CN203649653U - Round sheet iron laser welding loading machine - Google Patents
Round sheet iron laser welding loading machine Download PDFInfo
- Publication number
- CN203649653U CN203649653U CN201320673669.8U CN201320673669U CN203649653U CN 203649653 U CN203649653 U CN 203649653U CN 201320673669 U CN201320673669 U CN 201320673669U CN 203649653 U CN203649653 U CN 203649653U
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- laser weld
- welding
- iron sheet
- feeder
- round iron
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Abstract
The utility model discloses a round sheet iron laser welding loading machine. The round sheet iron laser welding loading machine is provided with a rack; the left part and the right part of the rack are respectively provided with a welding working table and a loading working table which are positioned on the same plane; the loading working table is provided with a first vibrating disk and a second vibrating disk which are used for vibrating and arranging welded parts and a discharge module; the upper end of the discharge module is provided with an X-axis electric cylinder which is transversely and horizontally arranged; the upper end of the X-axis electric cylinder is provided with a Y-axis electric cylinder which is longitudinally and horizontally arranged; the lower end of the Y-axis electric cylinder is provided with a taking and loading module which is used for sucking and moving the welded parts; the welding working table is provided with a laser welding rotary table; the laser welding rotary table is provided with four stations; the rack is provided with a touch controller and a laser machine. The round sheet iron laser welding loading machine disclosed by the utility model can implement automatic loading, save human resources and improve production efficiency, can improve welding quality and loading efficiency, and reduces human resource and product cost.
Description
Technical field
The utility model relates to a kind of industrial welding equipment, is specifically related to a kind of round iron sheet laser weld feeder.
Background technology
In industrial processes, have in the production process of a lot of products and can use weld parts technique, comparatively conventional is laser welding process now, laser welding process can drop to heat minimum requirement, heat affected area metallographic excursion is little, and because of the distortion that heat causes also minimum, and, laser welding process does not need to use electrode, there is no electrode fouling or impaired misgivings, laser beam is easy to focus on, aim at and guided by optical instrument, and laser beam can focus on very little region, can weld parts small-sized and that interval is close; Simultaneously, laser welding process is easy to carry out high-speed welding with automation, when welding thin material or thin footpath wire rod, can be as the puzzlement that easily has melt back as arc welding, not affected by magnetic field, can aim at accurately weldment, so laser welding process is widely used in industrial production with its welding advantage.
But be welded in process at laser, a lot of accessories of a product are miniature parts, manual work is to use tweezers to realize, not only task difficulty is large to adopt manually-operated mode, repeat operation strong to the fatigability of personnel's generation, and there is the possibility of neglected loading, so manual operation is that laser welder material loading can not efficiently carry out in actual production.
In order to solve the deficiency of artificial loading, need to design and a kind ofly can realize automatic charging, save human resources, the round iron sheet laser weld feeder of production efficiency is provided, to improve welding quality and loading efficiency, reduce human resources and production cost, improve quality and the production efficiency of product.
Utility model content
The utility model technical issues that need to address are just to overcome the defect of prior art, a kind of round iron sheet laser weld feeder is provided, it can be realized automatic charging, saves human resources, production efficiency is provided, can improve welding quality and loading efficiency, reduce human resources and production cost, improve quality and the production efficiency of product.
