塑胶粒原料可以经由第二进料通口611、第一进料通口511、以及进料口111而进入定量容料缸室143。Please refer to Fig. 5 together. When feeding materials, the
请一并参阅图6,当定量容料缸室143被进料填满之后,进料口111停止进料,且控制将第一活塞200、活塞连杆400与第二活塞300处于进程动作,此时,介质(气体或油液)由第二端座130的第二接口131注入回程缸室142,介质逐渐充满回程缸室142而逐渐将第一、第二活塞及其活塞连杆往前(第一端座120的方向)推进,使得原先被第一活塞200遮蔽的出料口112呈现开启的状态,而原先开启的进料口111则呈现被第二活塞300遮蔽的状态,因而定量容料缸室143呈现出料口112开启、进料口111遮蔽的状态。因此,被进料于定量容料缸室143的经干燥的塑胶粒原料可以经由出料口112、第一出料通口521以及第二出料通口621输出至射出成型机(未图示),以供射出成型使用。Please also refer to FIG. 6 , when the quantitative
依据本实用新型一实施方式的定量供料缸体机构,以容积作为定量的控制,亦即,以定量容料缸室143所容置的塑胶粒原料的量供给至射出成型机,而定量容料缸室143的容置空间为固定的容量,因此供给至射出成型的塑胶粒原料的量亦保证为定量,不会有不足或过量的情况。According to the quantitative feeding cylinder body mechanism of one embodiment of the present invention, the volume is used as the quantitative control, that is, the amount of the plastic pellet raw material accommodated in the quantitative
调节第一活塞200与第二活塞300之间的间距,亦即调节活塞连杆400的长度,即可据以调节定量容料缸室143的空间大小,而据以调节塑胶粒原料所供应的量。Adjusting the distance between the
相对于射出成型机,由于定量供料缸体机构每一进料及出料的动作行程的时间较短,而射出成型机每一射出成型的动作行程的时间较长,因此,可以通过一台定量供料缸体机构供应给多台射出成型机使用。亦即,请参阅图7,依照本实用新型一实施方式的定量供料缸体机构,在下承板620组装有分配器700,其具有环形槽体710,环形槽体710设有相分隔的输入口711、第一输出口712与第二输出口713。其中,输入口711与出料口112连通,而第一输出口712与第二输出口713则分别连通不同的射出成型机。环形槽体710的内部在第一输出口712及第二输出口713之间设有可转动的拨板720,该拨板720可阻隔第一输出口712或第二输出口713。在一使用状态时,拨板720拨向并阻隔第二输出口713,使得由出料口112供料的塑胶粒原料可以经由第一输出口712供料至一射出成型机(未图示),供该射出成型机射出成型使用;反之,在另一使用状态时,拨板720拨向并阻隔第一输出口712,使得由出料口112供料的塑胶粒原料可以经由第二输出口713供料至另一射出成型机(未图示),供该另一射出成型机射出成型使用。Compared with the injection molding machine, due to the short time of each feeding and discharging action stroke of the quantitative feeding cylinder mechanism, and the longer time of each injection molding action stroke of the injection molding machine, it can be achieved through a Quantitative feeding cylinder mechanism is supplied to multiple injection molding machines. That is, please refer to FIG. 7 , according to the quantitative feeding cylinder mechanism of an embodiment of the present invention, a
虽然本实用新型以实施方式公开如上,然其并非用以限定本实用新型,任何本领域技术人员,在不脱离本实用新型的精神和范围内,当可作各种的变动与润饰,因此本实用新型的保护范围当视权利要求书所界定者为准。Although the utility model is disclosed as above in terms of implementation, it is not intended to limit the utility model, and any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the utility model. The scope of protection of a utility model should be defined by the claims.
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CN105291366A (en) * | 2015-10-26 | 2016-02-03 | 佳马机械涂覆科技(苏州)有限公司 | Continuous silica gel color paste output cylinder |
CN115999648A (en) * | 2022-10-10 | 2023-04-25 | 焦作集越纳米材料技术有限公司 | A kind of preparation method of ultrafine carbon nanotube catalyst |
CN115999648B (en) * | 2022-10-10 | 2024-11-01 | 河南集越新材料有限公司 | Preparation method of superfine carbon nano tube catalyst |
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