For addressing the above problem, the utility model adopts following technical scheme:
Round iron sheet laser weld feeder, this round iron sheet laser weld feeder is provided with frame, and the left part of frame and right part are respectively equipped with and are positioned at conplane welding bench and loading working table, loading working table is provided with the first vibrating disk and the second vibrating disk of arranging soldering part for vibrating, is provided with the discharging module for taking out soldering part between the first vibrating disk and the second vibrating disk, the upper end of discharging module is provided with the X-axis electricity cylinder that transverse horizontal arranges, X-axis electricity cylinder upper end is provided with the Y-axis electricity cylinder that vertical equity arranges, the lower end of Y-axis electricity cylinder is provided with for drawing and the feeding material loading module of mobile soldering part, the lower end of feeding material loading module is provided with the suction nozzle for drawing soldering part, and feeding material loading module is provided with the suction cylinder that absorption power is provided for suction nozzle, welding bench is provided with the laser weld turntable of tubular vertical setting, laser weld turntable is provided with four stations that are distributed on laser weld turntable upper surface circumference, the front side station of laser weld turntable upper surface is manually to pick and place fixture station for what place device to be welded, the right side station of laser weld turntable upper surface is the feeding station of getting of placing soldering part for coordinating with suction nozzle, the rear side station of laser weld turntable upper surface is for soldering part being welded in to the welding post on device to be welded, the left side station of laser weld turntable upper surface is the finished product station that has welded device for taking off, the welding bench of laser weld turntable rear side is provided with welding mechanism, and welding mechanism is positioned at the top of welding post, the left end of Y-axis electricity cylinder is positioned at the top of getting feeding station, and laser weld turntable is seen as and is rotated counterclockwise from depression angle, frame is provided with for controlling the each mechanism of the round iron sheet laser weld feeder touch controller of operation automatically, soldering part is positioned over its transfer on the device to be welded of getting on feeding station through suction nozzle, fixture is fixed device to be welded and soldering part, then laser weld turntable is rotated counterclockwise 90 degree, the device to be welded fixing is transferred to welding post and carries out laser weld operation, manually pick and place device to be welded on fixture station is transferred to and gets feeding station simultaneously, simultaneously, the welding that welding post has welded completes device and is transferred to finished product station, weld device by artificial taking-up, on the vacant carrier that manually picks and places fixture station, put into device to be welded, thereby reach and get efficiently material loading and weld job.
The utility model is in order efficiently to put into and take out device to be welded, improve weld job efficiency, preferably technical scheme is, four stations on laser weld turntable upper surface circumference are equipped with the carrier for carrying device to be welded, and carrier is provided with the fixture for fixed clamp device to be welded.
The utility model is in order to improve the precision of laser weld operation, improve the quality of products, preferably technical scheme also have, welding mechanism is provided with the automatic pressing material module for being fixed device to be welded and soldering part, automatic pressing material module be positioned at welding post directly over.
The utility model is in order to realize efficient arrangement soldering part, and preferably technical scheme also has, and is provided with for vibrating the first vibrating disk and the second vibrating disk to arrange the vibrating air cylinder of soldering part between the first vibrating disk and the second vibrating disk.
The utility model efficiently picks and places soldering part in order to realize, and preferably technical scheme also has, and feeding material loading module is provided with for the feeding cylinder promoting and the suction nozzle that declines is put to complete soldering part.
The utility model, in order efficiently to carry out laser weld operation, reduces the volume of round iron sheet laser weld feeder, and preferably technical scheme also has, and frame is provided with the laser machine that welding energy is provided for the laser weld of welding mechanism.
The utility model is in order to realize the efficient operation automatically of round iron sheet laser weld feeder, and preferably technical scheme also has, and is provided with programmable logic controller (PLC) in touch controller.
The utility model is in order to improve the security of round iron sheet laser weld feeder; guarantee operating personnel's safety; preferably technical scheme also has; frame is provided with the photoelectricity safety governor for the protection of operating personnel's safety; photoelectricity safety governor is connected with touch controller by control circuit; when the light of photoelectricity safety governor is disconnected by object, can control programmable logic controller (PLC) and stop the operation of laser-beam welding machine.
The utility model is for the efficient each mechanism that controls round iron sheet laser weld feeder is to realize the automatic operating of laser weld feeder, preferably technical scheme also has, and touch controller is connected with welding mechanism, feeding material loading module, X-axis electricity cylinder, Y-axis electricity cylinder, discharging module, laser weld turntable, automatic pressing material module, suction cylinder, vibrating air cylinder and laser machine respectively by control circuit.
The utility model, in order to realize efficient laser weld and material loading operation, is enhanced productivity, and preferably technical scheme also has, and laser weld turntable is seen and is rotated counterclockwise 90 ° at every turn from depression angle.
The course of work of the utility model round iron sheet laser weld feeder is: soldering part is positioned over its transfer on the device to be welded of getting on feeding station through suction nozzle, fixture is fixed device to be welded and soldering part, then laser weld turntable is rotated counterclockwise 90 degree, the device to be welded fixing is transferred to welding post and carries out laser weld operation, manually pick and place device to be welded on fixture station is transferred to and gets feeding station simultaneously, simultaneously, the welding that welding post has welded completes device and is transferred to finished product station, weld device by artificial taking-up, on the vacant carrier that manually picks and places fixture station, put into device to be welded, thereby reach and get efficiently material loading and weld job, X-axis electricity cylinder, Y-axis electricity cylinder have coordinated the transfer of soldering part to lay with feeding material loading module, the operation of programmable logic controller (PLC) by controlling each mechanism of round iron sheet laser weld feeder is to realize automated job, photoelectricity safety governor ensures operating personnel's security.
Advantage of the present utility model and beneficial effect are: the utility model round iron sheet laser weld feeder is provided with four stations, can realize efficient material loading and weld job, has improved weld job efficiency and product quality; The utility model round iron sheet laser weld feeder is provided with programmable logic controller (PLC), can, by controlling each winding machine welding of round iron sheet laser weld feeder and the automated job of material loading, improve production efficiency, has reduced production cost; The utility model round iron sheet laser weld feeder is provided with photoelectricity safety governor, can improve operating personnel's security, has avoided the generation of industrial accident.
Accompanying drawing explanation
Fig. 1 is welding bench and the loading working table three-dimensional structure diagram of the utility model round iron sheet laser weld feeder.
Fig. 2 is the utility model round iron sheet laser weld feeder front view.
In figure: 1, welding mechanism; 2, feeding material loading module; 3, X-axis electricity cylinder; 4, the first vibrating disk; 5, Y-axis electricity cylinder; 6, discharging module; 7, loading working table; 8, the second vibrating disk; 9, welding bench; 10, get feeding station; 11, manually pick and place fixture station; 12, laser weld turntable; 13, soldering part; 14, welding post; 15, automatic pressing material module; 16, carrier; 17, device to be welded; 18, frame; 19, suction cylinder; 20, vibrating air cylinder; 21, feeding cylinder; 22, touch controller; 23, laser machine.
The specific embodiment
Embodiment 1
As depicted in figs. 1 and 2, the utility model is round iron sheet laser weld feeder, and round iron sheet laser weld feeder is provided with frame 18, and the left part of frame 18 and right part are respectively equipped with and are positioned at conplane welding bench 9 and loading working table 7, loading working table 7 is provided with for vibrating to arrange between the first vibrating disk 4 of soldering part 13 and the second vibrating disk 8, the first vibrating disks 4 and the second vibrating disk 8 and is provided with the discharging module 6 for taking out soldering part 13, the upper end of discharging module 6 is provided with the X-axis electricity cylinder 3 that transverse horizontal arranges, X-axis electricity cylinder 3 upper ends are provided with the Y-axis electricity cylinder 5 that vertical equity arranges, the lower end of Y-axis electricity cylinder 5 is provided with for drawing and the feeding material loading module 2 of mobile soldering part 13, the lower end of feeding material loading module 2 is provided with the suction nozzle for drawing soldering part 13, and feeding material loading module 2 is provided with the suction cylinder 19 that absorption power is provided for suction nozzle, welding bench 9 is provided with the laser weld turntable 12 of tubular vertical setting, laser weld turntable 12 is provided with four stations that are distributed on laser weld turntable 12 upper surface circumference, the front side station of laser weld turntable 12 upper surfaces is manually to pick and place fixture station 11 for what place device 17 to be welded, the right side station of laser weld turntable 12 upper surfaces be for coordinate with suction nozzle place soldering part 13 get feeding station 10, the rear side station of laser weld turntable 12 upper surfaces is for soldering part 13 being welded in to the welding post 14 on device 17 to be welded, the left side station of laser weld turntable 12 upper surfaces is the finished product station that has welded device for taking off, the welding bench 9 of laser weld turntable 12 rear sides is provided with welding mechanism 1, and welding mechanism 1 is positioned at the top of welding post 14, the left end of Y-axis electricity cylinder 5 is positioned at the top of getting feeding station 10, and laser weld turntable 12 is seen as and is rotated counterclockwise from depression angle, frame 18 is provided with for controlling the each mechanism of the round iron sheet laser weld feeder touch controller 22 of operation automatically.
Embodiment 2
On the basis of embodiment 1, the utility model is in order efficiently to put into and take out device 17 to be welded, improve weld job efficiency, preferably embodiment also has, four stations on laser weld turntable 12 upper surface circumference are equipped with the carrier 16 for carrying device 17 to be welded, and carrier 16 is provided with the fixture for fixed clamp device 17 to be welded; Welding mechanism 1 is provided with the automatic pressing material module 15 for being fixed device 17 to be welded and soldering part 13, automatic pressing material module 15 be positioned at welding post 14 directly over; Between the first vibrating disk 4 and the second vibrating disk 8, be provided with for vibrating the first vibrating disk 4 and the second vibrating disk 8 to arrange the vibrating air cylinder 20 of soldering part 13; Feeding material loading module 2 is provided with for the feeding cylinder 21 promoting and the suction nozzle that declines is put to complete soldering part 13; In order efficiently to carry out laser weld operation, reduce the volume of round iron sheet laser weld feeder, frame 18 is provided with the laser machine 23 that welding energy is provided for the laser weld of welding mechanism 1; Other parts are identical with embodiment 1.
Embodiment 3
On the basis of embodiment 2, the utility model is in order to realize the efficient operation automatically of round iron sheet laser weld feeder, enhance productivity, reduce production costs, preferably embodiment also has, in touch controller 22, be provided with programmable logic controller (PLC), frame 18 is provided with the photoelectricity safety governor for the protection of operating personnel's safety, and photoelectricity safety governor is connected with touch controller 22 by control circuit; Touch controller 22 is connected with welding mechanism 1, feeding material loading module 2, X-axis electricity cylinder 3, Y-axis electricity cylinder 5, discharging module 6, laser weld turntable 12, automatic pressing material module 15, suction cylinder 19, vibrating air cylinder 20 and laser machine 23 respectively by control circuit; Laser weld turntable 12 is seen and is rotated counterclockwise 90 ° at every turn from depression angle; Other parts are identical with embodiment 2.
Finally it should be noted that: obviously, above-described embodiment is only for the utility model example is clearly described, and the not restriction to embodiment.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here without also giving exhaustive to all embodiments.And the apparent variation of being amplified out thus or variation are still among protection domain of the present utility model.
Claims (10)
1. round iron sheet laser weld feeder, is characterized in that, this round iron sheet laser weld feeder is provided with frame, and the left part of frame and right part are respectively equipped with and are positioned at conplane welding bench and loading working table, loading working table is provided with the first vibrating disk and the second vibrating disk of arranging soldering part for vibrating, is provided with the discharging module for taking out soldering part between the first vibrating disk and the second vibrating disk, the upper end of discharging module is provided with the X-axis electricity cylinder that transverse horizontal arranges, X-axis electricity cylinder upper end is provided with the Y-axis electricity cylinder that vertical equity arranges, the lower end of Y-axis electricity cylinder is provided with for drawing and the feeding material loading module of mobile soldering part, the lower end of feeding material loading module is provided with the suction nozzle for drawing soldering part, and feeding material loading module is provided with the suction cylinder that absorption power is provided for suction nozzle, welding bench is provided with the laser weld turntable of tubular vertical setting, laser weld turntable is provided with four stations that are distributed on laser weld turntable upper surface circumference, the front side station of laser weld turntable upper surface is manually to pick and place fixture station for what place device to be welded, the right side station of laser weld turntable upper surface is the feeding station of getting of placing soldering part for coordinating with suction nozzle, the rear side station of laser weld turntable upper surface is for soldering part being welded in to the welding post on device to be welded, the left side station of laser weld turntable upper surface is the finished product station that has welded device for taking off, the welding bench of laser weld turntable rear side is provided with welding mechanism, and welding mechanism is positioned at the top of welding post, the left end of Y-axis electricity cylinder is positioned at the top of getting feeding station, and laser weld turntable is seen as and is rotated counterclockwise from depression angle, frame is provided with for controlling the each mechanism of the round iron sheet laser weld feeder touch controller of operation automatically.
2. round iron sheet laser weld feeder as claimed in claim 1, is characterized in that, four stations on laser weld turntable upper surface circumference are equipped with the carrier for carrying device to be welded, and carrier is provided with the fixture for fixed clamp device to be welded.
3. round iron sheet laser weld feeder as claimed in claim 2, is characterized in that, welding mechanism is provided with the automatic pressing material module for being fixed device to be welded and soldering part, automatic pressing material module be positioned at welding post directly over.
4. round iron sheet laser weld feeder as claimed in claim 3, is characterized in that, is provided with for vibrating the first vibrating disk and the second vibrating disk to arrange the vibrating air cylinder of soldering part between the first vibrating disk and the second vibrating disk.
5. round iron sheet laser weld feeder as claimed in claim 4, is characterized in that, feeding material loading module is provided with for the feeding cylinder promoting and the suction nozzle that declines is put to complete soldering part.
6. round iron sheet laser weld feeder as claimed in claim 5, is characterized in that, frame is provided with the laser machine that welding energy is provided for the laser weld of welding mechanism.
7. round iron sheet laser weld feeder as claimed in claim 6, is characterized in that, is provided with programmable logic controller (PLC) in touch controller.
8. round iron sheet laser weld feeder as claimed in claim 7, is characterized in that, frame is provided with the photoelectricity safety governor for the protection of operating personnel's safety, and photoelectricity safety governor is connected with touch controller by control circuit.
9. round iron sheet laser weld feeder as claimed in claim 8, it is characterized in that, touch controller is connected with welding mechanism, feeding material loading module, X-axis electricity cylinder, Y-axis electricity cylinder, discharging module, laser weld turntable, automatic pressing material module, suction cylinder, vibrating air cylinder and laser machine respectively by control circuit.
10. round iron sheet laser weld feeder as claimed in claim 9, is characterized in that, laser weld turntable is seen and is rotated counterclockwise 90 ° at every turn from depression angle.
Priority Applications (1)
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CN201320673669.8U CN203649653U (en) | 2013-10-29 | 2013-10-29 | Round sheet iron laser welding loading machine |
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CN201320673669.8U CN203649653U (en) | 2013-10-29 | 2013-10-29 | Round sheet iron laser welding loading machine |
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Cited By (16)
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CN104475983A (en) * | 2014-12-18 | 2015-04-01 | 歌尔声学股份有限公司 | Automatic laser punching device |
CN105108390A (en) * | 2015-09-14 | 2015-12-02 | 浙江中源电气有限公司 | Automatic welding machine of motor cooling fin |
CN105290615A (en) * | 2015-12-07 | 2016-02-03 | 广州花都宝井汽车钢材部件有限公司 | Laser welding production line |
CN107414298A (en) * | 2017-08-31 | 2017-12-01 | 武汉光迅科技股份有限公司 | A kind of device and application method of multistation automatic clamping and placing fixture |
CN107457483A (en) * | 2017-08-16 | 2017-12-12 | 深圳市长盈精密技术股份有限公司 | A kind of Hardware fitting automatic welding mechanism |
CN107570871A (en) * | 2017-10-24 | 2018-01-12 | 欣宽电子科技(昆山)有限公司 | A kind of automatic screw welder |
CN108941953A (en) * | 2018-07-13 | 2018-12-07 | 安徽派日特智能装备有限公司 | A kind of thin plate automatic welding machine |
WO2019047324A1 (en) * | 2017-09-08 | 2019-03-14 | 河南裕展精密科技有限公司 | Automatic welding device |
CN109590571A (en) * | 2019-01-15 | 2019-04-09 | 华讯方舟科技有限公司 | Microwave inverter PCBA board auxiliary welding device |
CN110877153A (en) * | 2018-09-05 | 2020-03-13 | 博众精工科技股份有限公司 | Sodium-nickel battery seal nail welding machine |
CN111112866A (en) * | 2020-01-09 | 2020-05-08 | 江苏长沐智能装备有限公司 | Automatic production workstation of conical cylinder welding robot |
CN111790983A (en) * | 2020-08-13 | 2020-10-20 | 江苏智远激光装备科技有限公司 | Laser welding device and welding method for automobile sunroof guide rail |
CN112605543A (en) * | 2020-12-21 | 2021-04-06 | 浙江科技学院 | Laser welding machine multistation weldment work platform |
CN113042891A (en) * | 2021-03-30 | 2021-06-29 | 深圳市肯嘉科技有限公司 | Novel full-automatic glasses leg hinge laser welding machine |
CN114346428A (en) * | 2021-12-17 | 2022-04-15 | 河南飞龙(芜湖)汽车零部件有限公司 | Dual-station laser welding system for automotive electronic water pump rotor assembly |
CN117680855A (en) * | 2023-11-28 | 2024-03-12 | 苏州思萃熔接技术研究所有限公司 | Laser welding device and laser welding method |
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2013
- 2013-10-29 CN CN201320673669.8U patent/CN203649653U/en not_active Expired - Fee Related
Cited By (22)
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CN104475983A (en) * | 2014-12-18 | 2015-04-01 | 歌尔声学股份有限公司 | Automatic laser punching device |
CN105108390A (en) * | 2015-09-14 | 2015-12-02 | 浙江中源电气有限公司 | Automatic welding machine of motor cooling fin |
WO2017045623A1 (en) * | 2015-09-14 | 2017-03-23 | 浙江中源电气有限公司 | Automatic welding machine for motor radiating fin |
CN105108390B (en) * | 2015-09-14 | 2017-03-29 | 浙江中源电气有限公司 | A kind of automatic welding machine of motor radiating piece |
CN105290615A (en) * | 2015-12-07 | 2016-02-03 | 广州花都宝井汽车钢材部件有限公司 | Laser welding production line |
CN107457483A (en) * | 2017-08-16 | 2017-12-12 | 深圳市长盈精密技术股份有限公司 | A kind of Hardware fitting automatic welding mechanism |
CN107414298A (en) * | 2017-08-31 | 2017-12-01 | 武汉光迅科技股份有限公司 | A kind of device and application method of multistation automatic clamping and placing fixture |
CN107414298B (en) * | 2017-08-31 | 2019-06-04 | 武汉光迅科技股份有限公司 | A kind of device and application method of multistation automatic clamping and placing fixture |
WO2019047324A1 (en) * | 2017-09-08 | 2019-03-14 | 河南裕展精密科技有限公司 | Automatic welding device |
CN107570871A (en) * | 2017-10-24 | 2018-01-12 | 欣宽电子科技(昆山)有限公司 | A kind of automatic screw welder |
CN108941953A (en) * | 2018-07-13 | 2018-12-07 | 安徽派日特智能装备有限公司 | A kind of thin plate automatic welding machine |
CN110877153A (en) * | 2018-09-05 | 2020-03-13 | 博众精工科技股份有限公司 | Sodium-nickel battery seal nail welding machine |
CN109590571A (en) * | 2019-01-15 | 2019-04-09 | 华讯方舟科技有限公司 | Microwave inverter PCBA board auxiliary welding device |
CN111112866A (en) * | 2020-01-09 | 2020-05-08 | 江苏长沐智能装备有限公司 | Automatic production workstation of conical cylinder welding robot |
CN111112866B (en) * | 2020-01-09 | 2021-12-14 | 江苏长沐智能装备有限公司 | Automatic production workstation of conical cylinder welding robot |
CN111790983A (en) * | 2020-08-13 | 2020-10-20 | 江苏智远激光装备科技有限公司 | Laser welding device and welding method for automobile sunroof guide rail |
CN111790983B (en) * | 2020-08-13 | 2021-12-17 | 江苏智远激光装备科技有限公司 | Laser welding device and welding method for automobile sunroof guide rail |
CN112605543A (en) * | 2020-12-21 | 2021-04-06 | 浙江科技学院 | Laser welding machine multistation weldment work platform |
CN113042891A (en) * | 2021-03-30 | 2021-06-29 | 深圳市肯嘉科技有限公司 | Novel full-automatic glasses leg hinge laser welding machine |
CN114346428A (en) * | 2021-12-17 | 2022-04-15 | 河南飞龙(芜湖)汽车零部件有限公司 | Dual-station laser welding system for automotive electronic water pump rotor assembly |
CN117680855A (en) * | 2023-11-28 | 2024-03-12 | 苏州思萃熔接技术研究所有限公司 | Laser welding device and laser welding method |
CN117680855B (en) * | 2023-11-28 | 2024-06-04 | 苏州思萃熔接技术研究所有限公司 | Laser welding device and laser welding method |
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140618 Termination date: 20151029 |
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EXPY | Termination of patent right or utility model |